Professional Documents
Culture Documents
Model
PF-121
Used on models 7115/7118
DECEMBER 2001
CSM-PF121
PF-121
SERVICE MANUAL
DECEMBER 2001
IMPORTANT NOTICE
Because of the possible hazards to an inexperienced
person servicing this equipment, as well as the risk of
damage to the equipment, Konica Business Technologies strongly recommends that all servicing be performed by Konica-trained service technicians only.
Changes may have been made to this equipment to
improve its performance after this service manual was
printed. Accordingly, Konica Business Technologies,
Inc., makes no representations or warranties, either
expressed or implied, that the information contained in
this service manual is complete or accurate. It is understood that the user of this manual must assume all risks
or personal injury and/or damage to the equipment while
servicing the equipment for which this service manual
is intended.
CONTENTS
GENERAL, MECHANICAL/ELECTRICAL
1.
2.
3.
4.
5.
6.
DIS/REASSEMBLY, ADJUSTMENT
1. DISASSEMBLY ............................................................................................... D-1
1-1. Maintenance Schedule ............................................................................ D-1
1-2. Removal of the Paper Take-Up Rollers ...................................................D-2
1-3. Cleaning of the Paper Take-Up Roller/Rolls ............................................ D-2
1-4. Cleaning of the Vertical Transport Roller/Rolls ........................................ D-3
2. ADJUSTMENT ................................................................................................. D-4
2-1. Adjust Mode Setting Procedure ............................................................... D-4
2-2. CD Registration Adjustment .................................................................... D-4
MISFEED DETECTION
1. MISFEED DETECTION ................................................................................... T-1
1-1. Location of Misfeed Detecting Sensors ...................................................T-1
1-2. Misfeed Detection Timing ........................................................................ T-2
iii
iv
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
know what effect may be caused by altering any
aspect of the machines design. Such changes have
the potential of degrading product performance and
reducing safety margins.
Installation Environment
Safety considerations usually are directed toward
machine design and the possibility of human error. In
addition, the environment in which a machine is operated must not be overlooked as a potential safety
hazard.
The following list of prohibited actions is not all-inclusive, but demonstrates the intent of this policy.
The specific remedy will vary from site to site, but the
principles remain the same. To avoid the risk of injury
or damage, be alert for changes in the environment
when performing subsequent service on any machine, and take appropriate action.
Unauthorized Modifications
SAFETY PRECAUTIONS
Ensure that the power cord insulation is not damaged (no exposed electrical conductors).
Summary
It is the responsibility of every technician to use professional skills when servicing Konica products. There
are no short cuts to high-quality service. Each piece
of equipment must be thoroughly inspected with respect to safety considerations as part of every routine
service call. The operability of the copier, and more
importantly, the safety of those who operate or service
the equipment, are directly dependent upon the conscientious effort of each and every technician.
Remember...when performing service calls, use good
judgment (have a watchful eye) to identify safety
hazards or potential safety hazards that may be present, and correct these problem areas as they are
identified -- the safety of those who operate the equipment as well as those who service the copier depend
on it!
vi
GENERAL,
MECHANICAL/ELECTRICAL
1.
SPECIFICATIONS
Type
Installation
Paper Sizes
Registration
: Center
Capacity
: 250 sheets
Power Requirements
Weight
2.
COMPONENT IDENTIFICATION
2
4
3
4686M011AA
2. Side Door
4. Edge Guide
M-1
3.
CROSS-SECTIONAL VIEW
1
5
4686M001AC
7. Edge Guide
4.
Paper Take-Up
Drive Mechanism
4686M003AA
M-2
5.
SL11
PC14
PWB-A
S11
PWB-I
PC13
PC11
PC12
4686M012AA
Symbol
PWB-A
PWB-I
S11
SL11
Name
Symbol
Control Board
Paper Size (FD) Detection Board
Paper Size (CD) Detection Sensor
Paper Take-Up Solenoid
M-3
PC11
PC12
PC13
PC14
Name
Paper Empty Sensor
Paper Take-Up Sensor
Drawer Set Sensor
Side Door Sensor
6.
6-1.
The Edge Guide and Trailing Edge Stop can be slid into any desired position.
Trailing Edge Stop
Edge Guide
4686M005AA
6-2.
4686M013AA
The Paper Lifting Plate is locked into position when it is pressed down. It is unlocked
when the tray is slid into the unit.
The Paper Lifting Plate is pushed upward by the Paper Lifting Springs at all times.
M-4
6-3.
Tray-in-Position Detection
When a tray is slid into the cabinet, the Drawer Set Sensor is blocked and the copier
determines that the tray has been slid in position.
6-4.
M-5
6-5.
Both the width (in the crosswise direction) and length (in the feeding direction) of the
paper are detected and the copier CPU determines the paper size based on the combination of the two readings.
The width (CD) of the paper is detected when the lever that is operatively connected to
the Edge Guide activates or deactivates the Paper Size (CD) Detection Sensor.
The length (FD) of the paper is detected when the lever that is operatively connected to
the Trailing Edge Stop actuates or deactuates the switches on the Paper Size (FD)
Detection Board.
SW4
SW3
SW2
SW1
SW3
SW2
SW1
A3R, 11 17R
ON
ON
11 14
ON
F4
ON
Paper Size
A4R
ON
ON
ON
ON
ON
ON
ON
A4, 11 8-1/2
ON
ON
ON
B5
ON
ON
ON
M-6
6-6.
A loop is formed in the paper between the Separator Fingers and the Paper Take-Up
Roller. The turning force of the Paper Take-Up Roller overcomes the block of the Separator Fingers, causing the top sheet of paper to ride over the fingers and be fed out of the
tray into the copier.
When there are only two sheets of left in the tray and if the friction force of the Paper Lifting Plate is low, the bottom sheet of paper is taken up and fed into the copier with the top
sheet of paper. To prevent this situation from occurring, there is a Friction Plate provided
on top of the Paper Lifting Plate.
Before the Paper Take-Up Roller contacts the paper, the PaperTake-Up Roll holds the
paper down so that the paper remains stationary before its being taken up by the Paper
Take-Up Roller.
Paper Take-Up Roller
Paper
Separator Finger
Roll
4686M010AA
Friction Plate
M-7
6-7.
The operation of the Paper Take-Up Solenoid is controlled by the signal output from
PJ3A-1 and 2 of the Control Board.
For the 2nd Tray
ON
OFF
Paper Take-Up
Solenoid SL11
ON
OFF
Synchronizing Roller
Sensor PC1
H
L
4686M512CA
ON
OFF
Paper Take-Up
Solenoid SL11
ON
OFF
Paper Take-Up
Sensor PC12
H
L
4686M513CA
M-8
6-8.
To minimize the occurrence of paper misfeed, the Paper Take-Up Solenoid is energized a
second time to carry out a paper take-up retry sequence if a sheet of paper fails to reach
the Synchronizing Roller Sensor (for the 2nd Tray) or the PaperTake-Up Sensor (for the
3rd to 5th Tray) within a given period of time after a paper take-up sequence has been initiated. This sequence is repeated a predetermined number of times.
For the 2nd Tray
No. of Paper Take-Up
Retry Sequences
Paper Take-Up Retry
ON
OFF
H
L
Successful paper take-up
4686M514CA
ON
OFF
Paper Take-Up
Sensor PC12
H
L
Successful paper take-up
4686M515CA
M-9
M-10
DIS/REASSEMBLY,
ADJUSTMENT
1.
DISASSEMBLY
1-1.
Maintenance Schedule
PM Parts
Maintenance
Schedule Cycle
Clean
Tools
Used for
Replace Cleaning
Paper Take-Up
Roller/Rolls
*1
Vertical
Transport Rollers
*2
Vertical
Transport Rolls
*2
150 k
Cloth,
alcohol
Parts No.
QTY
14AF4001
PM
Counter
Page
D-2
2nd Tray
3rd Tray
4th Tray
5th Tray
D-3
D-3
NOTE
k=1,000 sheets
The above maintenance schedule is to be based on the value of PM Counter.
(For how to show the PM Counter on the Display, see SWITCHES ON PWBs, TECH.
REP. SETTINGS of the Service Manual for the copier.)
Cleaning should be performed when a paper take-up failure occurs for marked with
*1 and when a paper transport failure occurs for marked with *2.
The parts should be replaced for each tray.
See the Parts Manual and Parts Modification Notice for the part number.
The above information is subject to change without notice.
D-1
1-2.
4686D007AA
4686D008AA
NOTE
When installing the roll, make sure it securely locks
into place as illustrated.
lock point
4686D502AA
1-3.
4686D006AA
D-2
1-4.
4686D002AA
D-3
2.
2-1.
ADJUSTMENT
Adjust Mode Setting Procedure
2-2.
CD Registration Adjustment
Requirement:
Dimension A on the test print produced should meet
the following specifications.
Specifications
A4: 20 2.0 mm
11 8-1/2: 11.2 2.0 mm
4686D504AA
NOTE
This adjustment should be made whenever the PH
has been replaced with a new one.
Load the tray with A4 or Letter paper.
Adjustment Procedure
1. Set the copier into the Adjust mode.
2. With AJ- shown on the Display, enter the code number 12 from the KEYPAD.
3. Press the PAPER SIZE and select the tray.
4. Press the START to let the copier produce a test print.
5. Check that dimension A on the test print meets the specifications.
Perform the following steps if dimension A falls outside the specified range.
6. Unload the paper stack from the tray. Loosen one
screw shown and adjust the position of the Edge
Guide in the rear.
4686D009AA
Setting Procedure
If dimension A on the test print is longer than the
specified range, move the Edge Guide to the rear.
If dimension A on the test print is shorter than the
specified range, move the Edge Guide to the front.
4686D010AA
D-4
MISFEED DETECTION
1.
1-1.
MISFEED DETECTION
Location of Misfeed Detecting Sensors
T-1
1-2.
The following lists the types of misfeed detection and detection timings for different misfeed locations.
The symbol L (for the leading edge) and T (for the trailing edge) given in ( ) indicate
the particular edge of the paper detected by the sensor.
Type
Detection Start
Power Switch ON
Detection
Misfeed reset
Synchronizing Roller
Sensor (L)
Paper left
Misfeed at 3rd Tray vertical 3rd Tray Paper Take-Up Sensor Synchronizing Roller
transport section
(L)
Sensor (L)
Misfeed at 4th Tray vertical 4th Tray Paper Take-Up Sensor 3rd Tray Paper Take-Up
transport section
(L)
Sensor (L)
Misfeed at 5th Tray vertical 5th Tray Paper Take-Up Sensor 4th Tray Paper Take-Up
transport section
(L)
Sensor (L)
2nd Tray size error misfeed Synchronizing Roller Sensor (L)
Synchronizing Roller
Sensor (T)
T-2
PARTS CATALOG
Model
PF-121
Used on models 7115/7118
DECEMBER 2001
This parts catalog includes illustrations and part numbers for all replacement parts and assemblies used in this model.
Model-specific parts are identified in the illustrations with reference
numbers. Use the reference number to locate the corresponding part
number on the facing page.
Common hardware items, such as screws, nuts, washers, and pins,
are identified in the illustrations with reference letters. Use the reference
letter to locate the corresponding part number on the hardware listing in
the lower right hand corner of the facing page.
If you know a part number, but dont know where the part is used, use
the numerical index to determine the page number and reference number for that part. Because some common parts are used in several
places, there may be more than one entry. Refer to the illustrations to
see where the part may be used.
If you know a parts description, but dont know where to look to find
the part number, use the alphabetical index to determine likely page and
reference numbers. Then look at the illustrations to determine that you
have identified the correct part. Locate the part number using the listing
on the opposite page.
Retail pricing that appears with the numerical index, while valid when
this catalog was printed, is subject to change without notice. The prices
are only suggested prices and are provided only for reference. Dealers
may determine their own selling prices. For up-to-date pricing, refer to
current Konica price lists or contact the Konica Parts Distribution Center.
How to order parts
Use standard Konica parts ordering procedures to obtain these parts.
For ordering options, contact Konicas Parts Distribution Center.
When ordering parts, be sure to specify part numbers exactly as listed in
this catalog.
NOTE: Electrical parts may include previously used components.
Model PF-121
1st Edition
Page iii
December, 2001
Page iv
December, 2001
Model PF-121
1st Edition
Contents
Housing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Alphabetical index . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Numerical index . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Model PF-121
1st Edition
Page 1
December, 2001
Housing
Page 2
December, 2001
Model PF-121
1st Edition
REF.
NO.
PART NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
14AF43110
14AF42150
14AF42280
14AF42290
14AF42070
11ZT85030
14AF42320
25TU60860
14AF-9110
27AE13140
27AE-9120
111T15100
27AE13690
27AE16280
14AF42350
27AE97210
DESCRIPTION
Door
Plate Spring
Plate Spring
Roller
Guide
Solid State Switch
Seal
PWB Support
PWB Assembly
Holder
PWB Assembly
Lever
Rubber Foot
Stopper
Cover
Label
HARDWARE
Model PF-121
1st Edition
REF.
LTR.
PART
NUMBER
a
b
c
d
e
f
00Z283061
00Z254081
00Z253081
27AE11080
27AE11270
25TU02740
Page 3
December, 2001
Page 4
December, 2001
Model PF-121
1st Edition
REF.
NO.
PART NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
11ZT85030
14AF42050
14AF42140
14AF42170
14AF42270
25TU40070
14AF77060
14AF77080
14AF77050
14AF77010
14AF77070
14AF42260
14AF77020
14AF77040
14AF42330
27AE85310
27AE75050
14AF42160
14AF42220
14AF42060
14AF42250
14AF42240
14AF40010
14AF42230
DESCRIPTION
HARDWARE
Model PF-121
1st Edition
REF.
LTR.
PART
NUMBER
a
b
c
d
e
f
g
00Z293061
00Z254081
25TU03720
00Z283061
25TU03710
00Z163081
00Z253081
Page 5
December, 2001
Page 6
December, 2001
Model PF-121
1st Edition
REF.
NO.
PART NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
14AF42310
14AF42130
11YG40210
14AF97040
27AE10230
11YG40180
14AF42180
14AF42190
14AF42210
14AF42030
11YG40150
14AF42090
111T97280
14AF42080
14AF42120
14AF42110
27AE16290
14AF42010
14AF77030
27AE12020
14AF97210
14AF97200
25TU05220
25TU00240
25TU00150
DESCRIPTION
Friction Sheet
Lever
Tension Spring
Label
Regulating Plate
Friction Sheet
Knob
Lever
Pressure Spring
Shaft
Hold Plate
Cover
Label
Cover
Rack
Rack
Lever
Shoulder Screw
Gear
Handle
Scale
Scale
Wiring Saddle
Wiring Saddle
Edge Cover
HARDWARE
Model PF-121
1st Edition
REF.
LTR.
PART
NUMBER
a
b
c
d
e
f
g
25TU03720
00Z163061
14AF19310
00Z163101
25TU03730
00Z253081
00Z254081
Page 7
December, 2001
Page 8
December, 2001
Model PF-121
1st Edition
Alphabetical index
PART
DESCRIPTION
PAGE
NO.
REF.
NO.
A
Actuator . . . . . . . . . .
Actuator . . . . . . . . . .
5
5
2
18
B
Bushing
Bushing
. . . . . . . . . .
. . . . . . . . . .
5
5
6
17
.
.
.
.
.
.
.
.
5
3
7
7
20
15
12
14
Door . . . . . . . . . . . .
C
Collar .
Cover .
Cover .
Cover .
.
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Gear
Gear
Gear
Guide
Guide
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PAGE
NO.
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5
5
7
3
5
REF.
NO.
13
14
19
5
4
H
Handle . .
Hold Plate
Hold Plate
Holder . .
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7
5
7
3
20
21
11
10
J
Joint . . . . . . . . . . . .
24
Knob . . . . . . . . . . . .
E
Edge Cover
. . . . . . . .
25
F
Friction Sheet . . . . . . .
Friction Sheet . . . . . . .
7
7
1
6
Label
Label
Label
Lever
Lever
Lever
Lever
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3
7
7
3
7
7
7
16
4
13
12
2
8
17
PWB Assembly
PWB Assembly
PWB Support .
Plate Spring .
Plate Spring .
.
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3
3
3
3
3
9
11
8
2
3
G
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Model PF-121
1st Edition
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5
5
5
5
7
8
9
10
11
PART
DESCRIPTION
PAGE
NO.
Pressure Spring . . . . . .
Pushbutton Switch . . . . .
REF.
NO.
7
5
9
16
R
Rack . . . . . .
Rack . . . . . .
Regulating Plate
Roller . . . . . .
Roller . . . . . .
Roller . . . . . .
Rubber Foot . .
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7
7
7
3
5
5
3
15
16
5
4
5
23
13
Scale . . . . . . .
Scale . . . . . . .
Seal . . . . . . . .
Seal . . . . . . . .
Shaft . . . . . . .
Shoulder Screw . .
Solenoid . . . . .
Solid State Switch
Solid State Switch
Stopper . . . . . .
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7
7
3
5
7
7
5
3
5
3
21
22
7
22
10
18
15
6
1
14
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5
7
5
5
12
3
3
19
Wiring Saddle . . . . . . . .
Wiring Saddle . . . . . . . .
7
7
23
24
Gear
Gear
Gear
Gear
Gear
PART
DESCRIPTION
T
Tension Spring
Tension Spring
Torsion Spring
Torsion Spring
.
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Page 9
December, 2001
Page 10
December, 2001
Model PF-121
1st Edition
Numerical index
PART
NUMBER
111T15100 .
111T97280 .
11YG40150
11YG40180
11YG40210
11ZT85030 .
11ZT85030 .
14AF-9110 .
14AF40010 .
14AF42010 .
14AF42030 .
14AF42050 .
14AF42060 .
14AF42070 .
14AF42080 .
14AF42090 .
14AF42110 .
14AF42120 .
14AF42130 .
14AF42140 .
14AF42150 .
14AF42160 .
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PAGE REF.
NO. NO.
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Model PF-121
1st Edition
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3
7
7
7
7
3
5
3
5
7
7
5
5
3
7
7
7
7
7
5
3
5
12
13
11
6
3
6
1
9
23
18
10
2
20
5
14
12
16
15
2
3
2
18
PART
NUMBER
14AF42170
14AF42180
14AF42190
14AF42210
14AF42220
14AF42230
14AF42240
14AF42250
14AF42260
14AF42270
14AF42280
14AF42290
14AF42310
14AF42320
14AF42330
14AF42350
14AF43110
14AF77010
14AF77020
14AF77030
14AF77040
14AF77050
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PAGE REF.
NO. NO.
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5
7
7
7
5
5
5
5
5
5
3
3
7
3
5
3
3
5
5
7
5
5
4
7
8
9
19
24
22
21
12
5
3
4
1
7
15
15
1
10
13
19
14
9
PART
NUMBER
14AF77060
14AF77070
14AF77080
14AF97040
14AF97200
14AF97210
25TU00150
25TU00240
25TU05220
25TU40070
25TU60860
27AE-9120
27AE10230
27AE12020
27AE13140
27AE13690
27AE16280
27AE16290
27AE75050
27AE85310
27AE97210
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PAGE REF.
NO. NO.
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5
5
5
7
7
7
7
7
7
5
3
3
7
7
3
3
3
7
5
5
3
7
11
8
4
22
21
25
24
23
6
8
11
5
20
10
13
14
17
17
16
16
Page 11
December, 2001
Page 12
December, 2001
Model PF-121
1st Edition