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WRV COMPRESSOR PACKAGE - MAINTENANCE SCHEDULE

Item Action required


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1.1

2
2.1
2.2
2.3
2.4
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3.1
3.2
4
4.1
4.2
4.3
4.4
5
5.1
5.2
6
6.1
6.2
6.3
6.4
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7.1
7.2
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8.1
8.2
9
9.1
10
10.1

General
Log sheet
- oil level in separator
- suction pressure
- discharge pressure
- oil manifold/discharge differential pressure
- secondary separator elements diff. pressure
- differential pressure on oil filters
- discharge gas temperature
- oil injection temperature
- capacity slide position
- main drive motor and pump motors amperages
- motor bearing temperature DE/NDE
- oil cooler coolant inlet temperature
- oil cooler coolant outlet temperature
- running hours
- oil return from secondary elements to compressor
- inspection of refrigerant or oil leaks
- unusual noises and vibrations
Filter elements
Change elements oil filters
Clean element compressor suction strainer
Clean oil pump suction strainer
Change secondary elements
Oil
Take sample for analysis
Oil change
Electric Motor
Main drive motor - grease bearings
Main drive motor - clean/repack bearing
Oil pump motors - grease bearings
Oil pump motors - clean/repack bearings
Coupling
Check all flexible couplings for wear
Check alignment
Compressor
Inspection
Shaft seal replacement
Renewal of compressor thrust bearings
Major overhaul
Oil pump
Check shaft seal
Major overhaul
Instruments: gauges/control valves/switches
Check calibration/set point
Functional test
Electrical
Check terminals on all motors
Vibration
Vibration Analysis

daily

6 monthly
yearly
2 yearly
3 yearly
4 yearly
5 yearly
10 yearly REMARKS
or 2500 hr or 5000 hr or 10000 hr or 15000 hr or 20000 hr or 25000 hr or 50000 hr

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

or sooner on differential pressure


X
X
X

X
X

or sooner on oil analysis


see name plate motor
see motor manual
see name plate motor
see motor manual

X
X
X
X
X

or sooner if necessary
X

X
X
X
X
X
X

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