You are on page 1of 36

s

e
n
i
b
r
u
T
Steam

l Turbine Works
CJSC The Ura
17,
Brigad st., 6200
h
yk
ov
nt
ro
F
,
18
sia
lovsk region, Rus
rd
ve
S
,
rg
bu
rin
Ekate
333-56-75
-25 fax: +7 343
49
632
8,
-4
48
tel.: +7 343 326z.ru www.utz.ru
e-mail: mail@ut

2013

Steam Turbines

URAL

TURBINE
WORKS

Being initiated in 1938, the production of turbines has been


successfully continued by Ural Turbine Works CJSC which was
established in 2004. Having inherited trademark TMW from its
forerunner Turbomotor Works OJSC, the Ural Turbine Works
enterprise has also adopted the authority of one of the leading
Russian machine-building companies designing and producing
power equipment. Being a part of the RENOVA Group, the enterprise is currently specialising in producing cogeneration steam
turbines, gas turbines, and gas-compressor units for transporting
natural gas.
In the Ural region it has been produced more than a half (in
terms of capacity) of cogeneration turbine plants operating in
Russia and in 14 neighbouring countries, former Soviet republics. The turbines marked as TMW are installed in the Eastern

European countries, Italy, Egypt, Mongolia, China, Korea, India,


and Japan.
The Ural gas-compressor units are used in world-famous gas
pipelines, including the Urengoy-Pomary-Uzhgorod pipeline supplying gas to the Western European countries.
Having a wide range of machines and many years of experience in designing turbines, UTW CJSC meets the needs of different customers. In spite of the variety of produced models, the UTW
specialists use only well-tried solutions, structurally unied units
and parts, which ensures sufcient serial production, increases
reliability and serviceability of turbines, and facilitates their repair.
The enterprises quality management system is in compliance
with ISO 9001:2000, which was approved by the British Standards
Institute (BSI).

Steam Turbines

URAL

TURBINE
WORKS

DELIVERY OF
EQUIPMENT
2

STEAM TURBINE FOR STEAM POWER


UNITS

STEAM
TURBINES FOR
COMBINEDCYCLE PLANTS

MODERNISATION AND
SERVICE OF EQUIPMENT
MODERNISATION AND SERVICE OF
STEAM TURBINES PRODUCED BY UTW
AND OTHER MANUFACTURES

CONDENSERS
HEATERS
FABRICATED METALS
PETROCHEMICAL EQUIPMENT

Business development strategies in UTW CJSC


At the present time, one of the enterprises most important tasks
is the development of new products and the change of technology
policy. Jointly with the specialists of Sulzer, the Swiss company, and
ROTEK CJSC the UTW specialists are modernising management
and technological schemes for successful mastering and adaptation
of foreign advanced technologies, which will considerably strengthen
the enterprises position in the market. The company is still developing optimal design solutions as far as its principal turbine equipment
is concerned. The UTW customers receive only modern solutions,
including those based on long-term post-guarantee service of steam
and gas turbines. Together with ROTEK CJSC we offer our Customers many effective service programs for steam and gas turbines.
UTW CJSC is currently developing the following products and offering the following services:
Steam turbines for steam power plants (SPP) from 30 to 300 MW;
Steam turbines for combined-cycle power plants (CCPP) from
17 to 200 MW;
Modernisation and service of steam turbines produced by UTW
CJSC and by other manufactures with capacity of up to 250 MW;

SERVICES

SUPPLY OF
SPARE PARTS

SERVICE
MAINTENANCE OF
GASTURBINE AS
PART OF
COMBINED-CYCLE
PLANT
LOCALISATION OF
PRODUCTION OF
UNITS AND PARTS
ASPER
TECHNOLOGIES
OF WORLD
MANUFACTURES

Service maintenance of gas turbines as a part of the combinedcycle plant in Russia;


Heaters, condensers, and metallic structures.

Steam Turbines

URAL

TURBINE
WORKS

Engineering
The enterprises technical services include the special design
bureau, technological, metallurgical, scientic, and research departments. The services develop and adopt new types of turbines modernising the scientic and technological heritage of the enterprise.
The enterprises engineering services represent a number of research laboratories united into the department of experimental technology and control of materials.
The staff of the technical services consists mainly of graduates of

the famous Ural turbine-building-school, department Turbines and


Diesel Engines of the Ural Federal University.
When designing steam turbines, the UTW specialists use a modular concept of design. This approach allows using well-tried and reliable units of steam turbines in various models as well as speeding up
the process of designing.
The enterprise is equipped with benches for testing steam turbines, which improves the quality of turbines, makes them more efcient and reliable.

URAL

TURBINE
WORKS

Steam Turbines

Production
Ural Turbine Works CJSC is basically an enterprise with a
2
complete industrial
cycle. Its production includes forging, thermal,
welding, tool-making, and mechanical assembly production and
consists of 4 divisions:
Turbine production
Blade production
Test bench of balancing of rotors
Blank production

Turbine production
The product range of the steam turbine production (STP) includes parts of steam turbines, adjustment units, spare parts for
power equipment.
The steam turbine production is divided into the following parts:
preliminary stator, nal stator, iron rings, and diaphragms, rotor
and gear-cutting, inserts, auxiliary.
The steam turbine production has assembly and test benches for steam turbines -90/120-130/10-1, -100/120-130,
-140/165-130/15-2, -60/65-130-2, -185/210-130, -250/300-240,
and adjustment units. The site is equipped with universal machines
for carrying out adjusting activities in the process of assembly and
with cranes which allow transporting units of up to 125 tons.
The main equipment of the steam turbine production includes
the following: turning machines (diameter of processed parts
up to 2 m, length up to 10 m), turning and boring machines (diameter of processed parts up to 12.5 m, length up to 5 m),
milling and boring machines Skoda with the height of processing of
up to 5 m, rotor and milling machines, and gear treating machines.
The steam turbine production produces adjustment units for
steam and gas turbines: servomotors (HP, MP, and LP parts),
pumping groups, valves of the disengaging clutch, different drives,
and adjustment units.

Blade production
Ural Turbine Works CJSC produces blades of various sizes:
from 50 mm to 1000 mm, both for steam turbines of its own production and for steam turbines of other manufacturers.
The principal technological equipment includes specialised
machines of Swiss companies Lichty, Schaublin, Koher, Chiron
having high processing level and being approved by a number
of leading manufacturers of power equipment and turbine blades.
The modernisation of the blade complex started in 2006. Over
the years the site designed for high-speed processing of blades
was created and expanded. The introduction of modern equipment
in the blade production considerably speeds up the manufacture
of new blades, decreases the duration and labour intensiveness of
processing, the amount of adjusting and manual operations, and
makes the products more qualitative.

Steam Turbines

URAL

TURBINE
WORKS

Test bench of balancing of rotors


The test bench of balancing of rotors (TBBR) is used for activities on blading, assembly, and balancing of rotors of steam and gas
turbines.
The main processes include the following:
Testing of moment weight scales of working blades;
Blading of mounted disks and solid-forged parts of rotors of
steam turbines as well as blading of iron rings, rotors of the compressor and rotors of gas turbines;
Assembly of rotors (attachment of disks and bushings, installation of half-couplings, adjustment of the high pressure rotor to the
pump rotor and adjustment of the disengaging clutch);
Fitting and mechanical activities, including turning of bladed rotors;
Static balancing of working wheels, dynamic vacuum balancing
of rotors of steam and gas turbines at balancing bench -10 (max
of a balanced part 5,000 mm, max length between supports
10,000 mm, max weight of a part 80 tons, max number of rotations
4,500 rpm, with a step-up reducer 9,000 rpm);
Repair of rotors, including disassembly of a rotor, re-blading,
fault detection, blading, assembly, and balancing.

The balancing of rotors of other manufactures weighing up to 80


tons and with maximum speed of rotation in the vacuum chamber of
18,000 rpm is possible.

Blank production
The blank production includes welding, forging, and thermal activities.
The welding production species metal cutting and welding of
metallic structures for turbines (condensers, heaters, associated and
accessory equipment).
In most cases the production of welding constructions is a process
completely connected with UTW CJSC. The process of production
begins from preparation of metal and severing of ats and bars and
ends in tests and separate operations.
The forging and thermal activities include forged pieces for steam
and gas turbines both at mechanical sites of UTW CJSC and for thirdparty customers as well as heat treatment of workpieces and parts
after preliminary machining and welding.

Steam Turbines

URAL

TURBINE
WORKS

Basic characteristics of the steam turbine produced by UTW. Table 1


Live steam parameters and ow rate, kgf/cm2,

Turbine trade mark

Nn

Nm

Nc

t0/t

Dn

Dm

2004/2012

60

65

65

130

555

280

300

-50/60-130-6

50

60

50

130

555

245

225

-50/60-8,8*

2008

50

60

60

90

246

255

-115/125-130-1

1992/2010

115

125

80

130

555

490

500

-115/125-130-2

115

125

125

130

555

490

500

-115/125-130-3

115

125

125

130

555

490

500

-110/120-130-5

1984/-

110

120

120

130

555

470

485

-116/125-130-7

1991/-

116

125

125

130

555

495

510

-120/130-130-8

1996/2011

120

130

130

130

555

515

520

-185/220-130-2

185

220

220

130

555

785

810

-185/215-130-4

185

215

215

130

555

785

810

-255/305-240-5

1991/-

260

305

305

240

540/540

980

1000

-285/335-240

285

335

335

240

560/560

1050

1050

-250/305-240-

250

305

305

240

540/540

980

1000

-265/305-240-

265

305

305

240

540/540

980

1000

-250/305-240-

250

305

305

240

540/540

980

1000

-30/35-90/10-5

2004/2008

30

35

30

90

535

190

240

-40/50-90/13

40

50

50

90

535

238

240
300

-50/60-130/7-2

50

60

50

130

555

274

-90/120-130/10-1

1999/2007

90

120

80

130

555

490

500

-90/120-130/10-2

2000/-

90

125

125

130

555

490

500

-140/165-130/15-2

1984/-

142

167

120

130

555

788

810

-140/165-130/15-3

1989/-

142

165

120

130

555

788

810

-150/165-130/9-4

150

165

120

130

555

788

810

-110-130

112

114

130

555

480

485

-90/100-130/10

90

125

130

555

490

500

-30/35-90/10/1,2

30

35

90

535

190

240

-102/107-130/15-2

1984/-

102

107

130

555

782

810

-105/125-130/30/8

105

125

130

555

790

810

-80-130/8-3

80

90

130

555

520

550

-35/47-7,4*

35

47,5

47,5

75,5

498

146

146

-35/40-8,8*

2012

35

40

40

90

500

150

-40/50-8,8*

2012

40,2

49,6

49,6

90

550

165

-53/67-8,0*

2008

53

66,5

66,5

78,5

488

212,5

-63/76-8,8*

2012

63

75,5

75,5

89,8

502,8

237

-113/145-12,4*

2010

113

147,5

147,5

126

358

318

-70/110-1,6*

70

110

110

1,6

-70-1,6*

70

70

1,6

-35/55-1,6*

2007

35

55

55

1,6

Bottom
Condensing

Starting of
production

-60/65-130-2

For CCPP

With backpressure

With backpressure,
process
and heating
extraction

With process and heating


extraction

With heating extraction

Type of
turbine

Power, MW

-35-1,6*

35

35

1,6

-110-1,6*

2009

110

110

110

1,6

-55-1,6*

55

55

55

16,3

285

325

325

-17-1,6*

2002

17

17

17

1,6

118

220

220

-63-8,8

2009

63

63

63

90

500

257

265

-130-12,8

130

130

130

130

540/540

Pressure is at MPa

**

At t/h

*** Two-stage heating available

**** In denominator start of production with index


*5 Its possible process steam extraction 45 t/h with pressure 0,78 P (8 kgf/sm2)

390

Steam Turbines
, t/h

Dc

Thermal load
Process steam
extraction, t/h

Extraction pressure adjustment range, kgf/cm2

Heating steam
extraction, GCal/h

Process
steam

Heating steam extraction

URAL

TURBINE
WORKS

Cooling water
Temperature of feed
water,

Flow rate, t/h

0,5-2,0

8000

20

225

0,5-2,0

8000

20

232

0,7-2,5

8000

18

218

0,6-2,5

0,5-2,0

8000

27

228

185

0,6-2,5

0,5-2,0

13500

27

228

185

0,6-2,5

0,5-2,0

13500

20

228

175

184

0,6-2,5

0,5-2,0

16000

20

234

184

193

0,6-2,5

0,5-2,0

16000

20

234

188

197

0,6-2,5

0,5-2,0

16000

20

236

280

280

0,6-3,0

0,5-2,0

27000

20

232

789

290

290

0,6-2,5

0,5-2,0

27000

27

232

980

360

370

0,6-2,0

0,5-1,5

28500

20

234

1050

385

385

0,6-2,5

0,5-2,0

28500

20

273

980

350

415

0,6-4,0

0,5-3,5

28500

20

234

980

360

370

0,5-1,5

0,5-1,0

28500

20

235

980

350

415

0,6-4,0

0,5-3,5

28500

20

232

119

83

160

63**

92**

8-13

0,7-2,5

5000

20

206

202

64

160

115

130

11-15

0,7-2,5

5000

20

219

188

118

160

40

60

5-10

0,6-2,5

0,5-2,0

7000

20

230

299

200

365

80

120

8-13

0,5-2,5

0,5-2,0

8000

27

228

477

200

365

80

120

8-13

0,6-2,5

0,5-2,0

13500

27

228

446

335

500

115

140

12-21

0,6-2,5

0,4-1,2

13500

20

232

453

335

500

120

140

12-21

0,6-2,5

0,4-1,2

13500

20

232

453

365

500

80

115

12-21

0,6-2,5

0,4-1,2

13500

27

232

185

200

06-2,5

0,5-2,0

232

200

345

92,5

130

8-13

0,6-2,5

0,5-2,0

228

83

167

39

55

8-13

0,5-2,5

206

670

12-21

234

450

670

8-13

234

455

6-13

228

146

93

0,6-2,5

0,5-2,0

8000

20

130

*5

150**

0,5-2,5

0,5-2,5

8000

15

158,6

65,5

0,5-2,5

0,5-2,5

8000

11

Gn

Gm

Qn

Qm

224

100

105

180

90

90

97

299

466

467

432

upper

lower

0,6-2,5

0,6-2,5

101

180

185

180

160

450

469
783

136

0,5-2,5

0,5-2,0

8000

20

232,5

90

0,6-2,5

0,5-2,0

13500

20

307

220

220

0,6-2,5

0,5-2,0

27000

12

300

0,5-2,5***

20

280

0,5-2,5***

13500

27

285

0,5-2,5
0,5-2,5***

285

0,5-2,5***

285

0,5-2,5***

325

220

265

390

***

27000

20

13500

27

8000

20

105

8000

20

13500

27

Steam Turbines

URAL

TURBINE
WORKS

THE FAMILY OF TURBINES -250/300-240


FOR SUPERCRITICAL STEAM PARAMETERS

The family includes the base turbine -255/305-240-5 and four its
modications: -285/335-240*, -265/305-240-, -250/305-240-
and -250/305-240-. These turbines are intended for use at power
plants which supply heat and hot water to metropolises and cities.
They are highly efcient under heat-extraction conditions and, at the
same time, rather economically operate at purely condensing (summer) conditions.
The turbine type -265/305-240- is designed for power plants
with a reduced (0.3) extraction factor ( ) (cf. 0.5-0.6 of the
base model), that is appropriate for power plants located within city
boundaries. For this purpose, the ow rate of the heating-system water through the heating system heaters (HSHs) is increased and the
extraction pressure is slightly lowered. The maximum heating of the
heating-system water is limited to 106 C.
The turbines type -250/305-240- and -250/305-240- are
designed for remote power plants located 30-35 km away from a
town. The heating-system water is heated in three stages to temperature of 150 (in case of the base model, in two stages to 117 ).
The turbine with index is installed in circuits with a deaerator of
7 kgf/cm2, while the turbine indexed is intended for deaeratorfree circuits where the direct-contact low-pressure heater (LPH)
No. 2 acts as the deaerator.
All turbines of the family are designed as single-shaft four-cylinder
units. They vary in the design of the second intermediate pressure

cylinder (IPC-2). In the case of one- and two-stage heating of the


heating-system water, the pressure of the steam delivered to the user
is adjusted with regulating diaphragms installed in each ow of the
LPC. If three-stage heating is used, the adjustment is realized with a
regulating valve mounted in the third heating stage of the extraction
pipeline.
For basic characteristics of the turbines comprising the family
-250/300-240 see Table 2.

* Design temperature of live steam and intermediate superheating steam for the base turbine and three of its modications is 540 , whereas for turbine type
-285/335-240 this temperature is 560 .

10

Steam Turbines

URAL

TURBINE
WORKS

Turbine longitudinal section view T-255/305-240-5

Table 2: Basic characteristics of turbines of the family -250/300-240


Parameter

Modication
-255/305-240-5

-285/335-240

-250/305-240-

-265/305-240-

-250/305-240-

260

250

250

265

250

305

335

305

305

305

980
1,000

1,050

980
1,000

980
1,000

980
1,000

240 (23.5)
540/540

240 (23.5)
560/560

240 (23.5)
540/540

240 (23.5)
540/540

240 (23.5)
540/540

360
370

385

350
415

360
370

350
415

rst (lower) heating extraction

0.5-1.5

0.5

0.5-3.5

0.5-1.0

0.5-3.5

second (upper) heating


extraction

0.6-2.0

0.6-2.5

0.6-4.0

0.5-1.5

0.6-4.0

3.0-8.5

3.0-8.5

940

940

940

940

940

12
10
62
32

11
10
62
32

12
10
52
32

12
10
62
32

12
10
52
32

20
28,500

20
28,500

20
28,500

20
28,500

20
28,500

14,000

14,000

14,000

14,000

14,000

3HPH+D+5LPH

3HPH+D+5LPH

3HPH+D+4LPH

3HPH+D+5LPH

2HPH+5LPH

265

273

265

265

265

8,000

8,000

8,000

16,000

8,000

Power, MW:
nominal
maximum at condensing
conditions
Live steam ow rate, t/h:
nominal
maximum
Live steam parameters:
pressure, kgf/cm2 (MPa)
temperature,
Thermal load, GCal/h:
nominal
maximum
Extraction pressure adjustment
range, kgf/cm2

third extraction
Last stage blade length, mm
Number of stages:
HPC
IPC-1
IPC-2
LPC
Cooling water:
design temperature,
design ow rate, m3/h
Condenser cooling surface
area, m2
Regenerative system structural
formula
Design temperature of feed
water,
Maximum ow rate of heatingsystem water, m3/h

Note: The equipment at the power plant includes two modernized turbines -250/300-240, which, after modernization, correspond, in terms of their parameters, to turbines -265/305-240-

11

URAL

TURBINE
WORKS

Steam Turbines
THE FAMILY OF TURBINES -185/220-130

The family includes


the base turbine -185/220-130-2* and its
2
modied version -185/215-130-4. The turbines of this family are
designed for power plants of large cities.
These turbines offer limited process steam extraction at pressure
of 25-35, 12-18 and 8-12 kgf/cm2. On customers choice, either or any
two of these extractions can be used as well as non-extraction operation. The pressure of steam supplied to the user from these extractions is maintained with regulating valves in the extraction pipelines.
Both turbines of this family have two-stage heating of the heatingsystem water. The extraction steam pressure is controlled with regulating diaphragms mounted in each ow of the LPC.
The turbines are single-shaft three-cylinder units with a unied
ow passage. The turbines indexed 2 and 4 are equipped with
exhaust rotor blades 830 mm and 660 mm long and their design temperature of cooling water is 20 C and 27 C respectively.

Turbine longitudinal section view -185/220-130-2

12

For the basic characteristics


T-185/220-130 see Table 3.

of

the

turbines

type

Steam Turbines

URAL

TURBINE
WORKS

Table 3: Basic characteristics of the turbines type -185/220-130


Parameter

Modication

-185/220-130-2

-185/220-130-2

185

185

Power, MW:
nominal
maximum

220

215

at condensing conditions

220

215

with HPH turned off

195

195

Live steam ow rate, t/h:


nominal

785

785

maximum

810

810

130 (12.8)

130 (12.8)

555

555

Live steam parameters:


pressure, kgf/cm2 (MPa)
temperature,
Thermal load: Process steam extraction, t/h:
downstream from 7th stage of HPC

90**

90**

downstream from 11th stage of HPC

100**

100**

downstream from 13th stage of HPC

100**

100**

280

280

Heating steam extraction, GCal/h:


nominal
maximum

290

290

with HPH turned off

325

325

downstream from 7th stage of HPC

25-35

25-35

downstream from 11th stage of HPC

12-18

12-18

downstream from 13th stage of HPC

8-12

8-12

Extraction pressure adjustment range, kgf/cm2: process steam


extraction:

upper heating steam extraction

0.6-3.0

0.6-2.5

lower heating steam extraction

0.5-2.0

0.5-2.0

830

660

HPC

13

13

IPC

LPC

32

22

Last stage blade length, mm


Number of stages:

Cooling water:
20

27

design ow rate, m3/h

27,000

27,000

Condenser cooling surface area, m2

12,000

12,000

3HPH+D+4LPH

3HPH+D+4LPH

232

232

design temperature,

Regenerative system structural formula


Design temperature of feed water,

* This turbine was designed as part of a group of turbines with live steam ow rate of approximately 800 ton per hour. The group includes turbines -185/220-130,
-140/165-130/15 and -100-130/15; these turbines have identical HPCs, each of the turbines has two shut-off valves, and there are several other common
conceptual and design solutions
** When process steam extractions are used, the heating thermal load and electrical power of the turbine decrease

13

URAL

TURBINE
WORKS

Steam Turbines
THE FAMILY OF TURBINES -140/165-130/15

The family consists


of the base turbine -140/165-130/15-2* and
2
three its modied versions: -140/165-130/15-3, -150/165-130/9-4
and -140/165-130/15-5. The turbines of this family are installed at
big industrial heating power stations working under large process
steam extraction load. The base turbine is outtted with exhaust
blades 830 mm long and is designed for the cooling water temperature of 20 . The turbines indexed 3, 4 and 5 have exhaust
rotor blades 660 mm long and their design cooling water temperature is 27 . The turbine indexed 4 differs from the other two
turbines in the nominal pressure of the process steam extraction,
which equals 9 kgf/cm2 instead of 15 kgf/cm2. Therefore this turbine
has a different number of HPC and LPC stages. All the turbines
are provided with two heating steam extractions. A regulating diaphragm is installed downstream of each extraction, except for the
turbine indexed 5. The turbine indexed 5 is tted with a single
regulating diagram, which is installed downstream of the lower heating steam extraction. In the case of one- or two-stage heating of the
heating-system water the extraction pressure is adjusted using one
regulating diaphragm of the lower extraction. If extraction serves
other auxiliary power, the extraction pressures can be separately
controlled by both regulating diaphragms. The pressure of the main
process steam extraction from the HPC exhaust is maintained with

Turbine longitudinal section view -140/165-130/15

14

regulating valves installed at the LPC inlet. An additional process


steam extraction with the pressure of 25-35 kgf/cm2 is provided. The
pressure is maintained downstream of the regulating valve in the
extraction line. The turbines are made as single-shaft two-cylinder
units.
Basic characteristics of the turbines type -140/165-130/15 are
summarized in Table 4

Steam Turbines

URAL

TURBINE
WORKS

Table 4: Basic characteristics of the turbines type -140/165-130/15


Parameter

Modication

-140/165-130/15-2*

-140/165-130/15-3

-150/165-130/9-4

-140/165-130/15-5

nominal

142

142

150

142

maximum

167

165

165

165

at condensing conditions

120

120

120

120

nominal

788

788

788

788

maximum

810

810

810

810

130 (12.8)

130 (12.8)

130 (12.8)

130 (12.8)

555

555

555

555

nominal

335

335

385

335

maximum

500

500

500

500

nominal

115

120

80

120

maximum

140

140

115

140

12-21

12-21

9-15

12-21

upper heating steam extraction

0.6-2.5**

0.6-2.5**

0.6-2.5**

0.6-2.5**

lower heating steam extraction

0.4-1.2

0.4-1.2

0.4-1.2

0.5-2.0

830

660

660

660

HPC

13

13

14

13

LPC

12

11

10

11

Power, MW:

Live steam ow rate, t/h:

Live steam parameters:


pressure, kgf/cm2 (MPa)
temperature,
Thermal load:
- Process steam extraction, t/h:

- Heating steam extraction, GCal/h:

Extraction pressure adjustment range,


kgf/cm2:
process steam extraction:

Last stage blade length, mm


Number of stages:

Cooling water:
design temperature,
design ow rate, m3/h
Condenser cooling surface area, m2
Regenerative system structural formula
Design temperature of feed water,

20

27

27

27

13,500

13,500

13,500

13,500

6,000

6,000

6,000

6,000

3HPH+D+4LPH

3HPH+D+4LPH

3HPH+D+4LPH

3HPH+D+4LPH

232

232

232

232

* This turbine was designed as part of a group of turbines with live steam ow rate of approximately 800 ton per hour. The group includes turbines -185/220-130,
-140/165-130/15 and -100-130/15; these turbines have identical HPCs, each of the turbines has two shut-off valves, and there are several other common
conceptual and design solutions
** In conditions of independent pressure adjustment in both heating steam extraction circuits, pressure in the upper heating steam extraction may vary within
the limits of 0.9 to 2.5 kgf/cm2

15

URAL

TURBINE
WORKS

Steam Turbines
THE FAMILY OF BACK-PRESSURE TURBINES -100-130/15

The family includes


the base turbine -102/107-130/15-2* and
2
its two modied versions: -105/125-130/30/8 and -80-130/8-3.
The turbines of this family are installed at big industrial heating power
stations, which serve users of large amounts of process steam.
Turbine -105 provides considerable extraction of process steam
with the pressure higher than in back-pressure line. The second and
the third turbine models offer analogous steam extraction on a limited
scale. The pressure of steam supplied to the user is maintained with
a valve installed in the extraction line.
For the basic characteristics of the turbines type -100-130/15
refer to Table 5.

Turbine longitudinal section view P-102/107-130/15-2

16

Steam Turbines

URAL

TURBINE
WORKS

Table 5: Basic characteristics of the turbines type -100-130/15


Parameter

Modication
-102/107-130/15-2

-105/125-130/30/8

-80-130/8-3

nominal

102

105

80

maximum

107

125

90

nominal

782

790

520

maximum

810

810

550

130 (12.8)

130 (12.8)

130 (12.8)

555

555

555

200

maximum

90

270

60

Back-pressure steam ow rate, nominal, t/h

670

450/670**

455

25-35

Back-pressure

12-21

8-13

6-13

Regenerative system structural formula

3HPH

3HPH

3HPH

234

234

228

Power, MW:

Live steam ow rate, t/h:

Live steam parameters:


pressure, kgf/cm2 (MPa)
temperature,
Thermal load of process steam extraction, t/h:
nominal

Pressure adjustment range, kgf/cm2


Process steam extraction

Design temperature of feed water, C

* This turbine was designed as part of a group of turbines with live steam ow rate of approximately 800 ton per hour. The group includes turbines -185/220-130,
-140/165-130/15 and -100/130/15; these turbines have identical HPCs, each of the turbines has two shut-off valves, and there are several other common
conceptual and design solutions
** At zero process steam extraction

17

URAL

TURBINE
WORKS

Steam Turbines
THE FAMILY OF TURBINES -110/120-130

The family consists


of the base turbine -110/120-130-5* and
2
its four modied versions: -116/125-130-7, -120/130-130-8,
-120/130-130-12,8 and -110-130 (back-pressure). The turbines of
this family are intended for newly constructed or extended power stations
serving large or medium-size cities. Considering that the thermal load
of these power stations is often uncertain or is not provided during initial
years of operation, the T-100 turbine has been designed as a partially universal one: it operates rather efciently both under various thermal loads
and at straight-condensing conditions. The turbine can run at thermal
schedule regimes (with back-pressure) when the built-in condenser banks
are cooled with makeup or heating system water. It has a rather developed low-potential section, a condenser group with an optimal ow rate of
cooling water, and a developed regenerative system. Many advanced approaches worked out for extraction turbines have been realized in the turbine. It has been constantly improved and has passed ve modernizations
(index 5). Thanks to the above merits, the turbines of T-110/120-130
family have been produced on the largest scale ever known: today these
turbines run to over two hundreds in number.
The modied versions differ from the base turbine in the ow rate
of live steam and, correspondingly, in nominal power and thermal
load. Besides, the turbine TP-110-130 has neither LPC nor condenser group. In the currently produced turbines of the family, the double-row regulating stage has been replaced by the single-row stage.
Design of the HP cylinder has been changed as well. Turbines with
the single-row regulating stage bear the index O at the end of their
designation. The single-row regulating stage enhances efciency of
the turbines in operating conditions, which are close to design ones,
i.e. when the turbines operate in base-load conditions. The same solution can be applicable to turbines -115. All the four turbines of
the family offer two-stage heating of the heating-system water. The

Turbine longitudinal section view T-110/120-130-5

18

extraction steam pressure of the rst three turbines is maintained with


regulating diaphragms installed in each ow of the LPC, while in the
fourth turbine the pressure is controlled by moving regulating valves
of the high-pressure section.
The turbines are made as single-shaft three-cylinder units, except
for -110-130 that is made as a single-shaft two-cylinder unit.
Basic characteristics of the turbines type-110/120-130 are listed
in Table 6.

Steam Turbines

URAL

TURBINE
WORKS

Table 6: Basic characteristics of the turbines type-110/120-130


Parameter

Modication
-110/120-130-5

-116/125-130-7

-120/130-130-8

-110-130

nominal

110

116

120

112

maximum

120

125

130

114

at condensing conditions

120

120

130

nominal

480

495

515

480

maximum

485

510

520

485

130(12.8)

130(12.8)

130(12.8)

130(12.8)

555

555

555

555

nominal

175

184

188

185

maximum

184

193

197

200

upper heating steam extraction

0.6-2.5

0.6-2.5

0.6-2.5

0.6-2.5

lower heating steam extraction

0.5-2.0

0.5-2.0

0.5-2.0

0.5-2.0

550

550

550

375

Power, MW:

Live steam ow rate, t/h:

Live steam parameters:


pressure, kgf/cm2 (MPa)
temperature,
Thermal load: Heating steam extraction,
GCal/h:

Extraction pressure adjustment range, kgf/cm :


2

Last stage blade length, mm


Number of stages:
HPC

IPC

14

14

14

14

LPC

22

22

22

Cooling water:
design temperature,
design ow rate, m3/h
Condenser cooling surface area, m2
Regenerative system structural formula
Design temperature of feed water,

20

20

20

16,000

16,000

16,000

6,200

6,200

6,200

3HPH+D+4LPH

3HPH+D+4LPH

3HPH+D+4LPH

3HPH+D+3LPH

234

234

236

232

* This turbine was designed as part of a group of turbines with similar live steam ow rates and several other common conceptual and design solutions. The
group includes turbines -100-130, -50-130, -50-130/7, -40-130/31 and -50-130-6 (rotational speed of 3600 RPM)
Note: Non-controlled steam extraction of up to 50 ton per hour in addition to regeneration from the steam extraction pipeline to LPH No.3 is possible in all the
turbines

19

URAL

TURBINE
WORKS

Steam Turbines
THE FAMILY OF TURBINES -115/125-130

This family is2 intended for technical re-equipment of power stations through their extension or replacement of obsolete turbines
rated at 25, 50 and 100 MW. The turbines can be installed at
newly constructed power stations as well. The family of turbines
-115/125-130* has been developed on the basis of the turbine
-110/120-130-5. However, taking into account that the turbines
of this family are installed in turbine hall of existing power stations, they are framed in two cylinders and have a simplified regenerative system (one HPH and one LPH are removed), one
condenser instead of two condensers, and lower flow rate of cooling water. Since boiler equipment is usually replaced later than
turbines, the turbines of this family can continuously operate (if so
stated in the order) on live steam with p0= 90 kgf/cm2 (8.8 MPa)
and t0= 535 C with subsequent change-over to live steam with
p0= 130 kgf/cm2 (12.8 MPa) and t0= 555 C when required.
The family comprises three models: -115/125-130-1,
-115/125-130-2, and -115/125-130-3. In addition to the
main heating steam extractions, all the three turbines provide
limited auxiliary steam extraction (indexed with small Russian
letter ).
If the turbines type -115/120-130 are installed at operating
power stations, thermal loads of the turbine are generally well
known and therefore the most suitable modification (model) of the
turbine can be selected for particular power station conditions.

Table 7: Basic characteristics of the turbines type -115/125-130


Parameter
Power, MW:
nominal
maximum
at condensing conditions
Live steam ow rate, t/h:
nominal
maximum
Live steam parameters:
pressure, kgf/cm2 (MPa)
temperature,
Thermal load:
process steam extraction, t/h:
nominal
maximum
Heating steam extraction, GCal/h:
nominal
maximum
ditto, with HPHs turned off
Extraction pressure adjustment range, kgf/cm2:
process steam extraction
upper heating steam extraction
lower heating steam extraction
Last stage blade length, mm
Number of stages:
HPC
LPC
Cooling water:
design temperature,
design ow rate, m3/h
Condenser cooling surface area, m2
Regenerative system structural formula
Design temperature of feed water,

Modication
-115/125-130-1

-115/125-130-2

-115/125-130-3

115*
125
115

115*
125
125

115*
125
125

490
500

490
500

490
500

130 (12.8)
555

130 (12.8)
555

130 (12.8)
555

70
70

70
70

70
70

180
185**
210

180
185**
210

160
185**
210

12-18
0.6-2.5
0.5-2.0
550

12-18
0.6-2.5
0.5-2.0
660

12-18
0.6-2.5
0.5-2.0
940

9
16

9
16

9
17

27
8,000
3,100
2HPH+D+3LPH
228

27
13,500
6,000
2HPH+D+3LPH
228

20
13,500
6,000
2HPH+D+4LPH
228

* The turbine was designed as a part of turbine group which includes the family -90/120-130/10

20

Steam Turbines
For example, the turbine indexed 1 having the last stage blades
550 mm long is appropriate in the case of large thermal loads
(small steam flow rates in the condenser), which are preserved,
to a certain extent, in summer period. Such usage is appropriate
because this turbine is most efficient under large thermal loads
(low losses at the blades of the low-pressure section): it requires
only 8000 m3/h cooling water and can operate under the thermal
regime with the built-in condenser bank being cooled either with
make-up or heating-system water. However, at low thermal load
and, all the more so, under straight-condensing conditions, this
turbine is inferior to the other turbines in efficiency. Note also that
the condensing power of the turbine is limited to 115 MW.
The turbine indexed 2 has the last stage blades 660 mm
long. It is less efficient than the turbine indexed 1 under full thermal load but is more profitable under small thermal loads and under straight-condensing conditions. The condensing power of the
turbine 2 is 125 MW. The cooling water flow rate is 13,500 m 3/h.
When working under the thermal regime, only make-up water can
be passed through the built-in bank (system water is excluded).
The design temperature of cooling water of the turbines
1 and 2 is 27 C.
The turbine indexed 3 is equipped with last stage blades
940 mm long. The turbine is fit for continuous operation under
straight condensing conditions. Here its efficiency approximates

URAL

TURBINE
WORKS

efficiency of turbines of T-110-130 family. The design temperature


of cooling water is 20 C.
Basic characteristics of the turbines -115/125-130 group are
given in Table 7 and Table 8 for the steam pressure p0= 130 kgf/cm2
(12.8 MPa) and p0= 90 kgf/cm2 (8.8 MPa) respectively. See also
the note for the turbine -120/130-12,8.

Table 8: Basic characteristics of the turbines type -115/125-130 operating on live steam with 0= 90 kgf/cm2
(8.8 MPa), t0= 535 C
Modication
-90/100-90-1

-90/105-90-2

-90/109-90-3

-100/110-88*

90**
100
75

90**
105
105

90**
109
109

100
115
115

400
405

400
405

400
405

440
460

90 (8.8)
535

90 (8.8)
535

90 (8.8)
535

90 (8.8)
535

70
70

70
70

70
70

70
70

155
160**
185

155
160**
185

130
160**
185

165
172
-

12-18
0.6-2.5
0.5-2.0
550

12-18
0.6-2.5
0.5-2.0
660

12-18
0.6-2.5
0.5-2.0
940

12-18
0.6-2.5
0.5-2.0
550

9
16

9
16

9
17

9
16

27
8,000
3,100
2HPH+D+3LPH
228

27
13,500
6,000
2HPH+D+3LPH
228

20
13,500
6,000
2HPH+D+4LPH
228

27
8,000
3,100
2HPH+D+3LPH
228

* The pressure in MPa


** The nominal power is provided under the nominal thermal (heating) load and when process steam extraction is zero
*** When the heat of the condenser steam is used

21

Steam Turbines

URAL

TURBINE
WORKS

Turbine longitudinal section view T-115/125-130

22

Steam Turbines

URAL

TURBINE
WORKS

THE FAMILY OF TURBINES -90/120-130/10


The family includes three turbines: -90/120-130/10-1*,
-90/125-130/10-2 and -90/100-130/10. Like other turbines
of the group, the turbines of this family are based on the turbine
-110/120-130-5. They can be used for technical re-equipment of
existing power stations or can be installed at newly constructed
plants. The turbines have a simplied regenerative system. The turbines -90/120-130/10-1 and -90/125-130/10-2 offer a low ow
rate of cooling water and can run, if so stated in the order, on live
steam with p0= 90 kgf/cm2 (8.8 MPa) and t0= 535 C.
The turbines indexed 1 and 2 are equipped with last stage
blades 550 mm and 660 mm long respectively. Therefore, when
deciding which model to order, consider the information presented
in Section 6 for the turbines T-115/125-130 indexed 1 and 2.
The turbine -90/100-130/10 has no condensing plant (condenser, circulating and condensate pumps) and does not require
circulating water supply. As a result, the thermal circuit of the power
plant is simplied, the cost is reduced, and the labor input to the
manufacture and installation of the turbine plant is lowered. However, the turbine can operate continuously only if an all-year-round
thermal (heating) load is provided.

Basic characteristics of the turbines -90/120-130/10 family


are summarized in Table 9 and Table 10 for operation on steam with
p0= 130 kgf/cm2 (12.8 MPa) and p0= 90 kgf/cm2 (8.8 MPa) respectively. See also the note for the turbine -120/130-12,8.

* The turbine was designed as a part of turbine group which includes the family -115/125-130

Turbine longitudinal section view -90/120-130/10

23

Steam Turbines

URAL

TURBINE
WORKS

Table 9: Basic characteristics of the turbines type -90/120-130/10


2

Table 10. Basic characteristics of the


turbines type -90/120-130/10* operating on live steam with 0= 90 kgf/cm2
(8.8 MPa), t0= 535 C
Modication

Modication

Parameter
-90/120-130/10-1

-90/125-130/10-2

-90/100-130/10

-65/95-90/10-1

-65/95-90/10-2

nominal

90

90

90

65

65

maximum

120

125

100

95

100

at condensing conditions

80

125

75

100

nominal

490

490

490

400

400

maximum

500

500

500

405

405

130(12.8)

130(12.8)

130(12.8)

90 (8.8)

90 (8.8)

555

555

555

535

535

200

200

200

170*

170*

nominal

80

80

92.5

65

65

maximum

120

120

130

120

120

ditto, with HPHs turned off

145

145

159

145

145

Power, MW:

Live steam ow rate, t/h:

Live steam parameters:


pressure, kgf/cm2 (MPa)
temperature,
Thermal load:
process steam extraction, t/h:
nominal
maximum
Heating steam extraction,
GCal/h:

Extraction pressure adjustment


range, kgf/cm2:
8-13

8-13

8-13

8-13

8-13

upper heating steam extraction

0.6-2.5

0.6-2.5

0.6-2.5

0.6-2.5

0.6-2.5

lower heating steam extraction

0.5-2.0

0.5-2.0

0.5-2.0

0.5-2.0

0.5-2.0

550

660

375

550

660

HPC

LPC

16

16

14

16

16

27

27

27

27

design ow rate, m /h

8,000

13,500

8,000

13,500

Condenser cooling surface


area, m2

3,100

6,000

3,100

6,000

2HPH+D+3LPH

2HPH+D+3LPH

2HPH+D+3LPH

2HPH+D+3LPH

2HPH+D+3LPH

228

228

228

228

228

process steam extraction

Last stage blade length, mm


Number of stages:

Cooling water:
design temperature,
3

Regenerative system structural


formula
Design temperature of feed
water,

Note: Similar to the turbines -115/125-130, the turbines -90/120-130/10-1 and -90/125-130/10-2
allow process steam extraction up to the 70 t/h at the pressure of 12-18 kgf/cm2

24

* Similar to the turbines -115/125-130, the


turbines allow process steam extraction up to the
70 t/h at the pressure of 12-18 kgf/cm2

Steam Turbines

URAL

TURBINE
WORKS

TURBINES RATED AT 30-60 MW


The turbines rated at 30-60 MW are installed at power plants of medium- and small-size cities and towns. The turbines type -60/65-130,
-50/60-130/7, -50-130-6 (rotational speed of 3600 RPM) and
-40-130/31 form, together with the turbine T-100-130, a single group
united by common principal and design approaches.
The turbines type T and have the two-stage heating of heatingsystem water. The pressure at the heating and process steam extractions is maintained with the help of regulating revolving diaphragms
installed in the LPC. The turbines types T and are housed in two
cylinders. The turbine type P is a single-cylinder unit.
The turbine type P-40-130/31 has the following parameters of the
live steam: p0= 130 kgf/cm2 (12.8 MPa) and t0= 555 . The maximum
steam ow rate is 470 t/h, the nominal power is 40 MW, and the nominal back-pressure equals 31 kgf/cm2.
The turbines type -30/35-90/10 and its modication
-30/35-90/10/1,2 have been designed. They have single-cylinder
design and the single-stage heating of heating-system water. The
pressure at the heating and process steam extractions is maintained
with regulating revolving diaphragms

The turbine -30/35-90/10 can be installed instead of -25-4


and -25-3 turbines, after expiry of their service life, on the existing foundation.
Basic characteristics of the turbines types , and are given
in Table 11.

Turbine longitudinal section view -30/35-90/10-5

25

Steam Turbines

URAL

TURBINE
WORKS

Table 11: Basic characteristics of turbines rated at 30-60 MW


Parameter

Modication

-50-130-6

-60/65-130-2

-50/60-130/7-2

-50/60-8,8

-30/35-90/10-5

-30/35-90/10/1,2

-40/50-90/13

nominal

50

60

50

50

30

30

40

maximum

60

65

60

60

35

35

50

at condensing conditions

50

65

50

60

30

50

3600

3000

3000

3000

3000

3000

3000

nominal

245

280

274

246

190

190

238

maximum

255

300

300

255

240

240

130 (12.8)

130 (12.8)

130 (12.8)

90 (8.8)

90(8.8)

90 (8.8)

90 (8.8)

555

555

555

535

535

535

535

nominal

118

97

83

83

64

maximum

160

101

160

160

160

nominal

90

100

40

97

63*

72*

115

maximum

90

105

60

101

92*

100*

130*

Power, MW:

Rotor speed, RPM


Live steam ow rate, t/h:

Live steam parameters:


pressure, kgf/cm2 (MPa)
temperature,
Thermal load:
process steam extraction, t/h:

Heating steam extraction,


GCal/h:

Extraction pressure
adjustment range, kgf/cm2:
process steam extraction

5-10

8-13

8-13

10-15

upper heating steam


extraction

0.6-2.5

0.6-2.5

0.6-2.5

lower heating steam


extraction

0.5-2.0

0.5-2.0

0.5-2.0

0.7-2.5

0.7-2.5

0.5-2.5

0.7-2.5

650

550

550

550

432

152

432

HPC (HPS)

16

10

16

10

LPC (LPS)

13

16

15

4/3

20

20

20

18

20

20

design ow rate, m /h

8,000

8,000

7,000

8,000

5,000

5,000

Condenser cooling surface


area, m2

3,300

3,000

3,000

3,090

1,700

1,700

3HPH+D+4LPH

3HPH+D+4LPH

3HPH+D+4LPH

2HPH+D+3LPH

2HPH+D+3LPH

2HPH+D+3LPH

2HPH+D+3LPH

225

232

230

218

206

206

219

Last stage blade


length, mm
Number of stages:

Cooling water:
design temperature,
3

Regenerative system
structural formula
Design temperature of feed
water,
* At t/h

26

Steam Turbines

URAL

TURBINE
WORKS

STEAM TURBINES FOR COMBINED-CYCLE POWER PLANT


Currently, issues concerning development of modern equipment
operating as part of combined-cycle power plants (CCPPs) are becoming more and more vital. Providing succession of UTW steam
turbine manufacture design decisions, the company has worked over
CCPP variants with capacity 95 450 MW. A classic CCPP includes
one or two gas turbines, one or two waste-heat boilers and one steam
turbine with the appropriate number of generators.
For a CCPP with capacity of 90 100 MW, UTW offers the single-shaft steam extraction turbine -35/47-7,4 (see the Table below).
For a CCCP with capacity of 115 MW, steam turbine -40/50-8,8 is
offered.
For two-circuit CCPPs with capacity of 170...230 MW, we offer
steam extraction turbines -53/67-8,0 and -63/76-8,8 (see the Table
below). On the basis of this turbine, the plant can also manufacture
condensing turbines with capacity of 6070 MW.
For three-circuit CCPPs with resuperheating function and capacity
of 400450 MW, UTW offers steam extraction turbine -113/145-2,4
(see the Table below), which, with its design preserved, but depending on different steam parameters, may also bear designations from
-100/130-12,0 to -125/150-12,6. On the basis of this turbine, the

plant can also manufacture condensing turbines with capacity of


130150 MW.

Basic characteristics of the turbines for CCPPs are provided in


Table 12.

Turbine longitudinal section view -56/70-6,8

Developed projects of steam turbines for CCPPs


Steam turbine model

CCPP model

Example of implementation of the steam turbine project

-40/50-8,8

CCPP-115

Novobereznikovskaya TEC (Power Company TGK-9)

-35/40-8,8

Supply from the manifold of the


built-up CCPP

Novokuibyshevskaya TEC (The turbine has been shipped)

-63/76-8,8

CCPP-230

Izhevskaya TEC-1; Kirovskaya TEC-3 (Power Company TGK-5);


Vladimirskaya TEC-2 (Power Company TGK 6) (the turbines have been
shipped); Novobogoslovskaya TEC

-63-7,7

CCPP-230

Nizhneturinskaya GRES, Akademicheskaya TEC (Power Company


TGK-9)

-113/145-12,4

CCPP-410

Krasnodarskaya TEC (already in operation)

-53/67-8,0

CCPP-230

Minskaya TEC (Belarus) (already in operation)

27

Steam Turbines

URAL

TURBINE
WORKS

basic ow diagram of turbine plant with turbine T-113/145-12,4


PH SCVU

HP SCVU

to GE

to GE

to GH

to GH

to GH

HP SCVU

to GE

PH SCVU process heating


stop-control valves unit
HP SCVU high pressure
stop-control valves unit
GH gland heater
GE gland ejector
ME main ejector
CC condensate cooling
DWH district-heating
water heaters
CGH condensate gas heater
PH process heating

Condensers
steam from deaerator
reserve
steam input

PH

HP

IP

direct
district water

LP

DWH-2 DWH-1

recovery boiler
CC

Condenser
dilator

GE

ME

return
district water

GH

to atmospheric
drenage collector

Table 12: Basic characteristics of turbines for combine cycle power plants
Parameter

Modication
-35/47-7,4

-35/40-8,8

-40/50-8,8

-53/67-8,0

-63/76-8,8**

-113/145-12,4*

35.6/47.5

35/40

40.2/49.6

53/66.5

63/75.5

113/145.7

condensing conditions

47.5

40

49.6

66.5

75.5

145.7

HP steam ow rate, t/h: nominal


/ maximum

146

150

165

212.5

237

316.7

Power MW: nominal / maximum

HP steam parameters:
pressure, kgf/cm2 (MPa)

75.5 (7.4)

90 (8.8)

90 (8.8)

78.5(7.7)

89.8 (8.8)

126(12.35)

temperature,

498

500

550

488

502.8

557.6

LP steam ow rate, t/h: nominal


/ maximum

36

51

15.6

57.2

35

50.2

LP steam parameters:
pressure, kgf/cm2 (MPa)

5.8(0.57)

6.12 (0.6)

7.2 (0.71)

7.14(0.7)

14.25 (1.4)

4.8(0.475)

temperature,

229

210

208.2

208

296

247.7

Thermal load, GCal/h: nominal /


maximum

93

80

65.5

136

90

220

rst (lower)

0.5-2.0

0.5-2.5

0.5-2.5

0.5-2.0

0.5-2.0

0.5-2.0

second (upper)

0.6-2.5

0.6-2.5

0.6-2.5

0.6-2.5

550

550

550

550

660

940

12

Extraction pressure
adjustment range**, kgf/cm2

Last stage blade length, mm


Cooling water:
Design temperature,
nominal conditions

20

15

11

20

20

condensing regime

20

28.5

20

20

20

design ow rate, m3/h

8,000

8,000

8,000

8,000

13,500

27,000

Condenser cooling surface


area, m2

3,100

3,100

3,100

3,100

6,000

12,020

Number of stages: HPC/LPC


(HPS/LPS)

21/2

15/2

20/2

10/15

19/2

11/13/32

* The turbine has 3 circuits and process heating that is overlapping with IP circuit with parameters: ip= 30.7 (3.0) kgf/cm2 (MPa); tip= 554 ; ow rate = 63.7 t/h
** Upon the customers request, provisions for process steam extraction from the turbine may be introduced (with the amount of steam = up to 50 ton per hour
and with a pressure = approximately 13 kgf/cm2)

28

Steam Turbines

URAL

TURBINE
WORKS

EXTRACTION STEAM TURBINES OPERATING ON LIVE STEAM WITH


0= 90 KGF/CM2 (8.8 MPA), t0= 535

The extraction steam turbines designed to work on live steam with


pressure of 130 kgf/cm2 (12.8 MPa) and temperature of 555 are
capable of operating continuously on live steam with p0= 90 kgf/cm2
(8.8 MPa) and t0= 535 without any modications made in the turbine design. This is important for power plants where the turbine hall
is reequipped without replacement of the boiler equipment. In this
case the turbine parameters (live steam ow rate, electric power,
process steam ow rate, and heating load) lower correspondingly.

For example, when the base turbine type -140/165-130/15 works


on live steam with pressure of 90 kgf/cm2 (8.8 MPa), it turns into the
turbine -100/130-90/13 after a slight modication.
To improve characteristics of the turbine operating on low-parameter steam, certain design changes can be made. If necessary, the
turbine can be switched back to operation on live steam with pressure
of 130 kgf/cm2 (12.8 MPa). This option is realized in the family of turbines Tn-115/125-130 and -90/120-130/10.

29

URAL

TURBINE
WORKS

Steam Turbines
CONDENSING STEAM TURBINES

If minor changes
are introduced in the design of the turbines manufac2
tured at Ural Turbine Works, they can serve as a basis for development of
condensing steam turbines with the following parameters:
1) live steam at 90 kgf/cm2 (8.8 MPa) and 535 C:
- rotational speed of 3,000 rpm and power equal to 50-150 MW;
- rotational speed of 3,600 rpm and power equal to 50-60 MW.
2) live steam at 130 kgf/cm2 (12.8 MPa) and 555 C:
- rotational speed of 3,000 rpm and power equal to 50-220 MW;
- rotational speed of 3,600 rpm and power equal to 50-60 MW.
3) for CCPP (see Table 12)
4) exhaust steam (see Table 14)

Table 13: Condensing steam turbines


Parameter

Modication
-63-8,8

-130-12,8

63/63

130/130

257/265

390/390

90(8.8)

130(12.8)

temperature,

500

540/540

Last stage blade length, mm

550

660

Number of stages: HPC/LPC

18/-

10/17

20/8,000

27/13,500

Power, MW: nominal/ maximum


Live steam ow rate, t/h:
Nominal/maximum
Live steam parameters:
pressure, kgf/cm2 (MPa)

Cooling water:
Design temperature, / design ow rate, m3/h
Condenser cooling surface area, m

Regenerative system structural formula


Design temperature of feed water,

30

3,090

6,000

2HPH+D+3LPH

3HPH+D+4LPH

220

Steam Turbines

URAL

TURBINE
WORKS

EXHAUST STEAM TURBINES


Ural Turbine Works offers, to its customers, exhaust steam turbines. They work from heating collectors and process steam extraction of turbines , , , , and T when they are not loaded
to its purpose. Process steam extraction for heating can be organized from the turbines worked from the collector. Incomplete loading of heating extraction can exist in spring-autumn period; during
summer, the loading can be zero. Absence of steam consumption
from exhaust of the turbine type P leads to full stop. Decrease of
process steam extraction from turbine types , and P reduces
turbo-generator set power. In these cases exhaust-steam turbines
installation allows a complete loading of the turbines and provides
their work at an efcient design condition. Besides, electric power
of power plants increases due to new turbines at comparatively low
capital inputs, because installation of new power-generating boilers
is not necessary.

Main technical data of exhaust steam turbines are summarized


in Table 14.

Turbine longitudinal section view K-110-16

31

Steam Turbines

URAL

TURBINE
WORKS

basic ow diagram of turbine plant with turbine K-110-1,6

to GE

to GE

to D

to GE
to GE

to HPH P-100

H3

H2

H1

GE

valves

H4

ME

recirculation

Table 14: Basic characteristics of exhaust steam turbines


Parameter

Modication
-70/110-1,6

-70-1,6

-35/55-1,6

-35-1,6

-110-1,6

-55-1,6

-17-1,6

nominal

70

70

35

35

110

55

17

maximum

110

70

55

35

110

55

17

at condensing conditions

110

55

110

55

17

650

650

325

325

650

325

222

16.3 (1.6)

16.3 (1.6)

16.3 (1.6)

16.3 (1.6)

16.3 (1.6)

16.3 (1.6)

1.6 (0.16)

285

285

285

285

285

285

112,7

280

300

140

150

0.5-2.5

0.5-2.5

0.5-2.5

0.5-2.5

Last stage blade length, mm

660

375

660

305

660

660

660

Number of stages

9+4

11

11+2

11

Power, MW:

Exhaust steam ow rate:


nominal, t/h
Exhaust steam parameters:
pressure, kgf/cm2 (MPa)
temperature,
Thermal load, GCal/h:
nominal
Extraction pressure adjustment
range, kgf/cm2:*

Cooling water:
design temperature,

27

27

20

27

20

design ow rate, m3/h

27,000

13,500

27,000

13,500

8,000

* Two-stage heating is possible

32

Steam Turbines

URAL

TURBINE
WORKS

SERVICING AND REPAIRS


1 Consultations concerning problems that may arise during operation or repairs
2 Description of service maintenance schedule
3 Working out special technical solutions:
For repairs;
In connection with changes in operating conditions.
4 Engineering assistance in repairs carried out by local repair
companies:
Taking part in identication of defects and preparation of the
technical solution;
Supervision over repairs.

5 Formation of the scope of repair activities in excess of the normal level


6 Carrying out non-typical maintenance at UTW working area or
with help of service division at customer area
7 Spare parts supply on the following basis:
In-advance preparation of the typical set of the required spare
parts for each repair;
Prompt manufacturing of spare parts for emergency cases; or
Supplying spare parts from the companys reserve stock.
8 Operational examination of the equipment (pre-repair, post-repair
(post-modernization) or in connection with any identied problems).

UTW offers conclusion of long-term service agreements for service maintenance


of steam turbines
Modernization of the installed steam turbines
UTW has developed modernization packages for the entire model
range of the turbines (among them such models as -185, -100,
-50, -135, -50, -25-3(4), and -100). The modernization
packages allow extending the turbines service lives by 200 thousand
hours.
The company offers a modernization package including the following:

Substantiation of the need to carry out modernizations and reequipment


Project development
Carrying out modernizations and reconstructions
Delivery of units and parts for modernizations and reconstructions
Supervision over the activities, including start-up tests

33

Steam Turbines

URAL

TURBINE
WORKS

538
1
2
1
2
1
4
3
3
4
3
3
4
6
4
10
10
20
14
14
45
45
65

34

434

10
10

41

53
14
1
2
5

s
e
n
i
b
r
u
T
Steam

l Turbine Works
CJSC The Ura
17,
Brigad st., 6200
h
yk
ov
nt
ro
F
,
18
sia
lovsk region, Rus
rd
ve
S
,
rg
bu
rin
Ekate
333-56-75
-25 fax: +7 343
49
632
8,
-4
48
tel.: +7 343 326z.ru www.utz.ru
e-mail: mail@ut

2013

You might also like