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TABLE OF CONTENT
PAGES
INTRODUCTION
1.0
2.O
3.0
4.0
SITE CONSTRUCTION
1.1 SITE LOCATION
1.2 CONSTRUCTION
ENDURO FRAME BUILDING SYSTEM
2.1 INTRODUCTION OF ENDURO FRAME
BUILDING SYSTEM
2.2 ENDUROFRAME INSTALLATION SYSTEM
2.3 DEFINITION OF TERMS-PART IDENTIFICATION
2.4 ENDUROWALL FRAME ASSEMBLY
ENDUROWALL FRAME AND CONSTRUCTION
3.1 GENERAL AND DESIGN PERSPECTIVE
3.2 WALL FRAME SETOUT
3.3 WALL FRAME INSTALLATION
3.4 WALL FRAME CONNECTION
3.5 FASTENERS
ENDUROTRUSS ROOF AND CONSTRUCTION
4.1 GENERAL DESIGN AND PERSPECTIVE
4.2
ENDUROTRUSS
FRAMING
SYSTEM
ASSEMBLIES
4.3 ON SITE HANDLING
4.4 ROOF CONSTRUCTION TYPE
REFERENCES
INTRODUCTION
1
2
2-3
4-5
5
5-6
6-8
9
9
9-12
13
14
15
15-17
18
19-20
With an aim to plan, develop, construct and maintain high-quality housing with
lifestyle concepts for middle-income households in key urban centre, PR1MA
providing a residential that comes with ample facilities such as surau, multipurpose
hall, kindergarten and nursery, guard house as a part of the security and shops
within the guarded residential area.
PR1MA homes that located in Taman Raia Mesra, Kampar comes in various types of
unit within an integrated community, sensibly design to suit different household
needs. The residential project comprises 32 block of housing with an easy acces
from the main road Simpang Pulai Lumut, Jalan Gopeng, Jalan Raja Dr Nazrin Shah
and Jalan Raja musa Mahadi
21
1.SITE CONSTRUCTION
Figure 1.1(c) Facilities that this site offers are surau, multi-purpose hall, nursery and kindergarten,
shops and guard house
Figure 1.1(a) Shows location plan of site project
1.2 CONSTRUCTION
1.2.1 GROUND SLAB CONSTRUCTION
For this construction, the ground slab is constructed manually. This site uses the
deep foundation system that is piling system and pad foundation. Piling system is
used to ensure stability of the ground soil of the building. All loads that are transfer
to the foundation will be transferred to piling. And it will transfer to the deep ground
soil.
Figure 1.1(b) Shows key plan of site project for PR1MA Sg.Raia
This site can be easily access from Jalan Utama Simpang Pulai Lumut, Jalan
Gopeng, Jalan Raja Muda Musa Mahadi and Jalan Dr Nazrin Shah
The framing system used in the construction is Enduro Building System. Enduro
Frame System was first used in Australia and had been recently introduced to
Malaysia, two years ago.
Enduro Frame building system provides quality steel frame for builders and home
owners. Made from the mixture of zinc and aluminium alloy coated steel with a
distinctive resin finishes on its surface. It is made from Truecore steel and it is 100%
termite and borer proof, thus it does not require any additional chemical treatment
to protect them from pest attack. The framing material are also non combustible,
reducing the amount of flammable in a home.
i. Light Weight
EnduroFrame building sytem uses light gauge steel thus making it significantly
lighter in weight and can reduce safety risk associated with lifting bulky and heavy
items on site.
ii. Superior Thermal comfort
iii. Easy to Install
Enduro frame is much lighter than timber trusses although the construction is very
much similar to timber construction. It is manufactured from light gauge steel and is
simply screwed together, making it easier to be installed on site.
iv. Fast to assemble.
The light weight and easy way of assembling the framing system reduces the
duration of time to assemble the frame on site. In our project, the
v. Pre punched service hole.
The framing system comes with all service holes that were pre- punched. All
electricals and plumbing system will then be snapped in a grommett and pulled
through the cables. This reduces the time to drill out holes for services purposes.
Figure2.1(a) Enduro
Frame System used
on site.
Figure2.1.1(A) figure2.1.1(B) showpre punched service hole on the frames used on site
vii.Reduce labour
The quick and easy assembling process of Enduroframe building sytem makes it
requires only small number of labour to assemble the frame on site.
2.2.2ON-SITE STORAGE
When the frames are stored on site, they should be blocked above the ground to
protect them from ground water through the following methods
a) If the frames are stored horizontally, the blocking should be at 1.0m to 1.5m
centres or as required at joints, to prevent bending of the frames
b) If the frames are stored vertically, they should be supported at the designed
support locations and in a manner that will prevent them from tipping or
toppling.
2.2.3 MATERIAL SPECIFICATION
jamb
studs
on
the
sides
of
the
opening.
ix. Wall
Bracing
Wall bracings are required to transfer all the horizontal forces from roof, walls
and floors to the appropriate ceiling and floor diaphragms. These forces arise
from
wind
or
earthquake
loads.
Bracing
may
be
strap,
channel
or
membrane
type.
i.
Load
wall
vertical
the
above
lateral
caused
wind.
Figure 2.3(a) The terms used for each part of the framing system
Load
Bearing
Wall.
Bearing
carries
loads from
structure
or
the
loads
by
the
x. Tie-Down
Framing connection used to both locate frame components and resist wind uplift
forces.
vii. Wall
Plate
Load bearing wall plates are designed to transfer vertical loads to studs when
the trusses or floor joists are not directly in line with the studs.
viii.Lintels
Lintels are designed to transfer vertical loads applied over the opening to the
Figure 2.4(b) and Figure 2.4(c) show all studs layed in sequential order,
spaced out & orientated frame as per assembly sheet.
3) FIXED AT STUDS
1) PART IDENTIFICATION
The unpacked frames were sorted into frame lots using branding as manual. The
different parts were identified from the branding information on the parts and
matched together.
Figure 2.4(a) The unpacked frames were identified and collected according to the different parts.
4) NOGGING INSTALLATION
The noggings were joined to the common studs by sliding the noggings onto the
studs starting from base of frame. The fixing holes where then aligned and fixed to
the studs.
Figure 2.4(i)
Connection of
nogging on the studs
5)
6) MARKING FRAMES
Frames should be identified with panel number and the number of any adjoining
walls at the appropriate locations. These marks should be applied to the side of the
bottom plate.
Figure 2.4(h)
Connection of
nogging on the studs
the frames and the floor structure is carried out in accordance with this manual as
specifified design.
3.1.1 PRIOR TO CONSTRUCTION
There are a few steps before commencing construcrion of the wall:
We have to check the support of the structure particular with the plan dimensions ,
the plumb and the level of structure support and alignment of walls and beams so
the structure will adequate braced tied down and stable . Check again if there any
deficient in support structure prior to proceeding.
Any damaged parts must be reported in wall frames inspection to make sure a
correct rectification.All the approval and permission for site rectification must be
obtained from the manufacturer.
3.1.2 SAFETY
Figure 2.4(j) and 2.4 (k) show wall frames stacked together before installation
process.
Supervisor from IBS company will ensure that the barriers or scaffolding used in
order to comply safe work practice are installed in construction so no damage or
overload wall components will occur during construction.
3.1.3 LOAD BEARING WALL
The worker should ensure all the loads from both internal and external walls are
accommodated in the foundation of sub-flooring.
3.1.4 FASTENERS
site .By doing this , they trying to fit the interior walls after perimeter of project
finished.All the number for wall assigned by ENDUROCADD software to help identify
location.
Step 2 :
From the builder corner , mark the position of walls on the slab or floor using
chalk/pencil line.Make sure all the lines are square and right into position before
proceeding the construction.Normally external wall are detailed around 150mm from
the face of the brick with 75mm cavity with studs.However we have to check the
drawings as this may be vary.
Step 3 : Stand the wall frame on exact location points.
Step 4 :
Stand the next wall section in right position and fix it to the first section using 1016x16mm hex and head screw.Complete each junction before prodeeding to next
frame panel to avoid confusion.Joints are made by screwing the adjacent studs at
bottom and mid points.This joints usually used to connect two walls where there is
no junction .Beside that temporary bracing should be used to secure the wall end
which is not fixed to the second wall frame panel.Use a piece of chanel to secure the
wall frame.
Step 5 :
Make sure all the interior wall panel erected before completing the perimeter .After
all wall panels are erected correctly , move the frames in the right position which
indicated by chalk/pencil line.After that , make sure the rooms are square by
measuring and comparing diagonals and fix down using recommended fixing shown
in the plan drawings.The fixing are installed next to the opening of jamb studs
where tension bracing attaches to the bottom plate.
Figure 3.3(g) End and interior walls are fixed into position.
Figure 3.3(h) End wall placed into position and temporarily braced using clamps
and/or TOPSPAN battens.
Step 6 :
Place final assembled wall frame on the chalk/pencil line and remove the
bracing.Join walls at the corner bottom and mid-height using extended drill bit
based on architectural drawing.Once in position ,the walls can be fixed tothe floor
through bottom plate of the wall frame panel using the hold downs at spacing which
specified by the Detailer.
Step 7 : Make sure all diagonal follow drawing measurement and the structure is
square
Figure 3.3 (l) Align walls with chalk marks and put into final position
before fixing.
Figure 3.3 (k) Position and fix final wall using extension bit.
Step 8 :
Using a spirit level and straight edge to check if the frame is stable and follow the
standard.Suitable
temporary
braces
should
be
use
toposition
allignand plumb the wall
Figure
3.3 (m) Screw
bottom
plate
into
final
frames until the on
roof
is completed.Plumb the frame by adjusting the bracing
floor.
tensioners.
Step 9 :
Fasten the bracing straps of wall frames at each stud t provide rattle within walls
and nogging bracingafter lining.Make sure to use 10-16x16 wafer head screws in
brick construction.
Step 11:
Step 10:
The studs and plate connection require screw fixing as specified for specified site
conditions.
Based on specified drawing layout , additional permanent bracing may require site
fitting.
Option 1.a
Option 2
3.5 FASTENERS
There are a few class of fasteners but on our site they used a stipulated fasteners
inAS3566.The fasteners should be approved by BlueScope.The fasteners below in
figure 2222222 are suitable for fixing structural steel frames together.
Unpack the trusses and sort into truss lots using the branding as a guide. Identify
the chords and webs from the branding information on the parts.
Step 2 - Truss Layout & Chord Assembly
Step 5 - Web
Installation
Step 3 - Align holes and install a locating truss screw - fix at heels
Cutting or snapping the pieces apart to separating the linked webs. In order to
required for assembly(left to right), webs are joined and they will
attached.Positioning each one over the truss chords by snip or snap the webs apart
near the final location.
Step 4 - Fix
screw
Step 6 - Align holes and fix connection with a locating truss screw
Before inserting any stiffeners or reinforcing screws check the overall dimensions of
the truss against the Assembly Sheet.
For a complex shape truss, lay it on top of a previously assembled one and check
they are the same.
4.3.1 SLINGS
Horizontal and vertical plane are fully support the trusses when it being
transported. Excessive pressure are not nessecary to be put onto its
chords,webs and joints. Most of trusses for single storey may be lifted by hand
and the larger project must be use crane with a sling as an assistance.
Figure 4.3.2 (a) shows the method of storing the truss horizontally.
Figure 4.3.1(a) shows the method of transfering the trusses with slings
If the Trusses are stored horizontally as figure above, the blocking should be 2.0m to
2.5m to prevent bending.
Sling should be located at the same distance from its centre line of the trusses like
shown by the picture. The angle must be 60 degrees or less. If the spans are more
than 9000mm, the transportation needs a spreader bar as the picture below.
Figure 4.3.1 (b) shows the method of transfering the trusses with slings by supported by
spreader bar.
The spreader bar are attached with the web-chord and the size of the bar
approximately a half or quarter the length of the truss.
4.3.2 ROOF TRUSSES EXPOSURE AND STORAGE
Figure 4.3.2 (b) shows the method of storing the truss vertically.
If the trusses are stored vertically, the designed support should be installed to
prevent from tipping and toppling. The truss chord should be sloped such that water
drains off.
Where trusses are stored on site, they should be blocked above firm ground so that
they do not come into contact with the soil and to protect them from ground water.
This construction method used so it has a small verge supported with wall framing.
The small verge were needed to shade the raked end wall.
Roof battens
Figure 4.4(b) shows the
construction process of
the roof
Housing unit after the
proccess of concrete
infill the ready to the finishes proccess. The fascia board that conventional method usually used
timber material were repalced by aluminium metal due to the costing factor.
4.4.1 THE CONNECTION DETAIL FOR SMALL VERGE ON THE ROOF CONSTRUCTION
OF END GABLE END METHOD
Raked End
Wall
Figure 4.4(a) shows the framing of small verge supported by the wall framing.
Figure 4..4.1 (b) shows the batten rest on the wall frame and
The
wall itself
function as
supporting structure for roof instead of roof trusses in the intermediate spaces
between the party wall of each unit.
Figure 4.4.1 (d) Section A-A show the positioning for the
trusses.
A plaster ceiling has being used for this housing and
attached to the ceiling battens.
made of the
(light-weight
company that
suited for IBS method that invented to reduce the construction cost.
plastered ceiling
REFERENCES
INTERVIEWS
MOHD SHAHRIN BIN ABDULLAH, PROJECT ENGINEER (2016), ARI TIMUR
(KB) SDN. BHD.
BOOKS
P.JONES (2016), ENDUROWALL, Walling System Installation Manual,
http://enduroframe.com.au/manufacturing/ENDUROFRAME_building_syst
em
http://www.ajiya.com/history.html
http://www.pr1ma.my/pr1ma_property.php?lang=en&id=571