Part No.

Function

3E-6449

Air Heater & Start Aid Coolant

Off Machine Switch Specification

Actuate

Deactuate

Contact Position

38 3 C
(100 5 F)

27 C MIN
(80.6 F)

Normally Closed

Wire Description
Wire
Wire
Number Color

Wire
Wire
Number Color

Description

SENR8363-01
December 1996

Description
Accessory Circuits (Continued)

Power Circuits
101

RD

Bat (+)

508

PU

Radio Speaker - Left

102

BU

Hd Lmp

509

WH

Radio Speaker - Left (Common)

105

BR

Key Sw

511

BR

Radio Speaker - Right

108

BU

Aux Ckt

512

GN

Radio Speaker - Right (Common)

109

OR

Alt Output(+) Term.

513

OR

A/C Compressor/Refrigerant Press. Sw

112

PU

Main Power Rly Output

515

GY

Blower Motor (Hi)

113

OR

Opr Mon Panel B+ Switched

516

GN

Blower Motor (Medium)

114

GN

Warning Horn (Forward)

517

BU

Blower Motor (Lo)

116

BR

Aux Ckt

521

YL

A/C Sw to Refrigerant Sw

124

GN

A/C

522

WH

A/C Clutch to Thermostat Sw

129

BU

Aux Ckt

523

BR

Wiper - Left (Park)

140

BU

Aux Ckt

524

BU

Wiper - Left (Lo)

A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kPa (25psi).

158

BR

Aux Ckt

525

GY

Wiper - Left (Hi)

160

PU

Aux Ckt

526

YL

Wiper - Right (Park)

Contact postion at the contacts of the harness connector.

176

OR

Aux Ckt

527

GN

Wiper - Right (Lo)

197

GN

Aux Ckt

528

PK

Wiper - Right (Hi)

198

PK

Aux Ckt

529

WH

Washer Left

199

OR

Aux Ckt

530

OR

Washer Right

592

BU

DC/DC Converter Power Output

593

GN

Condenser Fan Relay to Motors

A513

PK

DC/DC Converter Memory Output

3E-6451
3E-6454
3E-9350
9X-7781
114-5333
130-3015

107.0 3.0 C
(224.6 6.0 F)

93.0 C MIN
(199.0 F MIN)

70 kPa MAX
(10 psi MAX)

40 20 kPa
(6.0 3.0 psi)

52 3 C
(125.6 5.4 F)

43 C MIN
(109.4 F MIN)

210 70 kPa
(30 10 psi)

275 to 1750 kPa

(40 to 255 psi)

110 3C
(230 5 F)

96C MIN
(205F MIN)

Engine Coolant Temperature (EMS)

Fuel Pressure (EMS)
Power Train Filter Bypass Temperature
Power Train Filter
Refrigerant Pressure (AC)
Coolant Temp Switch

Normally Closed
Normally Closed
Normally Closed
Normally Open
Normally Open
Normally Closed

Ground Circuits

Resistor, Sender and Solenoid Specifications

Part No.

Component Description

Resistance (Ohms)

3E-5239

Relay - Condensor

360

3E-6332

Solenoid - Start Aid

6.00

3E-7842

9G-1950

Resistor - Starter/Diagnostic Conn

Solenoid - Engine Shutdown
Start (Latch) Coil
Stop (Unlatch) Coil
Resistor - Blower Motor

101 -7740

Relay - Main Power

8C-3663

150 7.5

BK

Main Chassis

201

BK

Opr Mon Panel

202

BK

XMSN Ctrl

203

BK

Chassis Diagnostic

600

BR

Dash Lamp Basic

Lighting Circuits

207

BK

Starter Diagnostic

608

GN

Flood Lamp - Rear

1.55 0.15
10.3 1.03

270

BK

Opr Mon Ident Code 0

610

OR

Head Lamp Basic

271

BK

Opr Mon Ident Code 1

663

GY

Gage Lamps - Smart EMS

Overall 2.0 0.1

272

BK

Opr Mon Ident Code 2

53. 5.3

273

BK

Opr Mon Ident Code 3

709

OR

Sensor Power Supply

274

BK

Opr Mon Ident Code 4

751

GN

XMSN Shift Sol No. 1 or 3

275

BK

Opr Mon Ident Code 5

752

YL

XMSN Shift Sol No. 2

276

BK

XMSN Ctrl Ident Code 0

754

BU

XMSN Shift Sol No. 3 or 1

277

BK

XMSN Ctrl Ident Code 1

755

OR

XMSN Shift Sol No. 4 or 5

278

BK

XMSN Ctrl Ident Code 2

E707

GN

Display +V

279

BK

XMSN Ctrl Ident Code 3

E708

PK

Display Clock

280

BK

XMSN Ctrl Ident Code 4

E735

PU

Monitor Tack/Serv Mtr/Odometer Select

290

BK

Opr Mon Service

F780

PK

Parking Brake Sw

BK

Opr Mon Clear

F781

BR

Downshift Sw (N.O.)

F782

OR

Reverse Sw (N.O.)

125-1302

Relay - Start

27.5 2.8

134-3999

Solenoid - A/C Clutch

17.6 0.6

At room temperature unless otherwise noted.

Connector Location

200

Schematic
Location

Machine
Location

291

CONN 1

D-9

28

CONN 2

A-8

14

301

BU

Starter No. 1 Sol

F783

GN

Upshift Sw (N.C.)

CONN 3

D-8

302

OR

Starter No. 1 Resistor to Diagnostic

F784

YL

Downshift Sw (N.C.)

CONN 4

F-7

304

WH

Starter Rly No. 1 Output

F785

WH

Upshift Sw (N.O.)

CONN 5

E-7

306

GN

Starter RIy Coil to Neut Start Sw or Key Sw

F786

GY

Reverse Sw (N.C.)

CONN 6

A-6

18

307

OR

Key Start Sw to Neut Start Sw

F788

PU

Left Steer Clutch

CONN 7 Starting and Charging Diagnostic

F-6

308

YL

Main Power Rly Coil

F789

YL

Right Steer Clutch

CONN 8

D-3

310

PU

Start Aid Sw to Start Aid Sol

F790

BR

Service Brake Pedal

CONN 9

B-3

311

WH

Start Air Sol to Temp Sw

F791

BU

Right Brake Solenoid

CONN 10

E-3

19

321

BR

Bckp Alarm Lamp Travel Alarm

F792

WH

Left Brake Solenoid

322

GY

Horn (Forward)

G730

PK

EPTC II - Park Brake Sol

326

PU

Key Sw "C" Term.

G731

GY

EPTC II - Secondary Service Brake Sol

334

BU

Start Aid Sol #2

828

WH

Hydrst Left Ster Pedal Sensor

335

BR

Air Inlet Heater

830

OR

Hydrst Right Ster Pedal Sensor

337

WH

Prelube Pushbutton Sw to Prelube Timer

851

WH

Hydrst Speed and Direction Sensor

373

GN

Air Inlet Heater

892

BR

Port/CAT Data Link (-)

893

GN

Port/CAT Data Link (+)

Connector Number

Basic Machine Circuits

CONN 11
F-3
19
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

Related Electrical Service Manuals

Title

Monitoring Circuits

Form Number

403

GN

Alternator (A) Term.

F842

BU

AIH Post Heat

SENR4757

404

YL

Hydraulic Oil Temp

F843

YL

Inching Pedal

SENR2945

405

GY

Opr Mon Oil Press. (Lo Setting)

F846

PU

ECM LED Driver

SENR2945

406

PU

Coolant Temp

F847

YL

ECM Sw IP1

410

WN

Opr Mon Action Alarm

F848

OR

ECM Sw IP2

411

PK

Opr Mon Master Action Lamp

F849

WH

ECM Sw IP3

413

BR

Fuel Pressure

F849

WH

ECM Sw IP3

415

GN

Operator Monitor Test

F850

PK

ECM Sw IP4

419

YL

Opr Mon Parking Brake

G848

GN

Auto Indicator

424

GY

Power Train Temp

900

PU

XMSN Shift Sol No. 5 or 4

426

BR

Opr Mon Power Train Oil Filter

973

BR

CST Autoshift - Auto/Manual Sw 2

441

OR

Eng Coolant Temp Gage

975

WH

CST Autoshift - Sol Return

442

GY

Hyd System Temp Gage

977

YL

CST Autoshift - Auto/Manual Sw 1

443

YL

Power Train Temp Gage

E900

WH

ECM Trans Output Spd +

447

PK

Fuel Level Gage

E901

GN

ECM Trans Output Spd -

450

YL

Tach Sender (+)

E902

PU

ECM Trans Interm Spd +

C413

YL

Display Data

E903

YL

ECM Trans Interm Spd -

C414

BU

Display Load

E903

YL

ECM Trans Interm Spd -

E904

BR

ECM Trans Interm Spd Q+

Alternator 132-2156
Starting And Charging Systems
Electronic Monitoring System
Starting Motor: (106-8558)
106-8557 (JE)
106-8559 (41 MT)

SENR3559
SENR3581

Accessory Circuits
3

B
24

9
23

12

10

501

GN

Wiper - Front (Lo)

E904

BR

ECM Trans Interm Spd Q+

502

OR

Wiper - Front (Hi)

E905

BU

ECM Trans Interm Spd Q-

503

BR

Wiper - Rear (Park)

E906

OR

ECM Trans Output Spd Q+

504

YL

Wiper - Rear (Lo)

E907

GY

ECM Trans Output Spd Q-

505

BU

Wiper - Rear (Hi)

E908

BR

ECM Trans lntput Spd +

506

PU

Washer - Front

E909

WH

ECM Trans lntput Spd -

507

WH

Washer - Rear

G939

PK

ECM Switch Return

K977

PK

ECM Trans Oil Temp Sensor

K978

BU

ECM Pump Sol

K997

BU

+V Sensor, Monitor

22

16

17

20

19

26

11

18

13

10

1
17

Schematic
Location

Machine
Location

Alarm - Action

A-4

Alarm - Backup

D-9

Alternator

B-2

Battery

F-9

Breaker - Alternator

E-8

Breaker - Aux

E-8

Component

12

30

3
9

11

2
20
23

16

22
24

19

9ZM1-UP
2RN1-UP
5WR1-UP

Printed in U.S.A.

1996 Caterpillar
All Rights Reserved

Harness And Wire Electrical Schematic Symbols

Electrical Schematic Symbols And Definitions

AA

26

D74119

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Pin or Socket
Number
Wire, Cable, or Harness
Assembly Identification

Schematic
Location

Machine
Location

Resistor - Starter

C-2

26

Sender - Coolant Temp

D-2

22

Sender - Fuel Level

D-9

17

Sender - Powertrain Oil

E-2

19

Solenoid - A/C Clutch

B-2

22

Solenoid - Engine Shutdown

C-2

Component

F-5

Solenoid - Start Aid

F-2

A-5

Starter

C-2

26

Converter - 24V to 1 2V

D-7

Switch - Air Heater Coolant

D-2

16

Fuses

E-8

Switch - Air Inlet Heater

C-6

Gauge - Coolant Temp

C-4

Switch - Backup Alarm

E-5

Gauge - Fuel Level

B-4

Switch - Blower

B-6

Gauge - Powertrain Oil Temp

C-4

Switch - Coolant Temp

D-2

22

Engine Intake Air Heater

B-21

Switch - Disconnect

F-9

Horn - Forward

F-1

Switch - Engine Oil

E-2

24

Lamp - Dome

A-6

30

Switch - Ether Coolant

D-2

22

Lamp - Action

B-4

Switch - Forward Horn

B-5

Meter - Service

B-4

Switch - Front Wiper

A-7

13

Monitor - Operator

B-4

Switch - Fuel Pressure

E-2

18

Motor - Blower

A-3

Switch - Hydraulic Oil

A-7

18

Motor - Blower

B-3

Switch - Key Start

C-6

Motor - Condenser

B-9

Switch - Lamp

D-6

Motor - Front Wiper

E-4

Switch - Left Wiper

A-7

13

Motor - Left Wiper

E-5

Switch - Neutral Start

D-5

Motor - Rear Wiper

C-8

10

Switch - Operator Monitor

A-5

Motor - Right Wiper

B-6

11

Switch - Power Train Filter

A-8

23

Motor - Washer (Front, Rear, Left, & Right)

D-8

Switch - Power Train Filter Bypass

A-8

19

Radio

C-3

12

Switch - Powertrain Oil

E-2

19

Relay - Condensor

B-9

Switch - Rear Wiper

B-8

13

Relay - Main

F-8

Switch - Refrigerant

C-1

22

Relay - Start

F-8

Switch - Right Wiper

B-8

13

Resistor - Blower

A-3

Switch - Start Aid

C-6

Resistor - Blower

B-3

Thermostat - A/C

B-3

B = Operator Compartment - Left Console

C = Operator Compartment - Right Console

Component
Part Number

Single Wire
Connector

Cigar Lighter

A = Operator Compartment - Front Dash

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Breaker - Blower

Machine location are repeated for components located close together

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

Plug

1
2

1
2

Component Location

30

13

18

D6M Tractor
Electrical Schematic

Control Circuits

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

A
325-PK-14

Pin

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

AA
1

325-PK-14

Wire
Color

Socket

Normally closed switch that will open with an increase of a specific condition.

9X-1123

200-BK-14

Circuit Number
Identification

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

Wire
Gauge

Electrical Schematic Symbols And Definitions

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

No circle indicates that the wire cannot be disconnected from the component.

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

B+

L20

REAR
WIPER
114-0133
L41

509-WH
508-PU

L41

L21

M
+
M

L20

L20

158-BR-14
521-YL-14
200-BK-14

LEFT
SPEAKER
6T-7695
L17

L17

RIGHT
SPEAKER
6T-7695

A
B
C

K
N

511-BR
512-GN

158-BR-14
521-YL-14
200-BK-14

200-BK-14
200-BK-14
BK-14

L21

WH/RD-14

2
1

593-GN-14
593-GN-14

RELAY
3E-5239

L16
L21

L15
L20

L20

L16

L15

L17
L40

L40

CONDENSOR

106-2721

BK-14
AIR CONDITIONER CONDENSOR
L41

608-GN-14
200-BK-14
608-GN-14
200-BK-14

L41

OROPS
FLOOD
LAMP
107-6689

L
L

OROPS
FLOOD
LAMP
106-8964
L
L

1
2
3
4
5
6
1
2
3
4
5
6

L25

L25

608-GN-14
608-GN-14
608-GN-14
200-BK-14
200-BK-14
200-BK-14

M
L

L18

WITH NO ROPS FLOODS

PLUG HARNESS A INTO
HARNESS Q
WITH CAB FLOODS
PLUG HARNESS A INTO
HARNESS K

200-BK-14
608-GN-14

K
K

200-BK-14
608-GN-14

NO ROPS
FLOOD
LAMP
107-6689

A
B
C

608-GN-14
200-BK-14

M
L

L27

511-BR
512-GN

WH
OR
BK

GROUND
SWITCH IN
+BATTERY
RELAY

AIR INLET HEATER

CONTROL 4Y-7948

508-PU
508-PU
509-WH
509-WH
511-BR
511-BR
512-GN
512-GN

NC
NO

BK
GN
RD
YL

E
310-PU
308-YL

2
3
1
4

L14

AIR
INLET
HEATER
SWITCH
114-0420

BK
BK
BK
BK

200-BK-14

200-BK
373-GN
308-YL
334-BU

1
3
4
2

308-YL
160-PU
200-BK
373-GN

KEY
START
SWITCH
9G-7641

308-YL

OFF C
ON S
ST B

200-BK-14

326-PU
307-OR
105-RD

E
E
E

108-BU-16
L34

L13
102-RD
E

124-GN-14
521-YL-14
515-GY-14
516-GN-14
517-BU-14

B
B M

M
L

MP
W
M

406-PU
443-YL
403-GN

200-BK-14

L27

373-GN
373-GN
200-BK
L33
200-BK
124-GN-14
334-BU
160-PU
521-YL-14
326-PU
307-OR
105-RD
310-PU
308-YL
308-YL
L31
308-YL
308-YL
201-BK
404-YL
424-GY
413-BR
405-GY
426-BR
406-PU

L37

443-YL
441-OR
L32
447-PK
403-GN
600-BR
L36
600-BR
600-BR
113-OR
113-OR
113-OR
113-OR
200-BK
201-BK

113-OR

L27

600-BR

113-OR

M
H

L14

441-OR

200-BK
600-BR
200-BK
113-OR
447-PK

SEND
E

403-GN

POWERTRAIN
OIL TEMP
3E-7240

600-BR

600-BR

200-BK

E
IGN

GRD

443-YL

200-BK-16
108-BU-16
526-YL-16
528-PK-16

MOTOR
B+

FRONT WIPER SW
3T-6655

108-BU-16

108-BU-16
507-WH-16

108-BU-16

L38

L38

P
322-GY

RIGHT
WIPER
117-9061

129-RD
200-BK

M
102-RD
200-BK

RD
WH
BK

A
C
B

201-BK

FORWARD
HORN SW
3T-2357

OPERATOR
MONITOR SW
133-9405

114-RD

DOME LAMP
3E-6389

LEFT WIPER SW
3T-6655

426-BR
201-BK
H

1
2

K978-BU
975-WH
G939-PK
K977-PK
709-OR
426-BR
201-BK

201-BK
426-BR

L18

L18

CONN 2
H
A
4
5
1
2
3
6
426-BR
7
201-BK
8

404-YL
201-BK

LL
2
1

1
2
3
4
5
6
7
8
9
10
11
12

TIE BACK TO HARNESS

BK-16
BK-16
T

L19

HYDRAULIC
OIL
TEMP SW
3E-6451

L13

L19

158-BR-14
200-BK-14
521-YL-14
608-GN-14
200-BK-14

RD-00

YL
RD
GY/BK, PU/BK
GY/PU

+12 VOLT MEMORY

+12 VOLT
RH SPEAKER (-)
RH SPEAKER (+)
ANTENNA

ANTENNA
6C-3431

200-BK

GY/BK, PU/BK
GY/PU

RH SPEAKER (-)
RH SPEAKER (+)
ANTENNA

MOTOR
200-BK-14

ACTION LAMP
LAMP 115-1748
BASE 123-0304

L38
L38

CONN 9
E
G
1
6
522-WH-14
2
200-BK-14
5
517-BU-14
4
516-GN-14
3
515-GY-14

NC
NO

WH
OR
BK

A
B
C

E
201-BK
415-GN

201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK

411-PK
403-GN
113-OR
404-YL
405-GY
406-PU
424-GY
413-BR
426-BR
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK

415-GN
410-WH

11
3
1
4
5
6
7
13
17
2
8
12
14
18
19
9
16
20
15
10

410-WH
201-BK

CIGAR
LIGHTER
9W-0335

ACTION LAMP
ALTERNATOR
+ BATTERY
HYD OIL TEMP
ENGINE OIL PR
COOLANT TEMP
PWR TRN TEMP
FUEL PRESSURE
PWR TRN FILTER
GROUND

102-RD
108-BU-16
A513-PK
592-BU
506-PU-16
507-WH-16
529-WH-16
530-OR-16

L4

L4

L11

200-BK-14
L19

STARTER
106-8558

ACTION
ALARM
3E-6328

1
6
2
5
4
3

200-BK-14
200-BK-14
200-BK-14
610-OR-14
610-OR-14

REFRIGERANT
SW
NOTE A
114-5333

EE
B
B

EE

FRAME

ATCH WIRE, CABLE,

COMPONENT

ENGINE
INTAKE
AIR
HEATER
RELAY
3E-0075

IDENT
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
T
U
Y
LL

B
101-RD-4
HH

160-BU-4

GG

ENGINE
INTAKE
AIR HEATER
6I-4753

BLOWER
3E-6386

DIODE
106-8704

GN-14
GN-14

A/C CLUTCH
134-3999

ALT
B
200-BK-4

AA
BB
BB
CC
DD
EE
FF
VV

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS ON.

MOTOR
L12

BLOWER
3E-6392

BK-14

1
2

ALL DASHED LINES ARE ATTACHMENTS.

L12

F-9
F-9
F-9
F-9
F-9
B-2
B-2
C-3

NOTE

ATCH
ATCH
E
ATCH
ATCH
ATCH
ATCH
E
ATCH
ATCH
ATCH

ATCH

ATCH

NOTE B: 24 TO 12 VOLT CONVERTER NOT REQUIRED WITH

24 VOLT RADIO
RADIO OPTIONS
12 VOLT RADIOS
3E-7140 FIXED U.S.
3E-7141 REMOVEABLE U.S.
3E-6107 FIXED EUROPE
3E-6106 REMOVEABLE EUROPE

24 VOLT RADIOS
9X-6810 FIXED U.S.
9X-6778 REMOVEABLE U.S.
3E-7890 FIXED EUROPE
9X-5288 REMOVEABLE EUROPE

NOTE C: NORMALLY OPEN BEFORE INSTALLATION

NOTE D: ONLY ONE RADIO MAY BE INSTALLED AT A TIME
NOTE E: FOR DIRECT DRIVE MODELS ONLY
D74116

THIS DIAGRAM IS FOR THE D6M TTT (114-5104 CHG01)

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE

START AID CIRCUIT.

L4

06
00
01
02
01
01
00
01

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAGE

ENGINE SHUTDOWN CONTROL CIRCUIT.

L12

F-9
B-2
B-2

PANEL LAMP CIRCUIT.

GROUND CIRCUIT.

L4

01
00
00

MONITOR CIRCUIT. (EMS)

HEATER AND AIR CONDITIONER CIRCUIT.

CONN 6

D-3
E-3
F-7
F-1
D-3
D-8
B-3
A-8
D-6
B-9
E-9
A-6
C-9
D-6
A-9
E-9
A-3
E-6
E-9

COMPONENTS ARE SHOWN INSTALLED ON A FULLY

OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
TRANSMISSION SHIFTER IN NEUTRAL, AND PARK BRAKE ON

WASHER/WIPER CIRCUIT.

OPERATOR STATION

CABLE AS.
1S-0969
111-8867
6Y-7455
2T-0508
3W-1006
7P-6682
8Y-9603
9U-8746

LOC

GAUGE CIRCUIT.

STARTING CIRCUIT.

515-GY-14
200-BK-14

PART NO. CHG

HARNESS AS.
113-7681 01
113-7050 02
134-3853
109-0681 01
113-7695 03
110-1118 00
111-7198 01
113-7915 01
124-3535 00
110-1145 00
110-1132 00
111-8868 02
123-8329 02
106-0268 01
110-0829 00
131-3818 00
127-6424 01
114-5939 01
109-1091 02

WIRE AS.
W 9M-9812
GG 7G-1060
HH 106-2750

D
GG

200-BK-14
517-BU-14
516-GN-14
515-GY-14

FLOOD
LAMP
106-8964
D

ALTERNATOR
132-2156

RESISTOR
9G-1950

CIRCUIT GROUPING
DESIGNATION

ENGINE

WH/RD-14

L12

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

FF

L4

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

2
1

RD
BK

CIRCUIT NOT CONNECTED

3

OROPS
HEATER

1
2

CIRCUIT CONNECTED

101-RD-4
101-RD-4

515-GY-14
515-GY-14

TEST
ACTION ALARM

610-OR-14
200-BK-14
610-OR-14
200-BK-14
200-BK-14
200-BK-14

335-BR
311-WH
441-OR
406-PU
326-PU
302-OR
207-BK
304-WH-8
101-RD-4
403-GN
109-RD-4
521-YL-14
522-WH-14
200-BK-14

201-BK
200-BK-14

L12

304-WH-8

BK-14

L4
322-GY
114-RD
200-BK
129-RD
426-BR
201-BK
158-BR-14
200-BK-14
521-YL-14
608-GN-14
200-BK-14

MTR BAT

B
B

WH/RD-14
MOTOR

B
B
AA

DESCRIPTION

BLADE, SPADE, RING,

OR SCREW TERMINAL

FF
A

HH
G

MOTOR

L19
A

B
G

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

302-OR
207-BK

A
WH/RD-14

1
2
B

L7

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

B
B

301-BU
302-OR

L38

L4

441-OR

200-BK-10
301-BU-10

515-GY-14
200-BK-14
200-BK-14
515-GY-14

OPERATOR
MONITOR
8C-3508

201-BK
406-PU

ABBREV

VV

BLOWER
3E-6387

THERMOSTAT
3E-5464

RESISTOR
9G-1950
G

RESISTOR
3E-7842

LH SPEAKER (-)
LH SPEAKER (+)
GROUND
+ 24 VOLT
+24 VOLT MEMORY

311-WH
200-BK

441-OR

VV

WH/BK, GN/BK
WH/GN
BK
BU
YL

403-GN

403-GN
200-BK

2
1

ENGINE SHUTDOWN
SOLENOID 8C-3663

BK-14
E

COOLANT
TEMP SENDER
8N-3844

326-PU

SERVICE
METER
6T-7337

L34

BK
GY
BR
OR

L40
POWER
TRAIN
FILTER
BYPASS SW
3E-9350

LH SPEAKER (-)
LH SPEAKER (+)
GROUND

FUSE
HOLDER
9G-2731

FUEL
LEVEL
112-2392
600-BR
LAMP
7X-2058

201-BK
411-PK

WH/BK, GN/BK
WH,GN
BK

24 VOLT RADIO
NOTE B
NOTE D

GRD
E

L37

L38

1
2
3
4
5
6
7
8

512-GN
511-BR

E
IGN
SEND E

GRD

SEND

200-BK
600-BR

L
GND

GN

4
1
2
6
3
5

102-RD
200-BK

B
B

LL

L7

335-BR
200-BK

BK-16
BK-16

12 VOLT RADIO
NOTE B
NOTE D

L37

COOLANT
TEMP
4W-0483

E
IGN

1
2

L11

406-PU
443-YL
403-GN

1
2
3
4
5
6
7
8

509-WH
508-PU
200-BK-16
108-BU-16
102-RD

BK-16
BK-16

T COOLANT
TEMP SW
130-3015

A513-PK
592-BU
512-GN
511-BR

LIGHT PIPE
LAMPS 123-9294
BASE 3T-3158

1
2

201-BK
201-BK
201-BK
200-BK-14

L10
522-WH-14
308-YL
310-PU
405-GY
426-BR

L10

BK-16
BK-16
T

START
AID
SW
3E-6449

307-OR
105-RD

509-WH
508-PU
200-BK-16

443-YL
113-OR

BLOWER SW
6P-3236

RIGHT WIPER SW
3T-6655

442-GY

AIR HEATER
COOLANT
SW
3E-6449

CONN 8

600-BR
200-BK
600-BR
200-BK
600-BR
200-BK

600-BR
600-BR
600-BR

L35
522-WH-14
200-BK-14
200-BK
200-BK
200-BK

L36

L14

200-BK-16
200-BK-16
200-BK-16
200-BK-16
200-BK-16
200-BK-16
200-BK
108-BU-16
108-BU-16
108-BU-16
108-BU-16
108-BU-16
108-BU-16
102-RD
102-RD
A513-PK
592-BU
506-PU-16
507-WH-16
529-WH-16
530-OR-16

A
B
C

522-WH-14
308-YL
310-PU
405-GY
426-BR

L12

L39

L39

326-PU

L36

L28

509-WH

200-BK
200-BK
200-BK
200-BK-14
200-BK
200-BK
200-BK

L33

308-YL
113-OR
443-YL
441-OR
447-PK
403-GN
522-WH-14

L12
L10

L5

521-YL-14
102-RD-14
326-PU

OPERATOR STATION
L40

709-OR
G939-PK
K977-PK

L35
L33

200-BK
200-BK
200-BK

START AID
SW 133-9405

310-PU
311-WH

203-BK
101-RD
304-WH-16
109-RD
112-PU
306-GN
105-RD
308-YL
207-BK
302-OR
310-PU
311-WH
L27
108-BU-16
200-BK-16
500-BR-16
501-GN-16
502-OR-16
200-BK-16
200-BK-16
A513-PK
592-BU
108-BU-16
102-RD
508-PU

200-BK-16
102-RD
A513-PK
592-BU
200-BK-16
200-BK-16
108-BU-16
108-BU-16
200-BK-16
108-BU-16
200-BK-16
108-BU-16
108-BU-16
506-PU-16
507-WH-16
529-WH-16
530-OR-16

M
H

M P
W
M

B
B M

K978-BU
975-WH

POWER
TRAIN
FILTER SW
NOTE C
9X-7781

200-BK-14
608-GN-14

REAR WIPER SW
3T-6655

M P
W
M

M
H

L40

CAB
FLOOD
LAMP
106-8964

B
B M

M
L

L18

1
2

M
H

M P
W
M

PLUG
CAB
FLOOD
LAMP
107-6689

L28

158-BR-14
200-BK-14
521-YL-14
608-GN-14
200-BK-14

600-BR

L35

L29
L28
L27

527-GN-16

1
2
3
4
5
6

600-BR
600-BR
600-BR
600-BR
600-BR
600-BR

L27

L41

158-BR-14
200-BK-14
521-YL-14
608-GN-14
200-BK-14

L24

L29

L32

610-OR-14

L34

507-WH-16

L24

L15

529-WH-16
523-BR-16

MOTOR

530-OR-16
526-YL-16

503-BR-16
504-YL-16
505-BU-16
108-BU-16
200-BK-16
508-PU
509-WH
511-BR
512-GN
108-BU-16
511-BR
512-GN
508-PU
509-WH
200-BK-16
530-OR-16
526-YL-16
527-GN-16
528-PK-16
529-WH-16
523-BR-16
524-BU-16
525-GY-16
506-PU-16
500-BR-16
501-GN-16
502-OR-16
108-BU-16
507-WH-16

OPERATOR STATION

2
1

L16

WH/RD-14

523-BR-16
524-BU-16
525-GY-16
108-BU-16
200-BK-16
500-BR-16
501-GN-16
502-OR-16
508-PU
509-WH
511-BR
512-GN
200-BK-16
200-BK-16
A513-PK
592-BU
108-BU-16
108-BU-16
200-BK-16
102-RD
526-YL-16
527-GN-16
528-PK-16
102-RD
200-BK-16
200-BK
108-BU-16
108-BU-16
200-BK
200-BK-16
102-RD

523-BR-16
524-BU-16
525-GY-16
500-BR-16
501-GN-16
502-OR-16
508-PU
509-WH
511-BR
512-GN
526-YL-16
527-GN-16
528-PK-16
108-BU-16
108-BU-16
200-BK-16
506-PU-16
507-WH-16
529-WH-16
530-OR-16

CONDENSOR
MOTOR 106-2721

M
+
M

3 E

4 E

INERTIA
BRAKE
TIMER
NOTE E
9X-9741

L31

L32

E B3

102-RD-14

608-GN-14

L30

307-OR
105-RD

116-BR-14
413-BR
334-BU
160-PU

L12

610-OR-14
200-BK-14

2 E

E B2

116-BR-14

102-RD-14
116-BR-14
608-GN-14
610-OR-14

521-YL-14
102-RD-14
326-PU

L6

L9

L9

522-WH-14

BK
GY
BR
OR

B1

116-BR-14
413-BR
334-BU
160-PU

L8

610-OR-14
200-BK-14
441-OR
447-PK

201-BK
201-BK

513-OR-14
522-WH-14

MOTOR

610-OR-14
200-BK-14
441-OR
447-PK

424-GY
201-BK

POWERTRAIN
OIL SENDER
3E-7262
L10

114-RD
200-BK
129-RD
201-BK
158-BR-14
200-BK-14
200-BK-14
322-GY
521-YL-14
521-YL-14
608-GN-14
426-BR

L1

2
1

200-BK-16
108-BU-16
503-BR-16
505-BU-16

L17

GND

GN

4
1
2
6
3
5

LAMP SW
109-7189

2
1

521-YL-14
513-OR-14

L40

L24

504-YL-16

L21

L21

L31

L31

L28

FRONT
WIPER
134-3504

608-GN-14
610-OR-14
116-BR-14
102-RD-14

BK-16
BK-16

2
1

L23

L23
L25

NOTE: PLUG ONLY REQUIRED

WITH 24 VOLT RADIOS.
REMOVE PLUG AND
INSTALL CONVERTER
WITH 12 VOLT RADIOS

L29

B+

413-BR
201-BK

BK
BK

L42

LL

NEUTRAL
START SW
9W-1581

124-GN-14
334-BU
160-PU
521-YL-14
326-PU
307-OR
105-RD
310-PU
201-BK
404-YL
424-GY
413-BR
405-GY
426-BR
406-PU
308-YL
308-YL
308-YL
308-YL

L5

A
113-OR
201-BK-14
608-GN-14
124-GN-14
404-YL
424-GY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

1
2

513-OR-14
522-WH-14

176-YL
321-BR

24 TO
12 VOLT
CONVERTER
119-1733
NOTE B

L30

L30

E
113-OR
201-BK
608-GN-14
124-GN-14
404-YL
424-GY

BK
BK

405-GY
201-BK

1
2

2
1

NEUTRAL START/
INERTIA BRAKE SW
NOTE E
9X-5407

L28

POWER
TRAIN
OIL SW
3E-6453

L6
L7

L7

443-YL

MOTOR H

2
1

403-GN
109-RD-4

BK
BK

507-WH-16
506-PU-16
529-WH-16
530-OR-16
200-BK-16

L42

PLUG
115-2462

BK-16

1
2
3
4
5
6
A

2
3

L28

109-RD-4

BK
BK

302-OR
207-BK
304-WH-8
101-RD-4
403-GN
109-RD-4

507-WH-16
506-PU-16
529-WH-16
530-OR-16

1
4

B+

FUEL
PRESSURE
SW
3E-6454

101-RD-4

L4

BK
GY
BR
OR

322-GY
200-BK-14

ENGINE
OIL SW
3E-7692

RD-00

RIGHT
WASHER
7T-8890

GN

4
1
2
6
3
5

200-BK-16
108-BU-16
500-BR-16
502-OR-16

L9

BK-00
BK-00

L29
L28

501-GN-16
L28

GND

D
C
B
A

L9

L39

L11

MOTOR

FOR DIRECT
DRIVE PLUG
HARNESS J
TO HARNESS A
REMOVE
HARNESS Y

BK
GY
BR
OR

LEFT
MOTOR H WIPER
117-9060
T

B
322-GY
610-OR-14
200-BK-14

200-BK-10
301-BU-10
301-BU

BACKUP
ALARM SW
109-5809

BK/PK
BK/PK

GN

4
1
2
6
3
5

GND

L4

200-BK-14
108-BU-16
523-BR-16
525-GY-16

306-GN
307-OR

3
4
1
2

L6
L5

304-WH-8

A
B
CONN 10

L7

L5

RD-00

MOTOR

L44

306-GN
307-OR
113-OR
200-BK

109-RD-4

L4
L12

447-PK

LEFT
WASHER
7T-8890

524-BU-16

L36

FRONT
WASHER
7T-8890

3
4
1
2

101-RD-4

L6

FLOOD
LAMP
106-8964

L39

101-RD-4

L40

306-GN
307-OR
113-OR
200-BK

1
2

304-WH-8

521-YL-14
413-BR
207-BK
405-GY
302-OR
443-YL
441-OR
403-GN
610-OR-14
522-WH-14
326-PU
406-PU

L7

L23

L4

L4

L2

1
2
3
4
5
6
7
8
9
10
11
12

310-PU
322-GY
610-OR-14
311-WH
311-WH
335-BR
441-OR
406-PU
326-PU
302-OR
207-BK
304-WH-8
101-RD-4
403-GN
109-RD-4
521-YL-14
522-WH-14
405-GY
413-BR
424-GY
443-YL

160-PU

L23

L3

L5

L29

321-BR
200-BK

L3

610-OR-14
200-BK-14

FORWARD
HORN
7T-0969

335-BR
334-BU

MOTOR

201-BK
201-BK-14

L5

521-YL-14
413-BR
207-BK
405-GY
302-OR
443-YL
441-OR
403-GN
610-OR-14
522-WH-14
326-PU
406-PU

CONN 11
6
1
322-GY
2
310-PU
3
311-WH
4
424-GY
5
335-BR
A
B

10A

MOTOR

200-BK-10

L2

322-GY
310-PU
311-WH
424-GY
335-BR

2
1

200-BK
200-BK-14
200-BK-14
200-BK
200-BK-14
200-BK-14
201-BK
201-BK-14

L1

L2

311-WH
310-PU

L39

1
2

200-BK-16
F

MODULE

L3

BK
BK

L22

199-OR-16
197-GN-16

200-BK-10

322-GY
521-YL-14
335-BR
101-RD-4
304-WH-8
302-OR
207-BK
109-RD-4
311-WH
310-PU
310-PU
424-GY
413-BR
326-PU
610-OR-14
522-WH-14
441-OR
403-GN
405-GY
406-PU
443-YL
404-YL
116-BR-14
102-RD-14
307-OR
105-RD
308-YL
113-OR
124-GN-14
200-BK-14
201-BK-14
447-PK
608-GN-14
608-GN-14
521-YL-14
426-BR
334-BU
160-PU
335-BR

160-PU

AUX CKT

608-GN-14
200-BK-14
203-BK
404-YL
321-BR
176-YL
447-PK
201-BK
507-WH-16
506-PU-16
529-WH-16
530-OR-16
200-BK-16
102-RD-14
108-BU-16
200-BK
A513-PK
592-BU
200-BK

L22

201-BK-14

L3

L8

L8

114-RD
200-BK
129-RD
201-BK
158-BR-14
200-BK-14
200-BK-14
404-YL
116-BR-14
102-RD-14
307-OR
105-RD
308-YL
113-OR
124-GN-14
200-BK-14
201-BK-14
447-PK
608-GN-14
101-RD-4
304-WH-8
302-OR
207-BK
109-RD-4
311-WH
310-PU
102-RD
108-BU-16
A513-PK
592-BU
506-PU-16
507-WH-16
529-WH-16
530-OR-16
200-BK-14

2
1

START AID
SOLENOID
3E-6332

L8

L26

201-BK

L22

LL

BACKUP
ALARM
123-6449

176-YL

201-BK
201-BK
201-BK-14
200-BK-10

200-BK-10

L2

L2

160-PU-4

CONSOLE

10A

116-BR-14

H725-GN
200-BK

L26

L2

BK
BK

L1

L1

515-GY-14
516-GN-14
517-BU-14

10A

1
2
J

113-OR

FLOODLAMPS

200-BK
200-BK-10
200-BK-14
200-BK-16
200-BK-14
200-BK
200-BK
200-BK-14
201-BK
114-RD
129-RD
158-BR-14
116-BR-14
102-RD-14
307-OR
105-RD
308-YL
113-OR
124-GN-14
101-RD-4
304-WH-8
302-OR
207-BK
109-RD-4
311-WH
310-PU
102-RD
592-BU
A513-PK
108-BU-16
506-PU-16
507-WH-16
529-WH-16
530-OR-16
608-GN-14
447-PK
404-YL
200-BK
200-BK
201-BK-14
201-BK
200-BK-14
200-BK-14
200-BK-14
200-BK
200-BK-14

L35

OPERATOR MONITOR

10A

108-BU-16

200-BK-10
200-BK-14
200-BK-14
200-BK-14
200-BK-16
200-BK
200-BK
200-BK

L33
L31

10A

WIPERS

L44

INERTIA BRAKE
SOLENOID
NOTE E
3E-6273

200-BK
H725-GN
H727-PK

140-BU-10

RELAY PANEL

REAR
WASHER
7T-8890

L42

304-WH-8
200-BK-10
124-GN-14
109-RD-4
101-RD-4
102-RD-14

112-PU-14

FUEL
LEVEL
SENDER
123-7408

112-PU-14
112-PU-14

L42

201-BK

L43

L22

200-BK-16

L40

112-PU-14

15A

POWERTRAIN CTRL

L44

2
4
3
1

608-GN-14
608-GN-14
200-BK-14
200-BK-14

201-BK
201-BK

158-BR-14

BK
GN
RD

321-BR
176-YL
447-PK
201-BK
442-GY
404-YL

L42

L43

112-PU-14

A/C CONDENSERS

3
2
4
1

L42

L43

LL A
3
5
6
7
4
1
2
8
CONN 1

203-BK

AUX
BREAKER
3T-8728

10A

198-PK-16

WH
BK
GN
RD

608-GN-14
200-BK-14

112-PU-14

20A

114-RD

DUMP VALVE

CONN 5

GROUND
SOLENOID
+BATTERY

1
2

197-GN-16

FORWARD HORN

AUXILIARY
POWER

L13

1
2

20A

129-RD

306-GN
H727-PK
113-OR
307-OR

WITH NO ROPS
FLOODS PLUG
HARNESS A
INTO HARNESS T
WITH OROPS
FLOODS PLUG
HARNESS A INTO
HARNESS L

10A

112-PU-14

CIGAR LIGHTER

10A

101-RD-14

105-RD

404-YL
102-RD-14
608-GN-14
447-PK
507-WH-16
506-PU-16
529-WH-16
530-OR-16
592-BU
A513-PK
200-BK-14
200-BK-16
200-BK
200-BK
201-BK
200-BK-14
200-BK-14
108-BU-16
102-RD
158-BR-14
310-PU
302-OR
207-BK
109-RD-4
304-WH-8
308-YL
308-YL
101-RD-4
124-GN-14
105-RD
105-RD
114-RD
200-BK-10
129-RD
311-WH
116-BR-14
113-OR
200-BK
200-BK
307-OR
307-OR
200-BK
200-BK
113-OR
306-GN
306-GN
321-BR

L1

L26

RD-00

L26

310-PU
302-OR
207-BK
308-YL
105-RD
311-WH
306-GN
306-GN
200-BK-14
200-BK-14
108-BU-16
102-RD-14
102-RD
158-BR-14
109-RD-4
304-WH-8
308-YL
101-RD-4
124-GN-14
105-RD
114-RD
113-OR
129-RD
116-BR-14
200-BK-10
108-BU-16
102-RD-14
176-YL
203-BK
203-BK
176-YL
102-RD-14
108-BU-16
321-BR
200-BK-14
608-GN-14
447-PK
201-BK
507-WH-16
506-PU-16
529-WH-16
530-OR-16
200-BK-16
200-BK
A513-PK
592-BU
200-BK
404-YL

4
5
1
2
3
6

108-BU-16
507-WH-16

1
2

608-GN-14
200-BK-14

LL

101-RD-14

102-RD-14

KEY

10A

LAMPS

10A

101-RD-14

10A

506-PU-16
500-BR-16

608-GN-14
608-GN-14
608-GN-14
200-BK-14
200-BK-14
200-BK-14

608-GN-14
200-BK-14

101-RD-14

ALTERNATOR
BREAKER
9S-4693

608-GN-14
200-BK-14

101-RD
109-RD-4
101-RD-4
101-RD-14

C 80A C

200-BK-14
608-GN-14

109-RD-4
101-RD
101-RD-4

1
2
3
4
5
6

124-GN-14

20A

BLOWER BREAKER
3T-8728

4
1
2
3

OROPS
FLOOD
LAMP
106-8964

NO ROPS
FLOOD
LAMP
107-6689

L24

109-RD-4

BK-16
BK-16

C
A
CONN 4

1
2
3
4
5
6

308-YL
200-BK-10

112-PU-14
112-PU-14

608-GN-14
200-BK-14
608-GN-14
200-BK-14
608-GN-14
200-BK-14

200-BK-10
308-YL

109-RD-4
109-RD-4

OROPS
FLOOD
LAMP
107-6689

200-BK
308-YL

+24 V BATTERY IN
+24 V SWITCHED IN
GROUND
+12 V MEMORY OUT
+12 V SWITCHED OUT
GROUND

608-GN-14
200-BK-14
608-GN-14
200-BK-14

DIAGNOSTIC
CONNECTOR

WH-18
WH-18
WH-18
WH-18

K
CAB
FLOOD
LAMP
106-8964

BK
BK

CONN 3

2
1

101-RD
304-WH-16
109-RD
112-PU
203-BK
203-BK
176-YL
108-BU-16
108-BU-16
102-RD-14
102-RD-14
102-RD
158-BR-14
109-RD-4
304-WH-8
308-YL
101-RD-4
124-GN-14
105-RD
114-RD
113-OR
129-RD
116-BR-14
200-BK-10
306-GN
200-BK-14
200-BK-14
200-BK-14
200-BK-14
197-GN-16
198-RD-16
199-OR-16

102-RD-14
108-BU-16
200-BK
A513-PK
592-BU
200-BK

200-BK
306-GN

START
RELAY
125-1302

200-BK-16

CAB
FLOOD
LAMP
107-6689

FRAME
GROUND

1
2

TO
MODULE

112-PU-14

BK-6

4
14
17
10
18
2
3
24
13
7
19
20
22
1
21
6
5
9
11
12
25
23
16
15
8

112-PU
109-RD
304-WH
101-RD
306-GN
308-YL
304-WH-8
124-GN-14
102-RD-14
109-RD-4
101-RD-4
200-BK-10
140-BU-10
105-RD
129-RD
114-RD
158-BR-14
116-BR-14
108-BU-16
176-YL
113-OR
197-GN-16
198-RD-16
199-OR-16

STRIP 110-4638

BK-00
W

L25

200-BK-16

DD

MAIN RELAY
101-7740

306-GN
308-YL

DISCONNECT
SW
7N-0718

NOTE:
20A BREAKER; 3T-8728
80A BREAKER; 9S-4693
10A FUSE; 3K-8782
15A FUSE; 8M-8948
20A FUSE; 8M-0456
FUSE HOLDER; 4K-5122

304-WH

112-PU

LL

109-RD

CC

12V BATTERY
3T-5760 STD
9X-9721 ATCH

112-PU-14
112-PU-14

NEG

L43

BK-00
203-BK

RD-00

CC

POS

113-OR

RELAY PANEL

NEG POS

BB

RD-00
3
1
4
9
12
6
5
8
7
2
10
11
CONN 7

RD-00

AA

BB

L32

12V BATTERY
3T-5760 STD
9X-9721 ATCH

OPERATOR STATION

2
1