Standard Operating Procedure #1

Baking Process
Purpose:

To ensure that the ingredients are properly formulated under conditions to

minimize any food hazards, eliminate waste, proper production stream, to assure quality
and for effective and efficient productivity.
Person Responsible: Baking Process (BP) designate (BP 1,2,3,4 & 5)
Frequency: Daily
Instruction:
1. BP designates (BP1,2,3,4 & 5 should assure its compliance to Employee Hygiene
Policies and Employee Hand washing policies. (Attached in index 1). BP
designates should also observe proper operation attire. (Attached proper operation
attire in Index 2)
2. BP designates (BP1,2,3,4 & 5 will prepare and check the quality of the
ingredients (Ingredients quality standards attached in Index 9 and Recipe attached
in Index 10) by coordinating with the supplies inventory designate.
3. BP designates (BP1,2,3,4 & 5) should assure and measure quantities of each
ingredient needed for the first batch of production.
4. BP1 will mix all the ingredients in pre-mixing machine. Add first all the dry
ingredients followed by wet ingredients. Set the machine into moderately high
mixing pattern for 1 hour.
5. Quality control officer and BP1 will check the quality of dough before proceeding
to the dough mixer machine. (See dough quality checklist from pre-mixing
machine in index 11)
6. BP1 will transfer pre-mixed dough on the second process or in the dough mixer
and allow it to operate for 1 hour at maximum speed.

7. After the operation of dough mixer, Quality control officer and BP 1 will check
the quality of dough (See dough quality checklist from dough mixer in index 12);
8. BP2 will operate the dough feeder, laminating machine, molding machine and
pre-heat the oven to 170 oC. Set the timing of the machines into standard 1 hour
operating process.
9. BP2 will set the dough feeder for 1 hour; 10kg per minute and allow metered
dough to set out with the conveyor until it reach the laminating machine.
10. From the dough feeder, the metered dough will be laminated by laminating
machine and will be molded by molding machine. It will automatically enter the
biscuit baking tunnel machine and set out to the conveyor after standard 1 hour
operating process stopped. Set the biscuit baking tunnel machine into 170oC.
From the baking machine, the conveyor will deliver the baked biscuits to the
cooling conveyor.
11. BP3 and quality control officer will check the quality of baked biscuits before
proceeding to the stacking machine. (See baked biscuits quality checklist from
baking tunnel machine in index 13)
12. BP3 will set the stacking and packaging machine to operate for 1 hour. After
allowing the biscuits to cool down, release the conveyor and allow the biscuits to
align into stacking machine and packed by the packaging machine. BP3 will
monitor the initial and secondary packaging.
13. BP3 and quality control officer will check the quality of the packed biscuits. (See
finish product quality checklist in index 14)
14. BP3, BP4 and BP5 will pack the bundles into the third packaging (carton) while
BP1 and BP2 will measure the ingredients for the next batch of production.

Standard Operating Procedure Flow chart of Baking Process.

Employee Hygiene Policies, Employee

Hand washing policies and proper
operation attire.

Prepare and check the quality

ingredients .

of the

Assure and measure quantity of

ingredients.

Mix dry ingredients first before wet

ingedents into pre-mixing mchine for 1
hour.

NO
Check quality of dough.

YE
S
Transfer pre-mixed dough in the dough
mixer and to operate for 1 hour at
maximum speed.

NO
check the quality of dough

YE
S

Operate the dough feeder, laminating

machine, molding machine and pre-heat
the oven to 170 oC. Set the machines
into standard 1 hour operating process.

Allow the conveyor to reach the baking

tunnel and baked the molded dough for
1 hour .
Baked biscuits will enter the coolingNO
conveyor for 15 minutes. Check the
quality of baked biscuits before
proceeding to the stacking machineYE

S
The biscuits will be aligned by the
stacking mchine and will be packed by
packging machine.

FERTILIZ
ER