XRV COMPRESSOR PACKAGE - MAINTENANCE SCHEDULE

Item Action required

1

1.1

2.1
2.2
2.3
2
2.4
3
3.1
3.2
4

4.1
4.2
4.3
4.4
5

5.1
5.2

General
Log sheet
oil level in separator
suction pressure
discharge pressure
XRV unit without oil pump: oil suction/discharge diff. pressure
XRV unit without oil pump: oil manifold/discharge diff. pressure
XRV unit with oil pump: oil manifold/suction diff. pressure
differential pressure on oil filters
discharge gas temperature
oil injection temperature
capacity slide position
main drive motor amperages
If applicable: oil pump motor amperages
motor bearing temperature DE/NDE
oil cooler coolant inlet temperature
oil cooler coolant outlet temperature
running hours
oil return from secondary elements to compressor
inspection of refrigerant or oil leaks
unusual noises and vibrations
Filter elements
Change elements oil filters
Clean element compressor suction strainer
If applicable: clean oil pump suction strainer
Change
h
secondary
d
elements
l
Oil
Take sample for analysis
Oil change
Electric Motor
g
g
Main drive motor grease
bearings
Main drive motor clean/repack bearing
If applicable: oil pump motors grease bearings
If applicable: oil pump motors clean/repack bearings
Coupling
Check all flexible couplings for wear
Check alignment

daily

6 monthly
yearly
2 yearly
3 yearly
4 yearly
5 yearly REMARKS
or 2500 hr or 5000 hr or 10000 hr or 15000 hr or 20000 hr or 25000 hr

X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

Dependent on diff. press. alarm

X
X
X

X
X

Dependent on oil analysis

p
See name plate
motor
See motor manual
See name plate motor
See motor manual

X
X

XRV COMPRESSOR PACKAGE - MAINTENANCE SCHEDULE

Item Action required

daily

6 monthly
yearly
2 yearly
3 yearly
4 yearly
5 yearly REMARKS
or 2500 hr or 5000 hr or 10000 hr or 15000 hr or 20000 hr or 25000 hr

Compressor
Inspection
Shaft seal replacement
Major overhaul
7
Oil pump (if applicable)
7.1 Check shaft seal
7.2 Major overhaul
8
Instruments: gauges/control valves/switches
8.1 Check calibration/set point
8.2 Functional test
9
Electrical
9.1 Check terminals on all motors
10
Vibration
10.1 Vibration Analysis
6.1
62
6.2
6.3

X
X
X
X
X
X
X
X
X

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