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INSTRUCTIONS
HORIZONTAL SEPARATOR
( 3 PHASE WITH BOOT)
HORIZONTAL SEPARATOR
( 3 PHASE, NO BOOT,
DRAW OFF PIPE FOR CONDENSATE )
SPREADSHE
HORIZONT
( 3 PHAS
WEIRPLAT
HORIZONTAL SE
REV:
DATE:
A
FEBRUARY 1999
SPREADSHEET INFORMATION
HORIZONTAL SEPARATOR
( 3 PHASE, NO BOOT,
WEIRPLATE PARTITION )
FILE SEPARP1.XLS
REV:
DATE:
A
February 1999
I.PURPOSE
II.DESIGN BASES
A. Gas residence times are calculated using the normal liquid level
as the basis. In the case of the horizontal separator
with weirplate partition, the basis used is the height of
the weir for the gas volume. Dished end volumes have
been neglected for the gas residence time calculations.
B. K-values to be used as input data for the spreadsheets
are found in the GPSA Handbook(10thedition), figure 7.9 on page 7-7.
The K factors must be converted to m/s to be placed into
the spreadsheet. The purpose of the K-factor is for
designs which include woven wire demisters. Demisters
(mist extractors) can significantly reduce the required
diameter of vertical separators.
C. Dished-end volume calculations have been included for
both vertical and horizontal separators. For the
vertical separator, an option is provided for choosing
between semi-ellipsoidal and semi-hemispherical ends,
however, for all horizontal separators, the ends have
been assumed to be semi-ellipsoidal.
(Reference: GPSA Handbook section 6 Fig 6.21-6.22)
D. Other standards used in calculations include
API RP 521 Section 5.4.2 and calculations for the
standpipe were from EXXON Criteria in Design Practice 5B
(September 1978).
III.METHOD
The following procedure is a step-by step outline for the
designer.
A. Step One: Choose the type of separator required.
The separators available in this spreadsheet include:
-Horizontal, 3 Phase, with boot
-Horizontal, 3 Phase, no boot, weirplate
partition.
-Horizontal, 3 Phase, no boot, standpipe
for condensate.
-Horizontal, 2 Phase
-Vertical, 2 Phase
Page 1 of 3
Vertical separators are usually selected when the gasliquid ratio is high or total gas volumes are low.
Horizontal separators are most efficient where large
volumes of total fluids and large amounts of dissolved
gas are present with the liquid. For more information on
separators please refer to GPSA Handbook, Section 7.
B. Step Two: After the separator type is chosen, begin
inputting data into the cells of the spreadsheet which
have blue italicised text. Do not write in cells which
contain red or black text! Input data is summarised in
the top left hand side of the spreadsheet. Feed
flowrates, properties and nozzle velocity specifications
are entered in this section. Data on vessel
length, diameter and liquid levels are entered on the
vessel sketch. Unknown values need to be assumed,
otherwise errors will occur in the results.
C. Step Three: When all blue cells are filled - including the
dimensions on the sketch, the spreadsheet will calculate
all relevant values. The intermediate calculations can
be found below the sketch. Final output results are
listed on the sketch and in the top section of the
spreadsheet. All formulae are in red text.
D. Step Four: Before final outputs can be used, warnings
must be considered. Warnings appear in bold green text,
and will appear as "OK" when there is no warning present.
If a warning does exist, try to change the relevant
parameters to remove or reduce the warnings. These
generally relate to liquid levels in the separator and gas
residence times.
E. Step Five: Check your units!!! The units defined on the
spreadsheets can be found in the nomenclature section.
The notes section may also assist with understanding
which units to use. You can change the values in the
blue cells as many times as you like.
F. Step Six: When you have your final output, SAVE your
file by choosing the "SAVE AS" option under the "FILE"
menu in Excel . Make sure that you use a different file
name to the original master copy. (this will safeguard
against deletion of the master copy)
G. Step Seven: Your work is now ready to PRINT. You may
find that Excel does not have enough memory to display
the spreadsheet fully. The print range has been setup for
A4 landscape paper and will print only the first 2-3 pages of
the spreadsheet (the rest of the spreadsheet consists of
intermediate calculations). If you find that the spreadsheet
will not fit on the paper, choose "PAGE SETUP" from the
"FILE" menu in Excel and reduce the size of the sheet.
Page 2 of 3
Page 3 of 3
SEPARATORS
HORIZONTAL SEPARATOR (3 phase with boot)
HORIZONTAL SEPARATOR (3 phase, no boot, weirplate partition)
HORIZONTAL SEPARATOR (3 phase, no boot, standpipe for condensate.)
HORIZONTAL SEPARATOR (2 phase)
VERTICAL SEPARATOR (2 phase)
SPREADSHEET APPLICATION
Sizing of oil/gas/water separators for the hydrocarbon production industry.
BASIS
GPSA Handbook, Volume 1, Section 7. And also Section 6 Fig 6-21,6-22
API RP 521, Section 5.4.2 - Sizing a Knockout Drum
REVISION HISTORY
Revision P1 issued in February 1996 - file SEPARP1.XLS
With help from Don Borchert, Rod Harper, Nerrida Scott and Mark Sloma
Input
Data to be entered by the user is shown on the screen in blue italicised type.
When printed the input appears in italics only.
Input data is summarised at the top left hand side of the spreadsheet. Feed
flowrates, properties and nozzle velocity specifications are entered in this section.
Information on vessel length, diameter and liquid levels is entered on the vessel sketch
described below.
Output
Warnings
Warning messages will appear to the right of the output data summary to indicate when
results fall outside the design criteria described in the KRJB procedure. Where results
satisfy the design requirements the message 'OK' will appear in the WARNINGS section.
Warning messages may also appear on the vessel sketch, however in this case there
will be no message if the input/output data meets the design requirements.
Messages are shown on the screen in bold green type. When printed, the messages
appear in bold type and will be enclosed in double asterisks.
19-Nov-16
7:26 AM
Page 1 of 2
Sketch
The vessel sketch appears immediately below the input section. Some input and final
output data is shown on this sketch as noted above. Intermediate calculation results
such as volumes and flowrates are also shown on the sketch.
Calculations
This section follows the sketch and includes all the equations and intermediate
calculations of the spreadsheet.
Defaults
Notes
This section includes some important equations and general assumptions used in the
spreadsheet.
Nomenclature
19-Nov-16
7:26 AM
Page 2 of 2
OUTPUT
Feed
GAS
OIL
Water
Flow (t/d)
Density (kg/m3)
2124.0
147.0
484.7
93.4
694.7
986.0
Viscosity (cP)
Droplet Size ()
0.01
0.46
0.51
Droplet Size ()
Droplet Size ()
Oil in Gas
Oil in Water
Water in Oil
150
150
150
RESIDENCE TIMES
Gas
Specified
Actual
(mins)
(sec)
5.0
2.796
Specified
(mins)
Right Side of Weir
HLL-HLSD
NLL-HLL
3750
NLL-LLL
LLL-LLSD
4800
** WARNINGS **
Actual
(mins)
#VALUE!
6.31
#VALUE!
OK
1.5
6.68
5.73
OK
OK
3.0
1.5
1.5
LLSD to Outlet
1.0
3.34
OK
1.0
4.00
15.75
OK
1.0
LLL-HLL
12.99
1.00
117.5
RESIDENCE TIMES
Specified
(mins)
Actual
(mins)
** WARNINGS **
0.76 m/s
1.04622 m/s
0.12 m/s
0.008 m/s
0.007 m/s
NOTE:
HIL-Weir
1.0
5.6
OK
NIL-HIL
2.0
2.09
OK
NIL-LIL
LIL-LILSD
2.0
1.98
1.80
2.16
17.89
5.94
4.07
OK
mins
mins
1.5
LILSD to Outlet
1.0
Oil Residence Time (NIL to Weir)
Water Residence Time (Btm to NIL)
LIL-HIL
OK
OK
OK
LIQUID SEPARATOR
PROJ.
CALCULATION SHEET
BY
DATE
CHECKED
SV
CALC.NO
2001 - KGD6 - D1 - PF - B - PRR - 402
19-Nov-16
7:26 AM
PAGE 2 OF 4
Gas Outlet
nozzle ID
216 mm
3.25
Length T/T =
Gas =
2124.00 t/d
947.64 Am3/h
4876 mm
Inlet Nozzle ID
247 mm
Vol. (m3)
0.74
1.91
0.71
0.68
0.61
0.74
Ht.(mm)
(Gas)
(HIL-Weir)
(NIL-HIL)
(NIL-LIL)
(LIL-LILSD)
(LILSD-Out)
GAS
Interface
HIL
NIL
LIL
LILSD
750
600
450
300
Water
Ht(mm)
HLSD
HLL
NLL
LLL
LLSD
Vol. (m3)
`````````````
1200
900
600
300
#VALUE!
0.93
0.98
0.84
0.49
(HLL-HLSD)
(NLL-HLL)
(NLL-LLL)
(LLL-LLSD)
(LLSD-Out)
OIL
T/W =
2926 mm
Water outlet
Nozzle ID
85 mm
Oil =
147.00
8.82
t/d
m3/h
Water =
484.70
20.48
t/d
m3/h
TITLE
LIQUID SEPARATOR
PROJ.
RELIANCE'S KGD6 FIELD DEVELOPMENT
CALCULATION SHEET
BY
DATE
CHECKED
SV
DATE
CALC.NO
2001 - KGD6 - D1 - PF - B - PRR - 402
19-Nov-16
7:26 AM
PAGE 3 OF 4
SETTLING VELOCITIES
Oil From Gas ("K" Value method)
K Value, m/s
Max allowable velocity,Vmax
Gas Horiz. Velocity
0.30
0.76 m/s
1.04622 m/s
0.12
m/s
Intermediate Law
Settling Velocity
Settling Law Used
Law Used:
Kcr
Vt
Dp max
0.03
(m/s)
0.74
()
18
0.33
18.13
0.12
0.17
246
13379
0.007
Settling Velocity
Settling Law Used
Law Used:
Kcr
Stoke's Law
Intermediate Law
Newton's Law
0.03
0.33
18.13
m/s
Stoke's Law
Vt
(m/s)
0.007
0.008
0.04
Settling Velocity
Settling Law Used
Law Used:
Dp max
()
199
2211
120008
0.008
Kcr
Stoke's Law
Intermediate Law
Newton's Law
Stoke's Law
Vt
(m/s)
0.03
0.008
0.33
0.008
18.13
0.043
NOTE:
m/s
Dp max
()
155
2067
112192
Equations for Stokes Law, Intermediate Law and Newtons Law are
taken from GPSA Handbook, Volume 1, Section 7, Figure 7.4
v0.29 * 0.43
18
NOMENCLATURE
LLL
LIL
LLSD
LILSD
NLL
NIL
HLL
HIL
HLSD
HILSD
Btm
X-Area
l
v
Dp
Vt
VMAX
K
KCR
Hw
TITLE
LIQUID SEPARATOR
PROJ.
CALCULATION SHEET
BY
DATE
CHECKED
CALC.NO
SV
DATE
19-Nov-16
7:26 AM
PAGE 4 OF 4
OUTPUT
Feed
Flow (t/d)
Density (kg/m3)
Viscosity (cP)
Droplet Size ()
Droplet Size ()
Oil in Gas
Oil in Water
Droplet Size ()
Water in Oil
GAS
OIL
Water
2124.0
147.0
484.7
105.9
704.3
1006.0
0.01
0.45
0.78
RESIDENCE TIMES
Gas
Right Side of Weir
HLL-HLSD
150
** WARNINGS **
5.0
3.699
seconds
3.0
3.30
OK
1.5
1.5
5.02
5.27
OK
OK
3750
LLL-LLSD
1.5
4.44
OK
4800
LLSD to Outlet
1.0
2.54
OK
4.00
12.25
OK
Actual
(mins)
** WARNINGS **
150
Actual
(sec)
NLL-HLL
NLL-LLL
150
(mins)
Specified
1.0
1.0
1.00
132.8
RESIDENCE TIMES
Specified
(mins)
0.71 m/s
0.92263 m/s
0.12 m/s
0.008 m/s
0.005 m/s
NOTE:
1.0
6.6
OK
NIL-HIL
2.0
2.46
OK
NIL-LIL
2.0
2.33
OK
LIL-LILSD
1.5
2.12
OK
2.57
21.01
7.02
OK
mins
mins
LILSD to Outlet
1.0
Oil Residence Time (NIL to Weir)
Water Residence Time (Btm to NIL)
HLL_LLL
4.79
OK
OK
OK
LIQUID SEPARATOR
PROJ.
CALCULATION SHEET
BY
DATE
CHECKED
SV
CALC.NO
2001 - KGD6 - D1 - PF - B - PRR - 402
19-Nov-16
7:26 AM
PAGE 2 OF 4
Gas Outlet
nozzle ID
210 mm
3.25
Length T/T =
Gas =
2124.00 t/d
835.69 Am3/h
4876 mm
Inlet Nozzle ID
240 mm
Vol. (m3)
0.86
2.22
0.82
0.78
0.71
0.86
Ht.(mm)
(Gas)
(HIL-Weir)
(NIL-HIL)
(NIL-LIL)
(LIL-LILSD)
(LILSD-Out)
GAS
Interface
HIL
NIL
LIL
LILSD
750
600
450
300
Water
Ht(mm)
HLSD
HLL
NLL
LLL
LLSD
Vol. (m3)
1500
1200
900
600
300
0.48
0.73
0.76
0.64
0.37
(HLL-HLSD)
(NLL-HLL)
(NLL-LLL)
(LLL-LLSD)
(LLSD-Out)
OIL
T/W =
3413 mm
Water outlet
Nozzle ID
84 mm
Oil =
147.00
8.70
t/d
m3/h
Water =
484.70
20.08
t/d
m3/h
TITLE
LIQUID SEPARATOR
PROJ.
RELIANCE'S KGD6 FIELD DEVELOPMENT
CALCULATION SHEET
BY
DATE
CHECKED
SV
DATE
CALC.NO
2001 - KGD6 - D1 - PF - B - PRR - 402
19-Nov-16
7:26 AM
PAGE 3 OF 4
SETTLING VELOCITIES
Oil From Gas ("K" Value method)
K Value, m/s
Max allowable velocity,Vmax
Gas Horiz. Velocity
0.30
0.71 m/s
0.92263 m/s
0.12
m/s
Intermediate Law
Settling Velocity
Settling Law Used
Law Used:
Kcr
Vt
Dp max
0.03
(m/s)
0.73
()
18
0.33
18.13
0.12
0.16
237
12850
0.005
Settling Velocity
Settling Law Used
Law Used:
Kcr
Stoke's Law
Intermediate Law
Newton's Law
0.03
0.33
18.13
m/s
Stoke's Law
Vt
(m/s)
0.005
0.006
0.04
Settling Velocity
Settling Law Used
Law Used:
Dp max
()
260
2897
157242
Kcr
Stoke's Law
Intermediate Law
Newton's Law
0.008
m/s
Intermediate Law
Vt
Dp max
()
(m/s)
0.03
0.008
149
0.33
0.008
1992
18.13
0.044
108136
NOTE:
Equations for Stokes Law, Intermediate Law and Newtons Law are
taken from GPSA Handbook, Volume 1, Section 7, Figure 7.4
v0.29 * 0.43
18
NOMENCLATURE
LLL
LIL
LLSD
LILSD
NLL
NIL
HLL
HIL
HLSD
HILSD
Btm
X-Area
l
v
Dp
Vt
VMAX
K
KCR
Hw
TITLE
LIQUID SEPARATOR
PROJ.
CALCULATION SHEET
BY
DATE
CHECKED
CALC.NO
SV
DATE
19-Nov-16
7:26 AM
PAGE 4 OF 4
OUTPUT
Feed
Flow (t/d)
Density (kg/m3)
Viscosity (cP)
Droplet Size ()
Droplet Size ()
Oil in Gas
Oil in Water
Droplet Size ()
Water in Oil
GAS
OIL
Water
2124.0
147.0
484.7
36.2
707.0
984.0
0.01
0.59
0.59
RESIDENCE TIMES
Gas
Right Side of Weir
HLL-HLSD
150
Actual
(sec)
** WARNINGS **
5.0
1.265
seconds
3.0
3.31
OK
NLL-HLL
NLL-LLL
1.5
1.5
5.04
5.29
OK
OK
3750
LLL-LLSD
1.5
4.46
OK
4800
LLSD to Outlet
1.0
2.55
OK
4.00
12.29
OK
Actual
(mins)
** WARNINGS **
150
150
(mins)
Specified
1.00
46.4
1.0
1.0
RESIDENCE TIMES
Specified
(mins)
1.29 m/s
2.69908 m/s
0.17 m/s
0.006 m/s
0.006 m/s
NOTE:
1.0
6.5
OK
NIL-HIL
2.0
2.41
OK
NIL-LIL
2.0
2.28
OK
LIL-LILSD
1.5
2.07
OK
2.51
21.09
6.87
OK
mins
mins
LILSD to Outlet
1.0
Oil Residence Time (NIL to Weir)
Water Residence Time (Btm to NIL)
LLL-HLL
4.69
LIQUID SEPARATOR
PROJ.
CALCULATION SHEET
BY
DATE
CHECKED
SV
CALC.NO
2001 - KGD6 - D1 - PF - B - PRR - 402
19-Nov-16
7:26 AM
PAGE 2 OF 4
Gas Outlet
nozzle ID
274 mm
3.25
Length T/T =
Gas =
2124.00 t/d
2444.75 Am3/h
4876 mm
Inlet Nozzle ID
312 mm
Vol. (m3)
0.86
2.22
0.82
0.78
0.71
0.86
Ht.(mm)
(Gas)
(HIL-Weir)
(NIL-HIL)
(NIL-LIL)
(LIL-LILSD)
(LILSD-Out)
GAS
Interface
HIL
NIL
LIL
LILSD
750
600
450
300
Water
Ht(mm)
HLSD
HLL
NLL
LLL
LLSD
Vol. (m3)
1500
1200
900
600
300
0.48
0.73
0.76
0.64
0.37
(HLL-HLSD)
(NLL-HLL)
(NLL-LLL)
(LLL-LLSD)
(LLSD-Out)
OIL
T/W =
3413 mm
Water outlet
Nozzle ID
85 mm
Oil =
147.00
8.66
t/d
m3/h
Water =
484.70
20.52
t/d
m3/h
TITLE
LIQUID SEPARATOR
PROJ.
RELIANCE'S KGD6 FIELD DEVELOPMENT
CALCULATION SHEET
BY
DATE
CHECKED
SV
DATE
CALC.NO
2001 - KGD6 - D1 - PF - B - PRR - 402
19-Nov-16
7:26 AM
PAGE 3 OF 4
SETTLING VELOCITIES
Oil From Gas ("K" Value method)
K Value, m/s
Max allowable velocity,Vmax
Gas Horiz. Velocity
0.30
1.29 m/s
2.69908 m/s
0.17
m/s
Intermediate Law
Settling Velocity
Settling Law Used
Law Used:
Kcr
Vt
Dp max
0.03
(m/s)
0.82
()
24
0.33
18.13
0.17
0.29
326
17692
0.006
Settling Velocity
Settling Law Used
Law Used:
Kcr
Stoke's Law
Intermediate Law
Newton's Law
0.03
0.33
18.13
m/s
Stoke's Law
Vt
(m/s)
0.006
0.007
0.04
Settling Velocity
Settling Law Used
Law Used:
Dp max
()
221
2463
133704
0.006
Kcr
Stoke's Law
Intermediate Law
Newton's Law
Stoke's Law
Vt
(m/s)
0.03
0.006
0.33
0.007
18.13
0.042
NOTE:
m/s
Dp max
()
184
2463
133704
Equations for Stokes Law, Intermediate Law and Newtons Law are
taken from GPSA Handbook, Volume 1, Section 7, Figure 7.4
v0.29 * 0.43
18
NOMENCLATURE
LLL
LIL
LLSD
LILSD
NLL
NIL
HLL
HIL
HLSD
HILSD
Btm
X-Area
l
v
Dp
Vt
VMAX
K
KCR
Hw
TITLE
LIQUID SEPARATOR
PROJ.
CALCULATION SHEET
BY
DATE
CHECKED
CALC.NO
SV
DATE
19-Nov-16
7:26 AM
PAGE 4 OF 4
OUTPUT
Feed
Flow (t/d)
Density (kg/m3)
Viscosity (cP)
Droplet Size ()
Droplet Size ()
Oil in Gas
Oil in Water
Droplet Size ()
Water in Oil
GAS
OIL
Water
3640.8
34.6
47.3
24.7
716.0
990.0
0.01
0.71
0.52
RESIDENCE TIMES
2.80
Gas
Right Side of Weir
HLL-HLSD
150
Actual
(sec)
** WARNINGS **
5.0
10.175
seconds
3.0
5.96
OK
NLL-HLL
NLL-LLL
1.5
1.5
5.58
8.48
OK
OK
3750
LLL-LLSD
1.5
3.53
OK
4800
LLSD to Outlet
1.0
4.01
OK
4.00
16.02
14.06
OK
150
150
(mins)
Specified
1.00
25.3
1.0
1.0
RESIDENCE TIMES
Specified
(mins)
1.59 m/s
0.48846 m/s
OK
0.18 m/s
0.005 m/s
0.006 m/s
NOTE:
Actual
(mins)
** WARNINGS **
1.0
40.7
OK
NIL-HIL
2.0
12.88
OK
NIL-LIL
2.0
12.02
OK
LIL-LILSD
1.5
19.86
OK
LILSD to Outlet
1.0
Oil Residence Time (NIL to Weir)
Water Residence Time (Btm to NIL)
LLL-HLL
17.26
OK
53.06
mins
49.14
mins
24.91
OK
OK
OK
LIQUID SEPARATOR
PROJ.
CALCULATION SHEET
BY
DATE
CHECKED
SV
CALC.NO
2001 - KGD6 - D1 - PF - B - PRR - 402
19-Nov-16
7:26 AM
PAGE 2 OF 4
Gas Outlet
nozzle ID
395 mm
3.09
Length T/T =
Gas =
3640.80 t/d
6134.25 Am3/h
7100 mm
Inlet Nozzle ID
422 mm
Vol. (m3)
17.34
1.35
0.43
0.40
0.66
0.57
Ht.(mm)
(Gas)
(HIL-Weir)
(NIL-HIL)
(NIL-LIL)
(LIL-LILSD)
(LILSD-Out)
GAS
Interface
HIL
NIL
LIL
LILSD
350
300
250
150
Water
Ht(mm)
HLSD
HLL
NLL
LLL
LLSD
Vol. (m3)
350
300
250
150
100
0.20
0.19
0.28
0.12
0.13
(HLL-HLSD)
(NLL-HLL)
(NLL-LLL)
(LLL-LLSD)
(LLSD-Out)
OIL
T/W =
4970 mm
Water outlet
Nozzle ID
50 mm
Oil =
34.56
2.01
t/d
m3/h
Water =
47.28
1.99
t/d
m3/h
TITLE
LIQUID SEPARATOR
PROJ.
RELIANCE'S KGD6 FIELD DEVELOPMENT
CALCULATION SHEET
BY
DATE
CHECKED
SV
DATE
CALC.NO
2001 - KGD6 - D1 - PF - B - PRR - 402
19-Nov-16
7:26 AM
PAGE 3 OF 4
SETTLING VELOCITIES
Oil From Gas ("K" Value method)
K Value, m/s
Max allowable velocity,Vmax
Gas Horiz. Velocity
0.30
1.59 m/s
0.48846 m/s
0.18
m/s
Intermediate Law
Settling Velocity
Settling Law Used
Law Used:
Kcr
Vt
Dp max
0.03
(m/s)
0.65
()
33
0.33
18.13
0.18
0.35
436
23689
0.006
Settling Velocity
Settling Law Used
Law Used:
Kcr
Stoke's Law
Intermediate Law
Newton's Law
0.03
0.33
18.13
m/s
Stoke's Law
Vt
(m/s)
0.006
0.007
0.04
Settling Velocity
Settling Law Used
Law Used:
Dp max
()
203
2263
122835
0.005
Kcr
Stoke's Law
Intermediate Law
Newton's Law
Stoke's Law
Vt
(m/s)
0.03
0.005
0.33
0.006
18.13
0.041
NOTE:
m/s
Dp max
()
209
2793
151605
Equations for Stokes Law, Intermediate Law and Newtons Law are
taken from GPSA Handbook, Volume 1, Section 7, Figure 7.4
v0.29 * 0.43
18
NOMENCLATURE
LLL
LIL
LLSD
LILSD
NLL
NIL
HLL
HIL
HLSD
HILSD
Btm
X-Area
l
v
Dp
Vt
VMAX
K
KCR
Hw
TITLE
LIQUID SEPARATOR
PROJ.
CALCULATION SHEET
BY
DATE
CHECKED
CALC.NO
SV
DATE
19-Nov-16
7:26 AM
PAGE 4 OF 4