TWMZ 1 2 Hvac Spec

VILLAS Z1 & Z2
SPECIFICATION
HVAC WORKS
Job No: R.14078
Date: 10 Sep 2015
Revision 00
Rev
Description
00
Specification
Issued by
HT
Date
10/09/15
This report has been prepared for the sole benefit, use and information of the wave luxury villa project for the purposes set out in the
report.
Section:
HVAC Works
Author:
Anil Kumar
Date:
10 Sep 2015
Rev:
00
Approved:
Shaun McGonigal
Signature:
Checked
SM
VILLAS Z1 & Z2 THE WAVE MUSCAT

TECHNICAL SPECIFICATIONS
TABLE OF CONTENTS
DIVISION 23 HEATING VENTILATING AND AIR CONDITIONING
Section
23 05 00
23 05 13
23 05 29
23 05 48
23 05 53
23 05 93
23 07 00
23 08 00
23 23 00
23 31 00
23 33 00
23 34 13
23 37 13
23 0 900
23 7 200
Common Work Results for HVAC

Common Motor Requirements for HVAC Equipment
Hangers and Supports for HVAC Piping and Equipment
Vibration and Seismic Control for HVAC Piping and
Equipment
Identification for HVAC Piping and Equipment
Testing, Adjusting and Balancing for HVAC
HVAC Insulation
Commissioning of HVAC
Refrigerant Piping
HVAC Ducts and Casing
Air Duct Accessories
Axial HVAC Fans
Diffusers, Registers and Grilles
VRV System
Air to Air Energy Recovery Unit
Diffuser Schedule-Z1 Villa
Diffuser Schedule-Z2 Villa
Equipment Schedule- Z1 Villa
Equipment Schedule-Z2 Villa
Villas Z1 & Z2, The Wave, Muscat
1/1
36
6
13
15
8
21
13
5
5
17
7
7
6
7
7
1
1
1
1
Index
SECTION 23 05 00
COMMON WORK RESULTS FOR HVAC
PART 1 - GENERAL
1.1
A.
SUMMARY
This Section includes the following:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
1.2
Scope of HVAC works.

HVAC system description.
Piping materials and installation instructions common to most piping
systems.
Transition fittings.
Mechanical sleeve seals.
Sleeves.
Escutcheons.
Grout.
Equipment installation requirements common to equipment sections.
Painting and finishing.
Concrete bases.
GENERAL CONDITION OF CONTRACT
A.
The Contractor shall become familiar with other sections of the

Specifications affecting work of this trade.
B.
This section establishes the requirements for complete mechanical services,

which includes heating, ventilating, air-conditioning, and smoke ventilation
systems. Refer to drawings for locations and details.
C.
Provide all necessary materials, labour, equipment, tools, appliances,

services, hoisting, scaffolding, supports and supervision to provide complete
safe installations in conformity with applicable codes, Authorities having
jurisdiction and the Contract Documents.
D.
The contractor shall ensure during the tender stage that no discrepancy
occurs between the specifications and drawings. Should discrepancies be
discovered post tender stage, then the most onerous requirement shall be
deemed to be included.
E.
Drawings and general provisions of the Contract, including General and

Supplementary Conditions and Division 01 Specification Sections, apply to
this Section.
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1.3
SCOPE OF WORK
The particular requirement of HVAC works shall be as listed below,

indicated on tender drawings and described elsewhere in the specification.
Refer to schedule of equipment for duties and performances. The scope
consists of supply, installation, commission, one year defect liability
maintenance for the following items:
1.4
1.
Reverse cycle VRV air conditioning system consisting of indoor fan

coil units, condensing units, refrigerant flow control, copper refrigerant
piping and control panel as per equipment schedule
2.
GI duct work, flexible duct work, silencers, diffusers/grilles, dampers

etc. as shown on the drawings
3.
Energy recovery unit as per equipment schedule
4.
Ventilation fans as per equipment schedule
5.
Drain piping for fan coil units
6.
Thermostats, fan coil speed controllers etc. inclusive of all control

wiring
7.
Insulation of duct work, refrigerant piping, drain piping etc.
8.
Provision of all fixings, support, noise control items, electrical supply

and connections, pipes and duct connection and ancillary items
required to form a complete and safe working systems are deemed to
be included.
9.
Preparation of coordinated shop drawings, as built documentation,

operation and maintenance manuals
10.
Any engineering design and calculations to complete the work such

as fan and FCU static pressure calculations, noise analysis to
achieve room noise ratings, determination of extent of required duct
acoustic insulation for noise attenuation etc.
11.
Testing and commissioning of the system
12.
One year defect liability maintenance of the system
SYSTEM DESCRIPTION
The description below highlights the specific requirement of mechanical
systems within the scope of this project.
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Reference to all sections of the specification, tender drawings and schedule

of equipment should be made to ascertain all the necessary requirement for
the supply, installation, testing and commissioning of mechanical services.
1.5
VRV AIR CONDITIONING SYSTEM

The villa will be provided with a VRV type reversible air conditioning system
capable of cooling and heating the building as required.
Fan coil unit shall be provided with independent control in all areas such as
bed rooms, dining room, drawing room, office room, kitchen etc.
1.6
VENTILATION
a)
Fresh air supply:

Fresh air shall be supplied directly into the common corridors of the
villa. Fresh air shall be filtered and dehumidified in a dedicated fresh air
fan coil unit. Exhaust air shall be drawn from the toilets, showers, dining
rooms etc. Both fresh air and exhaust air shall be routed through an
energy recovery unit (plate heat exchanger) located on the roof and
then through a fresh air handling unit located inside the ceiling void. The
fresh air and exhaust ventilation system shall operate continuously
irrespective of the operation status of the indoor fan coil units. The
ventilation system shall be capable of shut down through a manual
switch located inside the villa.
b)
Kitchen Ventilation:
Kitchen exhaust system incorporating purpose made exhaust hood with
grease filters. Exhaust fan shall be either bifurcated type or direct and
suitable for high temperature application. The kitchen exhaust fan shall
be operated through a local switch in the kitchen as and when required.
Refer to drawings for identification of the system mentioned.
1.7
DESIGN REQUIREMENTS
A.
The mechanical building services systems shall be designed to take

cognizance of the following external conditions:
Location
Latitude
Longitude
Altitude
Summer
Winter
Oman
23035 North
58017 East
15 metres
46.1C db/30.8C wb
16C db/11C wb
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Room Type
Summer
Design
Temp. Dry
bulb (0C)
Relative
Humidity
22+/-1
22+/-1
50-55%
Entrance halls
22+/-1
50-55%
Circulation
spaces
22+/-1
50-55%
Lobbies/Corri
dor
22+/-1
50-55%
Kitchen
24+/-1
50-55%
Bedrooms
Drawing/Dinin
g rooms
(%)
50-55%
Note:
A.
Positive pressure will be maintained within the building so as to prevent

the ingress of dust and air-borne micro organisms.
B.
Indoor Relative Humidity values are target values only as no special

control for humidity is provided.
System Performance: All systems shall be supplied, installed, tested,

commissioned and made to perform in an efficient and safe manner in order
to achieve design parameters stipulated in all the sections of the specification
and the schedule of equipment.
1.8
A.
SUBMITTALS FOR REVIEW

Submit product data, samples and shop drawings in accordance with Division
01 - General Requirements and as detailed below:
1. Manufacturer's printed brochures and catalogues or as required by the
Engineer with relevant information high lighted (or equivalent information
struck out), along with write up of selection criteria.
2. Workshop Drawings:
Submit 4 copies of clear drawings and one mother print copy.
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The drawings shall be scale 1:100 for plans, 1:50 for side view sections,
1:20 for details such as pump room, focused details, and 1:10 for product
items such as valves, pieces, etc.
Clear legend will be accompanied all drawings to clarify all items,
dimensions, abbreviations, parts, etc.
Shop Drawings will include all details of installations coordination with
other services, supports, changes, deviations from design works,
explanations, etc.
No work will be started before approval of Shop Drawings with official
stamps.
3. Equipment installation and piping layout double line drawings of plant
rooms. Clearly indicating all fittings, supports, valves and control gear to
a scale 1:20. Submit sections and elevations as required by the
Engineer.
4. Typical floor plans indicating shafts, riser locations etc. to a scale of 1:50.
5. Builders work layout plans to a scale of 1:100/1:50.
6. Electrical wiring diagrams (NTS) and panel installation details (1:20).
7. Test and performance certificates of equipment, where required.
B. Shop drawings for controls and control systems, including diagrams and
description of the sequence of operation.
C. Co-ordinate shop drawings and space clearance between sections before
submission; note this on each shop drawing.
D. Product Data: Full details of all systems and components, including but not
limited to :
1.
All HVAC equipment such as: Fans, Fan Coil Units, Energy recovery
units
2.
Control dampers, Air diffusion equipment, and fire dampers.
3.
Ductwork construction and Accessories.
4.
Thermal Insulation and Acoustic lining.
5.
Vibration isolation and flexible connections on relevant equipment.
6.
Pipes material, valves and pipe work accessories.
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7.
Sealant, Tapes, Adhesives and paints.
8.
Thermostats, speed controllers etc.
E. Relevant calculations in format required by Municipality, Royal Oman Police

(Directorate of General of Civil Defense Muscat).
F. Static pressure calculations for FCUs and fans
G. Noise rating of all equipment and calculation demonstrating how room noise
ratings specified in the equipment schedule are achieved.
H. Spatial requirements of items to be furnished, together with alternative

arrangements for equipment, ductwork, piping and accessories wherever
required.
I.
Submit project As-Built prepared from shop drawings for all Mechanical
systems including diagrams.
J.
Prepare and submit for review method statement for :

1.
Pressure testing of piped and ducted systems.
2.
Testing and commissioning procedures for all mechanical systems.
3.
Installation of specialist work such as chemical dosing system.
4.
Excavation and temporary works.
5.
General safety procedure.
K. Show all technical data (length, flow rate, pressures, etc.) in metric units.
L. Product Data: For the following:
1.
2.
3.
4.
Dielectric fittings
Escutcheons.
M. Welding certificates.
1.9
SUBMITTALS FOR INFORMATION
A.
Manufacturers Installation Instructions: Indicate special procedures and

assembly of components.
B.
Manufacturers certification that Products meet or exceed Specification.
C.
Certification of approvals by local authorities where required.
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D.
1.10
Manufacturers Mill Certificates for all pipes.

DEFINITIONS
A.
Finished Spaces: Spaces other than mechanical and electrical equipment

rooms, furred spaces, pipe and duct chases, unheated spaces immediately
below roof, spaces above ceilings, unexcavated spaces, crawlspaces, and
tunnels.
B.
Exposed, Interior Installations: Exposed to view indoors. Examples include

finished occupied spaces and mechanical equipment rooms.
C.
Exposed, Exterior Installations: Exposed to view outdoors or subject to

outdoor ambient temperatures and weather conditions. Examples include
rooftop locations.
D.
Concealed, Interior Installations: Concealed from view and protected from

physical contact by building occupants. Examples include above ceilings
and chases.
E.
Concealed, Exterior Installations: Concealed from view and protected from

weather conditions and physical contact by building occupants but subject to
outdoor ambient temperatures.
Examples include installations within
unheated shelters.
F.
The following are industry abbreviations for plastic materials:

1.
2.
3.
G.
The following are industry abbreviations for rubber materials:

1.
2.
1.11
A.
EPDM: Ethylene-propylene-diene terpolymer rubber.

NBR: Acrylonitrile-butadiene rubber.
SUBMITTALS
Product Data: For the following:
1.
2.
3.
4.
B.
CPVC: Chlorinated polyvinyl chloride plastic.

PE: Polyethylene plastic.
PVC: Polyvinyl chloride plastic.
Dielectric fittings.
Escutcheons.
Welding certificates.
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1.12
QUALITY ASSURANCE
A.
Steel Support Welding: Qualify processes and operators according to

AWS D1.1, "Structural Welding Code--Steel."
B.
Steel Pipe Welding: Qualify processes and operators according to ASME

Boiler and Pressure Vessel Code: Section IX, "Welding and Brazing
Qualifications.
1.
2.
C.
Comply with provisions in ASME B31 Series, "Code for Pressure

Piping."
Certify that each welder has passed AWS qualification tests for welding
processes involved and that certification is current.
Plastic Pipes: Comply with manufacturers instruction: Submit details of

installations procedure prior to commencement with the work. Comply with
BS 5955: Part 8: latest edition. Comply with BS 7291:
Part 2:
Part 3:
Part 4:
Polybutylene (PB) pipes and associated fittings.

Cross linked polyethylene (PE-X) pipes and associated fittings.
Chlorinated polyvinyl chloride (CPVC) pipes and associated fittings
and solvent cements.
D.
Copper Pipes: Bending and welding, comply with manufacturers instructions

and as specified here in.
E.
High Density Polyethylene Pipes: Comply with ISO 8770/8772 or DIN

8075/19535/19537. Joining procedures shall be in strict compliance with
manufacturers instructions.
F.
GRP/E Pipes: Comply with manufacturers instruction. Submit details of

installation procedure prior to commencement with the work.
G.
Submit a copy of all above standards and maintain a document on site. The
contractor shall not proceed with the work unless such standards are made
available.
H.
Electrical Characteristics for HVAC Equipment:

Equipment of higher
electrical characteristics may be furnished provided such proposed
equipment is approved in writing and connecting electrical services, circuit
breakers, and conduit sizes are appropriately modified. If minimum energy
ratings or efficiencies are specified, equipment shall comply with
requirements.
1.13
A.
DELIVERY, STORAGE, AND HANDLING

Deliver pipes and tubes with factory-applied end caps. Maintain end caps
through shipping, storage, and handling to prevent pipe end damage and to
prevent entrance of dirt, debris, and moisture.
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B.
1.14
Store plastic pipes protected from direct sunlight.

sagging and bending.
Support to prevent
QUALIFICATIONS
A.
Manufacturer: Specialist in manufacturing Products specified with minimum

10 years documented experience.
B.
Installer: Specialist in this Work with minimum 15 years documented

experience.
C.
Conform to Local Authorities for Domestic and Brackish water pipe system
requirement. Provide back flow preventions on all branch connections from
mains to building. Water heaters shall be provided with pressure relief and
safety protection.
1.15
REGULATORY REQUIREMENTS
A.
Conform to Local Regulations.
B.
Conform to Royal Oman Police (Directorate of General of Civil Defense

Muscat) requirements for installation of Fire piped system and smoke
ventilation.
1.16
A.
1.17
ENVIRONMENTAL REQUIREMENTS
Do not install underground piping when bedding is wet.
EQUIPMENT REQUIREMENT AND INSTALLATION
A.
Use unions or flanges to permit equipment maintenance and disassembly to

minimize disturbance to connecting piping and duct systems, without
interference from the building structure or other equipment.
B.
Provide accessible means for lubricating equipment including permanent

lubrication lifetime bearings.
C.
Pipe drain lines to drains.
1.18
COORDINATION
A.
Arrange for pipe spaces, chases, slots, and openings in building structure
during progress of construction, to allow for HVAC installations.
B.
Coordinate installation of required supporting devices and set sleeves in

poured-in-place concrete and other structural components as they are
constructed.
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C.
Coordinate requirements for access panels and doors for HVAC items
requiring access that are concealed behind finished surfaces. Access
panels and doors are specified in Division 08 Section "Access Doors and
Frames."
PART 2 - PRODUCTS
2.1
A.
2.2
MANUFACTURERS
In other Part 2 articles where subparagraph titles below introduce lists, the
following requirements apply for product selection:
1.
Available Manufacturers: Subject to compliance with requirements,

manufacturers offering products that may be incorporated into the
Work include, but are not limited to, the manufacturers specified.
2.
Manufacturers: Subject to compliance with requirements, provide

products by the manufacturers specified.
PIPE, TUBE, AND FITTINGS
A.
Refer to individual Division 23 piping Sections for pipe, tube, and fitting
materials and joining methods.
B.
Pipe Threads: ASME B1.20.1 for factory-threaded pipe and pipe fittings.
2.3
JOINING MATERIALS
A.
Refer to individual Division 23 piping Sections for special joining materials

not listed below.
B.
Pipe-Flange Gasket Materials: Suitable for chemical and thermal conditions

of piping system contents.
1.
ASME B16.21, nonmetallic, flat, asbestos-free, 3.2-mm maximum

thickness unless thickness or specific material is indicated.
a.
b.
2.
C.
Full-Face Type: For flat-face, Class 125, cast-iron and castbronze flanges.
Narrow-Face Type: For raised-face, Class 250, cast-iron and
steel flanges.
AWWA C110, rubber, flat face, 3.2 mm thick, unless otherwise

indicated; and full-face or ring type, unless otherwise indicated.
Flange Bolts and Nuts:

indicated.
ASME B18.2.1, carbon steel, unless otherwise
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D.
Plastic, Pipe-Flange Gasket, Bolts, and Nuts:

Type and material
recommended by piping system manufacturer, unless otherwise indicated.
E.
Solder Filler Metals: ASTM B 32, lead-free alloys. Include water-flushable

flux according to ASTM B 813.
F.
Brazing Filler Metals: AWS A5.8, BCuP Series, copper-phosphorus alloys

for general-duty brazing, unless otherwise indicated; and AWS A5.8, BAg1,
silver alloy for refrigerant piping, unless otherwise indicated.
G.
Welding Filler Metals: Comply with AWS D10.12 for welding materials
appropriate for wall thickness and chemical analysis of steel pipe being
welded.
H.
Solvent Cements for Joining Plastic Piping:

1.
2.
I.
2.4
CPVC Piping: ASTM F 493.

PVC Piping: ASTM D 2564. Include primer according to ASTM F 656.
Fiberglass Pipe Adhesive:

manufacturer.
As furnished or recommended by pipe
TRANSITION FITTINGS
A.
Plastic-to-Metal Transition Fittings: CPVC and PVC one-piece fitting with

manufacturer's Schedule 80 equivalent dimensions; one end with threaded
brass insert, and one solvent-cement-joint end.
B.
Plastic-to-Metal Transition Adaptors: One-piece fitting with manufacturer's

SDR 11 equivalent dimensions; one end with threaded brass insert, and one
solvent-cement-joint end.
C.
Plastic-to-Metal Transition Unions: MSS SP-107, CPVC and PVC four-part

union. Include brass end, solvent-cement-joint end, rubber O-ring, and
union nut.
2.5
DIELECTRIC FITTINGS
A.
Description: Combination fitting of copper alloy and ferrous materials with

threaded, solder-joint, plain, or weld-neck end connections that match piping
system materials.
B.
Insulating Material: Suitable for system fluid, pressure, and temperature.
C.
Dielectric Unions:
Factory-fabricated, union assembly, pressure and
temperature rated to suit system rating.
D.
Dielectric Flanges:
Factory-fabricated, companion-flange
pressure and temperature rated to suit system rating.
assembly,
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E.
Dielectric-Flange Kits: Companion-flange assembly for field assembly.

Include flanges, full-face- or ring-type neoprene or phenolic gasket, phenolic
or polyethylene bolt sleeves, phenolic washers, and steel backing washers.
1.
Separate companion flanges and steel bolts and nuts shall be rated to
suit system pressures and temperatures.
F.
Dielectric Couplings: Galvanized-steel coupling with inert and noncorrosive,

thermoplastic lining; threaded ends; pressure and temperature rated to suit
system rating.
G.
Dielectric Nipples: Electroplated steel nipple with inert and noncorrosive,

thermoplastic lining; plain, threaded, or grooved ends; pressure and
temperature rated to suit system rating.
2.6
A.
MECHANICAL SLEEVE SEALS

Description: Modular sealing element unit, designed for field assembly, to fill
annular space between pipe and sleeve.
1.
2.
3.
2.7
Sealing Elements: mineral wool or similar non-flammable and fire

resistant materials
Pressure Plates: Carbon steel. Include two for each sealing element.
Connecting Bolts and Nuts: Carbon steel with corrosion-resistant
coating of length required to secure pressure plates to sealing
elements. Include one for each sealing element.
SLEEVES
A.
Galvanized-Steel Sheet (Through non-fire rated floors): 1.2 mm minimum

thickness; round tube closed with welded longitudinal joint.
B.
Cast Iron (Through non-fire rated beams, walls, footings and potentially wet
floors): Cast or fabricated "wall pipe" equivalent to ductile-iron pressure
pipe, with plain ends and integral waterstop, unless otherwise indicated.
C.
Prefabricated Sleeves (Through fire rated walls and floors): Prefabricated fire
rated sleeves complete with insulation and seals. UL listed assembly.
D.
Stack Sleeve Fittings: Manufactured, cast-iron sleeve with integral clamping

flange. Include clamping ring and bolts and nuts for membrane flashing.
1.
2.8
A.
Underdeck Clamp: Clamping ring with set screws.
ESCUTCHEONS
Description: Manufactured wall and ceiling escutcheons and floor plates,
with an ID to closely fit around pipe, tube, and insulation of insulated piping
and an OD that completely covers opening.
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B.
One-Piece, Deep-Pattern Type:

polished chrome-plated finish.
C.
One-Piece, Cast-Brass Type: With set screw.

1.
D.
Deep-drawn, box-shaped brass with
Finish: Polished chrome-plated.
Split-Casting, Cast-Brass Type: With concealed hinge and set screw.

1.
Finish: Polished chrome-plated.
E.
One-Piece, Stamped-Steel Type: With set screw and chrome-plated finish.
F.
Split-Plate, Stamped-Steel Type:

chrome-plated finish.
G.
One-Piece, Floor-Plate Type: Cast-iron floor plate.
H.
Split-Casting, Floor-Plate Type: Cast brass with concealed hinge and set
screw.
2.9
A.
GROUT
Description:
ASTM C 1107, Grade B, nonshrink and nonmetallic, dry
hydraulic-cement grout.
1.
2.
3.
2.10
With concealed hinge, set screw, and
Characteristics:
Post-hardening, volume-adjusting, nonstaining,
noncorrosive, nongaseous, and recommended for interior and exterior
applications.
Design Mix: 34.5-MPa, 28-day compressive strength.
Packaging: Premixed and factory packaged.
FLASHING
A.
Metal Flashing: 0.5 mm (26 gauge) galvanized steel.
B.
Metal Counter flashing: 0.8 mm (22 gauge) galvanized steel.
C.
Lead Flashing:
1.
2.
Waterproofing: 24.5 kg/sq. m (5 lb./sq. ft) sheet lead.

Soundproofing: 5 kg/sq. m (1 lb./sq. ft) sheet lead.
D.
Flexible Flashing: 1.2 mm (47 mil) thick sheet butyl; compatible with roofing.
E.
Caps: Steel, 0.8 mm (22 gauge) minimum; 1.5 mm (16 gauge) at fire
resistant elements.
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2.11
ACCESS DOORS
A.
Co-ordinate access doors for false ceilings or spaces and access for
suspended lay-in tile ceilings for servicing of equipment and accessories or
for inspection of safety, operating or fire safety devices, with Contractor and
all other Specialist Contractors whose work may be affected.
B.
Access doors shall be flush mounted 600 x 600 mm for body and 300 x
300mm for hand entry unless otherwise noted. Doors shall open 180 have
rounded safety corners, concealed hinges, screwdriver latches and anchor
straps. Steel shall be prime coated. Door shall be of approved manufacture
with published literature.
PART 3 - EXECUTION
3.1
PIPING SYSTEMS - COMMON REQUIREMENTS
A.
Install piping according to the following requirements and Division 23

Sections specifying piping systems.
B.
Drawing plans, schematics, and diagrams indicate general location and

arrangement of piping systems. Indicated locations and arrangements were
used to size pipe and calculate friction loss, expansion, pump sizing, and
other design considerations. Install piping as indicated unless deviations to
layout are approved on Coordination Drawings.
C.
Install piping in concealed locations, unless otherwise indicated and except

in equipment rooms and service areas.
D.
Install piping indicated to be exposed and piping in equipment rooms and

service areas at right angles or parallel to building walls. Pipe arrangement
shall have neat appearance, parallel to other piping. Diagonal runs are
prohibited unless specifically indicated otherwise.
E.
Space pipe runs in relation to one another, other services runs and building
structure, allow for specified thickness of thermal insulation and ensure
adequate space for access to pipe joints etc. refer to table below for
recommended minimum clearances in spacing pipe runs:
BETWEEN
AND
CLEARANCE
mm
Pipeline insulated or
uninsulated
Wall finish
25
Insulated pipeline
Ceiling finish or
50
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soffit
-
Floor finish
150
Uninsulated pipeline
Adjacent service
runs
25
Adjacent pipelines
both insulated
150
one insulated
75
one uninsulated
75
both uninsulated
25
F.
Install piping above accessible ceilings to allow sufficient space for ceiling
panel removal.
G.
Install piping to permit valve servicing.
H.
Install piping at indicated slopes or maintain gradient for draining and venting
purposes. Ensure entire pipe system is drainable.
I.
Install piping free of sags and bends.
J.
Install fittings for changes in direction and branch connections.
K.
Install piping to allow application of insulation.
L.
Select system components with pressure rating equal to or greater than

system operating pressure.
M.
Terminate distribution header with caps or blind flanges or as indicated.
N.
Seal all open ends as installation proceeds by plugs, caps or blank flanges,
to prevent ingress of foreign matter. In the event of such precautions not
being taken, strip out pipe work adjacent to open ends to demonstrate that
fouling of bores has not occurred.
O.
Clean pipe from debris prior to system start-up.
P.
Install air vents as indicated on plans and at high points located on pipe
branches. Use automatic air vent valves with copper outlet pipe from the
valve to a tun-dish on adjacent drain line or another suitable location.
Q.
Arrange pipe supports and fittings to accommodate for pipe movement

caused by thermal expansion and contraction. Allow movement in the
controlled direction. Refer to section 23056 Expansion Fittings and Loops
for HVAC Piping. Allow movement at branch connections.
R.
Wrap pipe work in screed with two layers of PVC protective tapes prior to
laying or provide pipe work with PVC sleeves.
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S.
Make final connections to equipment in accordance with manufacturers

instructions and as indicated on plans.
T.
Enclose pipes passing building elements, concentricity with purpose made

sleeves. Fit masking plates where visible pipe through building elements,
including false ceiling of occupied rooms.
3.2
MECHANICAL SLEEVES AND SLEEVE SEALS
A.
Sleeves are not required for core-drilled holes.
B.
Permanent sleeves are not required for holes formed by removable PE

sleeves.
C.
Set permanent sleeves in position in formwork. Provide reinforcement

around sleeve.
D.
Seal the openings around, so as to avoid leakage (and resultant

honeycombing) and undesirable formation of concrete.
E.
Check alignment immediately after pouring of concrete. Make adjustment

where required.
F.
Where sleeves in concrete structural elements are omitted due to error, core
the required openings only after obtaining written permission of the
Engineer. Provide sleeves with puddle flanges resting on the concrete
surface, and non-shrink grout to fix the sleeve in position. Cutting of holes by
chiseling is not permitted.
G.
Erect sleeves, puddle flanges etc. in the formwork, perpendicular to the wall
face and rigidly to resist displacement during pouring of concrete.
H.
Ensure verticality of flange faces and alignment of bolt holes with connected
equipment (valves, etc.).
I.
Install sleeves for pipes passing through concrete and masonry walls,
gypsum-board partitions, and concrete floor and roof slabs.
1.
Cut sleeves to length for mounting flush with both surfaces.

a.
2.
3.
Exception: Extend sleeves installed in floors of mechanical

equipment areas or other wet areas 100mm above finished floor
level. Extend cast-iron sleeve fittings below floor slab as required
to secure clamping ring if ring is specified.
Install sleeves in new walls and slabs as new walls and slabs are
constructed.
Install sleeves that are large enough to provide 8mm annular clear
space between sleeve and pipe or pipe insulation and or to allow for
movement due to expansion and contraction. Use the following sleeve
materials:
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a.
b.
c.
Steel Pipe Sleeves: For pipes smaller than DN 150.

Steel Sheet Sleeves: For pipes DN 150 and larger, penetrating
gypsum-board partitions.
Stack Sleeve Fittings:
For pipes penetrating floors with
membrane waterproofing. Secure flashing between clamping
flanges. Install section of cast-iron soil pipe to extend sleeve to
100 mm above finished floor level. Refer to Division 07 Section
"Sheet Metal Flashing and Trim" for flashing.
1)
4.
J.
Except for underground wall penetrations, seal annular space between

sleeve and pipe or pipe insulation, using joint sealants appropriate for
size, depth, and location of joint. Refer to Division 07 Section "Joint
Sealants" for materials and installation.
Aboveground, Exterior-Wall Pipe Penetrations: Seal penetrations using

sleeves and mechanical sleeve seals. Select sleeve size to allow for 25mm
annular clear space between pipe and sleeve for installing mechanical
sleeve seals.
1.
2.
3.
K.
Seal space outside of sleeve fittings with grout.
Install steel pipe for sleeves smaller than 150 mm in diameter.

Install cast-iron "wall pipes" for sleeves 150 mm and larger in diameter.
Mechanical Sleeve Seal Installation: Select type and number of
sealing elements required for pipe material and size. Position pipe in
center of sleeve. Assemble mechanical sleeve seals and install in
annular space between pipe and sleeve. Tighten bolts against
pressure plates that cause sealing elements to expand and make
watertight seal.
Underground, Exterior-Wall Pipe Penetrations: Install cast-iron "wall pipes"

for sleeves. Seal pipe penetrations using mechanical sleeve seals. Select
sleeve size to allow for 25mm annular clear space between pipe and sleeve
for installing mechanical sleeve seals.
1.
Mechanical Sleeve Seal Installation: Select type and number of

sealing elements required for pipe material and size. Position pipe in
center of sleeve. Assemble mechanical sleeve seals and install in
annular space between pipe and sleeve. Tighten bolts against
pressure plates that cause sealing elements to expand and make
watertight seal.
L.
Fire-Barrier Penetrations: Maintain indicated fire rating of walls, partitions,

ceilings, and floors at pipe penetrations. Use only prefabricated UL Listed
pipe sleeve and seals assembly.
M.
Provide fire proprietary manufacturer stopping products for plastic piping and
cables penetrating a fire wall or slab. Install intumescent collars for sealing
pipes. Fire rating of material shall be similar to fire barriers being penetrated.
All products shall be FM certified and in accordance with ISO 9002.
Common Work Results

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N.
3.3
A.
3.4
A.
3.5
A.
Sleeves for pipes passing through RCC water storage tanks: Assembly
comprising wall sleeve, synthetic rubber expandable link seal, pressure
plates and fasteners; allowing installation of pipe after the sleeve has been
cast in the wall. Materials of construction shall be as follow, selected to suit
the environment of installation:
1.
Wall Sleeve: Galvanized Steel or stainless steel with or without

puddle/Asbestos free, cement composite.
2.
Sealing Rubber : EPDM Black/Nitrile Green/Silicone Grey.
3.
Pressure Plates : Glassfibre reinforced Polyamide/Stainless Steel.
4.
Fasteners
: Galvanized steel / stainless steel.
PIPE FITTINGS
Use eccentric type reductions and enlargements on horizontal pipe runs to
allow draining and venting, concentric on vertical pipes, with easy transition
and an included angle not exceeding 30 degree. Do not use bushes, except
at equipment where required size is not of standard manufacture. Where
required, use eccentric bushes to allow draining or venting; maximum aspect
ratio not to exceed two pipe sizes; above this ratio use reducing fittings. Use
square tees at venting and draining points.
FABRICATED JUNCTIONS
Do not fabricate joints unless specifically permitted. If permitted, form by
inserting a branch section of a pulled bend into the main pipe. Develop the
profiles of both the branch section the hole in the main pipe, to ensure
minimum protrusion into the main pipe. Weld or braze into position.
FABRICATED FITTINGS - NON-FERROUS
Provide pipe material and end connections to the specification of the
associated straight pipe runs.
1.
Pattern: Bends, springs, offsets and branches.
2.
Technique: Machine bend. Deformed bends will no be accepted.
a.
Fabricate branch from a section of pulled bend, profiled to match
the contour of the main to avoid overlap and protrusion into the
main. Cut and swage the main to form a raised cup to accept the
spigot end of the branch. Limit angle of the branch to 60. Join by
bronze welding on site. Apply reinforcement by plates, collars or
shoes.
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3.6
FLASHING AND SEALING
A.
For pipes passing through external retaining walls: Clamp a layer of

waterproofing membrane to the pipe and flash the wall waterproofing
membrane over.
B.
For plumbing pipes passing through roof slab provide flashing sleeve with
integral flashing flag, clamp the roof waterproofing membrane into the
flashing clamp and fill around with approved type grout.
C.
Provide acoustical lead flashing around ducts and pipes, penetrating

equipment rooms, installed in accordance with manufacturers instructions
for sound control.
D.
Provide curbs for mechanical roof installations 300 mm minimum high above
roofing surface. Flexible sheet flash and counter flash with galvanized sheet
metal watertight.
3.7
A.
PIPING CONNECTIONS
Make connections according to the following, unless otherwise indicated:
1.
2.
3.
4.
3.8
Install unions, in piping DN 50 and smaller, adjacent to each valve and

at final connection to each piece of equipment.
Install flanges, in piping DN 65 and larger, adjacent to flanged valves
and at final connection to each piece of equipment.
Dry Piping Systems: Install dielectric unions and flanges to connect
piping materials of dissimilar metals.
Wet Piping Systems: Install dielectric coupling and nipple fittings to
connect piping materials of dissimilar metals.
WELDING PORCEDURE AND PERFORMANCE QUALIFICATION
A.
Each welder shall be qualified and shall be in possession of a current

certificate appropriate to type and class of work issued by an approved
authority. The welding procedure performance shall be qualified to BS 1821,
BS 2633, ANSI B 31.3 and ASME section IX.
B.
The Contractor shall provide copies of all procedure and performance

qualification test reports for the Engineers approval and file.
C.
The Contractor shall provide, for Engineers approval, a welding procedure

and PQR that qualify for the most adverse conditions under which welding
will be permitted.
3.9
A.
CHANGES IN DIRECTION OR ELEVATION

Only standard fittings (elbows, tees, flanges, reducers, etc.) of the proper
size and weight, and meeting all requirements of the piping specification,
Common Work Results

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Rev: 0
shall be used where changes in size and/or direction are required. The pipes
shall not be bent to create a change in direction and/or for any other reason
whatever the pipe size. The Engineers representative shall be allowed to
inspect such materials upon their delivery to the job site and prior to their
installation into the pipe system.
B.
The use of mitred joints/fittings is not permitted.
C.
Wearing pads shall be placed at the bottom of the pipes where they are
resting in contact with the supports to avoid metal loss from the pipes
external surfaces at the contact areas due to metallic friction with the
sleepers. The said pads material shall be similar or compatible to the pipes
material with minimum thickness of 10mm and shall be seal welded to the
pipe to avoid corrosion.
D.
The pipe branches shall be connected to the main headers by means of

reinforcing branch connections, saddles and/or weld-o-lets. The use of
reducing tees shall be minimized to avoid high pressure drop in the branch
lines. Reducing tees in their straight runs shall not be used.
E.
The maximum allowable deflection of the pipe longitudinal axis is one (1.0)
degree over an ARC equal in length to the pipe diameter, or the minimum
radius of curvature shall comply with Section 406.2 of ASME B31.4.
3.10
A.
3.11
INSPECTING AND TESTING

The Contractor shall arrange, coordinate and be responsible for all
inspection services and testing, including third party inspection for all welding
works. The costs of all such inspection shall be borne by the Contractor
regardless of his own inspection. The Contractor shall sub-let the third party
inspection services to approved inspection companies.
BRONZE WELDED JOINTS, COPPER PIPES
A.
Preparation :
1.
Prepare for bronze welding in accordance with BS 1724. Form pipe
ends for bell type butt joints, except where welding fittings are used.
B.
Making and Sealing :

1.
In accordance with BS 1724. Use filler rod not subject to degasification
and suitable for application.
3.12
FLANGED JOINTS GENERAL
A.
Use number and diameters of bolts to standard. Fit bolts of length to give
not less than one thread, or more than 3mm protrusion beyond nut when
joint is pulled up.
B.
Fit washers under each hexagonal bolt head and nut.
Common Work Results

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3.13
FLANGED JOINTS, STEEL PIPES
A.
Welded Flanges :
1.
Weld neck and bore of 'slip on' flange.
2.
Butt weld neck of welding neck flange.
B.
Screwed Flanges:
1.
Apply jointing materials. Screw on flange and expand tube into flange
with roller expander where necessary.
C.
Preparation:
1.
Ensure that flange mating faces are parallel; flange peripheries are
flush with each other; and bolt holes are correctly aligned.
D.
Making and Sealing:

1.
Insert jointing between flange mating faces. Pull up joint equally all
round.
3.14
SCREWED JOINTS, STEEL PIPES
A.
Preparation:
1.
Ensure that plain ends are cut square. Reamer out bore at plain ends.
Screw plain ends, taper thread.
B.
Making and Sealing:

1.
Coat male pipe threads with jointing compound and hemp.
Immediately after applying coating, connect with female end of socket
or fitting, and tighten ensuring that coating does not intrude into pipe.
Leave joint clean.
3.15
GROOVED JOINTS
A.
Preparation:
1.
Cut or roll grooves in ends of pipe based on pipe and couplings
manufacturers written instructions for pipe wall thickness
2.
Lubricate ends and fasten bolts.
B.
Assemble joint with coupling, gasket and bolts. Use grooved end fittings and
rigid grooved end pipe couplings.
C.
Use grooved mechanical couplings and fasteners in accessible locations

only.
3.16
A.
COMPRESSION JOINTS, COPPER PIPES, LIGHT GAUGE

Preparation:
1.
Ensure that plain ends are cut square. Reamer out bore at plain ends
to full bore size. Clean plain ends with fine steel wool or fine
sandpaper. Then if using:a.
BS 864 type 'A' fitting - no further preparation;
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b.
B.
3.17
BS 864 type 'B' fitting - in accordance with manufacturer's

instructions.
Making and Sealing:

1.
In accordance with fitting manufacturer's instructions.
CAPILLARY JOINTS, COPPER PIPES, LIGHT GAUGE
A.
Preparation:
1.
Ensure that plain ends are cut square. Reamer out bore at plain ends
to full bore size. Clean plain ends with fine steel wool.
B.
Making and Sealing:

1.
Use specified flux ensuring no excess material used. Make joint in
accordance with manufacturer's instructions. Clean off traces of flux
when joint is completed.
3.18
BRAZED JOINTS, COPPER PIPES TO BS 2871
A.
Preparation:
1.
Prepare for brazing in accordance with BS 1723. Use manufactured
fittings not subject to degasification and suitable for application.
B.
Making and Sealing:

1.
Use flame heat and make in accordance with BS 1723, Part 2, Section
1. Use silver brazing filler alloy suitable for application.
3.19
SOLVENT WELDED JOINTS, PLASTIC PIPES
A.
Use solvent welded joints generally, provide ring seal joints at expansion
joints and where as necessary (pipes embedded in walls etc.).
B.
Preparation:
1.
Ensure that plain ends are cut square. Reamer out bore at plain ends.
Clean plain ends with solvent cleaner.
C.
Making and Sealing:

1.
In accordance with fitting manufacturer's instructions.
3.20
FUSION JOINTS, POLYETHYLENE PIPES OR POLYBUTELENE PIPES
A.
Preparation :
1.
Square cut plain ends for fusion welding. Form pipe ends for socket
type joints.
2.
Use socket type joints for concealed pipe work (in walls or small shafts)
B.
Making and Sealing:
Common Work Results

for HVAC
Rev: 0
1.
3.21
A.
3.22
A.
3.23
Preparation shall be strictly in accordance with fitting manufacturer's

instructions.
'UNIPIPE' PRESSFIT FITTINGS AND SUPPORT REQUIREMENTS

Refer to manufacturer's recommendations.
DISSIMILAR METALS
Take appropriate means to prevent galvanic action where dissimilar metals
are connected together.
PIPE RINGS AND CLIPS
A.
Select type according to the application and material compatibility; give

particular attention where pipes are subject to axial movement due to
expansion or contraction.
B.
Steel and Cast Iron Pipe work:

1.
Use pipe clips as BS 3974 Part 1, take into account the pipe load,
material and pipe/insulation surface temperature.
C.
Copper Pipe work:

1.
Use plastic pipe clips, or
2.
Use brass pipe clips
3.24
A.
LATERAL EXPANSION JOINT

Provide lateral expansion joints (Bellows) where shown on the drawings. The
bellows shall be universal with fixed carbon steel raised face flanges, thick
wall multiply stainless steel convoluted bellows.
Material:
Bellows
:
Flanges
:
Inner Sleeves :
Swivel Nuts
:
Centre Pipe
:
No. of bars
:
Pressure rating :
Test pressure :
Installation
:
3.25
A.
Stainless steel type AISI 316 TI

Carbon steel, zinc plated
Stainless steel BS 1449 321/531
Carbon Steel
Carbon / Stainless steel
As recommended by Manufacturer
25 bar at 120oC
37.5 bar g.
As recommended by Manufacturer
ISOLATION AND REGULATION

Provide valves, cocks and stop taps for isolation and/or regulation where
indicated, and on:
Common Work Results

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1.
2.
3.
4.
3.26
Mains to isolate major sections of distribution;

The base of all risers and drops except in cases where one item of
apparatus only is served which has its own local valve or stop tap;
Points of pipe connection of all items of apparatus and equipment
except where the item could conveniently be isolated or regulated by
valves provided for other adjacent items;
Draw-off fittings except where ranges of fittings are served by a
common float, the isolator then being fitted with the float.
MAINTENANCE AND RENEWAL
A.
Arrange pipe work, valves, drains, air vents, demountable joints, supports
etc. for convenient routine maintenance and renewals. Provide all runs with
a regularly spaced pattern of demountable joints in the form of unions,
flanges, etc. and also at items of equipment to facilitate disconnection.
B.
Locate valves, drains, flanges etc. in groups.
C.
Locate vents at high level in pipe work or when there is a change in direction
forming a U bend in the vertical plain. Locate drains at lowest end of risers
as shown on the drawings.
3.27
PROTECTION OF BURIED PIPES
A.
Verify excavations are to required grade, dry and not over excavated.
B.
Provide earth cover as follows:

1.
Water pipe work: 900mm minimum, 1200mm maximum where
practicable.
2.
Under roadways: provide minimum cover of 900mm.
C.
Provide a marker tape to identify buried pipe services as indicated.
D.
Establish levels of buried pipe outside the building to ensure minimum cover
in accordance with Local authority requirements or as shown on plans.
3.28
A.
3.29
A.
ESCUTCHEONS
A. Set screw type escutcheons, with size sufficient to completely cover
exposed penetrations shall be provided at all pipe penetrations. This shall be
finished with prime coat where adjoining surface is to be filed painted, with
baked enamel white finish where adjoining surface is fiber board and chrome
finish where adjoining surface is tiled with ceramic, marble, etc.
ELECTRICAL EQUIPMENT ROOM PRECAUTIONS
Where it is unavoidable to install pipe work in Electrical rooms suitable drip
pans shall be provided under the complete length of pipe.
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3.30
EQUIPMENT INSTALLATION - COMMON REQUIREMENTS
A.
Install equipment to allow maximum possible headroom unless specific

mounting heights are not indicated.
B.
Install equipment level and plumb, parallel and perpendicular to other

building systems and components in exposed interior spaces, unless
otherwise indicated.
C.
Install HVAC equipment to facilitate service, maintenance, and repair or

replacement of components. Connect equipment for ease of disconnecting,
with minimum interference to other installations. Extend grease fittings to
accessible locations.
D.
Install equipment to allow right of way for piping installed at required slope.
3.31
A.
CONCRETE BASES
Concrete Bases:
Anchor equipment to concrete base according to
equipment manufacturer's written instructions and according to seismic
codes at Project.
1.
2.
3.
4.
5.
6.
7.
3.32
Construct concrete bases of dimensions indicated, but not less than

100 mm larger in both directions than supported unit.
Install dowel rods to connect concrete base to concrete floor. Unless
otherwise indicated, install dowel rods on 450-mm centers around the
full perimeter of the base.
Install epoxy-coated anchor bolts for supported equipment that extend
through concrete base, and anchor into structural concrete floor.
Place and secure anchorage devices. Use supported equipment
manufacturer's setting drawings, templates, diagrams, instructions, and
directions furnished with items to be embedded.
Install anchor bolts to elevations required for proper attachment to
supported equipment.
Install anchor bolts according to anchor-bolt manufacturer's written
instructions.
Use 20.7-MPa 28-day compressive-strength concrete and
reinforcement as specified in Division 03 Section Cast-in-Place
Concrete.
ERECTION OF METAL SUPPORTS AND ANCHORAGES
A.
Refer to Division 05 Section "Metal Fabrications" for structural steel.
B.
Cut, fit, and place miscellaneous metal supports accurately in location,

alignment, and elevation to support and anchor HVAC materials and
equipment.
C.
Field Welding: Comply with AWS D1.1.
Common Work Results

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3.33
PAINTING
A.
General; On completion of the system and testing of all parts of the plants,
all plant and pipe work and ironwork including pipe supports and welded
joints other than that with galvanized, stainless steel, chromed or vitreous
enameled surfaces or that which are fabricated from copper, brass or
gunmetal, shall be thoroughly cleaned from all dirt, grease and scale and
shall be primed with one coat of base red oxide primer subsequently given a
second of red oxide and finished painted with two coats of an approved type
of paint. Pipes that are concealed in construction or are finished with
insulation shall be primed with a base and finish coat of red oxide only. The
insulation in all exposed areas shall be finished painted. Flexible
connections shall not be painted.
B.
Steel Pipe work Painting; Remove scale, rust or temporary protective coating
by sand blasting and wire brushing or use of approved solvents. Paint with
one coat of red oxide primer, as work proceeds. Use salt free sand with
neutral pH value when sand blasting.
C.
Steel Work Painting; Prepare supports, bearers and other uncovered steel
work as steel pipe work.
1.
Where not exposed, paint with one coat zinc chromate or red oxide
primer. Thickness of primer paint should not be less than 50 microns.
2.
Where exposed use primer and two coats of an approved type of paint.
3.34
GROUTING
A.
Mix and install grout for HVAC equipment base bearing surfaces, pump and
other equipment base plates, and anchors.
B.
Clean surfaces that will come into contact with grout.
C.
Provide forms as required for placement of grout.
D.
Avoid air entrapment during placement of grout.
E.
Place grout, completely filling equipment bases.
F.
Place grout on concrete bases and provide smooth bearing surface for
equipment.
G.
Place grout around anchors.
H.
Cure placed grout.
Common Work Results

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END OF SECTION
Common Work Results

for HVAC
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SECTION 23 05 13
COMMON MOTOR REQUIREMENTS FOR HVAC EQUIPMENT
PART 1 - GENERAL
1.1
A.
1.2
A.
1.3
A.
RELATED DOCUMENTS
this Section.
SUMMARY
Section includes general requirements for single-phase and polyphase,
general-purpose, horizontal, small and medium, squirrel-cage induction
motors for use on ac power systems up to 600 V and installed at equipment
manufacturer's factory or shipped separately by equipment manufacturer for
field installation.
COORDINATION
Coordinate features of motors, installed units, and accessory devices to be
compatible with the following:
1.
2.
3.
4.
1.4
Motor controllers.
Torque, speed, and horsepower requirements of the load.
Ratings and characteristics of supply circuit and required control
sequence.
Ambient and environmental conditions of installation location.
GENERAL REQUIREMENTS
A.
Electrical Supply Ensure all electrical equipment supplied and installed is

suitable for power supply indicated.
B.
Electrical Equipment: Supply all motors, starters.
C.
Control Panels: Supply all control panels, starters etc. as indicated in

electrical power schematic diagrams under mechanical scope of works and
coordinate with electrical contractor for the items which are in electrical
contractors scope.
D.
Performance Characteristics Details: Provide details of electrical input,

starting and performance characteristics of all motors.
E.
Operating Conditions: Ensure motors, starters and ancillary equipment are

suitable for operation at full capacity at maximum conditions of 50 dry bulb.
Common Motor Requirement

For HVAC Equipment
Rev: 0
F.
Interference Suppression: Ensure interference suppression devices to BS 613

are incorporated in all electrical equipment and that limits of interference do
not exceed limits defined in BS 800.
G.
Keys: Ensure motors and drives are supplied complete with keys and
keyways.
PART 2 - PRODUCTS
2.1
GENERAL MOTOR REQUIREMENTS
A.
Comply with requirements in this Section except when stricter requirements

are specified in HVAC equipment schedules or Sections.
B.
Comply with NEMA MG 1/ IEC unless otherwise indicated.
C.
Comply with IEEE 841 for severe-duty motors.
2.2
MOTOR CHARACTERISTICS
A.
Duty: Continuous duty at ambient temperature of 50 deg C and at altitude of

1000 m above sea level.
B.
Capacity and Torque Characteristics: Sufficient to start, accelerate, and

operate connected loads at designated speeds, at installed altitude and
environment, with indicated operating sequence, and without exceeding
nameplate ratings or considering service factor.
2.3
POLYPHASE MOTORS
A.
Description: NEMA MG 1/ IEC, Design B, medium induction motor.
B.
Efficiency: Energy efficient, as defined in NEMA MG 1/ IEC.
C.
Service Factor: 1.15.
D.
Multispeed Motors: Variable torque.

1.
2.
For motors with 2:1 speed ratio, consequent pole, single winding.
For motors with other than 2:1 speed ratio, separate winding for each
speed.
E.
Multispeed Motors: Separate winding for each speed.
F.
Rotor: Random-wound, squirrel cage.
G.
Bearings: Regreasable, shielded, antifriction ball bearings suitable for radial

and thrust loading.
H.
Temperature Rise: Match insulation rating.

For HVAC Equipment
Rev: 0
I.
Insulation: Class F.
J.
Code Letter Designation:

1. Motors 15 HP and Larger: NEMA starting Code F or Code G.
2. Motors Smaller than 15 HP:
Manufacturer's standard
characteristic.
K.
2.4
starting
Enclosure Material: Cast iron for motor frame sizes 324T and larger; rolled
steel for motor frame sizes smaller than 324T.
POLYPHASE MOTORS WITH ADDITIONAL REQUIREMENTS
A.
Motors Used with Reduced-Voltage and Multispeed Controllers: Match wiring

connection requirements for controller with required motor leads. Provide
terminals in motor terminal box, suited to control method.
B.
Motors Used with Variable Frequency Controllers: Ratings, characteristics,

and features coordinated with and approved by controller manufacturer.
1.
2.
3.
4.
C.
2.5
Windings:
Copper magnet wire with moisture-resistant insulation
varnish, designed and tested to resist transient spikes, high frequencies,
and short time rise pulses produced by pulse-width modulated inverters.
Energy-and Premium-Efficient Motors:
Class B temperature rise;
Class F insulation.
Inverter-Duty Motors: Class B temperature rise; Class F insulation.
Thermal Protection: Comply with NEMA MG 1/IEC requirements for
thermally protected motors.
Severe-Duty Motors:
factor.
Comply with IEEE 841, with 1.15 minimum service
MOTORS OVERCURRENT PROTECTION
A.
Motor rating up to and including 0.75 kW: Provide starter with manual reset,
adjustable, inverse time delay, and ambient temperature compensated
thermal over current release to Bs 4941. Ensure over current release is
compatible with starting, accelerating and running characteristics of motor,
starter and driven machine combination. Use phase unbalance protection on
three phase equipment.
B.
Motor rating above 0.75 kW: Provide starter with sensitive discriminating
thermal magnetic over current relay with precise time/current characteristics
to BS142. Protect motor against effects of sustained and cyclic over current,
out of balance phase current, stalled condition and earth faults. Use running
load indication type overcurrent relays with accuracy of setting and indication
within plus or minus 3 per cent, expressed as a percentage of setting
indicated.

For HVAC Equipment
Rev: 0
C.
Thermistors: Fit positive temperature coefficient thermistors to Bs 4999 on

motors rated as indicated. Wire from each thermistor separately, and connect
individually to terminal box.
D.
Provide control unit to BS 4999 to motors fitted with thermistors. Interconnect

control unit with thermistors and starter to trip starter when one or all of
thermistors detect overheating.
E.
For motor rating up to 0.75 kW fit single thermistors embedded in each

phase of stator winding.
F.
For motor rating 0.75 kW and above fit two thermistors embedded in each
phase of stator windings.
G.
Fit surge suppressers to motors up to and including 4 kW and to all motors

subject to start-delta starting to limit peak voltage to 1200 volts.
H.
Solid state: Provide solid state over current protection as indicated.
I.
Static Relay: Provide static relay over current protection as indicated.
2.6
MOTORS STARTERS
A.
GENERAL: Control motors larger than 0.37 kW by a suitable starter type as

indicated.
B.
MOTOR STARTERS DIRECT-ON-LINE TYPE: Use direct-line-on starter to

BS 4941 Part 1, with single phase motors and three phase motors upto 3.75
kW.
C.
MOTOR STARTERS SOFT STARTER TYPE: Use soft starters with three
phase motors above 3.75 kW. For details refer specification Section 262300.
D.
MOTOR STARTERS VARIABLE SPEED: Use electronic control (frequency

converters) to vary speed of motor for pumps and air-handling units. Refer to
Specification Section 262923 for detailed specification.
2.7
INDIRECT DRIVES
A.
Belts
Use endless standard V in accordance with BS 3790.

Provide at least two matched belts for any drive, of antistatic type and rated to transit full machine power with
one belt removed.
B.
Pulleys
Construction pulleys from approved materials and

statically balance. Lock close limit bores by keys fitting
into machinery shaft keyway.
C.
Pulley
Adjustment :
Adjust pulley to give alignment and correct belt tension.

For HVAC Equipment
Rev: 0
2.8
DIRECT COUPLED DRIVES
A.
Use an extended motor shaft coupled to machine.
B.
Use a flexible coupling connecting driving and driven shafts, incorporate

suitable arrangements for aligning the two shafts.
C.
Mount motors on a substantial mild steel bed plate fixed to machine casing:
*
*
Separately supported.
Supported entirely from the machine casing.
D.
GUARDS: Totally protect drives and couplings. Fit around all exposed or
otherwise accessible drive shafts, pulleys, V belts or couplings, purpose
made guards.
E.
Ensure guards comply with National or Local Safety Codes, Acts and Bye
Laws and incorporate following features:
1. Construction to BS 5304 and generally of galvanized steel wire mesh.
2. Stiffening within the guards to ensure rigidity and freedom from vibration.
3. Allowance for prime mover adjustment during belt tensioning procedures.
4. Temporary access of all shafts for use of Tachometer.
2.9
A.
SINGLE-PHASE MOTORS
Motors larger than 1/20 hp shall be one of the following, to suit starting torque
and requirements of specific motor application:
1.
2.
3.
4.
Permanent-split capacitor.
Split phase.
Capacitor start, inductor run.
Capacitor start, capacitor run.
B.
Multispeed Motors: Variable-torque, permanent-split-capacitor type.
C.
Bearings: Prelubricated, antifriction ball bearings or sleeve bearings suitable

for radial and thrust loading.
D.
Motors 1/20 HP and Smaller: Shaded-pole type.
E.
Thermal Protection: Internal protection to automatically open power supply

circuit to motor when winding temperature exceeds a safe value calibrated to
temperature rating of motor insulation. Thermal-protection device shall
automatically reset when motor temperature returns to normal range.

For HVAC Equipment
Rev: 0
PART 3 - EXECUTION
Refer to the Mechanical Equipment Manufacturers details.
END OF SECTION

For HVAC Equipment
Rev: 0
SECTION 23 05 29
HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT
PART 1 - GENERAL
1.1
A.
1.2
A.
RELATED DOCUMENTS
this Section.
SUMMARY
Section Includes:
1.
2.
3.
4.
5.
6.
7.
B.
Related Sections:
1.
2.
3.
4.
1.3
Metal pipe hangers and supports.

Trapeze pipe hangers.
Metal framing systems.
Thermal-hanger shield inserts.
Fastener systems.
Pipe stands.
Equipment supports.
It is the responsibility of the Contractor to obtain all applicable sections

required to understand the full scope of work intended.
Division 23 Section "Expansion Fittings and Loops for HVAC Piping" for
pipe guides and anchors.
Division 23 Section "Vibration and Seismic Controls for HVAC Piping
and Equipment" for vibration isolation devices.
Division 23 Section(s) Metal Ducts for duct hangers and supports.
DEFINITIONS
A.
MSS: Manufacturers Standardization Society of the Valve and Fittings

Industry Inc.
B.
Manufacturers Instructions: Contractor shall comply with manufacturers

recommendations. Refer to articles herein for GRP/E pipe supports.
1.4
A.
PERFORMANCE REQUIREMENTS
Delegated Design: Design trapeze pipe hangers and equipment supports,
including comprehensive engineering analysis by a qualified professional
engineer, using performance requirements and design criteria indicated.
Hangers and Supports for

HVAC Piping and Equipment
Rev: 0
B.
Structural Performance: Hangers and supports for HVAC piping and

equipment shall withstand the effects of gravity loads and stresses within
limits and under conditions indicated according to ASCE/SEI 7.
1.
2.
1.5
Design supports for multiple pipes, including pipe stands, capable of

supporting combined weight of supported systems, system contents,
and test water.
Design equipment supports capable of supporting combined operating
weight of supported equipment and connected systems and
components.
SUBMITTALS
A.
Product Data: For each type of product indicated.
B.
Shop Drawings: Signed and sealed by a qualified professional engineer.

Show fabrication and installation details and include calculations for the
following; include Product Data for components:
1.
2.
3.
4.
C.
Trapeze pipe hangers.

Metal framing systems.
Pipe stands.
Equipment supports.
Delegated-Design Submittal: For trapeze hangers indicated to comply with

performance requirements and design criteria, including analysis data signed
and sealed by the qualified professional engineer responsible for their
preparation.
1.
2.
Detail fabrication and assembly of trapeze hangers.

Design Calculations: Calculate requirements for designing trapeze
hangers.
D.
E.
Samples: Provide one sample for each type of support and hangers.
1.6
QUALITY ASSURANCE
A.
Structural Steel Welding Qualifications: Qualify procedures and personnel

according to AWS D1.1/D1.1M, "Structural Welding Code - Steel."
B.
Pipe Welding Qualifications: Qualify procedures and operators according to

ASME Boiler and Pressure Vessel Code.
1.7
A.
REFERENCES
ANSI B 31.1
Power Piping.

Rev: 0
B.
MSS SP 58 - Pipe Hangers and Supports - Materials, Design and

Manufacturer (ASTM F 708).
C.
MSS SP 68 and hangers.
Manufacturers standardization Society standard on supports
D.
MSS SP 69 -
Pipe Hangers and Supports - Selection and Application.
E.
MSS SP 89 Practices.
Pipe Hangers and Supports - Fabrication and Installation
F.
BS 3382
components.
Specification
for
electroplated
coatings
on
threaded
PART 2 - PRODUCTS
2.1
A.
METAL PIPE HANGERS AND SUPPORTS

Carbon-Steel Pipe Hangers and Supports:
1.
2.
3.
4.
5.
2.2
A.
2.3
A.
Description:
MSS SP-58, Types 1 through 58, factory-fabricated
components.
Galvanized Metallic Coatings: Pre-galvanized or hot dipped.
Nonmetallic Coatings: Plastic coating, jacket, or liner.
Padded Hangers: Hanger with fiberglass or other pipe insulation pad
or cushion to support bearing surface of piping.
Hanger Rods: Continuous-thread rod, nuts, and washer made of
carbon steel.
TRAPEZE PIPE HANGERS

Description: MSS SP-69, Type 59, shop- or field-fabricated pipe-support
assembly made from structural carbon-steel shapes with MSS SP-58
carbon-steel hanger rods, nuts, saddles, and U-bolts.
METAL FRAMING SYSTEMS
MFMA Manufacturer Metal Framing Systems:
1.
2.
3.
4.
5.
6.
7.
Description:
Shop- or field-fabricated pipe-support assembly for
supporting multiple parallel pipes.
Standard: MFMA-4.
Channels: Continuous slotted steel channel with inturned lips.
Channel Nuts: Formed or stamped steel nuts or other devices
designed to fit into channel slot and, when tightened, prevent slipping
along channel.
carbon steel.
Metallic Coating: Hot-dipped galvanized.
Paint Coating: Epoxy

Rev: 0
8.
B.
Non-MFMA Manufacturer Metal Framing Systems:

1.
2.
3.
4.
5.
6.
2.4
Plastic Coating: PVC.
Description: Shop- or field-fabricated pipe-support assembly made of

steel channels, accessories, fittings, and other components for
supporting multiple parallel pipes.
Standard: Comply with MFMA-4.
Channels: Continuous slotted steel channel with inturned lips.
Channel Nuts: Formed or stamped steel nuts or other devices
designed to fit into channel slot and, when tightened, prevent slipping
along channel.
carbon steel.
Coating PVC.
THERMAL-HANGER SHIELD INSERTS
A.
Insulation-Insert Material for Cold Piping: ASTM C 552, Type II cellular glass
with 688-kPa minimum compressive strength and vapor barrier.
B.
For Trapeze or Clamped Systems:

circumference of pipe.
C.
For Clevis or Band Hangers:

degrees of pipe.
D.
Insert Length: Extend 50 mm beyond sheet metal shield for piping operating
below ambient air temperature.
2.5
Insert and shield shall cover entire
Insert and shield shall cover lower 180
FASTENER SYSTEMS
A.
Powder-Actuated Fasteners: Threaded-steel stud, for use in hardened

portland cement concrete with pull-out, tension, and shear capacities
appropriate for supported loads and building materials where used.
B.
Mechanical-Expansion Anchors:
Insert-wedge-type, zinc-coated steel
anchors, for use in hardened portland cement concrete; with pull-out,
tension, and shear capacities appropriate for supported loads and building
materials where used.
2.6
FLOOR SUPPORT
A.
Ferrous Piping up to 150mm nom. dia.: Adjustable pipe stanchion saddle

support complete with U-bolt, stand pipe with adjuster and floor flange, use
galvanized steel pipe covering shield for insulated piping.
B.
Ferrous Piping over 150mm nom. dia. for HVAC services: Cast Iron pipe roll
with base and stand. Furnish RCC/structural steel pedestals as appropriate
to locate the base. Use pipe covering protection saddle for insulated piping.

Rev: 0
2.7
VERTICAL PIPE SUPPORT
A.
Ferrous Piping: Galvanized steel riser clamps and/or offset pipe clamp. Solid
wood inserts shall be used at the supports for insulated piping.
B.
Plastic/Copper (Non-Insulated) Piping: Electroplated, malleable iron,

extension split pipe clamp (hinged or with twin screws as appropriate) with
rod thread; coach screw rod and plastic, wall insert.
2.8
PIPE ANCHORS
A.
Locate anchors as indicated. Construct to resist axial stress transmitted by

flexure of horizontal and vertical pipe runs or loading on vertical pipes
assuming that unbalanced forces exist at all anchor points, even when these
are situated in intermediate positions between two expansion loops or
bellows. Use similar or compatible materials to the attached pipe.
B.
Provide and fix all associated backing plates, nuts, washers and bolts for
attachment to or building into building structure; ensure structure is suitable
for transmitted stress. Set out and line up anchors accurately in position.
Inspect final grouting into building structure.
C.
Steel Pipes:
2.9
1.
Construct using mild steel overstraps or heavy U-bolts. Secure to

channel section, adequately attached to or grouted into building
structure; weld longitudinal edges of strap to pipe. or Pass two slip-on
flanges over pipe to anchor point. Bolt together through an interposed
mild steel channel section attached to or grouted into building structure,
and finally weld flanges to pipe.
2.
Vertical Ferrous Piping (Non-Insulated): Steel hold down anchor clamp

and base plate attached to RCC/Structural steel supports. The clamp
shall be back welded to the pipe after installation. Maintain vapour
barrier for insulated pipework.
3.
Vertical Ferrous Piping (Insulated): Same as the support of vertical

insulated ferrous piping over 150 mm nom. diameter; excluding the
vibration isolation pad. The bearing plate shall be welded or bolted to
the cross channel.
PIPE STANDS
A.
General Requirements for Pipe Stands: Shop- or field-fabricated assemblies

made of manufactured corrosion-resistant components to support roofmounted piping.
B.
Compact Pipe Stand: One-piece plastic unit with integral-rod roller, pipe
clamps, or V-shaped cradle to support pipe, for roof installation without
membrane penetration.

Rev: 0
C.
Low-Type, Single-Pipe Stand: One-piece plastic base unit with plastic roller,
for roof installation without membrane penetration.
D.
High-Type, Single-Pipe Stand:

1.
2.
3.
4.
E.
High-Type, Multiple-Pipe Stand:

1.
F.
2.10
A.
2.11
Description: Assembly of base, vertical and horizontal members, and

pipe support, for roof installation without membrane penetration.
Base: Plastic.
Vertical Members: Two or more cadmium-plated-steel or stainlesssteel, continuous-thread rods.
Horizontal Member: Cadmium-plated-steel or stainless-steel rod with
plastic or stainless-steel, roller-type pipe support.
2.
Description: Assembly of bases, vertical and horizontal members, and

pipe supports, for roof installation without membrane penetration.
Bases: One or more; plastic.
3.
4.
5.
Vertical Members: Two or more protective-coated-steel channels.

Horizontal Member: Protective-coated-steel channel.
Pipe Supports: Galvanized-steel, clevis-type pipe hangers.
Curb-Mounted-Type Pipe Stands: Shop- or field-fabricated pipe supports

made from structural-steel shapes, continuous-thread rods, and rollers, for
mounting on permanent stationary roof curb.
EQUIPMENT SUPPORTS
Description: Welded, shop- or field-fabricated equipment support made from
structural carbon-steel shapes.
MISCELLANEOUS MATERIALS
A.
Structural Steel: ASTM A 36/A 36M, carbon-steel plates, shapes, and bars;
black and galvanized.
B.
Grout: ASTM C 1107, factory-mixed and -packaged, dry, hydraulic-cement,

nonshrink and nonmetallic grout; suitable for interior and exterior
applications.
1.
2.
Properties: Nonstaining, noncorrosive, and nongaseous.

Design Mix: 34.5-MPa, 28-day compressive strength.

Rev: 0
PART 3 - EXECUTION
3.1
HANGER AND SUPPORT INSTALLATION
A.
Metal Pipe-Hanger Installation: Comply with MSS SP-69 and MSS SP-89.
Install hangers, supports, clamps, and attachments as required to properly
support piping from the building structure.
B.
Metal Trapeze Pipe-Hanger Installation: Comply with MSS SP-69 and

MSS SP-89. Arrange for grouping of parallel runs of horizontal piping, and
support together on field-fabricated trapeze pipe hangers.
1.
2.
Pipes of Various Sizes: Support together and space trapezes for

smallest pipe size or install intermediate supports for smaller diameter
pipes as specified for individual pipe hangers.
Field fabricate from ASTM A 36/A 36M, carbon-steel shapes selected
for loads being supported. Weld steel according to AWS D1.1/D1.1M.
C.
Metal Framing System Installation: Arrange for grouping of parallel runs of

piping, and support together on field-assembled metal framing systems.
D.
Thermal-Hanger Shield Installation:

insulated piping.
E.
Fastener System Installation:
F.
Install in pipe hanger or shield for
1.
Install powder-actuated fasteners for use in lightweight concrete or

concrete slabs less than 100 mm thick in concrete after concrete is
placed and completely cured. Use operators that are licensed by
powder-actuated tool manufacturer. Install fasteners according to
powder-actuated tool manufacturer's operating manual.
2.
Install mechanical-expansion anchors in concrete after concrete is

placed and completely cured.
Install fasteners according to
manufacturer's written instructions.
Pipe Stand Installation:

1.
2.
Pipe Stand Types except Curb-Mounted Type: Assemble components

and mount on smooth roof surface. Do not penetrate roof membrane.
Curb-Mounted-Type Pipe Stands: Assemble components or fabricate
pipe stand and mount on permanent, stationary roof curb. See
Division 07 Section "Roof Accessories" for curbs.
G.
Install hangers and supports complete with necessary attachments, inserts,

bolts, rods, nuts, washers, and other accessories.
H.
Equipment Support Installation:

shapes.
Fabricate from welded-structural-steel

Rev: 0
I.
Install hangers and supports to allow controlled thermal and seismic

movement of piping systems, to permit freedom of movement between pipe
anchors, and to facilitate action of expansion joints, expansion loops,
expansion bends, and similar units.
J.
Install lateral bracing with pipe hangers and supports to prevent swaying.
K.
Install building attachments within concrete slabs or attach to structural steel.

Install additional attachments at concentrated loads, including valves,
flanges, and strainers, DN 65 and larger and at changes in direction of
piping. Install concrete inserts before concrete is placed; fasten inserts to
forms and install reinforcing bars through openings at top of inserts.
L.
Load Distribution: Install hangers and supports so that piping live and dead
loads and stresses from movement will not be transmitted to connected
equipment.
M.
Pipe Slopes: Install hangers and supports to provide indicated pipe slopes
and to not exceed maximum pipe deflections allowed by ASME B31.9 for
building services piping.
N.
Insulated Piping:
1.
Attach clamps and spacers to piping.

a.
b.
c.
2.
Install MSS SP-58, Type 39, protection saddles if insulation without

vapor barrier is indicated. Fill interior voids with insulation that matches
adjoining insulation.
a.
3.
Option: Thermal-hanger shield inserts may be used. Include

steel weight-distribution plate for pipe DN 100 and larger if pipe is
installed on rollers.
Install MSS SP-58, Type 40, protective shields on cold piping with
vapor barrier. Shields shall span an arc of 180 degrees.
a.
4.
Piping Operating above Ambient Air Temperature: Clamp may

project through insulation.
Piping Operating below Ambient Air Temperature: Use thermalhanger shield insert with clamp sized to match OD of insert.
Do not exceed pipe stress limits allowed by ASME B31.9 for
building services piping.
Option: Thermal-hanger shield inserts may be used. Include

steel weight-distribution plate for pipe DN 100 and larger if pipe is
installed on rollers.
Shield Dimensions for Pipe: Not less than the following:

a.
b.
c.
DN 8 to DN 90: 305 mm long and 1.22 mm thick.

DN 100: 305 mm long and 1.52 mm thick.
DN 125 and DN 150: 457 mm long and 1.52 mm thick.

Rev: 0
d.
e.
3.2

5.
Pipes DN 200 and Larger:

Include reinforced calcium-silicateinsulation inserts of length at least as long as protective shield.
6.
Thermal-Hanger Shields:
piping insulation.
Install with insulation same thickness as
EQUIPMENT SUPPORTS
A.
Fabricate structural-steel stands to suspend equipment from structure

overhead or to support equipment above floor.
B.
Grouting: Place grout under supports for equipment and make bearing
surface smooth.
C.
Provide lateral bracing, to prevent swaying, for equipment supports.
3.3
METAL FABRICATIONS
A.
Cut, drill, and fit miscellaneous metal fabrications for trapeze pipe hangers
and equipment supports.
B.
Fit exposed connections together to form hairline joints. Field weld

connections that cannot be shop welded because of shipping size
limitations.
C.
Field Welding: Comply with AWS D1.1/D1.1M procedures for shielded,

metal arc welding; appearance and quality of welds; and methods used in
correcting welding work; and with the following:
1.
2.
3.
4.
3.4
Use materials and methods that minimize distortion and develop

strength and corrosion resistance of base metals.
Obtain fusion without undercut or overlap.
Remove welding flux immediately.
Finish welds at exposed connections so no roughness shows after
finishing and so contours of welded surfaces match adjacent contours.
ADJUSTING
A.
Hanger Adjustments:
Adjust hangers to distribute loads equally on
attachments and to achieve indicated slope of pipe.
B.
Trim excess length of continuous-thread hanger and support rods to 40 mm.
3.5
A.
PAINTING
Touchup: Clean field welds and abraded areas of shop paint. Paint
exposed areas immediately after erecting hangers and supports. Use same

Rev: 0
materials as used for shop painting. Comply with SSPC-PA 1 requirements

for touching up field-painted surfaces.
1.
Apply paint by brush or spray to provide a minimum dry film thickness

of 2.0 mils 0.05 mm.
B.
Touchup: Cleaning and touchup painting of field welds, bolted connections,

and abraded areas of shop paint on miscellaneous metal are specified in
Division 09.
C.
Galvanized Surfaces: Clean welds, bolted connections, and abraded areas

and apply galvanizing-repair paint to comply with ASTM A 780.
3.6
HANGER AND SUPPORT SCHEDULE
A.
Specific hanger and support requirements are in Sections specifying piping

systems and equipment.
B.
Comply with MSS SP-69 for pipe-hanger selections and applications that are
not specified in piping system Sections.
C.
Use hangers and supports with galvanized metallic coatings for piping and
equipment that will not have field-applied finish.
D.
Use nonmetallic coatings on attachments for electrolytic protection where

attachments are in direct contact with copper tubing.
E.
Use carbon-steel pipe hangers and supports metal trapeze pipe hangers
and metal framing systems and attachments for general service applications.
F.
Use stainless-steel pipe hangers and stainless-steel or corrosion-resistant

attachments for hostile environment applications.
G.
Use copper-plated pipe hangers and copper or stainless-steel attachments

for copper piping and tubing.
H.
Use padded hangers for piping that is subject to scratching.
I.
Use thermal-hanger shield inserts for insulated piping and tubing.
J.
Horizontal-Piping Hangers and Supports: Unless otherwise indicated and

except as specified in piping system Sections, install the following types:
1.
2.
3.
4.
Adjustable, Steel Clevis Hangers MSS Type 1: For suspension of

noninsulated or insulated, stationary pipes DN 15 to DN 750.
Carbon- or Alloy-Steel, Double-Bolt Pipe Clamps MSS Type 3: For
suspension of pipes DN 20 to DN 900, requiring clamp flexibility and up
to 100 mm of insulation.
Steel Pipe Clamps MSS Type 4: For suspension of cold and hot pipes
DN 15 to DN 600 if little or no insulation is required.
Pipe Hangers MSS Type 5: For suspension of pipes DN 15 to DN 100,
to allow off-center closure for hanger installation before pipe erection.
10

Rev: 0
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
K.
Adjustable, Swivel Split- or Solid-Ring Hangers MSS Type 6: For

suspension of noninsulated, stationary pipes DN 20 to DN 200.
Adjustable, Steel Band Hangers MSS Type 7: For suspension of
noninsulated, stationary pipes DN 15 to DN 200.
Adjustable Band Hangers MSS Type 9:
For suspension of
noninsulated, stationary pipes DN 15 to DN 200.
Adjustable, Swivel-Ring Band Hangers MSS Type 10: For suspension
of noninsulated, stationary pipes DN 15 to DN 200.
Split Pipe Ring with or without Turnbuckle Hangers MSS Type 11: For
Extension Hinged or Two-Bolt Split Pipe Clamps MSS Type 12: For
U-Bolts MSS Type 24: For support of heavy pipes DN 15 to DN 750.
Clips MSS Type 26: For support of insulated pipes not subject to
expansion or contraction.
Pipe Saddle Supports MSS Type 36: For support of pipes DN 100 to
DN 900, with steel-pipe base stanchion support and cast-iron floor
flange or carbon-steel plate.
Pipe Stanchion Saddles MSS Type 37: For support of pipes DN 100 to
DN 900, with steel-pipe base stanchion support and cast-iron floor
flange or carbon-steel plate, and with U-bolt to retain pipe.
Adjustable Pipe Saddle Supports MSS Type 38: For stanchion-type
support for pipes DN 65 to DN 900 if vertical adjustment is required,
with steel-pipe base stanchion support and cast-iron floor flange.
Single-Pipe Rolls MSS Type 41: For suspension of pipes DN 25 to
DN 750, from two rods if longitudinal movement caused by expansion
and contraction might occur.
Adjustable Roller Hangers MSS Type 43: For suspension of pipes
DN 65 to DN 600, from single rod if horizontal movement caused by
expansion and contraction might occur.
Complete Pipe Rolls MSS Type 44: For support of pipes DN 50 to
DN 1050 if longitudinal movement caused by expansion and
contraction might occur but vertical adjustment is not necessary.
Pipe Roll and Plate Units MSS Type 45: For support of pipes DN 50 to
DN 600 if small horizontal movement caused by expansion and
contraction might occur and vertical adjustment is not necessary.
Adjustable Pipe Roll and Base Units MSS Type 46: For support of
pipes DN 50 to DN 750 if vertical and lateral adjustment during
installation might be required in addition to expansion and contraction.
Vertical-Piping Clamps: Unless otherwise indicated and except as specified

in piping system Sections, install the following types:
1.
2.
Extension Pipe or Riser Clamps MSS Type 8: For support of pipe

risers DN 24 to DN 600.
Carbon- or Alloy-Steel Riser Clamps MSS Type 42: For support of
pipe risers DN 20 to DN 600 if longer ends are required for riser
clamps.
11

Rev: 0
L.
Hanger-Rod Attachments: Unless otherwise indicated and except as

specified in piping system Sections, install the following types:
1.
2.
3.
4.
5.
M.
Steel Turnbuckles MSS Type 13: For adjustment up to 150 mm for

heavy loads.
Steel Clevises MSS Type 14: For 30 deg C piping installations.
Swivel Turnbuckles (MSS Type 15: For use with MSS Type 11, split
pipe rings.
Malleable-Iron Sockets MSS Type 16: For attaching hanger rods to
various types of building attachments.
Steel Weldless Eye Nuts MSS Type 17: For 30 piping installations.
Building Attachments: Unless otherwise indicated and except as specified in

piping system Sections, install the following types:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Steel or Malleable Concrete Inserts MSS Type 18:

For upper
attachment to suspend pipe hangers from concrete ceiling.
Top-Beam C-Clamps MSS Type 19: For use under roof installations
with bar-joist construction, to attach to top flange of structural shape.
Side-Beam or Channel Clamps MSS Type 20: For attaching to bottom
flange of beams, channels, or angles.
Center-Beam Clamps MSS Type 21: For attaching to center of bottom
flange of beams.
Welded Beam Attachments MSS Type 22: For attaching to bottom of
beams if loads are considerable and rod sizes are large.
C-Clamps MSS Type 23: For structural shapes.
Top-Beam Clamps MSS Type 25: For top of beams if hanger rod is
required tangent to flange edge.
Side-Beam Clamps MSS Type 27: For bottom of steel I-beams.
Steel-Beam Clamps with Eye Nuts MSS Type 28: For attaching to
bottom of steel I-beams for heavy loads.
Linked-Steel Clamps with Eye Nuts MSS Type 29: For attaching to
bottom of steel I-beams for heavy loads, with link extensions.
Malleable-Beam Clamps with Extension Pieces MSS Type 30: For
attaching to structural steel.
Welded-Steel Brackets: For support of pipes from below or for
suspending from above by using clip and rod. Use one of the following
for indicated loads:
a.
b.
c.
13.
14.
15.
Light MSS Type 31: 340 kg.

Medium MSS Type 32: 680 kg.
Heavy MSS Type 33: 1360 kg.
Side-Beam Brackets MSS Type 34: For sides of steel or wooden

beams.
Plate Lugs MSS Type 57: For attaching to steel beams if flexibility at
beam is required.
Horizontal Travelers MSS Type 58: For supporting piping systems
subject to linear horizontal movement where headroom is limited.
12

Rev: 0
N.
Saddles and Shields: Unless otherwise indicated and except as specified in

piping system Sections, install the following types:
1.
2.
3.
O.
Steel-Pipe-Covering Protection Saddles MSS Type 39: To fill interior

voids with insulation that matches adjoining insulation.
Protection Shields MSS Type 40: Of length recommended in writing by
manufacturer to prevent crushing insulation.
Thermal-Hanger Shield Inserts: For supporting insulated pipe.
Spring Hangers and Supports: Unless otherwise indicated and except as

specified in piping system Sections, install the following types:
1.
2.
3.
4.
5.
6.
7.
8.
Restraint-Control Devices MSS Type 47: Where indicated to control

piping movement.
Spring Cushions MSS Type 48: For light loads if vertical movement
does not exceed 32 mm.
Spring-Cushion Roll Hangers MSS Type 49: For equipping Type 41,
roll hanger with springs.
Spring Sway Braces MSS Type 50: To retard sway, shock, vibration,
or thermal expansion in piping systems.
Variable-Spring Hangers MSS Type 51: Preset to indicated load and
limit variability factor to 25 percent to allow expansion and contraction
of piping system from hanger.
Variable-Spring Base Supports MSS Type 52: Preset to indicated load
and limit variability factor to 25 percent to allow expansion and
contraction of piping system from base support.
Variable-Spring Trapeze Hangers MSS Type 53: Preset to indicated
load and limit variability factor to 25 percent to allow expansion and
contraction of piping system from trapeze support.
Constant Supports: For critical piping stress and if necessary to avoid
transfer of stress from one support to another support, critical terminal,
or connected equipment.
Include auxiliary stops for erection,
hydrostatic test, and load-adjustment capability. These supports
include the following types:
a.
b.
c.
Horizontal MSS Type 54: Mounted horizontally.

Vertical MSS Type 55: Mounted vertically.
Trapeze MSS Type 56: Two vertical-type supports and one
trapeze member.
P.
Comply with MSS SP-69 for trapeze pipe-hanger selections and applications
that are not specified in piping system Sections.
Q.
Comply with MFMA-103 for metal framing system selections and

applications that are not specified in piping system Sections.
R.
Use mechanical-expansion anchors instead of building attachments where

required in concrete construction.
END OF SECTION
13

Rev: 0
SECTION 23 05 48
VIBRATION CONTROL FOR HVAC PIPING AND EQUIPMENT
PART 1 - GENERAL
1.1
A.
1.2
A.
RELATED DOCUMENTS
this Section.
SUMMARY
Section includes the following:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
1.3
Isolation pads.
Isolation mounts.
Restrained elastomeric isolation mounts.
Freestanding and restrained spring isolators.
Housed spring mounts.
Elastomeric hangers.
Spring hangers.
Spring hangers with vertical-limit stops.
Pipe riser resilient supports.
Resilient pipe guides.
Rubber Mount or Hanger
Flexible connector
Restrained vibration isolation roof-curb rails.
Restraining braces and cables.
Steel and inertia, vibration isolation equipment bases.
Noise Level(Internal and External)
Sound Attenuators
DEFINITIONS
A.
IBC: International Building Code.
B.
ICC-ES: ICC-Evaluation Service.
1.4
PERFORMANCE REQUIREMENTS
A.
Provide vibration isolation for all mechanical services and plant as described
herein and shown on the drawings.
B.
Where fans with 7.5kw motor and above are mounted at high level, provide
spring type vibration isolation hangers.
Vibration Control for HVAC

Piping and Equipment
Rev: 0
C.
Where pumps with 7.5kw motor and above, mount on an inertia base.
D.
Provide spring type vibration isolation with neoprene pad base to all AHU
plant with fan motors equal to and exceed 7.5kw.
E.
All chillers shall be mounted on a sandwich concrete base with a cork mat
insert. All chillers shall be isolated from the concrete base by spring type
vibration isolating supplied by the chiller manufacturer.
F.
Provide flexible connections at inlet and outlet of all fans and AHUs. The
flexible connection shall meet air pressure and temperature specified.
Flexible connections at inlet and outlets of smoke exhaust fans (where
indicated) shall be fire rated to 1 hour in accordance with BS 476 part 24/ISO
6944 (refer to section 233300 for flexible duct details).
G.
Provide stainless steel/rubber bellow type pipe flexible connection to be

installed at section and discharge of each pump (chilled water, domestic
water, hot and cold). Flexible connection shall be suitable with operating
pressure of the building.
H.
Alternative to rubber/stainless steel flexible coupling, provide grooved-end

flexible mechanical coupling.
I.
Floating floor slabs including pads, alignment, etc. by others.
J.
Isolate all piping within plant rooms from the structure by means of a spring
hanger isolator. The spring deflection for the 15m of piping from the chillers
and pumps shall have deflection equal to the rotating equipment. Other
support shall have 25mm deflection. Pipes supported off the floating floor
shall have 50mm deflection.
K.
The Contractor shall submit noise level reduction calculation and attenuation
selection to achieve desired space noise level based on actual equipment
selected and shop drawings for approval.
L.
VIBRATION ISOLATION FOR MECHANICAL EQUIPMENT

Minimum Static Deflection in mm
Equipment supported by:
REFRIGERATION
MACHINES
Slab on Grade
Elevated Slab
38
1
3
3
3
5
9
Centrifugal Chiller
PUMPS
In-Line
Under 1.5 kW (2HP)
1.5 kW (2HP) to 11.5 kW
(15HP) Over 11.5 kW (15

Rev: 0
HP)
Base Mounted
Under 5.5. kW (7.5 HP)
5.5 kW (7.5 HP) & greater
5
19
19
38
Notes:
1. Table indicates required static deflection of isolators for all fans
regardless of power rating and for all other motor driven equipment
over 0.37 kW.
2. Advise Acoustical Consultant for equipment not contained in this
table and obtain clarification as to the isolation performance
requirements.
3. Steel spring isolator shall be used for all deflections 12mm and
over.
4. Neoprene isolators shall be used for deflections 6mm and under.
1.5
A.
B.
SUBMITTALS
Product Data: For the following:
1.
Include rated load, rated deflection, and overload capacity for each
vibration isolation device.
2.
Annotate to indicate application of each product submitted and

compliance with requirements.
3.
Interlocking Snubbers:
combined loads.
Include ratings for horizontal, vertical, and
Delegated-Design Submittal: For vibration isolation details indicated to

comply with performance requirements and design criteria, including
analysis data signed and sealed by the qualified professional engineer
responsible for their preparation.
1.
Design Calculations: Calculate static and dynamic loading due to

equipment weight and operation forces required to select vibration
isolators, and for designing vibration isolation bases.
2.
Riser Supports: Include riser diagrams and calculations showing

anticipated expansion and contraction at each support point, initial and
final loads on building structure, spring deflection changes. Include
certification that riser system has been examined for excessive stress
and that none will exist.
3.
Vibration Isolation Base Details: Detail overall dimensions, including

anchorages and attachments to structure and to supported equipment.
Include auxiliary motor slides and rails, base weights, equipment static

Rev: 0
loads, power transmission, component misalignment, and cantilever

loads.
C.
D.
Qualification Data: For professional engineer and testing agency.
E.
Field quality-control test reports.
F.
Provide warranty guaranteeing that all of the elastomeric elements will

maintain design elasticity under service conditions for a minimum period of
10 years from the date of acceptance of work.
1.6
QUALITY ASSURANCE
A.
Testing Agency Qualifications: An independent agency, with the experience

and capability to conduct the testing indicated, that is a nationally recognized
testing laboratory (NRTL) as defined by OSHA in 29 CFR 1910.7, and that is
acceptable to authorities having jurisdiction.
B.
Welding: Qualify procedures and personnel according to AWS D1.1/D1.1M,

"Structural Welding Code - Steel."
PART 2 - PRODUCTS
2.1
VIBRATION ISOLATORS
A.
Spring Isolators shall be open spring unless otherwise started, or required

by code.
B.
Pads: Arranged in single or multiple layers of sufficient stiffness for uniform

loading over pad area, molded with a nonslip pattern and galvanized-steel
baseplates, and factory cut to sizes that match requirements of supported
equipment.
1.
C.
Resilient Material: Oil- and water-resistant neoprene.
Mounts:
Double-deflection type, with molded, oil-resistant rubber,
hermetically sealed compressed fiberglass, or neoprene isolator elements
with factory-drilled, encapsulated top plate for bolting to equipment and with
baseplate for bolting to structure. Color-code or otherwise identify to indicate
capacity range.
1.
2.
Materials: Cast-ductile-iron or welded steel housing containing two

separate and opposing, oil-resistant rubber or neoprene elements that
prevent central threaded element and attachment hardware from
contacting the housing during normal operation.
Neoprene: Shock-absorbing materials compounded according to the
standard for bridge-bearing neoprene as defined by AASHTO.

Rev: 0
D.
Spring Isolators: Freestanding, laterally stable, open-spring isolators. Steel

spring to ASTM 725.
1.
2.
3.
4.
5.
6.
7.
8.
9.
E.
Outside Spring Diameter: Not less than 80 percent of the compressed

height of the spring at rated load.
Minimum Additional Travel: 50 percent of the required deflection at
rated load.
Lateral Stiffness: More than 80 percent of rated vertical stiffness.
Overload Capacity:
Support 200 percent of rated load, fully
compressed, without deformation or failure.
Spring Material: Steel spring with hot clipped galvanized housing to
ASTM 725.
Baseplates: Factory drilled for bolting to structure and bonded to 6-mm
thick, rubber isolator pad attached to baseplate underside. Baseplates
shall limit floor load to 3447 kPa.
Top Plate and Adjustment Bolt: Threaded top plate with adjustment
bolt and cap screw to fasten and level equipment.
Color code springs for load carrying capacity.
Application: Air Handling Units, fans and pumps located on floors other
than basement.
Restrained Spring Isolators: Freestanding, steel, open-spring isolators with

seismic or limit-stop restraint.
1.
2.
3.
4.
5.
6.
7.
8.
Housing: Hot dipped galvanized steel with resilient vertical-limit stops

to prevent spring extension due to weight being removed; factorydrilled baseplate bonded to 6-mm thick, neoprene or rubber isolator
pad attached to baseplate underside; and adjustable equipment
mounting and leveling bolt that acts as blocking during installation.
Restraint: Limit stop as required for equipment and authorities having
jurisdiction.
rated load.
Overload Capacity:
Color code springs for load carrying capacity.
Application: Chillers
F.
Elastomeric Hangers: Single or double-deflection type, fitted with molded,

oil-resistant elastomeric isolator elements bonded to steel housings with
threaded connections for hanger rods. Color-code or otherwise identify to
indicate capacity range.
G.
Spring Hangers: Combination coil-spring and elastomeric-insert hanger with

spring and insert in compression.

Rev: 0
1.
2.
3.
4.
5.
6.
7.
H.
Frame: Steel, fabricated for connection to threaded hanger rods and to

allow for a maximum of 30 degrees of angular hanger-rod
misalignment without binding or reducing isolation efficiency.
rated load.
Overload Capacity:
Elastomeric Element: Molded, oil-resistant rubber or neoprene. Steelwasher-reinforced cup to support spring and bushing projecting
through bottom of frame.
Self-centering hanger rod cap to ensure concentricity between hanger
rod and support spring coil.
Spring Hangers with Vertical-Limit Stop: Combination coil-spring and

elastomeric-insert hanger with spring and insert in compression and with a
vertical-limit stop.
1.
2.
3.
4.
5.
6.
7.
8.
Frame: Steel, fabricated for connection to threaded hanger rods and to

allow for a maximum of 30 degrees of angular hanger-rod
misalignment without binding or reducing isolation efficiency.
rated load.
Overload Capacity:
Elastomeric Element: Molded, oil-resistant rubber or neoprene.
Adjustable Vertical Stop: Steel washer with neoprene washer "up-stop"
on lower threaded rod.
Self-centering hanger rod cap to ensure concentricity between hanger
rod and support spring coil.
I.
Pipe Riser Resilient Support:

All-directional, acoustical pipe anchor
consisting of 2 steel tubes separated by a minimum of 13-mm thick
neoprene. Include steel and neoprene vertical-limit stops arranged to
prevent vertical travel in both directions. Design support for a maximum load
on the isolation material of 500 psig 3.45 MPa and for equal resistance in all
directions.
J.
Resilient Pipe Guides: Telescopic arrangement of 2 steel tubes or post and

sleeve arrangement separated by a minimum of 13-mm thick neoprene.
Where clearances are not readily visible, a factory-set guide height with a
shear pin to allow vertical motion due to pipe expansion and contraction shall
be fitted. Shear pin shall be removable and reinsertable to allow for
selection of pipe movement. Guides shall be capable of motion to meet
location requirements.

Rev: 0
K.
L.
N.
2.2
A.
Rubber Mount or Hanger:

1.
Material: Moulded rubber designed for 12mm deflection; with threaded

insert.
2.
Application: Pipes in plantrooms and fan coil units.
Flexible Pipe Connector (Type A)

1.
Type : Flexible metal
2.
Application: High pressure and temperature application, and where

pipes pass over building expansion joints and where shown on the
drawings.
3.
Working pressure : Refer to each system/application
4.
Fluid temperature : 5 oC to 100 oC
5.
Fluid type: Chilled and hot water (as applicable to each system).
6.
Material: Corrugated stainless steel 316L with flanged connection.
7.
Sizes: Refer to drawings.
Flexible Pipe Connector (Type B)

1.
Type : Flexible Rubber Connectors
2.
Application: Connection to pumps, chillers, generator and equipment

served by the chilled water and cooling water systems. Equipment and
those served by the secondary system via the heat exchanger (except
generator).
3.
Working pressure: Refer to each system/application
4.
Operating temperature : 5 oC to 50 oC
5.
Fluid Type : Chilled Water
6.
Material: Wire-reinforced Duck and Rubber with retaining rings and

flanged ends.
7.
Sizes: Refer to drawings.
RESTRAINED VIBRATION ISOLATION ROOF-CURB RAILS

General Requirements for Restrained Vibration Isolation Roof-Curb Rails:
Factory-assembled, fully enclosed, insulated, air- and watertight curb rail
designed to resiliently support equipment and to withstand weather
conditions.

Rev: 0
B.
Lower Support Assembly: Formed sheet-metal section containing adjustable

and removable steel springs that support upper frame. Upper frame shall
provide continuous support for equipment. Lower support assembly shall
have a means for attaching to building structure and a wood nailer for
attaching roof materials, and shall be insulated with a minimum of 50 mm of
rigid, glass-fiber insulation on inside of assembly.
C.
Spring Isolators: Adjustable, restrained spring isolators shall be mounted on

6 mm thick, elastomeric vibration isolation pads and shall have access ports,
for level adjustment, with removable waterproof covers at all isolator
locations. Isolators shall be located so they are accessible for adjustment at
any time during the life of the installation without interfering with the integrity
of the roof.
1.
Restrained Spring Isolators: Freestanding, steel, open-spring isolators.

a.
b.
c.
d.
e.
2.
Housing: Galvanized steel with resilient vertical-limit stops and

adjustable equipment mounting and leveling bolt.
Outside Spring Diameter: Not less than 80 percent of the
compressed height of the spring at rated load.
Minimum Additional Travel: 50 percent of the required deflection
at rated load.
Overload Capacity: Support 200 percent of rated load, fully
Pads: Arranged in single or multiple layers of sufficient stiffness for

uniform loading over pad area, molded with a nonslip pattern and
galvanized-steel baseplates, and factory cut to sizes that match
requirements of supported equipment.
a.
Resilient Material: Oil- and water-resistant standard neoprene.
D.
Snubber Bushings: All-directional, elastomeric snubber bushings at least 6

mm thick.
E.
Water Seal: Galvanized sheet metal with EPDM seals at corners, attached
to upper support frame, extending down past wood nailer of lower support
assembly, and counterflashed over roof materials.
2.3
A.
VIBRATION ISOLATION EQUIPMENT BASES

Concrete Inertia Bases: Provide concrete inertia bases which are a
minimum of 1.5 times the weight of the isolated equipment. The concrete
shall be rated at 20 Mpa. Generally base thickness shall be 1/12 of the
longest dimension of the base, but not less than 150mm. Include with base
a steel channel concrete form with required steel reinforcement (as
determined necessary by the suppliers registered professional engineer).
Provide additional steel as required by sleeves or inserts to receive
equipment anchor bolts and to meet equipment suppliers requirements.

Rev: 0
1. Use height saving brackets in all mounting locations to maintain a

nominal 50 mm clearance below the base.
2. Bases are to be furnished with built-in motor slide rails. Motor locations
as specified/scheduled.
B.
Steel Bases:
1. Construct structural bases sufficiently rigid to keep deflection and
misalignment within acceptable limits as determined by the equipment
manufacturer, and to transmit design loads to the isolators and
attachment points.
2. Use height saving brackets in all mounting locations to maintain a
nominal 50mm clearance below the base.
3. Bases are to be furnished with built-in motor slide rails. Motor locations
as specified/scheduled.
4. Construct bases strictly in accordance with isolation suppliers drawings.
C.
Floating Floors:
1. Construct in strict accordance with isolation suppliers drawings. Refer to
drawings for construction details.
2. Description: The floating floor shall be panel system consisting of 50mm
thick high density pre-compressed moulded fibre glass isolation pads,
separated by low density acoustical fiberglass. The spacing of the
factory bonded and supported by compressed glass isolation pads shall
be such that uniform deflection of the floor is achieved under a wide
range of loads. Concrete shall be poured over factory bonded plywood
panels. Provide water proofing, isolated floor drains in strict accordance
with the suppliers recommendations.
3. Performance requirement:
Sound Transmission Class of STC-70
(minimum) and impact Insulation Class IIC-59. Submit certificate (from a
reputable laboratory) proving that the specified performance will be
achieved.
2.4
FACTORY FINISHES
A.
Finish: Manufacturer's standard prime-coat finish ready for field painting.
B.
Finish: Manufacturer's standard paint applied to factory-assembled and tested equipment before shipping.
1.
2.
Powder coating on springs and housings.

All hardware shall be galvanized. Hot-dip galvanize metal components
for exterior use.

Rev: 0
3.
4.
2.5
Baked enamel or powder coat for metal components on isolators for

interior use.
Color-code or otherwise mark vibration isolation devices to indicate
capacity range.
NOISE LEVEL(EXTERNAL AND INTERNAL)
A.
External noise level produced by HVAC Services shall be in compliance with

BS 4142.
B.
Internal: Noise levels, produced by the engineering services installation,

within the occupied spaces shall not exceed the levels specified in section
230500 and herein.
C.
The installer shall advise the main contractor, in writing, of the details of any
item of plant which produces a sound power level greater than 85dB or a
sound pressure level greater than 75dB(A) at 1m. This advice shall be given
four weeks prior to ordering the equipment.
2.6
NOISE CONTROL IN DUCTWORK
A.
Provide the products and materials to meet with the performance required
herein.
B.
The attenuators shown on the drawings are the minimum numbers required
to meet the specified noise levels. The specialist supplier shall select noise
control equipment to suit the plant shown on the drawings.
C.
Noise Control in ductwork shall be in accordance with acoustic specialist

recommendations.
2.7
SOUND ATTENUATOR
A.
Purpose-made attenuators shall be so designed and installed in the

ductwork that they offer low resistance to air flow, have adequate strength
and cohesion to resist erosion by air flow and do not produce dust. They
shall be free from odour and proofed against rot, damp, vermin and smoke
hazards. Adhesive shall be compatible with the sound absorbent materials
and shall be non-flammable. The material and treatments shall also comply
with the requirements of no-combustibility of BS 476, Part 4, and Class 1
Spread of Flame to BS 476 Part 7.
B.
Attenuators shall be tested in accordance with BS 4718, Test Certificates

shall be handed to the Supervising Consultant prior to the installation of the
attenuators in the system.
C.
The contractor's attention shall be drawn to any instance where the airway
velocity in any attenuators is in excess of 5m/s. Primary and intermediate
silencer face velocity shall not be greater than 5m/s. The transmitted and
10

Rev: 0
regenerated noise levels from the silencers to the space shall be below the
space NC level when the cumulative effect of more than one source has
been taken into consideration. The break-out noise level from the silencers
shall be taken into account when carrying out the acoustic analysis.
D.
The absorbent fill shall be constructed so that the exposed surfaces are
bonded or covered to prevent erosion with air stream velocities up to 25m/s.
The fill shall be protected by perforated sheet metal having 50% free area,
galvanised after manufacture.
E.
The attenuator casing shall generally be constructed from galvanised mild

steel sheet with longitudinal lock formed joints. End flanges shall be
fabricated from mild steel angles, and galvanised after manufacture.
Casings and flanges shall be to the following minimum thickness/sizes :
Attenuator
Casing Long Side

(mm)
Up to 450
450 to 915
F.
G.
Angle Iron
Thickness (mm)
.9 Sheet
metal
1.1
Flanges (mm)
Long form
joint
38x38x5
Acoustic splitters shall be rigidly held in place within the attenuator casing,
the attenuating materials shall be as specified elsewhere.
Protection :
1.
The attenuators shall have blanking pieces of 8mm plywood securely

bolted and taped to the full face of the attenuator flanges to prevent
damage. The attenuators shall either be loaded and transported
under cover or the attenuator and blanking plate shall be wrapped in
polythene sheet at the factor. The wrapping shall be maintained in
sound condition
until
the attenuators are ready for installation.
Attenuators shall be stored in dry conditions.
2.
Any damaged or soiled attenuators shall be removed from the site and
replaced with factory new equipment, at no additional cost to the
Contract. Site repairs are not acceptable.
3.
Attenuation has been based upon sound power levels shown in the
schedules.
H.
Where showed on the drawings or in the schedules, silencers downstream

of Kitchen exhaust hood shall be packless type constructed of 304 stainless
steel. Make provisions for cleaning.
I.
Silencers installed outdoors shall be constructed watertight and all metal

surfaces inside and out shall be painted with epoxy based paint to suit the
duty.
J.
Sound attenuators shall be selected in accordance with the requirements of

Acoustic specialist recommendations.
11

Rev: 0
2.8
DUCT LINER/ACCOUSTIC LINING
A.
Generally acoustic lining will not be permitted unless specifically identified in

the contract document.
B.
Acoustic liners shall be fibre glass absorbers (moulded 4 x 8 fibreglass) and

capable of providing sound absorption over a wide frequency spectrum.
C.
Material: Fibre glass absorber shall be produced from strong resilient glass
fibres, free from shot and coarse fibres and provided in semi-rigid slab with
25mm nominal thickness faced with black vinyl coated fibre glass cloth. The
facing shall be factory bonded to the fibre glass absorber to one side.
D.
Duct Liner/Accoustic lining selections shall be in accordance with Accoustic

specialist recommendations.
E.
K factor per ASTMC - 177 = .230

Density = 32 Kg/m3
Surface burning per ASTME = 84
Flame spread = 15
Smoke Development = 0
Sound Absorption Coefficients
Hz
Absorption
125
0.29
250
0.45
500
0.77
1K
1.0
2K
0.93
4K
0.56
PART 3 - EXECUTION
3.1
EXAMINATION
A.
Examine areas and equipment to receive vibration isolation devices for

compliance with requirements for installation tolerances and other conditions
affecting performance.
B.
Examine roughing-in of reinforcement and cast-in-place anchors to verify

actual locations before installation.
C.
Proceed with installation only after unsatisfactory conditions have been

corrected.
D.
Select isolators for motor driven fans of less than 0.35 Kw for a minimum
static deflection of 3m.
E.
Provide steel spring isolators for deflection of 12mm and over.
F.
Provide neoprene isolators for deflections 6mm and under.
12

Rev: 0
G.
Provide either neoprene or steel spring isolators for deflections between

6mm and 12mm.
H.
Provide adjustable limit stops for spring isolation mounts on equipment with
operating weights substantially different from the installed weights, such as
cooling towers, etc.
3.2
VIBRATION-CONTROL INSTALLATION
A.
Comply with requirements in Division 07 Section "Roof Accessories" for

installation of roof curbs, equipment supports, and roof penetrations.
Comply with manufacturers instructions.
B.
Install isolation for motor driven equipment.
C.
Equipment Restraints: Install resilient bolt isolation washers on equipment

anchor bolts where clearance between anchor and adjacent surface
exceeds (3.2 mm).
D.
Piping Restraints:
1.
2.
3.
Comply with requirements in MSS SP-127.

Space lateral supports a maximum of (12 m) o.c., and longitudinal
supports a maximum of (24 m) o.c.
Brace a change of direction longer than (3.7 m).
E.
Install cables so they do not bend across edges of adjacent equipment or

building structure.
F.
Install bushing assemblies for anchor bolts for floor-mounted equipment,

arranged to provide resilient media between anchor bolt and mounting hole
in concrete base.
G.
Install bushing assemblies for mounting bolts for wall-mounted equipment,

arranged to provide resilient media where equipment or equipment-mounting
channels are attached to wall.
H.
Attachment to Structure: If specific attachment is not indicated, anchor

bracing to structure at flanges of beams, at upper truss chords of bar joists,
or at concrete members.
I.
Drilled-in Anchors:
1.
2.
Identify position of reinforcing steel and other embedded items prior to

drilling holes for anchors. Do not damage existing reinforcing or
embedded items during coring or drilling. Notify the structural engineer
if reinforcing steel or other embedded items are encountered during
drilling.
Locate and avoid prestressed tendons, electrical and
telecommunications conduit, and gas lines.
Do not drill holes in concrete or masonry until concrete, mortar, or grout
has achieved full design strength.
13

Rev: 0
3.
4.
5.
6.
J.
Wedge Anchors:
Protect threads from damage during anchor
installation. Heavy-duty sleeve anchors shall be installed with sleeve
fully engaged in the structural element to which anchor is to be
fastened.
Adhesive Anchors: Clean holes to remove loose material and drilling
dust prior to installation of adhesive. Place adhesive in holes
proceeding from the bottom of the hole and progressing toward the
surface in such a manner as to avoid introduction of air pockets in the
adhesive.
Set anchors to manufacturer's recommended torque, using a torque
wrench.
Install zinc-coated steel anchors for interior and stainless-steel anchors
for exterior applications.
Bases:
1.
Set steel bases for 25 mm clearance between housekeeping pad and

base.
2.
Adjust equipment level.
K.
On closed spring isolators, adjust so side stabilisers are clear under normal
operating conditions.
L.
Connect wiring to isolated equipment with flexible hanging loop.
M.
Install the isolators so that they provide the rated vibration isolation after
equipment start-up. Do not attach isolators to equipment o rot structure in a
fashion which impairs their isolation capabilities.
N.
Provide a minimum clearance of 50mm to other structures, piping,

equipment, etc. for all equipment mounted on vibration isolators.
O.
Before bolting isolators to the structure, start equipment and balance the
systems so that the isolators can be adjusted to the correct operating
position before installing drilled inserts.
P.
When spring isolators are used for equipment with operating weights
substantially different from installed weights, block the equipment with
temporary shims to the final heights prior to making piping connections.
When full load is applied, adjust the isolators to take up the load just enough
to allow shim removal.
Q.
After installation and adjustment of isolators, verify deflection under load to

ensure loading is within specified range.
R.
Where holddown bolts for isolators or attachments penetrate roofing

membranes, co-ordinates with roofing section of specifications and with
roofing contractor.
14

Rev: 0
S.
For all pump installations, ensure that pumps are installed and aligned such
that no piping loads are imposed on the pump. Pumps and piping should be
independently supported and aligned prior to final connection.
T.
Where isolated piping connected to noise generating equipment is routed

from the mechanical room through plumbing chases or other openings,
position isolated piping to avoid contact with the structure, framing, gypsum
wallboard and other elements which may radiate noise.
U.
Install flexible duct connectors so that duct cross-section is not reduced by

the deflection of the flexible connector.
3.3
A.
3.4
MANUFACTURERS ON-SITE SERVICES

Inspect isolated equipment after installation and submit report. Include static
deflections.
ADJUSTING
A.
Adjust isolators after piping system is at operating weight.
B.
Adjust limit stops on restrained spring isolators to mount equipment at

normal operating height. After equipment installation is complete, adjust limit
stops so they are out of contact during normal operation.
C.
Adjust active height of spring isolators.
D.
Adjust restraints to permit free movement of equipment within normal mode

of operation.
END OF SECTION
15

Rev: 0
SECTION 23 05 53
IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT
PART 1 - GENERAL
1.1
A.
1.2
A.
RELATED DOCUMENTS
this Section.
SUMMARY
Section Includes:
1.
2.
3.
4.
5.
6.
7.
1.3
Equipment labels.
Warning signs and labels.
Pipe labels.
Duct labels.
Stencils.
Valve tags.
Warning tags.
SUBMITTALS
A.
B.
Samples: For color, letter style, and graphic representation required for each
identification material and device.
C.
Equipment Label Schedule: Include a listing of all equipment to be labeled

with the proposed content for each label.
D.
Valve numbering scheme.
E.
Valve Schedules: For each piping system to include in maintenance manuals.
1.4
COORDINATION
A.
Coordinate installation of identifying devices with completion of covering and

painting of surfaces where devices are to be applied.
B.
Coordinate installation of identifying devices with locations of access panels

and doors.
C.
Install identifying devices before installing acoustical ceilings and similar

concealment.
Identification for HVAC

Rev: 0
PART 2 - PRODUCTS
2.1
A.
2.2
A.
LANGUAGE
All identification shall be in both Arabic and English
EQUIPMENT LABELS
Metal Labels for Equipment:
1.
2.
3.
4.
5.
B.
Plastic Labels for Equipment:

1.
2.
3.
4.
5.
6.
7.
8.
C.
Material and Thickness: Aluminum 0.8-mm or anodized aluminum, 0.8mm minimum thickness, and having predrilled or stamped holes for
attachment hardware.
Minimum Label Size: Length and width vary for required label content,
but not less than 64 by 19 mm.
Minimum Letter Size: 6.4 mm for name of units if viewing distance is
less than 600 mm, 13 mm for viewing distances up to 1830 mm, and
proportionately larger lettering for greater viewing distances. Include
secondary lettering two-thirds to three-fourths the size of principal
lettering.
Fasteners: Stainless-steel rivets or self-tapping screws.
Adhesive: Contact-type permanent adhesive, compatible with label and
with substrate.
Material and Thickness: Multilayer, multicolor, plastic labels for

mechanical engraving, 3.2 mm thick, and having predrilled holes for
Letter Color: Black.
Background Color: White.
Maximum Temperature: Able to withstand temperatures up to 71 deg C.
Minimum Label Size: Length and width vary for required label content,
but not less than 64 by 19 mm.
Minimum Letter Size: 6.4 mm for name of units if viewing distance is
less than 600 mm, 13 mm for viewing distances up to 1830 mm, and
proportionately larger lettering for greater viewing distances. Include
secondary lettering two-thirds to three-fourths the size of principal
lettering.
Adhesive: Contact-type permanent adhesive, compatible with label and
with substrate.
Label Content:
Include equipment's Drawing designation or unique
equipment number, Drawing numbers where equipment is indicated (plans,
details, and schedules), plus the Specification Section number and title where
equipment is specified.

Rev: 0
D.
2.3
Equipment Label Schedule: For each item of equipment to be labeled, on A4

bond paper. Tabulate equipment identification number and identify Drawing
numbers where equipment is indicated (plans, details, and schedules), plus
the Specification Section number and title where equipment is specified.
Equipment schedule shall be included in operation and maintenance data.
WARNING SIGNS AND LABELS
A.
Material and Thickness: Multilayer, multicolor, plastic labels for mechanical

engraving, 3.2 mm thick, and having predrilled holes for attachment hardware.
B.
C.
Background Color: Red.
D.
Maximum Temperature: Able to withstand temperatures up to 71 deg C.
E.
Minimum Label Size: Length and width vary for required label content, but not
less than 64 by 19 mm.
F.
Minimum Letter Size: 6.4 mm for name of units if viewing distance is less than
600 mm, 13 mm for viewing distances up to 1830 mm, and proportionately
larger lettering for greater viewing distances. Include secondary lettering twothirds to three-fourths the size of principal lettering.
G.
Fasteners: Stainless-steel: rivets or self-tapping screws.
H.
Adhesive: Contact-type permanent adhesive, compatible with label and with

substrate.
I.
Label Content: Include caution and warning information, plus emergency

notification instructions.
2.4
PIPE LABELS
A.
General Requirements for Manufactured Pipe Labels: Preprinted, colorcoded, with lettering indicating service, and showing flow direction.
B.
Pretensioned Pipe Labels: Recoiled, semirigid plastic formed to partially

cover circumference of pipe and to attach to pipe without fasteners or
adhesive.
C.
Self-Adhesive Pipe Labels: Printed plastic with contact-type, permanentadhesive backing.
D.
Pipe Label Contents: Include identification of piping service using same

designations or abbreviations as used on Drawings, pipe size, and an arrow
indicating flow direction.

Rev: 0
1.
2.
2.5
Flow-Direction Arrows: Integral with piping system service lettering to

accommodate both directions, or as separate unit on each pipe label to
indicate flow direction.
Lettering Size: At least 38 mm high.
DUCT LABELS
A.
Material and Thickness: Multilayer, multicolor, plastic labels for mechanical

engraving, 3.2 mm thick, and having predrilled holes for attachment hardware.
B.
C.
D.
Maximum Temperature: Able to withstand temperatures up to 160 deg F (71

deg C).
E.
Minimum Label Size: Length and width vary for required label content, but not
less than 64 by 19 mm.
F.
Minimum Letter Size: 6.4 mm for name of units if viewing distance is less 600
mm, 13 mm for viewing distances up to 1830 mm, and proportionately larger
lettering for greater viewing distances. Include secondary lettering two-thirds
to three-fourths the size of principal lettering.
G.
H.
Adhesive: Contact-type permanent adhesive, compatible with label and with

substrate.
I.
Duct Label Contents: Include identification of duct service using same

designations or abbreviations as used on Drawings, duct size, and an arrow
indicating flow direction.
1.
2.
2.6
A.
Flow-Direction Arrows: Integral with duct system service lettering to

accommodate both directions or as separate unit on each duct label to
indicate flow direction.
Lettering Size: At least 1-1/2 inches (38 mm) high.
STENCILS
Stencils: Prepared with letter sizes according to ASME A13.1 for piping;
minimum letter height of 1-1/4 inches (32 mm) for ducts; and minimum letter
height of 3/4 inch (19 mm) for access panel and door labels, equipment labels,
and similar operational instructions.
1.
2.
3.
Stencil Material: Fiberboard or metal.

Stencil Paint: Exterior, gloss, alkyd enamel black unless otherwise
indicated. Paint may be in pressurized spray-can form.
Identification Paint: Exterior, alkyd enamel in colors according to
ASME A13.1 unless otherwise indicated.

Rev: 0
2.7
A.
VALVE TAGS
Valve Tags: Stamped or engraved with 6.4-mm letters for piping system
abbreviation and 13-mm numbers.
1.
2.
B.
Valve Schedules: For each piping system, on A4 bond paper. Tabulate valve
number, piping system, system abbreviation (as shown on valve tag), location
of valve (room or space), normal-operating position (open, closed, or
modulating), and variations for identification. Mark valves for emergency
shutoff and similar special uses.
1.
2.8
A.
Tag Material: Aluminum 0.8-mm or anodized aluminum, 0.8-mm

minimum thickness, and having predrilled or stamped holes for
Fasteners: Brass wire-link or beaded chain; or S-hook.
Valve-tag schedule shall be included in operation and maintenance data.
WARNING TAGS
Warning Tags: Preprinted or partially preprinted, accident-prevention tags, of
plasticized card stock with matte finish suitable for writing.
1.
2.
3.
4.
Size: 100 by 178 mm.

Fasteners: Brass grommet and wire.
Nomenclature:
Large-size primary caption such as "DANGER,"
"CAUTION," or "DO NOT OPERATE" and Arabic translation.
Color: Yellow background with black lettering.
PART 3 - EXECUTION
3.1
GENERAL
A.
All identification work shall be done after painting work has been completed.
B.
Contractor should follow typical agreed plant labeling system for the entire
development.
C.
Use corrosive-resistant, Mechanical hasteners and chains.
D.
Identify air handling units, heat transfer equipment, tanks with stencil painting.
Small devices such as in-line pumps may be identified with tags.
E.
Identify control panels and major control components outside panels with
plastic name plates.
F.
Identify thermostats relating to terminal boxes or valves with name plates.
G.
Identify air terminal units with numbered tags.

Rev: 0
H.
Tag automatic control, instruments and relays. Key to control schematic.

Identify ductwork with stenciled painting. Identify with associated air handling
unit identification number and area served. Locate identification at AHU, at
each side of penetration of structure or enclosure and at each obstruction.
I.
Provide ceiling tucks to locate dumpers above T-bar type panel ceilings.
Locate in corner of panel closest to equipment.
3.2
A.
3.3
PREPARATION
Clean piping and equipment surfaces of substances that could impair bond of
identification devices, including dirt, oil, grease, release agents, and
incompatible primers, paints, and encapsulants.
EQUIPMENT LABEL INSTALLATION
A.
Install or permanently fasten labels on each major item of mechanical

equipment.
B.
Locate equipment labels where accessible and visible.
3.4
PIPE LABEL INSTALLATION
A.
Piping Color-Coding: Painting of piping is specified in Division 09 Section

"High-Performance Coatings."
B.
Stenciled Pipe Label Option: Stenciled labels may be provided instead of

manufactured pipe labels, at Installer's option. Install stenciled pipe labels
with painted, color-coded bands or rectangles, complying with ASME A13.1,
on each piping system.
1.
2.
C.
Identification Paint: Use for contrasting background.

Stencil Paint: Use for pipe marking.
Locate pipe labels where piping is exposed or above accessible ceilings in

finished spaces; machine rooms; accessible maintenance spaces such as
shafts, tunnels, and plenums; and exterior exposed locations as follows:
1.
2.
3.
4.
5.
6.
Near each valve and control device.

Near each branch connection, excluding short takeoffs for fixtures and
terminal units. Where flow pattern is not obvious, mark each pipe at
branch.
Near penetrations through walls, floors, ceilings, and inaccessible
enclosures.
At access doors, manholes, and similar access points that permit view
of concealed piping.
Near major equipment items and other points of origination and
termination.
Spaced at maximum intervals of 15 m along each run. Reduce intervals
to 7.6 m in areas of congested piping and equipment.

Rev: 0
7.
D.
On piping above removable acoustical ceilings. Omit intermediately

spaced labels.
Pipe Label Color Schedule:

1.
Chilled-Water Piping:
a.
b.
2.
Condenser-Water Piping:
a.
b.
3.5
A.

Letter Color: Blue.

Letter Color: Red.
DUCT LABEL INSTALLATION

Install [plastic-laminated] [self-adhesive] duct labels with permanent adhesive
on air ducts in the following color codes:
1.
2.
3.
4.
Blue: For cold-air supply ducts.

Yellow: For hot-air supply ducts.
Green: For exhaust-, outside-, relief-, return-, and mixed-air ducts.
ASME A13.1 Colors and Designs: For hazardous material exhaust.
B.
Stenciled Duct Label Option: Stenciled labels, showing service and flow
direction, may be provided instead of plastic-laminated duct labels, at
Installer's option, if lettering larger than 25 mm high is needed for proper
identification because of distance from normal location of required
identification.
C.
Locate labels near points where ducts enter into concealed spaces and at
maximum intervals of 15 m in each space where ducts are exposed or
concealed by removable ceiling system.
3.6
VALVE-TAG INSTALLATION
A.
Install tags on valves and control devices in piping systems, except check
valves; valves within factory-fabricated equipment units; shutoff valves;
faucets; convenience and lawn-watering hose connections; and HVAC
terminal devices and similar roughing-in connections of end-use fixtures and
units. List tagged valves in a valve schedule.
B.
Valve-Tag Application Schedule: Tag valves according to size, shape, and

color scheme and with captions similar to those indicated in the following
subparagraphs:
1.
Valve-Tag Size and Shape:

a.
b.
Chilled Water: 50 mm, round or square.

Condenser Water: 50 mm], round or square.

Rev: 0
3.7
A.
WARNING-TAG INSTALLATION
Write required message on, and attach warning tags to, equipment and other
items where required.
END OF SECTION

Rev: 0
SECTION 230593
TESTING, ADJUSTING AND BALANCING FOR HVAC
PART 1 - GENERAL
1.1
A.
1.2
A.
RELATED DOCUMENTS
this Section.
SUMMARY
Section Includes:
1.
Balancing Air Systems:

a.
1.3
Constant-volume air systems.
APPLICABLE CODES AND STANDARDS
A.
CIBSE Commissioning Codes
B.
BSRIA Application Guide :
C.
AABC codes and standards
D.
NEBB codes and standards
1.4
Regulating water systems

Regulating air systems
Regulating AC installation
DEFINITIONS
A.
AABC: Associated Air Balance Council.
B.
NEBB: National Environmental Balancing Bureau.
C.
TAB: Testing, adjusting, and balancing.
D.
TABB: Testing, Adjusting and Balancing Bureau.
E.
TAB Specialist: An entity engaged to perform TAB Work.
Testing Adjusting and

Balancing for HVAC
Rev: 0
1.5
SUBMITTALS
A.
Qualification Data: Within 90 days of Contractor's Notice to Proceed, submit

documentation that the TAB contractor and this Project's TAB team
members meet the qualifications specified in "Quality Assurance" Article.
B.
Contract Documents Examination Report: Within 90 days of Contractor's

Notice to Proceed, submit the Contract Documents review report as
specified in Part 3.
C.
Strategies and Procedures Plan: Within 120 days of Contractor's Notice to

Proceed, submit TAB strategies and step-by-step procedures as specified in
"Preparation" Article.
D.
Certified TAB reports.
E.
Sample report forms.
F.
Instrument calibration reports, to include the following:

1.
2.
3.
4.
5.
1.6
A.
QUALITY ASSURANCE
TAB Contractor Qualifications: Engage a TAB entity certified by AABC and
NEBB or BSRIA.
1.
2.
B.
Instrument type and make.

Serial number.
Application.
Dates of use.
Dates of calibration.
TAB Field Supervisor: Employee of the TAB contractor and certified by

AABC or NEBB.
TAB Technician: Employee of the TAB contractor and who is certified
by AABC or NEBB as a TAB technician.
TAB Conference: Meet with Architect on approval of the TAB strategies and
procedures plan to develop a mutual understanding of the details. Require
the participation of the TAB field supervisor and technicians. Provide 7 days'
advance notice of scheduled meeting time and location.
1.
Agenda Items:
a.
b.
c.
d.
C.
The Contract Documents examination report.

The TAB plan.
Coordination and cooperation of trades and subcontractors.
Coordination of documentation and communication flow.
Certify TAB field data reports and perform the following:

Balancing for HVAC
Rev: 0
1.
2.
Review field data reports to validate accuracy of data and to prepare

certified TAB reports.
Certify that the TAB team complied with the approved TAB plan and
the procedures specified and referenced in this Specification.
D.
TAB Report Forms: Use standard TAB contractor's forms approved by

Architect.
E.
Instrumentation Type, Quantity, Accuracy, and Calibration: As described in

ASHRAE 111, Section 5, "Instrumentation."
1.7
PROJECT CONDITIONS
A.
Full Owner Occupancy: Owner will occupy the site and existing building
during entire TAB period. Cooperate with Owner during TAB operations to
minimize conflicts with Owner's operations.
B.
Partial Owner Occupancy: Owner may occupy completed areas of building

before Substantial Completion. Cooperate with Owner during TAB
operations to minimize conflicts with Owner's operations.
1.8
COORDINATION
A.
Notice: Provide 2 days' advance notice for each test. Include scheduled
test dates and times.
B.
Perform TAB after leakage and pressure tests on air and water distribution
systems have been satisfactorily completed.
1.9
The contractor shall involve approved TAB agency during the production of
shop in order to accommodate any provisions required for the
Testing,
Adjusting and Balancing of all the Mechanical systems. The shop drawings
shall be signed by approved TAB agency prior to
submission
to
Engineer for approval.
PART 2 - PRODUCTS (Not Applicable)

PART 3 - EXECUTION
3.1
EXAMINATION
A.
Examine the Contract Documents to become familiar with Project

requirements and to discover conditions in systems' designs that may
preclude proper TAB of systems and equipment.
B.
Examine systems for installed balancing devices, such as test ports, gage
cocks, thermometer wells, flow-control devices, balancing valves and fittings,

Balancing for HVAC
Rev: 0
and manual volume dampers.

devices are accessible.
Verify that locations of these balancing
C.
Examine the approved submittals for HVAC systems and equipment.
D.
Examine design data including HVAC system descriptions, statements of

design assumptions for environmental conditions and systems' output, and
statements of philosophies and assumptions about HVAC system and
equipment controls.
E.
Examine ceiling plenums and under floor air plenums used for supply, return,
or relief air to verify that they meet the leakage class of connected ducts as
specified in Division 23 Section Metal Ducts and are properly separated from
adjacent areas. Verify that penetrations in plenum walls are sealed and firestopped if required.
F.
Examine equipment performance data including fan and pump curves.

1.
2.
Relate performance data to Project conditions and requirements,

including system effects that can create undesired or unpredicted
conditions that cause reduced capacities in all or part of a system.
Calculate system-effect factors to reduce performance ratings of HVAC
equipment when installed under conditions different from the conditions
used to rate equipment performance. To calculate system effects for
air systems, use tables and charts found in AMCA 201, "Fans and
Systems," or in SMACNA's "HVAC Systems - Duct Design." Compare
results with the design data and installed conditions.
G.
Examine system and equipment installations and verify that field qualitycontrol testing, cleaning, and adjusting specified in individual Sections have
been performed.
H.
Examine test reports specified in individual system and equipment Sections.
I.
Examine HVAC equipment and filters and verify that bearings are greased,
belts are aligned and tight, and equipment with functioning controls is ready
for operation.
J.
Examine operating safety interlocks and controls on HVAC equipment.
K.
Report deficiencies discovered before and during performance of TAB

procedures. Observe and record system reactions to changes in conditions.
Record default set points if different from indicated values.
3.2
PREPARATION
A.
Prepare a TAB plan that includes strategies and step-by-step procedures.
B.
Complete system-readiness checks and prepare reports.

following:
Verify the

Balancing for HVAC
Rev: 0
1.
2.
3.
4.
5.
6.
7.
3.3
A.
GENERAL PROCEDURES FOR TESTING AND BALANCING

Perform testing and balancing procedures on each system according to the
procedures contained in AABC's "National Standards for Total System
Balance, ASHRAE 111, NEBB's "Procedural Standards for Testing,
Adjusting, and Balancing of Environmental Systems, SMACNA's, "HVAC
Systems - Testing, Adjusting, and Balancing" and in this Section.
1.
B.
Permanent electrical-power wiring is complete.

Automatic temperature-control systems are operational.
Equipment and duct access doors are securely closed.
Balance, smoke, and fire dampers are open.
Isolating and balancing valves are open and control valves are
operational.
Ceilings are installed in critical areas where air-pattern adjustments are
required and access to balancing devices is provided.
Windows and doors can be closed so indicated conditions for system
operations can be met.
Comply with requirements in ASHRAE 62.1-2007, Section 7.2.2, "Air

Balancing."
Cut insulation, ducts, pipes, and equipment cabinets for installation of test
probes to the minimum extent necessary for TAB procedures.
1.
2.
3.
After testing and balancing, patch probe holes in ducts with same
material and thickness as used to construct ducts.
After testing and balancing, install test ports and duct access doors that
comply with requirements in Division 23 Section "Air Duct
Accessories."
Install and join new insulation that matches removed materials.
Restore insulation, coverings, vapor barrier, and finish according to
Division 23 Section "HVAC Insulation."
C.
Mark equipment and balancing devices, including damper-control positions,

valve position indicators, fan-speed-control levers, and similar controls and
devices, with paint or other suitable, permanent identification material to
show final settings.
D.
Take and report testing and balancing measurements in metric (SI) units.
3.4
GENERAL PROCEDURES FOR BALANCING AIR SYSTEMS
A.
Prepare test reports for both fans and outlets. Obtain manufacturer's outlet
factors and recommended testing procedures. Crosscheck the summation
of required outlet volumes with required fan volumes.
B.
Prepare schematic diagrams of systems' "as-built" duct layouts.

Balancing for HVAC
Rev: 0
C.
Determine the best locations in main and branch ducts for accurate ductairflow measurements.
D.
Check airflow patterns from the outdoor-air louvers and dampers and the
return- and exhaust-air dampers through the supply-fan discharge and
mixing dampers.
E.
Locate start-stop and disconnect switches, electrical interlocks, and motor

starters.
F.
Verify that motor starters are equipped with properly sized thermal
protection.
G.
Check dampers for proper position to achieve desired airflow path.
H.
Check for airflow blockages.
I.
Check condensate drains for proper connections and functioning.
J.
Check for proper sealing of air-handling-unit components.
K.
Verify that air duct system is sealed as specified in Division 23 Section

"Metal Ducts."
3.5
A.
PROCEDURES FOR CONSTANT-VOLUME AIR SYSTEMS

Adjust fans to deliver total indicated airflows within the maximum allowable
fan speed listed by fan manufacturer.
1.
Measure total airflow.

a.
2.
Where sufficient spaces in ducts is unavailable for Pitot-tube

traverse measurements, measure airflow at terminal outlets and
inlets and calculate the total airflow.
Measure fan static pressures as follows to determine actual static

pressure:
a.
b.
c.
d.
Measure outlet static pressure as far downstream from the fan as

practical and upstream from restrictions in ducts such as elbows
and transitions.
Measure static pressure directly at the fan outlet or through the
flexible connection.
Measure inlet static pressure of single-inlet fans in the inlet duct
as near the fan as possible, upstream from the flexible
connection, and downstream from duct restrictions.
Measure inlet static pressure of double-inlet fans through the wall
of the plenum that houses the fan.

Balancing for HVAC
Rev: 0
3.
Measure static pressure across each component that makes up an airhandling unit, rooftop unit, and other air-handling and -treating
equipment.
a.
4.
5.
6.
7.
B.
Measure static pressures entering and leaving other devices, such as

sound traps, heat-recovery equipment, and air washers, under final
balanced conditions.
Review Record Documents to determine variations in design static
pressures versus actual static pressures. Calculate actual systemeffect factors. Recommend adjustments to accommodate actual
conditions.
Obtain approval from Architect for adjustment of fan speed higher or
lower than indicated speed. Comply with requirements in Division 23
Sections for air-handling units for adjustment of fans, belts, and pulley
sizes to achieve indicated air-handling-unit performance.
Do not make fan-speed adjustments that result in motor overload.
Consult equipment manufacturers about fan-speed safety factors.
Modulate dampers and measure fan-motor amperage to ensure that no
overload will occur. Measure amperage in full-cooling, full-heating,
economizer, and any other operating mode to determine the maximum
required brake horsepower.
Adjust volume dampers for main duct, sub main ducts, and major branch
ducts to indicated airflows within specified tolerances.
1.
Measure airflow of sub main and branch ducts.

a.
2.
3.
C.
Where sufficient space in sub main and branch ducts is

unavailable for Pitot-tube traverse measurements, measure
airflow at terminal outlets and inlets and calculate the total airflow
for that zone.
Measure static pressure at a point downstream from the balancing

damper, and adjust volume dampers until the proper static pressure is
achieved.
Remeasure each submain and branch duct after all have been
adjusted. Continue to adjust submain and branch ducts to indicated
airflows within specified tolerances.
Measure air outlets and inlets without making adjustments.

1.
D.
Report the cleanliness status of filters and the time static

pressures are measured.
Measure terminal outlets using a direct-reading hood or outlet

manufacturer's written instructions and calculating factors.
Adjust air outlets and inlets for each space to indicated airflows within
specified tolerances of indicated values. Make adjustments using branch
volume dampers rather than extractors and the dampers at air terminals.

Balancing for HVAC
Rev: 0
1.
2.
3.6
Adjust each outlet in same room or space to within specified tolerances

of indicated quantities without generating noise levels above the
limitations prescribed by the Contract Documents.
Adjust patterns of adjustable outlets for proper distribution without
drafts.
PROCEDURES FOR CONDENSING UNITS
A.
Verify proper rotation of fans.
B.
Measure entering- and leaving-air temperatures.
C.
Record compressor data.
3.7
A.
TOLERANCES
Set HVAC system's air flow rates and water flow rates within the following
tolerances:
1.
2.
3.8
Supply, Return, and Exhaust Fans and Equipment with Fans:

percent.
Air Outlets and Inlets: Plus or minus 5 percent.
REPORTING
A.
Initial Construction-Phase Report: Based on examination of the Contract

Documents as specified in "Examination" Article, prepare a report on the
adequacy of design for systems' balancing devices. Recommend changes
and additions to systems' balancing devices to facilitate proper performance
measuring and balancing. Recommend changes and additions to HVAC
systems and general construction to allow access for performance
measuring and balancing devices.
B.
Status Reports: Prepare weekly progress reports to describe completed

procedures, procedures in progress, and scheduled procedures. Include a
list of deficiencies and problems found in systems being tested and
balanced. Prepare a separate report for each system and each building floor
for systems serving multiple floors.
3.9
A.
FINAL REPORT
General: Prepare a certified written report; tabulate and divide the report
into separate sections for tested systems and balanced systems.
1.
2.
Include a certification sheet at the front of the report's binder, signed

and sealed by the certified testing and balancing engineer.
Include a list of instruments used for procedures, along with proof of
calibration.

Balancing for HVAC
Rev: 0
B.
Final Report Contents: In addition to certified field-report data, include the

following:
1.
2.
3.
4.
5.
C.
Pump curves.
Fan curves.
Manufacturers' test data.
Field test reports prepared by system and equipment installers.
Other information relative to equipment performance; do not include
Shop Drawings and product data.
General Report Data:

following data:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Title page.
Name and address of the TAB contractor.
Project name.
Project location.
Architect's name and address.
Engineer's name and address.
Contractor's name and address.
Report date.
Signature of TAB supervisor who certifies the report.
Table of Contents with the total number of pages defined for each
section of the report. Number each page in the report.
Summary of contents including the following:
a.
b.
c.
12.
13.
14.
15.
In addition to form titles and entries, include the
Indicated versus final performance.

Notable characteristics of systems.
Description of system operation sequence if it varies from the
Contract Documents.
Nomenclature sheets for each item of equipment.

Data for terminal units, including manufacturer's name, type, size, and
fittings.
Notes to explain why certain final data in the body of reports vary from
indicated values.
Test conditions for fans and pump performance forms including the
following:
a.
b.
c.
d.
e.
f.
g.
h.
Settings for outdoor-, return-, and exhaust-air dampers.

Conditions of filters.
Cooling coil, wet- and dry-bulb conditions.
Face and bypass damper settings at coils.
Fan drive settings including settings and percentage of maximum
pitch diameter.
Inlet vane settings for variable-air-volume systems.
Settings for supply-air, static-pressure controller.
Other system operating conditions that affect performance.

Balancing for HVAC
Rev: 0
D.
System Diagrams: Include schematic layouts of air and hydronic distribution

systems. Present each system with single-line diagram and include the
following:
1.
2.
3.
4.
5.
6.
E.
Quantities of outdoor, supply, return, and exhaust airflows.

Duct, outlet, and inlet sizes.
Pipe and valve sizes and locations.
Terminal units.
Balancing stations.
Position of balancing devices.
Fan Coil Unit Test Reports:

following:
1.
Unit Data:
a.
b.
c.
d.
e.
f.
g.
h.
2.
Motor make, and frame type and size.

Horsepower and rpm.
Volts, phase, and hertz.
Full-load amperage and service factor.
Test Data (Indicated and Actual Values):

a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
F.
Unit identification.
Location.
Make and type.
Model number and unit size.
Manufacturer's serial number.
Unit arrangement and class.
Discharge arrangement.
Number, type, and size of filters.
Motor Data:
a.
b.
c.
d.
3.
Total air flow rate in L/s.

Total system static pressure in Pa.
Fan rpm.
Discharge static pressure in Pa.
Filter static-pressure differential in Pa.
Preheat-coil static-pressure differential in Pa.
Cooling-coil static-pressure differential in Pa.
Outdoor airflow in L/s.
Return airflow in L/s.
Outdoor-air damper position.
Return-air damper position.
Fan Test Reports:

following:
1.
For fan coil units with coils, include the
For supply, return, and exhaust fans, include the
Fan Data:
10

Balancing for HVAC
Rev: 0
a.
b.
c.
d.
e.
f.
g.
h.
2.
g.
of
Motor make, and frame type and size.

Horsepower and rpm.
Volts, phase, and hertz.
Full-load amperage and service factor.
Sheave make, size in mm, and bore.
Center-to-center dimensions of sheave,
adjustments in mm.
Number, make, and size of belts.
and
amount
of
Total airflow rate in L/s.

Total system static pressure in Pa.
Fan rpm.
Discharge static pressure in Pa.
Suction static pressure in Pa.
Round, Flat-Oval, and Rectangular Duct Traverse Reports: Include a

diagram with a grid representing the duct cross-section and record the
following:
1.
Report Data:
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
H.
amount

a.
b.
c.
d.
e.
G.
and
Motor Data:
a.
b.
c.
d.
e.
f.
3.
System identification.
Location.
Make and type.
Model number and size.
Manufacturer's serial number.
Arrangement and class.
Sheave make, size in mm, and bore.
Center-to-center dimensions of sheave,
adjustments in mm.
System and air-handling-unit number.

Location and zone.
Traverse air temperature in deg C.
Duct static pressure in Pa.
Duct size in mm.
Duct area in sq. m.
Indicated air flow rate in L/s.
Indicated velocity in m/s.
Actual air flow rate in L/s.
Actual average velocity in m/s.
Barometric pressure in Pa.
Air-Terminal-Device Reports:
1.
Unit Data:
11

Balancing for HVAC
Rev: 0
a.
b.
c.
d.
e.
f.
g.
h.
i.
2.

a.
b.
c.
d.
e.
f.
g.
I.
System and air-handling unit identification.

Location and zone.
Apparatus used for test.
Area served.
Make.
Number from system diagram.
Type and model number.
Size.
Effective area in sq. m.
Air flow rate in L/s.

Air velocity in m/s.
Preliminary air flow rate as needed in L/s.
Preliminary velocity as needed in m/s.
Final air flow rate in L/s.
Final velocity in m/s.
Space temperature in deg C.
Instrument Calibration Reports:

1.
Report Data:
a.
b.
c.
d.
e.
Instrument type and make.

Serial number.
Application.
Dates of use.
Dates of calibration.
3.10
INSPECTIONS
A.
Initial Inspection:
1.
2.
After testing and balancing are complete, operate each system and
randomly check measurements to verify that the system is operating
according to the final test and balance readings documented in the final
report.
Check the following for each system:
a.
b.
c.
d.
e.
B.
Measure airflow of at least 20 percent of air outlets.

Measure water flow of at least 100 percent of terminals.
Measure room temperature at each thermostat/temperature
sensor. Compare the reading to the set point.
Verify that balancing devices are marked with final balance
position.
Note deviations from the Contract Documents in the final report.
Final Inspection:
12

Balancing for HVAC
Rev: 0
1.
2.
3.
4.
5.
C.
TAB Work will be considered defective if it does not pass final inspections. If
TAB Work fails, proceed as follows:
1.
2.
D.
3.11
After initial inspection is complete and documentation by random

checks verifies that testing and balancing are complete and accurately
documented in the final report, request that a final inspection be made
by Architect.
The TAB contractor's test and balance engineer shall conduct the
inspection in the presence of Architect.
Architect shall randomly select measurements, documented in the final
report, to be rechecked. Rechecking shall be limited to either 10
percent of the total measurements recorded or the extent of
measurements that can be accomplished in a normal 8-hour business
day.
If rechecks yield measurements that differ from the measurements
documented in the final report by more than the tolerances allowed, the
measurements shall be noted as "FAILED."
If the number of "FAILED" measurements is greater than 10 percent of
the total measurements checked during the final inspection, the testing
and balancing shall be considered incomplete and shall be rejected.
Recheck all measurements and make adjustments. Revise the final

report and balancing device settings to include all changes; resubmit
the final report and request a second final inspection.
If the second final inspection also fails, Owner may contract the
services of another TAB contractor to complete TAB Work according to
the Contract Documents and deduct the cost of the services from the
original TAB contractor's final payment.
Prepare test and inspection reports.

ADDITIONAL TESTS
A.
Within 90 days of completing TAB, perform additional TAB to verify that

balanced conditions are being maintained throughout and to correct unusual
conditions.
B.
Seasonal Periods: If initial TAB procedures were not performed during nearpeak summer and winter conditions, perform additional TAB during nearpeak summer and winter conditions.
END OF SECTION
13

Balancing for HVAC
Rev: 0
SECTION 23 07 00
HVAC INSULATION
PART 1 - GENERAL
1.1
A.
1.2
A.
RELATED DOCUMENTS
this Section.
SUMMARY
Section Includes:
1.
Insulation Materials:
a.
b.
c.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
1.3
Closed Cell Elastomeric Foam

Fibre glass.
Polyurethane foam.
Fire-rated insulation systems.

Insulating cements.
Adhesives.
Mastics.
Lagging adhesives.
Sealants.
Factory-applied jackets.
Field-applied fabric-reinforcing mesh.
Field-applied cloths.
Field-applied jackets.
Tapes.
Securements.
Corner angles.
SUBMITTALS
A.

conductivity, thickness, and jackets.
B.
Shop Drawings:
1.
2.
3.
Include thermal
Detail application of protective shields, saddles, and inserts at hangers

for each type of insulation and hanger.
Detail attachment and covering of heat tracing inside insulation.
Detail insulation application at pipe expansion joints for each type of
insulation.
HVAC Insulation
Rev: 0
4.
5.
6.
7.
8.
C.
Detail insulation application at elbows, fittings, flanges, valves, and

specialties for each type of insulation.
Detail removable insulation at piping specialties, equipment
connections, and access panels.
Detail application of field-applied jackets.
Detail application at linkages of control devices.
Detail field application for each equipment type.
Samples: For each type of insulation and jacket indicated. Identify each
Sample, describing product and intended use.
1.
Sample Sizes:
a.
b.
c.
d.
e.
Preformed Pipe Insulation Materials: 300 mm long by DN 50.

Sheet Form Insulation Materials: 300 mm square.
Jacket Materials for Pipe: 300 mm long by DN 50.
Sheet Jacket Materials: 300 mm square.
Manufacturer's Color Charts:
For products where color is
specified, show the full range of colors available for each type of
finish material.
D.
Qualification Data: For qualified Installer.
E.
Material Test Reports: From a qualified testing agency acceptable to

authorities having jurisdiction indicating, interpreting, and certifying test
results for compliance of insulation materials, sealers, attachments,
cements, and jackets, with requirements indicated. Include dates of tests
and test methods employed.
F.
Field quality-control reports.
1.4
QUALITY ASSURANCE
A.
Installer Qualifications: Skilled mechanics who have successfully completed

an apprenticeship program or another craft training program certified by an
approved accredited agency.
B.
Fire-Test-Response Characteristics: Insulation and related materials shall

have fire-test-response characteristics indicated, as determined by testing
identical products per ASTM E 84, by a testing and inspecting agency
acceptable to authorities having jurisdiction. Factory label insulation and
jacket materials and adhesive, mastic, tapes, and cement material
containers, with appropriate markings of applicable testing and inspecting
agency.
1.
2.
Insulation Installed Indoors: Flame-spread index of 25 or less, and

smoke-developed index of 50 or less.
Insulation Installed Outdoors: Flame-spread index of 75 or less, and
smoke-developed index of 150 or less.
HVAC Insulation
Rev: 0
C.
Mockups: Before installing insulation, build mockups for each type of

insulation and finish listed below to demonstrate quality of insulation
application and finishes. Build mockups in the location indicated or, if not
indicated, as directed by Architect.
Use materials indicated for the
completed Work.
1.
Piping Mockups:
a.
b.
c.
d.
e.
f.
g.
h.
i.
2.
One 3-m section of DN 50 straight pipe.

One each of a 90-degree threaded, welded, and flanged elbow.
One each of a threaded, welded, and flanged tee fitting.
One DN 50 or smaller valve, and one DN 65 or larger valve.
Four support hangers including hanger shield and insert.
One threaded strainer and one flanged strainer with removable
portion of insulation.
One threaded reducer and one welded reducer.
One pressure temperature tap.
One mechanical coupling.
Ductwork Mockups:
a.
b.
c.
d.
e.
One 3-m section each of rectangular and round straight duct.

One each of a 90-degree mitered round and rectangular elbow,
and one each of a 90-degree radius round and rectangular elbow.
One rectangular branch takeoff and one round branch takeoff
from a rectangular duct. One round tee fitting.
One rectangular and round transition fitting.
Four support hangers for round and rectangular ductwork.
3.
For each mockup, fabricate cutaway sections to allow observation of

application details for insulation materials, adhesives, mastics,
attachments, and jackets.
4.
Notify Engineer seven days in advance of dates and times when

mockups will be constructed.
5.
Obtain Engineer's approval of mockups before starting insulation

application.
6.
Approval of mockups does not constitute approval of deviations from

the Contract Documents contained in mockups unless Engineer
specifically approves such deviations in writing.
7.
Maintain mockups during construction in an undisturbed condition as a

standard for judging the completed Work.
8.
Demolish and remove mockups when directed.
HVAC Insulation
Rev: 0
1.5
A.
1.6

Packaging: Insulation material containers shall be marked by manufacturer
with appropriate ASTM standard designation, type and grade, and maximum
use temperature.
COORDINATION
A.
Coordinate size and location of supports, hangers, and insulation shields

specified in Division 23 Section "Hangers and Supports for HVAC Piping and
Equipment."
B.
Coordinate clearance requirements with piping Installer for piping insulation

application, duct Installer for duct insulation application, and equipment
Installer for equipment insulation application. Before preparing piping and
ductwork Shop Drawings, establish and maintain clearance requirements for
installation of insulation and field-applied jackets and finishes and for space
required for maintenance.
1.7
SCHEDULING
A.
Schedule insulation application after pressure testing systems and, where

required, after installing and testing heat tracing. Insulation application may
begin on segments that have satisfactory test results.
B.
Complete installation and concealment of plastic materials as rapidly as

possible in each area of construction.
PART 2 - PRODUCTS
2.1
MANUFACTURERS: Armaflex, Rockwool or equal
2.2
MATERIALS
A.
Flame/Smoke ratings: Provide composite mechanical insulation with flamespread rating of 25 or less, and smoke-developed rating of 50 or less, as
tested by ANSI/ASTM E 84 (NFPA 255) method or BS 476 Part 4.
B.
Sealant : Fire resistive, water based, non-fabricated sealant for use on

ducts to BS476 parts 6+7. UL 181 B-M listed, as per ASTM G21, ASTM D
2369.
C.
Adhesive: Sheet metal adhesive meeting ASTM c916 Type IV, NFPA 90A
and 90B, 25/50 requirements, surface burning characteristics ASTM 84.
Flames spread 10 and smoke developed 25. Fire resistive in dry state.
D.
Acoustic Duct Liner:

1. Fibre glass duct liner with fabric on air side, to ASTM C1071 type 2;
rigid board type, 48 kg / m3 density; 121C maximum service
HVAC Insulation
Rev: 0
temperature: maximum face velocity on fabric side 20.3m/s; non

combustible; 25mm thick.
E.
Duct Insulation
1. 50-70Kg/m3 density closed cell elastomeric foam insulation sheet
sections cut to suit the ductwork area and specified insulation
thicknesses as detailed below
1.
Thermal conductivity
<0.039 W/mK.
2.
Permeability resistance factor DIN 52615
>u5,000.
3.
Fire rating
BS 476 Part 6 Class O
Insulation material shall be a LEED rated product and should enhance

the IAQ (Indoor air quality) by preventing formation of molds in the
duct.
2.
Plant room insulated ductwork to have final covering of Stucco

cladding. The cladding shall be 0.9mm thick finished aluminium, held
in place with 15mm wide stainless steel straps.
3.
Exposed insulated ductwork (including ductwork external to building

and all other areas exposed to view) to have aluminium foil finish, with
final covering of Stucco cladding. The cladding shall be 0.7mm thick
finished aluminium, held in place with 15mm wide stainless steel
straps, cam-lock fasteners or quick release catches. Screwed, riveted
or other methods of fixing that penetrate the under-lying insulation are
not permitted.
Minimum Thickness of Insulation for Ductwork Conveying Warmed or
Chilled Air Inside Building Air Conditioned Space
Max. Temp. Diff. (K),
Between Air in
Ductwork and
Ambient Temp
10
Thermal Conductivity
(W/m K)
Up to
0.020
Minimum Thickness
(mm)
20
20
0.021
Up to
to
0.020
0.040
20
25
35
0.021
to
0.040
Up to
0.020
0.021
to
0.040
25
30
50
HVAC Insulation
Rev: 0

Chilled Air Inside Building Shaft/ Non Air Conditioned Space
Between Air in
Ductwork and
Ambient Temp
10
(W/m K)
Up to
0.020
Minimum Thickness
(mm)
25
20
0.021
Up to
to
0.020
0.040
25
35
0.021
to
0.040
Up to
0.020
0.021
to
0.040
30
30
50
25

Chilled Air External to Building or in Open Air
Between Air in
Ductwork and
Ambient Temp
10
(W/m K)
Up to
0.020
Minimum Thickness
(mm)
30
20
0.021
Up to
to
0.020
0.040
40
40
35
0.021
to
0.040
Up to
0.020
0.021
to
0.040
50
40
50
Ventilated internal or covered car parks shall be classified as external

areas.
F.
Refrigerant & Condensate Pipe Insulation

1.
50-70Kg/m3 density closed cell elastomeric foam insulation sectional

or sheet cut to suit the external pipe diameter, with no annular space,
for the specified insulation thicknesses as detailed below.
1. Thermal conductivity
<0.034 W/m. K at 0C
2. Permeability resistance factor DIN 52615
BS 476 Part 6 Class O
3. Fire rating
2.
>u5,000.
All exposed pipework insulation shall have a multi-layer laminate of

aluminium coated with a UV protective film and backed with a flexible
PVC film held in place with 15mm wide stainless steel straps.
Installation
shall
be
in
accordance
with
manufacturers
recommendations
HVAC Insulation
Rev: 0
3.
Following table is provided as a guidance to the insulation thickness

needed based on a line temperature of 0C.These thicknesses are to
be verified by the contractor based on actual line temperature and
properties of insulation material selected.
Pipe dia in mm
Insulation thickness in mm based on

an ambient temperature 28C and RH
80%
Pipes up to 35 mm 19 mm
O.D
Pipes 42mm-60 mm 25 mm
O.D
O.D
Pipe dia in mm
Insulation thickness in mm based on

an ambient temperature 48C and RH
80%
Pipes up to 35 mm 32 mm
O.D
O.D
O.D
PART 3 - EXECUTION
3.1
A.
EXAMINATION
Examine substrates and conditions for compliance with requirements for
installation and other conditions affecting performance of insulation
application.
1.
2.
3.
Verify that systems and equipment to be insulated have been tested

and are free of defects.
Verify that surfaces to be insulated are clean and dry.
corrected.
HVAC Insulation
Rev: 0
3.2
A.
3.3
PREPARATION
Surface Preparation: Clean and dry surfaces to receive insulation. Remove
materials that will adversely affect insulation application.
GENERAL INSTALLATION REQUIREMENTS
A.
Install insulation materials, accessories, and finishes with smooth, straight,

and even surfaces; free of voids throughout the length of equipment, ducts
and fittings, and piping including fittings, valves, and specialties.
B.
Install insulation materials, forms, vapor barriers or retarders, jackets, and

thicknesses required for each item of equipment, duct system, and pipe
system as specified in insulation system schedules.
C.
Install accessories compatible with insulation materials and suitable for the
service. Install accessories that do not corrode, soften, or otherwise attack
insulation or jacket in either wet or dry state.
D.
Install insulation with longitudinal seams at top and bottom of horizontal runs.
E.
Install multiple layers of insulation with longitudinal and end seams

staggered.
F.
Do not weld brackets, clips, or other attachment devices to piping, fittings,

and specialties.
G.
Keep insulation materials dry during application and finishing.
H.
Install insulation with tight longitudinal seams and end joints. Bond seams
and joints with adhesive recommended by insulation material manufacturer.
I.
Install insulation with least number of joints practical.
J.
Where vapor barrier is indicated, seal joints, seams, and penetrations in

insulation at hangers, supports, anchors, and other projections with vaporbarrier mastic.
1.
2.
3.
4.
Install insulation continuously through hangers and around anchor

attachments.
For insulation application where vapor barriers are indicated, extend
insulation on anchor legs from point of attachment to supported item to
point of attachment to structure. Taper and seal ends at attachment to
structure with vapor-barrier mastic.
Install insert materials and install insulation to tightly join the insert.
Seal insulation to insulation inserts with adhesive or sealing compound
recommended by insulation material manufacturer.
Cover inserts with jacket material matching adjacent pipe insulation.
Install shields over jacket, arranged to protect jacket from tear or
puncture by hanger, support, and shield.
HVAC Insulation
Rev: 0
K.
Apply adhesives, mastics, and sealants at manufacturer's recommended

coverage rate and wet and dry film thicknesses.
L.
Cut insulation in a manner to avoid compressing insulation more than 75

percent of its nominal thickness.
M.
Finish installation with systems at operating conditions.

separations and cracking due to thermal movement.
N.
Repair damaged insulation facings by applying same facing material over

damaged areas. Extend patches at least 100 mm beyond damaged areas.
Adhere, staple, and seal patches similar to butt joints.
O.
Insulation shall not be applied, unless the piping or apparatus to be covered

has been tested according to specification.
P.
All cements and adhesives shall be as recommended by the manufacturer of

the insulation. Insulation, insulation jacket, canvas and adhesive shall be
fire retardant with a flame spread not larger than 25 and a smoke developed
rating not larger than 50 when tested in accordance with standard E 84-61 of
the ASTM.
Q.
Install insulation in accordance with the manufacturers printed installation

instructions.
R.
Finish all insulation smooth. The outline of pipe insulation shall be a true
circular and concentric shape. The outline of fitting insulation shall be
shaped to blend with adjacent covering. All longitudinal and circumferential
and sectional joints shall be sealed with 50mm wide industrial grade selfadhesive PVC tape.
S.
All calorifiers/cylinders shall be insulated using 50-70Kg/m3 density closed

cell elastomeric foam insulation sheet sections cut to suit the
cylinder/calorifier outside diameter and specified insulation thickness.
Insulation to be complete with 0.7mm Stucco cladding finish.
T.
All flanges and valves shall be insulated. Fabricating oversized preformed

sections to suit the diameter of the flange or adjacent pipe insulation by a
minimum of 75mm on each side and shall be covered with a 0.7mm thick
aluminium or stainless steel cladding.
U.
At each hanger or support for chilled water piping, the contractor shall install
a section of high density insulation between the pipe protection saddle and
the pipe. Only the lower half of insulation, at hanger, will be replaced by an
insert of high density material so the top of pipe insulation, and vapour
barrier can be continuous. The high density insulation shall be calcium
silicate or rubber and extend 25mm beyond each end of shield. Seal with
vapour barrier mastic.
Repair joint
HVAC Insulation
Rev: 0
V.
Insulation for diesel or gas engine exhaust pipe and muffler shall be 50mm
(2") thick calcium silicate. Do not insulate expansion bellows. Insulation
shall be protected with 1.0mm aluminium cladding.
W.
Chilled water pumps and similar irregularly shaped equipment connected to

the chilled water lines shall be insulated with 50-70Kg/m3 density closed cell
elastomeric foam insulation sheet sections cut and mitred as necessary.
Insulation thickness shall be as per the table above for flat surface. Voids
and irregular contours shall be first filled with an inert fibrous self-supporting
non-setting caulking compound to present an even surface for subsequent
insulation. Insulated pump casings shall be covered with Stucco cladding.
The cladding shall be 0.7mm thick aluminium held in place with stainless
steel cam-lock fasteners or quick release catches. Screwed, riveted or other
methods of fixing that penetrate the under-lying insulation are not permitted.
X.
Insulate all valves, strainers fittings, etc. to the same standard as adjacent
pipework. Exposed iinsulated valves shall be covered with Stucco cladding
constructed in the form of valve boxes. The cladding shall be 0.7mm thick
aluminium held in place with stainless steel cam-lock fasteners or quick
release catches. Screwed, riveted or other methods of fixing that penetrate
the under-lying insulation are not permitted.
Y.
Where thermal insulation is applied to the outside of ducted services,

equipment and plant used to convey, store or generate fluids or gases at
temperatures lower than the design ambient dew point temperature a water
vapour barrier shall be provided. The vapour barrier shall be applied such
that it is continuous and gives protection to the whole surface of the
insulation which it protects. It shall not be pierced or otherwise damaged by
supports or by the application of external cladding. At points of support,
means of load distribution shall be provided as necessary.
Z.
Pipework supports should fit around the outside of the insulation. The
insulation at support points should be heavy density, load-bearing preformed
sections made to the same thickness as the adjacent pipe insulation and
extending 50mm each side of the support (minimum 100mm long). The
specified finish should be continuous through the support and joints sealed.
A metal bearing plate, of minimum length 200mm, should be situated
between the insulation and the support to avoid point loading on the
insulation.
AA. Apply insulation in strict accordance with manufacturers recommendation

including all seals and adhesive taking care of compatibility of such
adhesives with the insulation. Submit manufacturers data and compatibility
recommendations for review.
BB. Rigid Duct Liner:
1.
Preparation:
10
HVAC Insulation
Rev: 0
Fix mechanical fasteners to both horizontal and vertical surfaces at

approximately 300mm centres each direction; the use of adhesive pins
will not be acceptable.
2.
Application:
Cut insulation material to required size and apply to interior of duct
and/or plenum with horizontal surfaces overlapping vertical surfaces
and with edges tightly butted together. Insulation shall be applied to the
ductwork with a minimum 90% coverage of adhesive and mechanical
fasteners. Where mechanical fasteners penetrate factory finish and at
all joints, apply a heavy layer of seal coating. On high velocity duct
systems 20.32 m/s to 30.48 m/s apply reinforcing membrane over the
entire insulation surface. Seal off leading edge of insulation to duct
surface with reinforced seal coating.
3.4
A.
GENERAL DUCT INSULATION INSTALLATION

Blanket Insulation Installation on Ducts and Plenums: Secure with adhesive
and insulation pins.
1.
2.
3.
Apply adhesives according to manufacturer's recommended coverage

rates per unit area, for 100 percent coverage of duct and plenum
surfaces.
Apply adhesive to entire circumference of ducts and to all surfaces of
fittings and transitions.
Install either capacitor-discharge-weld pins and speed washers or
cupped-head, capacitor-discharge-weld pins on sides and bottom of
horizontal ducts and sides of vertical ducts as follows:
a.
b.
c.
d.
e.
3.5
On duct sides with dimensions 450 mm and smaller, place pins

along longitudinal centerline of duct. Space 75 mm maximum
from insulation end joints, and 400 mm o.c.
On duct sides with dimensions larger than 450 mm, place pins
400 mm o.c. each way, and 75 mm maximum from insulation
joints. Install additional pins to hold insulation tightly against
surface at cross bracing.
Pins may be omitted from top surface of horizontal, rectangular
ducts and plenums.
Do not over compress insulation during installation.
Impale insulation over pins and attach speed washers.
GENERAL PIPE INSULATION INSTALLATION
A.
Requirements in this article generally apply to all insulation materials except

where more specific requirements are specified in various pipe insulation
material installation articles.
B.
Insulation Installation on Fittings, Valves, Strainers, Flanges, and Unions:
11
HVAC Insulation
Rev: 0
1.
2.
3.
4.
5.
6.
7.
Install insulation over fittings, valves, strainers, flanges, unions, and

other specialties with continuous thermal and vapor-retarder integrity,
unless otherwise indicated.
Insulate pipe elbows using preformed fitting insulation or mitered
fittings made from same material and density as adjacent pipe
insulation. Each piece shall be butted tightly against adjoining piece
and bonded with adhesive. Fill joints, seams, voids, and irregular
surfaces with insulating cement finished to a smooth, hard, and uniform
contour that is uniform with adjoining pipe insulation.
Insulate tee fittings with preformed fitting insulation or sectional pipe
insulation of same material and thickness as used for adjacent pipe.
Cut sectional pipe insulation to fit. Butt each section closely to the next
and hold in place with tie wire. Bond pieces with adhesive.
Insulate valves using preformed fitting insulation or sectional pipe
insulation of same material, density, and thickness as used for adjacent
pipe. Overlap adjoining pipe insulation by not less than two times the
thickness of pipe insulation, or one pipe diameter, whichever is thicker.
For valves, insulate up to and including the bonnets, valve stuffing-box
studs, bolts, and nuts. Fill joints, seams, and irregular surfaces with
insulating cement.
Insulate strainers using preformed fitting insulation or sectional pipe
insulation of same material, density, and thickness as used for adjacent
pipe. Overlap adjoining pipe insulation by not less than two times the
thickness of pipe insulation, or one pipe diameter, whichever is thicker.
Fill joints, seams, and irregular surfaces with insulating cement.
Insulate strainers so strainer basket flange or plug can be easily
removed and replaced without damaging the insulation and jacket.
Provide a removable reusable insulation cover. For below ambient
services, provide a design that maintains vapor barrier.
Insulate flanges and unions using a section of oversized preformed
pipe insulation. Overlap adjoining pipe insulation by not less than two
times the thickness of pipe insulation, or one pipe diameter, whichever
is thicker.
Cover segmented insulated surfaces with a layer of finishing cement
and coat with a mastic. Install vapor-barrier mastic for below ambient
services and a breather mastic for above ambient services. Reinforce
the mastic with fabric-reinforcing mesh. Trowel the mastic to a smooth
and well-shaped contour.
END OF SECTION
12
HVAC Insulation
Rev: 0
SECTION 23 08 00
COMMISSIONING OF HVAC
PART 1 - GENERAL
1.1
A.
1.2
RELATED DOCUMENTS
Supplementary Conditions and other Division 01 Specification Sections,
apply to this Section.
SUMMARY
A.
Section includes commissioning process requirements for HVAC&R

systems, assemblies, and equipment.
B.
Related Sections:
1.
1.3
Division 01 Section "General Commissioning Requirements" for

general commissioning process requirements.
DEFINITIONS
A.
Commissioning Plan: A document that outlines the organization, schedule,

allocation of resources, and documentation requirements of the
commissioning process.
B.
CS: Commissioning subcontractor
C.
Engineer:
D.
HVAC&R: Heating, Ventilating, Air Conditioning, and Refrigeration.
E.
Systems, Subsystems, Equipment, and Components: Where these terms

are used together or separately, they shall mean "as-built" systems,
subsystems, equipment, and components.
1.4
A.
1.5
A.
Consultant
ALLOWANCES
Labor, instrumentation, tools, and equipment costs for technicians for the
performance of commissioning testing are covered by the "Schedule of
Allowances" Article in Division 01 Section "Allowances."
UNIT PRICES
Commissioning testing allowance may be adjusted up or down by the "List of
Unit Prices" Article in Division 01 Section "Unit Prices" when actual manhours are computed at the end of commissioning testing.
Rev: 0
1.6
CONTRACTOR'S RESPONSIBILITIES
A.
Perform commissioning tests at the direction of the engineer.
B.
Attend construction phase controls coordination meeting.
C.
Attend testing, adjusting, and balancing review and coordination meeting.
D.
Participate in HVAC&R systems, assemblies, equipment, and component

maintenance orientation and inspection as directed by the CS.
E.
Provide information requested by the CS for final commissioning

documentation.
F.
Provide measuring instruments and logging devices to record test data, and
provide data acquisition equipment to record data for the complete range of
testing for the required test period.
1.7
CS RESPONSIBILITIES
A.
Provide Project-specific construction checklists and commissioning process

test procedures for actual HVAC&R systems, assemblies, equipment, and
components to be furnished and installed as part of the construction
contract.
B.
Direct commissioning testing.
C.
Verify testing, adjusting, and balancing of Work are complete.
D.
Provide test data, inspection reports and certificates in Systems Manual.
1.8
A.
COMMISSIONING DOCUMENTATION
Provide the following information to the CS for inclusion in the
commissioning plan:
1.
2.
3.
4.
5.
6.
7.
8.
Plan for delivery and review of submittals, systems manuals, and other
documents and reports.
Identification of installed systems, assemblies, equipment, and
components including design changes that occurred during the
construction phase.
Process and schedule for completing construction checklists and
manufacturer's prestart and startup checklists for HVAC&R systems,
assemblies, equipment, and components to be verified and tested.
Certificate of completion certifying that installation, prestart checks, and
startup procedures have been completed.
Certificate of readiness certifying that HVAC&R systems, subsystems,
equipment, and associated controls are ready for testing.
Test and inspection reports and certificates.
Corrective action documents.
Verification of testing, adjusting, and balancing reports.
Rev: 0
1.9
SUBMITTALS
A.
Certificates of readiness.
B.
Certificates of completion of installation, prestart, and startup activities.
PART 2 - PRODUCTS (Not Used)

PART 3 - EXECUTION
3.1
TESTING PREPARATION
A.
Certify that HVAC&R systems, subsystems, and equipment have been

installed, calibrated, and started and are operating according to the Contract
Documents.
B.
Certify that HVAC&R instrumentation and control systems have been

completed and calibrated, that they are operating according to the Contract
Documents, and that pretest set points have been recorded.
C.
Certify that testing, adjusting, and balancing procedures have been

completed and that testing, adjusting, and balancing reports have been
submitted, discrepancies corrected, and corrective work approved.
D.
Set systems, subsystems, and equipment into operating mode to be tested

(e.g., normal shutdown, normal auto position, normal manual position,
unoccupied cycle, emergency power, and alarm conditions).
E.
Inspect and verify the position of each device and interlock identified on
checklists.
F.
Check safety cutouts, alarms and interlocks with smoke control and lifesafety systems during each mode of operation.
G.
Testing Instrumentation: Install measuring instruments and logging devices

to record test data as directed by the CS.
3.2
A.
3.3
COMMISSIONING PLANT ITEMS

Comply with the manufacturers recommendations for setting to work.
TESTING AND BALANCING VERIFICATION
A.
Prior to performance of testing and balancing work, provide copies of

reports, sample forms, checklists, and certificates to the Cs.
B.
Notify the CS at least 10 days in advance of testing and balancing work, and
provide access for the CS to witness testing and balancing Work.
Rev: 0
C.
Provide technicians, instrumentation, and tools to verify testing and

balancing of HVAC&R systems at the direction of the CS.
1.
2.
3.
4.
3.4
The CS will notify testing and balancing Subcontractor 10 days in

advance of the date of field verification. Notice will not include data
points to be verified.
The testing and balancing Contractor Subcontractor shall use the same
instruments (by model and serial number) that were used when original
data were collected.
Failure of an item includes, other than sound, a deviation of more than
10 percent. Failure of more than 10 percent of selected items shall
result in rejection of final testing, adjusting, and balancing report. For
sound pressure readings, a deviation of 3 dB shall result in rejection of
final testing. Variations in background noise must be considered.
Remedy the deficiency and notify the CS so verification of failed
portions can be performed.
GENERAL TESTING REQUIREMENTS
A.
Provide technicians, instrumentation, and tools to perform commissioning

test at the direction of the CS.
B.
Scope of HVAC&R testing shall include entire HVAC&R installation, from

central equipment for heat generation and refrigeration through distribution
systems to each conditioned space. Testing shall include measuring
capacities and effectiveness of operational and control functions.
C.
Test all operating modes, interlocks, control responses, and responses to

abnormal or emergency conditions, and verify proper response of building
automation system controllers and sensors.
D.
The CS along with the HVAC&R Contractor, testing and balancing

Subcontractor, and HVAC&R Instrumentation and Control Subcontractor
shall prepare detailed testing plans, procedures, and checklists for HVAC&R
systems, subsystems, and equipment.
E.
Tests will be performed using design conditions whenever possible.
F.
Simulated conditions may need to be imposed using an artificial load when it

is not practical to test under design conditions. Before simulating conditions,
calibrate testing instruments. Provide equipment to simulate loads. Set
simulated conditions as directed by the CS and document simulated
conditions and methods of simulation. After tests, return settings to normal
operating conditions.
G.
The CS may direct that set points be altered when simulating conditions is
not practical.
H.
The CS may direct that sensor values be altered with a signal generator
when design or simulating conditions and altering set points are not
practical.
Rev: 0
I.
If tests cannot be completed because of a deficiency outside the scope of

the HVAC&R system, document the deficiency and report it to the Owner.
After deficiencies are resolved, reschedule tests.
J.
If the testing plan indicates specific seasonal testing, complete appropriate

initial performance tests and documentation and schedule seasonal tests.
3.5
HVAC&R SYSTEMS,
PROCEDURES
SUBSYSTEMS,
AND
EQUIPMENT
TESTING
A.
HVAC&R Instrumentation and Control System Testing: Field testing plans

and testing requirements are specified in Division 23 Sections
"Instrumentation and Control for HVAC" and "Sequence of Operations for
HVAC Controls." Assist the CS with preparation of testing plans.
B.
Pipe system cleaning, flushing, hydrostatic tests, and chemical treatment

requirements are specified in Division 23 piping Sections.
HVAC&R
Contractor shall prepare a pipe system cleaning, flushing, and hydrostatic
testing plan. Provide cleaning, flushing, testing, and treating plan and final
reports to the CS. Plan shall include the following:
1.
2.
3.
4.
Sequence of testing and testing procedures for each section of pipe to

be tested, identified by pipe zone or sector identification marker.
Markers shall be keyed to Drawings for each pipe sector, showing the
physical location of each designated pipe test section. Drawings keyed
to pipe zones or sectors shall be formatted to allow each section of
piping to be physically located and identified when referred to in pipe
system cleaning, flushing, hydrostatic testing, and chemical treatment
plan.
Description of equipment for flushing operations.
Minimum flushing water velocity.
Tracking checklist for managing and ensuring that all pipe sections
have been cleaned, flushed, hydrostatically tested, and chemically
treated.
C.
Refrigeration System Testing: Provide technicians, instrumentation, tools,

and equipment to test performance of refrigerant compressors and
condensers, heat pumps, and other refrigeration systems. The CS shall
determine the sequence of testing and testing procedures for each
equipment item and pipe section to be tested.
D.
HVAC&R Distribution System Testing: Provide technicians, instrumentation,

tools, and equipment to test performance of air, steam, and hydronic
distribution systems; special exhaust; and other distribution systems,
including HVAC&R terminal equipment and unitary equipment.
E.
Vibration and Sound Tests: Provide technicians, instrumentation, tools, and

equipment to test performance of vibration isolation and seismic controls.
END OF SECTION
Rev: 0
SECTION 23 23 00
REFRIGERANT PIPING
GENERAL
1.1
RELATED DOCUMENTS
this Section.
1.2
SUMMARY
This Section includes refrigerant piping used for air-conditioning applications.
1.1
SUBMITTALS
A.
Product Data: Product data on pipe materials, pipe fittings and accessories.
Provide manufacturers catalogue information and factory Mill Certificates.
B.
Shop Drawings: Show layout of refrigerant piping and specialties, including

pipe, tube, and fitting sizes, flow capacities, valve arrangements and
locations, slopes of horizontal runs, oil traps, double risers, wall and floor
penetrations, and equipment connection details. Show interface and spatial
relationships between piping and equipment.
1.
Refrigerant piping indicated on Drawings is schematic only. Size

piping and design actual piping layout, including oil traps, double risers,
specialties, and pipe and tube sizes to accommodate, as a minimum,
equipment provided, elevation difference between compressor and
evaporator, and length of piping to ensure proper operation and
compliance with warranties of connected equipment.
C.
D.
Operation and maintenance data.
1.2
QUALITY ASSURANCE
A.
Comply with ASHRAE 15, "Safety Code for Refrigeration Systems."
B.
Comply with ASME B31.5, "Refrigeration Piping and Heat Transfer

Components."
Refrigerant Piping
Rev: 0
1.3
PRODUCT STORAGE AND HANDLING

Store piping in a clean and protected area with end caps in place to ensure
that piping interior and exterior are clean when installed.
PRODUCTS
2.1
COPPER TUBE AND FITTINGS
A.
Type A: Copper tubes to BS 2871, Part 2, Table 2.

a)
b)
c)
d)
e)
Application
Fittings
Joint
Installation
Pressure Test
:
:
:
:
:
Refrigerant systems
Capillary fittings complying to BS 2871, Part 2.
Brazing.
Follow manufacturers recommendations
Two times working pressure of system
Note: Compression fittings will not be acceptable for refrigerant piping.

B.
Replaceable-Core Filter Dryers: Comply with ARI 730.
C.
Permanent Filter Dryers: Comply with ARI 730.
D.
Liquid Accumulators: Comply with ARI 495.
2.2
A.
REFRIGERANTS
The refrigerant shall comply requirements for both local regulation and
international standard codes.
EXECUTION
3.1
PIPING INSTALLATION
A.
Drawing plans, schematics, and diagrams indicate general location and

arrangement of piping systems; indicated locations and arrangements were
used to size pipe and calculate friction loss, expansion, pump sizing, and
other design considerations. Install piping as indicated unless deviations to
layout are approved on Shop Drawings.
B.
Install refrigerant piping according to ASHRAE 15.
C.
Install piping in concealed locations unless otherwise indicated and except in

equipment rooms and service areas.
Refrigerant Piping
Rev: 0
D.
Install piping indicated to be exposed and piping in equipment rooms and

service areas at right angles or parallel to building walls. Diagonal runs are
prohibited unless specifically indicated otherwise.
E.
Install piping above accessible ceilings to allow sufficient space for ceiling
panel removal.
F.
Install piping adjacent to machines to allow service and maintenance.
G.
Install piping free of sags and bends.
H.
Install fittings for changes in direction and branch connections.
I.
Select system components with pressure rating equal to or greater than

system operating pressure.
J.
Refer to Division 23 Sections "Instrumentation and Control for HVAC" and

"Sequence of Operations for HVAC Controls" for solenoid valve controllers,
control wiring, and sequence of operation.
K.
Install piping as short and direct as possible, with a minimum number of

joints, elbows, and fittings.
L.
Arrange piping to allow inspection and service of refrigeration equipment.

Install valves and specialties in accessible locations to allow for service and
inspection. Install access doors or panels as specified in Division 08 Section
"Access Doors and Frames" if valves or equipment requiring maintenance is
concealed behind finished surfaces.
M.
Install refrigerant piping in protective conduit where installed belowground.
N.
Install refrigerant piping in rigid or flexible conduit in locations where exposed

to mechanical injury.
O.
When brazing or soldering, remove solenoid-valve coils and sight glasses;

also remove valve stems, seats, and packing, and accessible internal parts
of refrigerant specialties. Do not apply heat near expansion-valve bulb.
P.
Install pipe sleeves at penetrations in exterior walls and floor assemblies.
Q.
Seal penetrations through fire and smoke barriers according to Division 07

Section "Penetration Firestopping."
R.
Install piping with adequate clearance between pipe and adjacent walls and
hangers or between pipes for insulation installation.
S.
Install sleeves through floors, walls, or ceilings, sized to permit installation of

full-thickness insulation.
T.
Seal pipe penetrations through exterior walls according to Division 07

Section "Joint Sealants" for materials and methods.
Refrigerant Piping
Rev: 0
U.
3.2
Identify refrigerant piping and valves according to Division 23 Section

"Identification for HVAC Piping and Equipment."
PIPE JOINT CONSTRUCTION
A.
Soldered Joints: Construct joints according to ASTM B 828 or CDA's

"Copper Tube Handbook."
B.
Brazed Joints: Construct joints according to AWS's "Brazing Handbook,"

Chapter "Pipe and Tube."
1.
2.
3.3
Use Type BcuP, copper-phosphorus alloy for joining copper socket

fittings with copper pipe.
Use Type BAg, cadmium-free silver alloy for joining copper with bronze
or steel.
FIELD QUALITY CONTROL
A.
Perform tests and inspections and prepare test reports.
B.
Tests and Inspections:

1.
2.
3.
Comply with ASME B31.5, Chapter VI.

Test refrigerant piping and specialties. Isolate compressor, condenser,
evaporator, and safety devices from test pressure if they are not rated
above the test pressure.
Test high- and low-pressure side piping of each system separately at
not less than the pressures indicated in Part 1 "Performance
Requirements" Article.
a.
b.
c.
d.
3.4
A.
Fill system with nitrogen to the required test pressure.

System shall maintain test pressure at the manifold gage
throughout duration of test.
Test joints and fittings with electronic leak detector or by brushing
a small amount of soap and glycerin solution over joints.
Remake leaking joints using new materials and retest until
satisfactory results are achieved.
SYSTEM CHARGING
Charge system using the following procedures:
1.
2.
3.
4.
Install core in filter dryers after leak test but before evacuation.
Evacuate entire refrigerant system with a vacuum pump to 500
micrometers (67 Pa). If vacuum holds for 12 hours, system is ready for
charging.
Break vacuum with refrigerant gas, allowing pressure to build up to 2
psig (14 kPa).
Charge system with a new filter-dryer core in charging line.
Refrigerant Piping
Rev: 0
3.5
ADJUSTING
A.
Retain first paragraph below for adjustable thermostatic expansion valves.
B.
Adjust thermostatic expansion valve to obtain proper evaporator superheat.
C.
Adjust high- and low-pressure switch settings to avoid short cycling in

response to fluctuating suction pressure.
D.
Adjust set-point temperature of air-conditioning or chilled-water controllers to

the system design temperature.
E.
Perform the following adjustments before operating the refrigeration system,

according to manufacturer's written instructions:
1.
2.
3.
4.
5.
F.
Open shutoff valves in condenser water circuit.

Verify that compressor oil level is correct.
Open compressor suction and discharge valves.
Open refrigerant valves except bypass valves that are used for other
purposes.
Check open compressor-motor alignment and verify lubrication for
motors and bearings.
Replace core of replaceable filter dryer after system has been adjusted and
after design flow rates and pressures are established.
END OF SECTION
Refrigerant Piping
Rev: 0
SECTION 23 05 13
COMMON MOTOR REQUIREMENTS FOR HVAC EQUIPMENT
PART 1 - GENERAL
1.1
A.
1.2
A.
1.3
A.
RELATED DOCUMENTS
this Section.
SUMMARY
Section includes general requirements for single-phase and polyphase,
general-purpose, horizontal, small and medium, squirrel-cage induction
motors for use on ac power systems up to 600 V and installed at equipment
manufacturer's factory or shipped separately by equipment manufacturer for
field installation.
COORDINATION
Coordinate features of motors, installed units, and accessory devices to be
compatible with the following:
1.
2.
3.
4.
1.4
Motor controllers.
Torque, speed, and horsepower requirements of the load.
Ratings and characteristics of supply circuit and required control
sequence.
Ambient and environmental conditions of installation location.
GENERAL REQUIREMENTS
A.
Electrical Supply Ensure all electrical equipment supplied and installed is

suitable for power supply indicated.
B.
Electrical Equipment: Supply all motors, starters.
C.
Control Panels: Supply all control panels, starters etc. as indicated in

electrical power schematic diagrams under mechanical scope of works and
coordinate with electrical contractor for the items which are in electrical
contractors scope.
D.
Performance Characteristics Details: Provide details of electrical input,

starting and performance characteristics of all motors.
E.
Operating Conditions: Ensure motors, starters and ancillary equipment are

suitable for operation at full capacity at maximum conditions of 50 dry bulb.

For HVAC Equipment
Rev: 0
F.
Interference Suppression: Ensure interference suppression devices to BS 613

are incorporated in all electrical equipment and that limits of interference do
not exceed limits defined in BS 800.
G.
Keys: Ensure motors and drives are supplied complete with keys and
keyways.
PART 2 - PRODUCTS
2.1
GENERAL MOTOR REQUIREMENTS
A.
Comply with requirements in this Section except when stricter requirements

are specified in HVAC equipment schedules or Sections.
B.
Comply with NEMA MG 1/ IEC unless otherwise indicated.
C.
Comply with IEEE 841 for severe-duty motors.
2.2
MOTOR CHARACTERISTICS
A.
Duty: Continuous duty at ambient temperature of 50 deg C and at altitude of

1000 m above sea level.
B.
Capacity and Torque Characteristics: Sufficient to start, accelerate, and

operate connected loads at designated speeds, at installed altitude and
environment, with indicated operating sequence, and without exceeding
nameplate ratings or considering service factor.
2.3
POLYPHASE MOTORS
A.
Description: NEMA MG 1/ IEC, Design B, medium induction motor.
B.
Efficiency: Energy efficient, as defined in NEMA MG 1/ IEC.
C.
Service Factor: 1.15.
D.
Multispeed Motors: Variable torque.

1.
2.
For motors with 2:1 speed ratio, consequent pole, single winding.
For motors with other than 2:1 speed ratio, separate winding for each
speed.
E.
Multispeed Motors: Separate winding for each speed.
F.
Rotor: Random-wound, squirrel cage.
G.
Bearings: Regreasable, shielded, antifriction ball bearings suitable for radial

and thrust loading.
H.
Temperature Rise: Match insulation rating.

For HVAC Equipment
Rev: 0
I.
Insulation: Class F.
J.
Code Letter Designation:

1. Motors 15 HP and Larger: NEMA starting Code F or Code G.
2. Motors Smaller than 15 HP:
Manufacturer's standard
characteristic.
K.
2.4
starting
Enclosure Material: Cast iron for motor frame sizes 324T and larger; rolled
steel for motor frame sizes smaller than 324T.
POLYPHASE MOTORS WITH ADDITIONAL REQUIREMENTS
A.
Motors Used with Reduced-Voltage and Multispeed Controllers: Match wiring

connection requirements for controller with required motor leads. Provide
terminals in motor terminal box, suited to control method.
B.
Motors Used with Variable Frequency Controllers: Ratings, characteristics,

and features coordinated with and approved by controller manufacturer.
1.
2.
3.
4.
C.
2.5
Windings:
Copper magnet wire with moisture-resistant insulation
varnish, designed and tested to resist transient spikes, high frequencies,
and short time rise pulses produced by pulse-width modulated inverters.
Energy-and Premium-Efficient Motors:
Class B temperature rise;
Class F insulation.
Inverter-Duty Motors: Class B temperature rise; Class F insulation.
Thermal Protection: Comply with NEMA MG 1/IEC requirements for
thermally protected motors.
Severe-Duty Motors:
factor.
Comply with IEEE 841, with 1.15 minimum service
MOTORS OVERCURRENT PROTECTION
A.
Motor rating up to and including 0.75 kW: Provide starter with manual reset,
adjustable, inverse time delay, and ambient temperature compensated
thermal over current release to Bs 4941. Ensure over current release is
compatible with starting, accelerating and running characteristics of motor,
starter and driven machine combination. Use phase unbalance protection on
three phase equipment.
B.
Motor rating above 0.75 kW: Provide starter with sensitive discriminating
thermal magnetic over current relay with precise time/current characteristics
to BS142. Protect motor against effects of sustained and cyclic over current,
out of balance phase current, stalled condition and earth faults. Use running
load indication type overcurrent relays with accuracy of setting and indication
within plus or minus 3 per cent, expressed as a percentage of setting
indicated.

For HVAC Equipment
Rev: 0
C.
Thermistors: Fit positive temperature coefficient thermistors to Bs 4999 on

motors rated as indicated. Wire from each thermistor separately, and connect
individually to terminal box.
D.
Provide control unit to BS 4999 to motors fitted with thermistors. Interconnect

control unit with thermistors and starter to trip starter when one or all of
thermistors detect overheating.
E.
For motor rating up to 0.75 kW fit single thermistors embedded in each

phase of stator winding.
F.
For motor rating 0.75 kW and above fit two thermistors embedded in each
phase of stator windings.
G.
Fit surge suppressers to motors up to and including 4 kW and to all motors

subject to start-delta starting to limit peak voltage to 1200 volts.
H.
Solid state: Provide solid state over current protection as indicated.
I.
Static Relay: Provide static relay over current protection as indicated.
2.6
MOTORS STARTERS
A.
GENERAL: Control motors larger than 0.37 kW by a suitable starter type as

indicated.
B.
MOTOR STARTERS DIRECT-ON-LINE TYPE: Use direct-line-on starter to

BS 4941 Part 1, with single phase motors and three phase motors upto 3.75
kW.
C.
MOTOR STARTERS SOFT STARTER TYPE: Use soft starters with three
phase motors above 3.75 kW. For details refer specification Section 262300.
D.
MOTOR STARTERS VARIABLE SPEED: Use electronic control (frequency

converters) to vary speed of motor for pumps and air-handling units. Refer to
Specification Section 262923 for detailed specification.
2.7
INDIRECT DRIVES
A.
Belts
Use endless standard V in accordance with BS 3790.

Provide at least two matched belts for any drive, of antistatic type and rated to transit full machine power with
one belt removed.
B.
Pulleys
Construction pulleys from approved materials and

statically balance. Lock close limit bores by keys fitting
into machinery shaft keyway.
C.
Pulley
Adjustment :
Adjust pulley to give alignment and correct belt tension.

For HVAC Equipment
Rev: 0
2.8
DIRECT COUPLED DRIVES
A.
Use an extended motor shaft coupled to machine.
B.
Use a flexible coupling connecting driving and driven shafts, incorporate

suitable arrangements for aligning the two shafts.
C.
Mount motors on a substantial mild steel bed plate fixed to machine casing:
*
*
Separately supported.
Supported entirely from the machine casing.
D.
GUARDS: Totally protect drives and couplings. Fit around all exposed or
otherwise accessible drive shafts, pulleys, V belts or couplings, purpose
made guards.
E.
Ensure guards comply with National or Local Safety Codes, Acts and Bye
Laws and incorporate following features:
1. Construction to BS 5304 and generally of galvanized steel wire mesh.
2. Stiffening within the guards to ensure rigidity and freedom from vibration.
3. Allowance for prime mover adjustment during belt tensioning procedures.
4. Temporary access of all shafts for use of Tachometer.
2.9
A.
SINGLE-PHASE MOTORS
Motors larger than 1/20 hp shall be one of the following, to suit starting torque
and requirements of specific motor application:
1.
2.
3.
4.
Permanent-split capacitor.
Split phase.
Capacitor start, inductor run.
Capacitor start, capacitor run.
B.
Multispeed Motors: Variable-torque, permanent-split-capacitor type.
C.
Bearings: Prelubricated, antifriction ball bearings or sleeve bearings suitable

for radial and thrust loading.
D.
Motors 1/20 HP and Smaller: Shaded-pole type.
E.
Thermal Protection: Internal protection to automatically open power supply

circuit to motor when winding temperature exceeds a safe value calibrated to
temperature rating of motor insulation. Thermal-protection device shall
automatically reset when motor temperature returns to normal range.

For HVAC Equipment
Rev: 0
PART 3 - EXECUTION
Refer to the Mechanical Equipment Manufacturers details.
END OF SECTION

For HVAC Equipment
Rev: 0
SECTION 23 33 00
AIR DUCT ACCESSORIES
PART 1 - GENERAL
1.1
A.
1.2
A.
B.
RELATED DOCUMENTS
this Section.
SUMMARY
Section Includes:
1.
Air turning devices.
2.
Back-draft dampers
3.
Duct access doors
4.
Duct test holes.
5.
Flexible duct connections
6.
Volume control dampers.
7.
Motorised dampers.
8.
Fire and Smoke dampers.
9.
Duct Sealants and adhesives
Related Sections:
1.
1.3
Division 28 Section "Fire Detection and Alarm" for duct-mounted fire

and smoke detectors.
SUBMITTALS
A.
Product Data: Include electrical characteristics and connection requirements.
B.
Shop Drawings: For duct accessories. Include plans, elevations, sections,

details and attachments to other work.
1.
Detail duct accessories fabrication and installation in ducts and other

construction. Include dimensions, weights, loads, and required

Rev: 0
clearances; and method of field assembly into duct systems and other
construction. Include the following:
a.
b.
c.
d.
e.
C.
1.4
Special fittings.
Manual volume damper installations.
Control damper installations.
Fire-damper and smoke-damper installations, including sleeves;
and duct-mounted access doors.
Wiring Diagrams: For power, signal, and control wiring.
Operation and maintenance data.

QUALITY ASSURANCE
A.
Comply with NFPA 90A, "Installation of Air Conditioning and Ventilating

Systems," and with NFPA 90B, "Installation of Warm Air Heating and Air
Conditioning Systems."
B.
Comply with AMCA 500-D testing for damper rating.
PART 2 - PRODUCT
2.1
AIR TURNING DEVICES
A.
General: Air turning devices shall be fitted to all rectangular ductwork bends,
Tee bends and where it is regarded necessary to reduce air flow turbulence
and air generated noise. Refer to Standard Detail drawing.
B.
Construction: Galvanised sheet metal frame same gauge as duct. Double

thickness galvanised steel aerofoil vanes.
2.2
BACK-DRAFT DAMPERS
A.
In general, provide gravity Back-Draft Dampers for all exhaust fans. Provide
motorised dampers for all fresh air intake fans unless shown otherwise on
drawings.
B.
Construction: Multi-Blade, Parallel Action gravity Balanced Back-Draft

Dampers: 1.5mm (16 gauge) thick galvanised steel, or extruded aluminium,
with centre pivoted bladed maximum 150 mm wide, with felt or flexible vinyl
sealed edge, linked together in rattle-free manner with 90 degree stop, steel
ball bearings, and plated steel pivot pin; adjustment device to permit setting
for varying differential static pressure.
2.3
A.
DUCT ACCESS DOORS

General : Provide duct access doors for inspection and cleaning before and
after filters, coils, fans, automatic dampers, at fire dampers, combination fire
and smoke dampers, and elsewhere as indicated. Provide for cleaning
kitchen exhaust ductwork in accordance with DW 144. Provide minimum

Rev: 0
200 x 200 mm for hand access. 450 x 450 mm size for shoulder access, and
as indicated. Provide 100 x 100 mm for balancing dampers only. Review
locations prior to fabrication.
Construction: Fabricate in accordance with SMACNA or DW 144. Door shall be
constructed from galvanised sheet steel double walled with 25 mm thick
mineral wool insulation. Each door shall be supplied with galvanised sheet
metal frame, gasket and self tightening rotating camlocks, 2 per unit up to
350mm or 4 per unit on larger sizes. Access doors with sheet metal screw
fasteners shall be rejected. Access doors for kitchen duct shall be stainless
steel.
2.4
DUCT TEST HOLES
A.
Temporary Test Holes: Cut or drill in ducts as required.

patches, neoprene plugs.
B.
Permanent Test Holes: Factory fabricated, air tight flange fittings with screw
cap. Provide extended neck fittings to clear insulation.
2.5
Cap with neat
FLEXIBLE DUCT CONNECTIONS
A.
Fabricate in accordance with DW 144 or SMACNA HVAC Duct Construction

Standards - Metal and Flexible, and as indicated.
B.
Flexible Ducts Connection to Diffusers, Grilles and Air Handling luminaires

(where applicable).
1.
Type:
Pre-insulated flexible metal duct.
C.
2.
Material:
Pure aluminium suitable for 3000 Pa working

Pressure.
25mm thick fibreglass: density of 16 Kg/m3; thermal
conductivity 0.04w/mk Class 0 British Regulation.
3.
Insulation :
4.
Installation
length:
Fire rated flexible length shall not exceed 1.5m

except special permission.
5.
Joints:
Provide shrinkable band or purpose manufactured

collar, which can be tightened by means of a
threaded mechanism.
6.
Code
Compliance :
UL 181 Class 1 and NFPA 90A & 90B.
Flexible Ducts Connection between plant (Fans AHUs). and Duct work.
1.
Type:
Leaded Vinyl sheet: minimum 14 mm thick, 4.2

Kg/Sq.m. 10 dB attenuation in 10 to 10,000 Hz
range.

Rev: 0
2.6
2.
Performance:
Tear resistant and complies with standard of air

tightness required by the specification.
3.
Length:
200 mm maximum.
4.
Joints:
Socket and spigot with sealant, as for rigid

ductwork, and the joint secured by a norm drive or
bolted clipband. Also follow manufacturer
recommendations.
5.
Supports:
Support in such a way to avoid kinking of the duct.
VOLUME CONTROL DAMPERS

(Sizes greater than 1200 x 600mm)
A.
General: Provide where indicted on drawings, specification and where it is

necessary to provide adequate air balance in duct air systems.
B.
Construction: Fabricate in accordance with SMACNA or DW144. Damper

shall be of opposed blade operation having casing manufactured from
galvanised sheet metal and fully welded. Blade operating linkage shall be
fully enclosed with stainless steel side seal gasketing. Blades shall be
constructed from aluminium extrusion in aerofoil section manufactured in
stainless steel pivoting on non-ferrous spindles and bearings. Damper shall
have spigoted duct connection to suit duct section. The damper shall have a
lockable hand operated knob incorporating damper position indicator and
Open/Shut arrows.
2.7
VOLUME CONTROL DAMPERS

(Sizes equal and below 1200 x 600mm)
A.
Frames shall be 18 gauge steel. The complete assembly shall be

galvanised. Galvanisation thickness shall be equal or better than ductwork
system.
B.
Control shaft shall be constructed from 13mm diameter zinc plated steel and
shall be mounted in bronze bushing.
C.
All dampers shall be opposed blade construction.
D.
Provide lockable hand quadrant for manual operation with position indication.
E.
The dampers shall be suitable for the operating pressure of the ductwork
system.
F.
The entire construction shall be in accordance with SMACNA or DWD-144.

Rev: 0
2.8
MOTORISED FIRE/SMOKE DAMPERS
A.
General: Provide motorised dampers as indicated on all drawings and

specification. The operation of all dampers shall be dictated by the BMS and
shall be suitable for normal air flow and smoke exhaust application. Thermal
fusible links are not required unless specifically indicated. Dampers used for
smoke evacuation shall be fire tested to BS 476 Part 20: 1987, 2 hour rating.
B.
Comply with local and/or Royal Oman Police Directorate of Civil Defense
regulations.
C.
Motorised Fire/Smoke Dampers shall be UL listed.
D.
Construction : Fabricate in accordance with DW 144.

Performance: Test in accordance with AMCA 500.
Frames: Galvanised steel, fully welded minimum 2.7 mm (12 gauge).
Blades: Galvanised steel maximum blade size 200 mm wide, minimum
thickness 0.85 mm (22 gauge), attached to minimum 19 mm shafts with set
screws aerofoil in section.
Blade Seals: Neoprene mechanically attached, field replaceable.
Jamb Seals: Spring stainless steel.
Shaft Bearings: Oil impregnated sintered bronze, Graphite impregnated
nylon sleeve, with thrust washers at bearings, Lubricant free, stainless steel,
single row, ground, flanged, radial, anti-friction type with extended inner race.
Linkage Bearings: Oil impregnated sintered bronze, Graphite impregnated
nylon.
Leakage: Less than one percent based on approach velocity of 10 m/sec
and 1.0 kPa.
Maximum Pressure Differential: 1.5 kPa.
2.9
FIRE DAMPER
A.
Application: Where shown on the drawings to be installed in the horizontal or

vertical position as necessary.
B.
Comply with local and/or Royal Oman Police Directorate of Civil Defense
regulations.
C.
Fire Dampers shall be UL listed.
D.
Type: Curtain shutter type suitable for high velocity systems. Fire tested to
BS 476 Part 20: 1987, 2 hour rating. Provide access doors adjacent each
fire damper.

Rev: 0
E.
Dimensions: To suit duct sizes as shown in the drawings.
F.
Shutter: Blade housing shall be outside of the air stream. Provide hinged
blades to allow for resetting the feasible link.
G.
Materials
2.10
:
:
:
:
:
:
:
Galvanised steel spacer to allow for expansion.

Galvanised steel building ties.
Galvanised steel frame
Stainless steel enclosure springs
Stainless steel site springs
Combined steel blades assembly
Fail safe fusible link rated at 720C.
SEALANT AND ADHESIVES
A.
Sealant :
Non-hardening, water resistant, fire resistive, compatible with

mating material; liquid used alone or with tape, or heavy
mastic. Shall conform to ASTM D1386.
B.
Adhesives: High quality neoprene based adhesive, resistant to high

humidity and high velocity air. Shall be suitable for bonding
insulation, Fiberglass, Cork, polyurethane with metal used for
ducting.
Application : Brush
Consistency: 25 poises viscosity
Storage :
Store unopened
PART 3 - EXECUTION
3.1
INSTALLATION
A.
Install accessories in accordance with manufacturer's instructions, DW 144

or SMACNA HVAC Duct Construction Standards - Metal and Flexible.
B.
Provide back-draft dampers on exhaust fans or exhaust ducts nearest to

outside and where indicated if motorised damper not provided.
C.
Provide flexible connections immediately adjacent to equipment in ducts

associated with fans and motorised equipment, and supported by vibration
isolators. For fans developing static pressures of 1250 Pa and over, cover
connections with leaded vinyl sheet, held in place with metal straps.
D.
Provide balancing dampers at points on supply, return, and exhaust systems

where branches are taken from larger ducts as required for air balancing.
Install minimum 2 duct widths from duct take-off.
E.
Provide balancing dampers on duct take-off to diffusers, grilles, and

registers, regardless of whether dampers are specified as part of the diffuser,
grille, or register assembly.

Rev: 0
F.
3.2
A.
Where a Duct assembly penetrates a fire rated floor or wall assembly, firestop the resulting opening around the ventilation duct assembly in
accordance with BS 476: Part 24 or ANSI/UL 1479 (F & T rating).
Tests and Inspections:
1.
2.
3.
4.
Operate dampers to verify full range of movement.

Inspect locations of access doors and verify that purpose of access
door can be performed.
Operate fire and smoke dampers to verify full range of movement and
verify that proper heat-response device is installed.
Inspect turning vanes for proper and secure installation.
END OF SECTION

Rev: 0
SECTION 233413
AXIAL HVAC FANS
PART 1 - GENERAL
1.1
A.
1.2
A.
RELATED DOCUMENTS
this Section.
SUMMARY
This Section includes the following:
1.
2.
3.
4.
5.
6.
1.3
A.
SUBMITTALS
Product Data: Include rated capacities, furnished specialties, and
accessories for each type of product indicated and include the following:
1.
2.
3.
4.
5.
6.
B.
Axial fans.
Vane axial fan.
Mixed-flow fans
Smoke exhaust fan.
Domestic axial fan.
Bifurcated kitchen exhaust fans.
Certified fan performance curves with system operating conditions

indicated.
Certified fan sound-power ratings.
Motor ratings and electrical characteristics, plus motor and electrical
accessories.
Material thickness and finishes, including color charts.
Dampers, including housings, linkages, and operators.
Fan speed controllers.
Shop Drawings: Detail equipment assemblies and indicate dimensions,

weights, loads, required clearances, method of field assembly, components,
and location and size of each field connection.
1.
2.
3.
Wiring Diagrams: Power, signal, and control wiring.

Design Calculations: Calculate requirements for selecting vibration
isolators and seismic restraints and for designing vibration isolation
bases.
Vibration Isolation Base Details: Detail fabrication, including
anchorages and attachments to structure and to supported equipment.
Include auxiliary motor slides and rails, and base weights.
Axial HVAC Fans

Rev: 0
C.
Coordination Drawings: Show fan room layout and relationships between

components and adjacent structural and mechanical elements. Show
support locations, type of support, and weight on each support. Indicate and
certify field measurements.
D.
E.
Operation and Maintenance Data: For axial fans to include in emergency,

operation, and maintenance manuals.
1.4
QUALITY ASSURANCE
A.
Electrical Components, Devices, and Accessories: Listed and labeled as

defined in NFPA 70, Article 100, by a testing agency acceptable to
authorities having jurisdiction, and marked for intended use.
B.
Compliance: Products shall comply with performance requirements and

shall be licensed to use the AMCA/BS 800, 1988 covering radio interference.
C.
NEMA Compliance:
NEMA standards.
1.5
Motors and electrical accessories shall comply with
A.
Deliver fans as factory-assembled units, to the extent allowable by shipping

limitations, with protective crating and covering.
B.
Disassemble and reassemble units, as required for moving to final locations,

according to manufacturer's written instructions.
C.
Lift and support units with manufacturer's designated lifting or supporting

points.
1.6
COORDINATION
A.
Coordinate size and location of structural-steel support members.
B.
Coordinate size and location of concrete bases. Cast anchor-bolt inserts

into bases. Concrete, reinforcement, and formwork requirements are
specified in Division 03.
C.
Coordinate installation of roof curbs, equipment supports, and roof

penetrations. These items are specified in Division 07 Section "Roof
Accessories."
1.7
A.
WARRANTY
Provide 2 years manufacturers warranty starting from date of fan
commissioning.
Axial HVAC Fans

Rev: 0
1.8
A.
SPARE PARTS
Spare parts shall be recommended by manufacturer and supplied by
contractor for two years operation, but not limited to the following.
1.
Fan motor: One set fan motor for each rated KW/frame size.
2.
Fan belt: One set V-belt for each model with belt driven arrangement.
PART 2 - PRODUCTS
2.1
GENERALLY
A.
Casings: Rigid and free from drumming under operating conditions.
B.
Materials: BS 1449, Part 1, hot dip galvanized to BS 729, after manufacture.
C.
Provide matching flanges for connections to ductwork.
2.2
AXIAL FANS
A.
General: Axial fan shall be direct driven with motor located downstream.
Fitted with inlet and outlet flanges.
B.
Materials: Machine impeller bosses and shafts to BS 4500 and key in

accordance with BS 4235 Part 1. The casing shall manufactured from heavy
gauge galvanized steel spun or formed to give a smooth casing contour. The
hub and blades shall be manufactured from pressure die cast aluminium
alloy with aerofoil blades. Rotor shall be statically and dynamically balanced.
C.
Motors: Comply with requirements in Division 23 Section "Common Motor

Requirements for HVAC Equipment."
1.
2.3
Enclosure Type: Totally enclosed, fan cooled.
VANEAXIAL FANS
A.
General:
Vane axial fan shall be direct driven with motor located
downstream. Fitted with inlet and outlet flanges. Blades shall be control
variable pitch. The pitch shall vary while the fan is running utilising DDC
controller. Refer to Schedule of equipment for performance requirements.
B.
Materials: The casing shall be manufactured from heavy gauge galvanized

steel spun or formed to give a smooth casing contour. The hub and blades
shall be manufactured from pressure die cast aluminium alloy with aerofoil
blades. Rotor shall be statically and dynamically balanced. Heavy gauge
straightening vanes shall be welded to the fan housing downstream from
motor.
Axial HVAC Fans

Rev: 0
C.

1.
2.4
MIXED-FLOW FANS
A.
General: Fan shall be square section case direct driven with motor located
downstream. Fitted with inlet and outlet flanges. Removable access panel for
cleaning and inspection. Refer to Schedule of equipment for performance
details and requirements.
B.

steel spun or formed to give a smooth casing contour. The impeller shall be
manufactured from pressure die cast aluminium alloy with aerofoil blades
backward inclined. Stainless steel shaft. Rotor shall be statically and
dynamically balanced.
C.

1.
2.5
ROOF SUPPLY FAN
A.
General: The filtered roof supply fan shall be roof curb mounted, belt driven,
double width, forwarded curved steels and suitable for high temperature
operation. Fitted with louvered penthouse hood raised above roof level on an
integral curb cap base and hood features a hinged insulated aluminium
cover for quick access to the motor and drive assembly. Refer to Schedule
of equipment for performance details and requirements.
B.
Materials: The casing shall be constructed of heavy gauge galvanized steel.

The entire fan and motor assembly must be statically and dynamically
balanced and mounted on vibration isolators.
2.6
SMOKE EXHAUST FAN
A.
General: Fan shall be duct or roof mounted directly driven and suitable for
high temperature operation, emergency use with Class "H" motor, 200 deg.
C, 2 hour fire rating and meet ROP Oman Civil defense authority
requirements. Fitted with inlet and outlet flanges. Refer to Schedule of
equipment for performance details and requirements.
B.

steel spun or formed to give a smooth casing contour. The impeller shall be
manufactured from pressure die cast aluminium alloy with aerofoil blades.
Rotor shall be statically and dynamically balanced.
C.
Rating: Refer to schedule of equipment. Tested to BS7346 Part 2.
Axial HVAC Fans

Rev: 0
D.
Roof cowl: where applicable provide roof cowl suitable for smoke ventilation
incorporating air operated shutters to allow for vertical discharge. The
shutters when in closed position shall provide sealed weatherproofing.
E.
Refer to schedule for further details of fan.
F.
Fan shall be UL listed for smoke applications and shall meet Royal Oman
Police Directorate of Civil Defense requirement.
2.7
DOMESTIC AXIAL FAN
A.
General: Duct or wall mounted fan suitable for small duty. Refer to Schedule
of equipment.
B.
Material: Flame retardant VO rated ABS plastic.
2.8
KITCHEN EXHAUST FAN
A.
Type: Aerofoil bifurcated
B.
Casing: Long type complete with motor mounted electrical terminal box, shall
be constructed from spun steel with galvanized finish suitable against
corrosive fluids. Fit with inlet and outlet flanges of quick fit type.
C.
Impeller: Aerofoil type with disc cast aluminium hub and cast aluminium
bales. Assemble impellers using plated set screws and self locking units.
D.
Motor: Totally enclosed protected to IP55 and complies with BS 5000.

Provide drain holes.
E.
Operating Temperature: 90c fluid
2.9
STARTERS
A.
Starters: Over-current protection, manual reset, adjustable, inverse time

delay, and ambient temperature compensated thermal over-current release
to BS EN 60947-4-1; with phase unbalance protection on three phase
motors; Star Delta starter for motors 4 kW to 10.00 kW and auto transform
above 10.00 kW.
B.
Provide speed control where indicated.
2.10
MOTORS
A.
Totally enclosed and protected to IP55, sealed for life bearing and have
thermal overload protection. Comply with BS 5000.
B.
Insulation: Class E to 0.015 kW, Class F for motors greater than 0.015 kW,
Class H for electrical room extractor high temperature application.
C.
Bearings: Sealed-for-life TEFV types.
Axial HVAC Fans

Rev: 0
2.11
ANCILLARIES
A.
Provide double flange flexible connectors, resilient anti-vibration mountings,

wire mesh guards, back draught dampers, inlet and outlet cones.
B.
Finish: Galvanized mild steel with polyester powder paint coating.
PART 3 - EXECUTION
3.1
INSTALLATION
A.
Install in accordance with manufacturers instructions.
B.
Install axial fans level and plumb.
C.
Install fans as specified, with resilient mountings and flexible electrical leads.
Refer to Section 230548.
D.
Install fan restraining snubbers as required. Refer to Section 230548.

Adjust snubbers to prevent tension in flexible connectors when fan is
operating.
E.
Provide sheaves required for final air balance.
F.
Set roof mounted fans on curbs. Provide acoustic insulation on duct to

below roof line and on fan inlet plenum, and drip pan for collecting
condensation.
G.
Provide safety screen where inlet or outlet is exposed.
H.
Pipe scroll drains to nearest floor drain.
I.
Fit air tight inspection doors giving access to drive motors and other
components requiring regular servicing or maintenance on all axial or
centrifugal fans.
J.
Provide control wiring from points of supply and include wiring for complete
operation of fans, including wiring to and from sensors, controllers, Building
Management Systems and Mechanical Panels.
K.
Install units with clearances for service and maintenance.
L.
Label fans according to requirements specified in Division 23 Section

"Identification for HVAC Piping and Equipment."
3.2
A.
CONNECTIONS
Duct installation and connection requirements are specified in other
Division 23 Sections. Drawings indicate general arrangement of ducts and
duct accessories. Make final duct connections with flexible connectors.
Axial HVAC Fans

Rev: 0
Flexible connectors are specified in Division 23 Section "Air Duct

Accessories."
B.
Ground equipment according to Division 26 Section "Grounding and Bonding

for Electrical Systems."
C.
Connect wiring according to Division 26 Section "Low-Voltage Electrical

Power Conductors and Cables."
3.3
A.

Perform the following field tests and inspections and prepare test reports:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
B.
3.4
Verify that shipping, blocking, and bracing are removed.

Verify that unit is secure on mountings and supporting devices and
those connections to ducts and electrical components are complete.
Verify that proper thermal-overload protection is installed in motors,
starters, and disconnect switches.
Verify that cleaning and adjusting are complete.
Verify proper motor rotation direction, and verify fan wheel free rotation
and smooth bearing operation.
Adjust damper linkages for proper damper operation.
Verify lubrication for bearings and other moving parts.
Verify that manual and automatic volume control and fire and smoke
dampers in connected ductwork systems are in fully open position.
Disable automatic temperature-control operators, energize motor and
confirm proper motor rotation and unit operation, adjust fan to indicated
rpm, and measure and record motor voltage and amperage.
Shut unit down and reconnect automatic temperature-control
operators.
Remove and replace malfunctioning units and retest as specified
above.
Test and adjust controls and safeties. Replace damaged and malfunctioning
controls and equipment.
ADJUSTING
A.
Adjust damper linkages for proper damper operation.
B.
Lubricate bearings.
END OF SECTION
Axial HVAC Fans

Rev: 0
SECTION 23 37 13
DIFFUSERS, REGISTERS AND GRILLES
PART 1 - GENERAL
1.1
A.
1.2
A.
RELATED DOCUMENTS
this Section.
SUMMARY
Section Includes:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
B.
Related Sections:
1.
2.
1.3
A.
Division 08 Section "Louvers and Vents" for fixed and adjustable

louvers and wall vents, whether or not they are connected to ducts.
Division 23 Section "Air Duct Accessories" for fire and smoke dampers
and volume-control dampers not integral to diffusers, registers, and
grilles.
SUBMITTALS
Product Data: For each type of product indicated, include the following:
1.
2.
B.
Round ceiling diffusers.

Rectangular and square ceiling diffusers.
Linear slot diffusers.
Register/Grilles.
Door grilles.
Linear bar grilles.
Jet diffuser.
Exhaust Valve.
Louvers.
Swirl Diffusers.
Data Sheet: Indicate materials of construction, finish, and mounting

details; and performance data including throw and drop, static-pressure
drop, and noise ratings.
Diffuser, Register, and Grille Schedule: Indicate drawing designation,
room location, quantity, model number, size, and accessories
furnished.
Samples for Initial Selection: For diffusers, registers, and grilles with factoryapplied color finishes.
Rev: 0
C.
Samples for Verification:

For diffusers, registers, and grilles, in
manufacturer's standard sizes to verify color selected.
D.
Coordination Drawings: Reflected ceiling plans, drawn to scale, on which

the following items are shown and coordinated with each other, using input
from Installers of the items involved:
1.
2.
3.
4.
5.
E.
1.4
Ceiling suspension assembly members.

Method of attaching hangers to building structure.
Size and location of initial access modules for acoustical tile.
Ceiling-mounted items including lighting fixtures, diffusers, grilles,
speakers, sprinklers, access panels, and special moldings.
Duct access panels.
Source quality-control reports.

QUALITY ASSURANCE
A.
Test and rate air outlet and inlet performance in accordance with ADC 1062
and ASHRAE 70.
B.
Test and rate louver performance in accordance with AMCA 500.
1.5
A.
PERFORMANCE
Select diffusers to ensure space noise levels less than NC 30 in office
spaces and general areas and NC 20 in auditorium. Select diffuser to ensure
air flow velocity between 0.25 and 0.5 m/s and end of throw distance.
Establish throw distances from drawings.
PART 2 - PRODUCTS
2.1
2.2
ROUND CEILING DIFFUSER:

1.
Application
: Air supply and extract.
2.
Material
: Aluminium
3.
Finish
: As per Architectural / Interior Designer finishes
4.
Mounting
: Duct connection.
5.
Pattern
: Fully adjustable.
6.
Dampers
: Butterfly shape adjustable from diffuser face.
RECTANGULAR AND SQUARE CEILING DIFFUSERS

1.
Application
Air supply and extract
2.
Type
4 core
Rev: 0
2.3
2.4
2.5
3.
Material
Aluminium
4.
Finish
As per Architectural / Interior Designer finishes
5.
Mounting
Duct connection.
6.
Pattern
Fully adjustable.
LINEAR SLOT DIFFUSER

1.
Material
Aluminum.
2.
Finish
3.
Type
right,
Continuous multi slot with adjustable vanes for left,

or vertical discharge.
4.
Slot Width
19 mm.
5.
Fabrication
Aluminium extrusions with factory finish. Fixed to

cross stays allowing easy removal of internal valves
and pattern control elements
6.
Frame
32 or 25 mm flange. Provide end caps at each end.
7.
Plenum
Galvanized steel, Acoustically lined with volume

control damper.
8.
Refer to reflected ceiling plan drawings for extent and exact location of
diffusers.
9.
Liaise with ceiling manufacturer and provide opening details and type
of fixings to ensure complete compatibility. Contractor to supply
materials. Fixing and support by others.
REGISTERS AND GRILLES

1.
Application
Air supply and extract
2.
Type
thickness
Linear horizontally fixed blades. 6mm blade

at 12.5mm Pitch.
3.
Material
Aluminium.
4.
Finish
5.
Frame
32 or 25 mm with concealed mounting and gasket,

mitred end border.
6.
Plenum
Galvanised steel, Acoustically lined with volume

control damper.
ADJUSTABLE SIDE GRILLE

1.
Application
Side wall air supply.
Rev: 0
2.6
2.7
2.8
2.
Type
thickness
Linear horizontally fixed blades. 6mm blade

at 12.5mm Pitch.
3.
Material
Aluminium.
4.
Finish
5.
Frame
32 or 25 mm with concealed mounting and gasket,

mitred end border.
6.
Plenum
:
control damper.
Galvanized steel, Acoustically lined with volume
EXHAUST VALVE
1.
Application
Toilet and Janitor extract.
2.
Type
Adjustable rotating core with spindle lock nut.
3.
Fabrication
4.
Accessories
: Steel core and frame with finish as

Architectural / Interior Designer Finishes.
:
Plated steel mounting sub-frame.
per
DOOR GRILLE
1.
Application
Air Transfer.
2.
Type
No sight inverted V louvers. 9mm blade pitch.
3.
Fabrication
Aluminium core and frame with polyester powder

finish as per Architectural/Interior designer.
4.
Accessories
Plated steel mounting sub-frame.
Air supply in atriums and balconies and where

on the drawings.(Not applicable)
JET DIFFUSERS
1.
Application
shown
2.
Shall be constructed of two concentric cones to enable the choice of

wide or narrow jet flows.
3.
Suitable for direct installation to duct or to panel frame as required.
4.
Material
Steel with epoxy coating. Final finish colour as

required by the architect / interior desinger.
Rev: 0
2.9
DUMMY GRILLES AND DIFFUSERS

Provide all dummy sections as shown on tender drawing and reflected
ceiling plans.
2.10
A.
2.12
SOURCE QUALITY CONTROL

Verification of Performance: Rate diffusers, registers, and grilles according
to ASHRAE 70, "Method of Testing for Rating the Performance of Air Outlets
and Inlets."
FINISH
All grilles and diffusers shall have Polyester powder coating, with finishes as
per Architectural / ID finishes.
2.13
LOUVERS
A.
For fresh air intake and exhaust. All aluminium construction with 2 inches
deep fixed horizontal blades (vanes). Provide a steel opposed blade damper.
Baked enamel finish. Provide sand trap for fresh air intake louver.
B.
For return air (ceiling and sidewall applications), the same as 2.13 A, except
no damper.
2.14
SWIRL DIFFUSERS
Swirl diffusers shall be variable air pattern capable of providing both horizontal
and vertical discharge. They shall comprise an outer tube casing and inner
tube assembly in a circular format. The outer casing shall incorporate a set of
fixed vanes and the adjustable inner tube with a central regulating vane to
vary the flow of air. Regulation of the inner vanes shall vary throw discharges
from fully horizontal to vertical projection. Swirl diffusers shall be provided with
factory fabricated sound attenuating plenum boxes with spigot dampers and
mating flanges. Swirl diffusers shall be constructed from polyester coated
steel. Swirl diffuser selections shall be made by the manufacturer to achieve
the required airflow distribution patterns and acoustical performance. Fixed
vane angle to be calculated based on airflow pattern and ceiling height.
Agreed angle to be set at factory.
2.15
PLENUM BOXES
Plenum boxes constructed of Galvanized steel sheet, shall be provided for
all supply air outlets. Plenum boxes shall be acoustically lined and
incorporate hidden fixings to support the diffuser. Plenum boxes shall be
factory constructed.
Rev: 0
PART 3 - EXECUTION
3.1
EXAMINATION
A.
Examine areas where diffusers, registers, and grilles are to be installed for
compliance with requirements for installation tolerances and other conditions
affecting performance of equipment.
B.

corrected.
3.2
INSTALLATION
A.
Install diffusers, registers, and grilles level and plumb.
B.
Ceiling-Mounted Outlets and Inlets: Drawings indicate general arrangement

of ducts, fittings, and accessories. Air outlet and inlet locations have been
indicated to achieve design requirements for air volume, noise criteria,
airflow pattern, throw, and pressure drop. Make final locations where
indicated, as much as practical. For units installed in lay-in ceiling panels,
locate units in the center of panel. Where architectural features or other
items conflict with installation, notify Architect for a determination of final
location.
C.
Install diffusers, registers, and grilles with airtight connections to ducts and to
allow service and maintenance of dampers, air extractors, and fire dampers.
3.3
A.
ADJUSTING
After installation, adjust diffusers, registers, and grilles to air patterns
indicated, or as directed, before starting air balancing.
END OF SECTION
Rev: 0
SECTION 230900
Air-Cooled VRV High Ambient System Specification
1
GENERAL
The Air Conditioning Contractor shall supply, deliver, install, set to work and
commission the systems and equipment as detailed in this section of the
specification, as shown on the Tender drawings and listed in the Schedule at the end
of this section.
DESCRIPTION OF WORKS
Heating and Cooling is to be provided by utilising the Reverse cycle Air-cooled VRV
modular systems comprising a number of external condensing units connected via
refrigerant pipework to internal direct expansion fan coil units
2.1
FEATURES
The VRV system will control flow of refrigerant through the fan coil units, by means of
an electronic expansion valve fitted in each indoor unit.The system will be capable of
cooling with external ambient temperatures from 5oC to +52oC and providing
heating with ambient temperatures down to 20oC.The equipment manufacturer shall
be responsible for the manufacture of the compressor, refrigerant oil and refrigerant
used within the system to maintain integrity of design and optimise efficiency and
reliability of equipment.
The VRV system will have the ability to sustain refrigerant piping lengths of up to
165m with a level difference up to 50m between fan coil units and condensing unit if
the outdoor unit is located above the highest level indoor unit. An option shall be
available to increase the level difference of the pipe work to 90m between fan coil
units and condensing unit if the outdoor unit is located above the lowest level indoor
unit.
Each independent system shall be capable of having up to 1000m of refrigerant pipe
work installed. The system shall be capable of having up to 90m refrigerant pipe
length from the first refnet joint to the furthest indoor unit, after incorporating relevant
system design guidelines.
The VRV system shall operate with Refrigerant R410A, the refrigerant shall be a
zeotropic blend constituted of a maximum of two different refrigerants providing a
maximum temperature glide of less than 0.17K to avoid fractionation problems.
The equipment manufacturer shall be fully certified and registered to comply in the
areas of CE, Eurovent, ISO9001 and ISO14001.
All equipment shall be run tested in accordance with the following procedures prior to
VRV System
Rev: 0
leaving place of manufacture.

A choke test carried out on the refrigerant piping to detect obstacles
The pipework shall be tested to 38bar.
2.2
Electronic leak testing shall be carried out to ensure maximum system

refrigerant containment.
System vacuum test to 2 Torr
Refrigerant test to within 0.3%
OUTDOOR UNITS
The units shall be air-cooled type incorporating coils manufactured from copper tubes
and aluminium fins, factory treated to reduce the effect of atmospheric corrosion. The
unit casing shall be manufactured from polyester powder coated baked enamel finish
sheet steel in order to have a high corrosion resistance and to protect against salt
laden environment close to where the units may be installed. The air outlet shall
have plastic coated wire guards. The condenser coils shall be coated with an
anticorrosion coating to withstand the harsh salty environment. The coil assembly
shall be post coated with Blygold to at least 30 mm micron thickness. A spray on
application method shall be employed for full penetration.
The outdoor units shall have inverter driven compressor (Variable Frequency Drive
Compressors Scroll Compressors Only), electronically controlled and capable of
changing speed linearly to follow the variation in cooling or heating requirements.
The compressor shall be scroll type with fixed and orbiting scrolls. The low pressure
refrigerant shall be fed directly into the scroll and the discharge refrigerant shall cool
the motor windings and place the compressor shell under discharge pressure.
The lubrication oil of the compressor shall be fed through the centre of the crankshaft
and then across the complete area of the scrolls from the centre outwards to ensure
the complete contact area is positively lubricated maximising compressor efficiency
and minimising wear and tear.
The outdoor unit fan motor will be inverter driven and shall operate electronically by
sensing operational temperatures, pressures and ambient temperature and
monitoring the dictates of the indoor units.
The units shall be complete with VFD compressor, electronic expansion valve(s), oil
separator(s), suction accumulator, high pressure switches, inverter driven fan motors,
safety thermostat, over current relay, inverter overload protection, fuses, necessary
VRV System
Rev: 0
solenoid valves, liquid shutoff valves, gas line shut off valves, short re-cycling guard
timer and all necessary sensors for optimized, safe and trouble free operation.
The access to the internal components for maintenance purposes shall be by
removable panels.
It shall be possible to connect multiple indoor units.
The 8HP unit shall have a single inverter driven scroll compressor and an inverter
driven variable speed propeller type fan.
The 10 and 12 HP units shall have two off scroll compressors, one inverter and one
fixed speed and will be capable of operating on one compressor under emergency
condition in case the inverter compressor fails.
One compressor shall be inverter driven capable of Soft start. The other
compressor(s) shall be on/off type. These units will incorporate inverter driven
variable speed propeller type fan(s).
The fan will be capable of overcoming a minimum of 50 Pascal of external static
pressure.
The units shall be capable of being combined to provide multi systems using
combinations of two or three outdoor units connected to give the capability of higher
capacities
All refrigerant connections both internal within the unit and the external connections
to the indoor units shall be brazed on the outdoor unit.
The unit shall be capable of carrying out automatically the calculated required
additional refrigerant charge necessary to operate the system within its optimum
efficiency. This cycle shall be completely automatic and provide a warning to the
service technician to indicate when charging has been completed or the charging
cylinder is empty.
The calculated refrigerant charge shall be retained within the memory of the outdoor
PCB as a reference for a refrigerant containment check which can be carried out as
required to verify the correct refrigerant charge remains within the system.
The automatic refrigerant charging and containment check facilities shall be capable
of being used at any time during the life of the system for any alterations or service
operations which may be required.
2.3
2.3.1
INDOOR UNITS
Ducted type
The unit casing shall be manufactured from galvanised steel plate and shall be fully
insulated. The use of a polystyrene only construction for the outer casing will not be
VRV System
Rev: 0
acceptable.
standard.
The return air to the unit shall be through the back of the unit as
The fan shall be of the dual suction multi blade type, statically and dynamically
balanced to ensure low noise and vibration free operation.
The cooling coils shall be manufactured from copper tubes and aluminium fins. It
shall have electronic expansion valve to control refrigerant flow rate in response to
the load variation in the conditioned space. The expansion valve shall be controlled
by an integral computerised PID control system to maintain correct room
temperature. The condensate shall be drained from the unit to the nearest drain by
way of insulated drain piping with traps.
2.3.2
Fresh air unit
The unit casing shall be manufactured from galvanised steel plate and shall be fully
insulated. The use of a polystyrene only construction for the outer casing will not be
acceptable. Contractor at site shall provide Sand trap louver , prefilters and bag
filters.
The unit shall deliver the scheduled air flows and shall be connected to VRV outdoor
unit. The set point for supply air shall be as per schedule.
The fan shall be of the dual suction multi blade type, statically and dynamically
balanced to ensure low noise and vibration free operation.
The cooling coils shall be manufactured from copper tubes and aluminium fins. It
shall have electronic expansion valve to control refrigerant flow rate in response to
the load variation in the conditioned space. The expansion valve shall be controlled
by an integral computerised PID control system to maintain correct room
temperature.
The condensate shall be drained from the unit to the nearest drain.
3
ANCILLARY ITEMS
Joints and headers shall be used throughout the installation to reduce imbalance in
refrigerant flow between indoor units. Sizes to be suggested and approved by the
VRV manufacturer.
CONTROLS
Mains Power Wiring shall be the responsibility of the Electrical Contractor who shall
provide
3-phase 400V main isolators mounted on the VRV Condensing Units
and a 1-phase 230V fused spur located within 1m of fan coil units.
Controls wiring shall be the responsibility of the Air Conditioning Contractor who shall
provide system control wiring in accordance with the manufacturers
VRV System
Rev: 0
recommendations.
4.1
Controller
Each indoor unit shall have its own thermostat that will allow temperature and speed
control.
Local control shall be provided by remote controllers mounted within the occupied
space, providing individual start/stop, run/fail indication, set point adjustment and fault
code diagnosis. Time Clock control shall be flexible with seven independent day
settings, five actions per day of ON or OFF which can be can be configured in any
desired pattern. The controller shall contain an internal temperature sensor, which
can be used for system control. The controller shall have the ability to be locked
down without the need of any other external adapter PCB or Centralised device to
leave only the following functions operable:
5
REFRIGERANT PIPEWORK
The interconnecting refrigerant piping shall be manufactured from seamless quality
phosphorous dioxide soft/medium drawn copper to BS2781 Part II ASTM, DIN
1754/8905, fully tested by the eddy current method, dehydrated and capped.
The copper tubing shall be of a suitable thickness to be capable of withstanding
pressure test as detailed in the current revision of BS/EN378.
The copper tubing shall be suitably selected with a wall thickness capable of
withstanding the system operating pressures on Refrigerant R410A, all as described
within the outdoor units installation manual.
Pipework shall be supported and secured at regular intervals not exceeding 1.5m.
Preferably to create a method of adequate support ant containment, piping should be
laid on suitably supported galvanised cable tray, insulated and held in position with
plastic coated steel banding. Due care and attention shall be taken at all times to
allow pipework to expand and contract naturally.
5.1
Insulation
All Refrigerant pipework to be insulated with slip-on close cell elastomeric pipe
insulation, with a fire performance rating class O of the 1985 Building Regulations,
having a wall thickness of not less than 19mm. After commissioning, all joints to be
properly sealed to provide and adequate seal and clearly marked for ease of
identification.
Where required external insulation shall be protected with a suitable enclosure to
encase the piping, as to reduce the effects of Bird, Vermin and Environmental attack.
VRV System
Rev: 0
5.2
REFRIGERANT PIPEWORK INSTALLATION
Pipework shall be installed by a Suppliers Approved Installer in accordance with the

current revision of BS/EN378 and in accordance with Suppliers Design and
Installation Instructions and the units installation manual.
Brazing shall be carried out by skilled labours, in accordance with the HVCA Code of
Practice Brazing and Bronze Welding of Copper Pipe and Sheet.
During brazing, oxygen free nitrogen shall be passed through the pipework to
displace oxygen and ensure that oxidisation does not occur.
Longest possible lengths of copper pipe shall be utilised to minimise joints on site.
Appropriate refrigerant tools shall be utilised at all times. The use of hacksaw or any
tool that creates filings is prohibited.
Pipework shall remain capped at all times other than when actually being installed to
prevent the ingress of moisture and contaminants.
6
CONDENSATE PIPEWORK
Condensate pipework shall be installed by the suppliers approved Installer in
accordance with suppliers Design and Installation Instructions and the units
installation manual.
COMMISSIONING & TESTING

Commissioning shall be carried out by a trained engineer with the assistance of
manufacturer.
The entire refrigeration system shall be pressurised with Nitrogen to 38 bar for a
period of 24hours.
Leak testing shall be carried out with a calibrated electronic leak detector, or similar if
the system fails to hold pressure within testing period.
Upon completion of pressure test the pressure shall be released and vacuum pump
installed on the system to remove air and moisture from the system. The system shall
be evacuated to 101.1kPa and held for a period of 2 hours with the vacuum pump
switched off.
Refrigerant should be charged to the liquid pipe in its liquid state to ensure that the
refrigerant composition is assured. The refrigerant charge shall be calculated to the
system requirements and in accordance with manufacturers Design and Installation
guidelines.
VRV System
Rev: 0
END OF SECTION
VRV System
Rev: 0
SECTION 237200
AIR-TO-AIR ENERGY RECOVERY EQUIPMENT
GENERAL
1.1
SUMMARY
A. General: Read this Section in conjunction with other related Sections,

Division 01 General Requirements, the Design Drawings and the Contract
Conditions.
B. Section Includes
1.
Heat recovery unit system.
C. Related Work Sections and Documentation
1.
Section 230548 Vibration and Seismic Controls for HVAC.
2.
Section 230823 Systems Commissioning of HVAC.
1.2
SUBMITTALS
A. General: Comply with the requirements of Section 013300 Submittal

Procedures and submit the following.
B. Post Contract Submittals
1.
Shop Drawings: Provide for all heat recovery equipment.
2.
Product Data on materials and components for use.
a)
Detailed catalogues, product literature and descriptions of all
equipment and fittings with selection charts, capacities and material
selection data.
3.
Supplementary Product Literature: Include a statement from the
manufacturer for the design life of the system and compliance with the
Specification requirements.
4.
List of tests included.
5.
Certified test data.
a) Test Reports certifying the cross contamination limit for recovery
wheels and the recommended filtration specification.
6.
Outline technical specifications reflecting proposed materials and
systems.
7.
A list of proposed suppliers and Subcontractors intended to be used.
8.
Preliminary Method Statement.
9.
Preliminary Quality Plan.
10. Summary of deviations from the Specification.
1.3
CLOSEOUT SUBMITTALS
A. General: Comply with the requirements of Section 017800 Closeout Submittals

Air-To-Air Energy Recovery

Equipment
Rev: 0
and submit the following:
1.
2.
1.4
Warranties.
Operation and Maintenance (O+M) Manuals: Include component list with
manufacturer's reference numbers, descriptions of materials and
procedures for repairing and cleaning of finishes and cleaning frequency.
QUALITY ASSURANCE
A. Qualifications: Execute Work of this Section only by skilled tradesmen regularly

employed in the installation of air conditioning equipment and pressure piping
systems related to installed equipment.
B. Materials supplied for this Work shall be new and selected specifically
for this project by manufacturers having at least 10 years of experience in
the production of specific items of equipment supplied.
B. Standards and other Codes of Practice: In addition to the requirements
indicated on the Design Drawings or specified in the Specification, the Work
shall be in accordance with provisions of the following standards and codes.
1.
American Society of Heating, Refrigerating and Air-Conditioning

Engineers, ASHRAE Standards:
a) ASHRAE Standards 84 Method of Testing Air-to-Air Heat Exchangers.
2.
Air-Conditioning, Heating and Refrigeration Institute, AHRI Standards:
a) AHRI Standard 1060 (I-P) Performance Rating of Air-to-Air Heat
Exchangers for Energy Recovery Ventilation Equipment.
3.
American Society for Testing and Materials, ASTM International
Standards
4.
BSI Group, (BS) British Standards:
a) BS 5141-1 Specification for air heating and cooling coils. Method
of testing for rating of cooling coils.
D. Provide testing and inspections in accordance with Section 014000 Quality
Requirements.
E. Preconstruction Testing/ Reports
1.
Submit reports of independent tests demonstrating that the products and
systems comply with the specified performance requirements.
2.
Where test results for a material or product are not available,
undertake testing to show compliance with the Specification at an
independent testing laboratory acceptable to the Engineer.
3.
The provision of testing data or the carrying-out of tests does not relieve
the Contractor of his responsibilities regarding the performance
requirements, durability or service life requirements.

Equipment
Rev: 0
PRODUCTS
2.1
GENERAL
A. The Work of this Section includes design of energy recovery units and
components required for system installations.
B. Capacity scheduled on the Design Drawings is based on standard air
conditions. Provide capacity as scheduled on the Design Drawings.
C. This Section relates to the remaining sections of Division 23 Heating,
Ventilating and Air Conditioning (HVAC).
D. Provide complete energy recovery units on the basis of rotating heat
exchangers which is working according to the air-air principle (heat wheels) and
achieving the scope of work indicated in the Contract Documents.
2.2
PRODUCT SPECIFICATION
2.2.1
THERMAL WHEEL
A.
Housing: Corrosion protected with double chamber divided with brush

gasket.
B.
Rotor Material: honeycomb matrix foil constructed from corrosion resistant

aluminium alloy covered with desiccant fixed on adjustable rotor with
continuously lubricated ball bearings. The Rotor /Wheel shall have field
adjustable purge sector.
C.
Drain Pan: Shall be stainless steel fitted with U-trap.
D.
Motor: Motor and drive assembly mounted on common base inside unit with
slide rails for belt adjustment.
E.
The media shall be cleanable with compressed air or light detergent without
degrading the latent recovery.
F.
Thermal efficiency: Minimum 75% overall (i.e. sensible and latent gain)
when wheel has been in operation allowing for fouling, with equal sensible
and latent heat recovery.

Equipment
Rev: 0
2.2.2
PLATE HEAT EXCHANGER
A.
Plate Heater exchangers shall be corrugated Aluminium (epoxy painted)

plates arranged at right angles to one another.
B.
Provide gate by-pass as shown on the drawings.
C.
Frame: Galvanised Steel.
D.
Efficiency: Not less than 75% (sensible) after 5 year in operation (maximum
fouling).
E.
Manufacturers to include efficiency during initial operation (when heat

exchanger is new) and efficiency when maximum recommended fouling has
reached.
F.
Provide dampers as indicated on the drawings.
G.
Provide at least 50 mm flat panel filters to EN779 class: G3 or greater as

recommended by the manufacturer at the two inlets of the heat exchanger.
H.
Heat exchangers shall be coated with an anticorrosion coating to withstand

the harsh salty environment. The heat exchanger assembly shall be post
coated with Blygold to at least 30 mm micron thickness. A spray on
application method shall be employed for full penetration.
2.2.3
HEAT PIPE
A. Heat pipes shall be included within the Energy Recovery Unit and wrapped
around the main cooling coil. The external fins shall be of aluminium with a
minimum thickness of 0.15mm. Fins shall be of the continuous plate type and
louvered type.
B. Tubes shall be of refrigeration standard seamless copper C106 for heat
exchanger use. Tube diameter shall be 12mm with a grooved inner surface
and minimum root thickness of the tube shall be 0.35mm.

Equipment
Rev: 0
C. Casings shall be from galvanized sheet steel with a minimum thickness of

1.6mm. The casing shall incorporate tube plates and top and bottom plates
around both the pre-cool and reheat heat pipe blocks.
D. The working fluid shall be refrigerant type classified as ASHRAE safety group
A1. The refrigerant shall be R134A. The heat pipe circuits shall be factory
charged and hermetically sealed with the calculated weight of refrigerant.
E. There shall be a multitude of loops in the height of the heat pipe and each
loop shall be individually charged. Heat pipes with header assemblies
containing a single circuit are not suitable as a single leak will render the
entire heat pipe inoperative.
F. Heat pipe performance shall be independently type tested and certified in line
with the requirements of British Standards BS 5141 pt1 / European Standards
EN 305 & 306 / American Standards ARI 410 for testing and rating of heat
exchangers. All software used to predict the performance of heat pipes shall
be based upon the results of these independent tests.
G. The heat pipe should have a third party independent test report conducted by
a certified laboratory from U.S.A / Europe.
H. The heat pipe manufacturer shall have minimum 10 years experience in
manufacturing of heat pipes and must have heat pipes commissioned for a
minimum period of 5 years in the Middle East market.
I. The number of rows and fins spacing shall be selected at the most common
Ambient conditions to achieve the most optimum performance of heat pipe
throughout the year.
J. Heat pipes shall be controllable heat pipes wherever indicated in the
equipment schedules. Controllable heat pipes shall be using solenoid valves
in the refrigerant circuits and the spaces shall included humidistats for
humidity control.
3
EXECUTION
3.1
EXAMINATION
A. Verification of Conditions: Examine areas for compliance with requirements for

installation and conditions affecting performance of the Work. Identify
conditions detrimental to a proper and timely completion and notify the
Engineer of the unsatisfactory conditions. Proceed with installation only after
unsatisfactory conditions have been corrected.

Equipment
Rev: 0
3.2
INSTALLATION
A. General
1.
Comply with manufacturer's requirements for the installation of any
equipment.
2.
Locate equipment as indicated on the Design Drawings to provide best
possible connection arrangement and accessibility for maintenance and
servicing. Provide clearances on all sides of equipment as required by
Authorities having jurisdiction or manufacturer, whichever is greater.
3.
Install items of equipment with due regard to Architectural treatment and
ensure all items are level and finished in keeping with good workmanship.
B. Heat Recovery Units Installation
1.
Install heat recovery units where indicated, in accordance with
equipment manufacturer's published installation instructions and with
recognized industry practices, to ensure that units comply with
requirements and serve intended purposes.
2.
3.
4.
5.
6.
7.
Coordinate with other work, including, ductwork, floor construction, roof

decking and piping, as necessary to interface installation of air
conditioning units and equipment with other work.
Provide access space around heat recovery units for service as
indicated, but in no case less than that recommended by manufacturer.
In isolated cases where free access around unit is restricted, provide
necessary catwalk to the acceptance of the Engineer.
Install floor mounted heat recovery units on 100mm high reinforced
concrete pad, 75mm larger on each side than unit base as indicated on
Design Drawings.
Mount heat recovery units vibration isolators in accordance with Section
230548 Vibration and Seismic Controls for HVAC and the Contract
Documents.
Install electrical devices furnished by manufacturer but not specified
factory mounted.
Verify that electrical wiring installation is in accordance with
manufacturer's submittal and installation requirements of the electrical
section of the HVAC installation and the requirements of applicable
sections of Division 26 Electrical Work Sections. Do not proceed with
equipment start-up until wiring installation is acceptable.
C. Equipment Start-Up
1.
Follow
manufacturer's
instructions
and
have
manufacturer's
representative present to certify the installation.
2.
Check each item of equipment to ensure proper electrical connections,
etc. and to verify proper operation.
3.
Upon completion of installation of equipment start-up, operate equipment
to demonstrate capability and compliance with requirements. Field correct
malfunctioning units, then re-test to demonstrate compliance.
4.
Check, verify and demonstrate remote signals operation.

Equipment
Rev: 0
5.
3.3
Carry out all specified electrical tests as applicable.
DEMONSTRATION
A. Engage a factory-authorized service representative to train Employer's

maintenance personnel to adjust, operate and maintain hydronic pumps.
B. Refer to Section 230800 Commissioning of HVAC.
C. Training
1.
Prior to acceptance of Work and during time designated by the Engineer,
provide manufacturer's representative personnel to operate each system
and fully instruct Employer's personnel on system type and complexity.
2.
During operating period, fully instruct Employer's maintenance personnel
in complete operation, adjustment, care and maintenance of each
respective system and piece of equipment. All training sessions shall be
captured on video tape or digital. Submit copies to the Engineer.
END OF SECTION

Equipment
Rev: 0
GRILLE/DIFFUSERSCHEDULEZ1VILLA
SLOTDIFFUSER
LINEARBARREGISTER
SUPPLYAIR&RETURNAIR
SUPPLYAIR&RETURNAIR
SQUAREDIFFUSER
SUPPLYAIR
SLNO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
FLOORREFERENCE
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Roof
Roof
Roof
RETURNAIR
EXTRACTAIR
AREADESCRIPTION
Driver'sRoom
Office
OfficeWC
GuestEnsuite
GuestBedroom
FormalLiving
FormalLiving
FormalLiving
FormalLiving
Circulation
Circulation
Circulation
FormalDining
FamilyDining
ShowKitchen
WetKitchen
Laundry
MaidsRoom
MaidsWC
FamilyRoom
GuestWC
Bedroom1
Ensuite1
Bedroom2
Ensuite2
MasterBedroom
WalkinCloset
MasterEnsuite
Bedroom3
Ensuite3
Bedroom4
Ensuite4
FamilyLiving
WC
Kitchenette
Circulation
SandTrapLouver(STL)
ExhaustLouver(EXL)
KitchenExhaustLouver(KEXL)
DIFFUSERSIZE
(mmxmm)
QTY
150X150
150x150
470
413
120
DIFFUSERSIZE
QTY
(mmxmm)
150X150
150x150
300x300
300x300
300x300
DIFFUSERSIZE(mmxmm)
QTY
160mmdiadiscvave
160mmdiadiscvave
1
1
DIFFUSER
NOOFSLOT
LENGTH(mm)
SLOTWIDTH(mm)
QTY
GRILLE
LENGTH
(mm)
SPACING
GRILLE
WIDTH(mm)
QTY
8600
151WAY12mmSpacing
100
3500
151WAY12mmSpacing
100
4000
151WAY12mmSpacing
100
7500
151WAY12mmSpacing
100
3700
151WAY12mmSpacing
100
3700
151WAY12mmSpacing
100
ConnecttoKitchenHood
150x150
160mmdiadiscvave
160mmdiadiscvave
160mmdiadiscvalve
160mmdiadiscvalve
3900
20
2450
3700
2700
3700
2700
5300
6300
2200
3300
3300
2
4
4
4
4
4
4
4
4
4
20
20
20
20
20
20
20
20
20
20
2
1
1
1
1
1
1
1
1
1
3400
20
1
1
2
160mmdiadiscvalve
160mmdiadiscvalve
160mmdiadiscvalve
160mmdiadiscvalve
150x150
1
1
4800
20
9500
20
GRILLE/DIFFUSERSCHEDULEZ2VILLA
SQUAREDIFFUSER
SUPPLYAIR
SLNO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
FLOORREFENCE
Basement
Basement
Basement
Basement
Basement
Basement
Basement
Basement
Basement
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Secondfloor
Secondfloor
Secondfloor
Secondfloor
Roof
Roof
Roof
RETURNAIR
EXTRACTAIR
FRESHAIR
SLOTDIFFUSER
LINEARBARREGISTER
SUPPLYAIR&RETURNAIR
SUPPLYAIR&RETURNAIR
AREADESCRIPTION
Flexiblespace
Storage
MultipurposeArea
LobbyinMultipurposeArea
WCinMultipurposeArea
Maleservent'sQuarter
ToiletofMaleservent'sQuarter
BasementLobby
CarPark
Majlis
DIFFUSERSIZE
(mmxmm)
QTY
DIFFUSERSIZE
(mmxmm)
QTY
GRILLESIZE(mmxmm)
QTY
200x200
200x200
200x200
6
4
10
200x200
10
300x300
150x150
160mmdiadiscvalve
1
1
1
200x200
200x200
2
160mmdiadiscvalve
700x500
Majlislobby
Office
OfficeWC
Maidroom
Maid'sWC
Kitchenette
GuestWC
GuestBedroom
GuestEnsuite
FamilyRoom
Laundry&ServiceLobby
WetKitchen
WC
FamilyDining
FormalDining
FormalLiving
150x150
150x150
225x225
3
3
150x150
150x150
225x225
160mmdiadiscvalve
160mmdiadiscvalve
160mmdiadiscvalve
160mmdiadiscvalve
1
1
1
160mmdiadiscvalve
160mmdiadiscvalve
160mmdiadiscvalve
1
1
3
1
300x300
DIFFUSER
LENGTH(mm)
NOOFSLOT
SLOTWIDTH
(mm)
QTY
3000
20
8700
4400
2100
1100
1600
2
2
2
2
2
20
20
20
20
20
2
1
1
1
3
1500
20
3200
20
3400
20
2
3
Bedroom1
Ensuite1
Bedroom2
Ensuite2
Bedroom3
Ensuite3
Bedroom4
Ensuite4
MultipuposeRoom
FamilyRoom
Kitchenette
160mmdiadiscvave
160mmdiadiscvave
160mmdiadiscvave
160mmdiadiscvave
160mmdiadiscvave
450x450
225x225
2
5
4
4
4
4
20
20
20
20
GRILLE
WIDTH
(mm)
QTY
7000
7100
151WAY12mmSpacing
151WAY12mmSpacing
100
100
1
1
5700
151WAY12mmSpacing
100
5500
151WAY12mmSpacing
100
5400
151WAY12mmSpacing
100
2
1
1
1
3100
3400
3
3
20
20
2
2
5100
2800
1900
2900
4
4
4
4
20
20
20
20
2
1
4
1
Circulation
SPACING
3300
3300
3100
3300
225x225
GRILLELENGTH
(mm)
Circulation
Masterbedroom
Masterbedroom
His/herchanging
MBREnsuite
SandTrapLouver(STL)
ExhaustLouver(EXL)
KitchenExhaustLouver(KEXL)
DIFFUSERSIZE
QTY
(mmxmm)
160mmDiaDiscvalve
400x400
300x300
1
2
SCHEDULEOFEQUIPMENTZ1VILLA
SLNO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
24
25
26
27
28
29
30
31
32
33
34
35
36
AREADESCRIPTION
FLOORREFERENCE
GuestBedroom
FamilyRoom
FormalLiving
Cirulationarea
FormalDining
FamilyDining
ShowKitchen
WetKitchen
Laundry
Maid'sroom
Driverroom
Office
Garage
Store
Bedroom1
Bedroom2
MasterBedroom
MBREnsuite
Cirulationarea
Bedroom3
Bedroom4
FamilyLiving
FreshAirHandlingunit
OutdoorUnit1
OutdoorUnit2
OutdoorUnit3
FreshAirFanAxialfan
ExtractAirFanAxialfan
Roofmounedextractfan
KitchenExhaustFanInlinefan
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Roof
Roof
Roof
Roof
Roof
Basement
Roof
Roof
PlateHeatExchanger
Roof
SilencersforSupply&Exhaustfans
Roof
(roomsideonly)
MAXIMUMdBAon
NOMINALLOAD
NRLEVEL
EQUIPMENTREFERENCE
SUPPLYAIRQTY
(lps)each
TOTALCOOLING
CAPACITY(KW)each
SENSIBLECAPACITY
(KW)each
EXTERNALSTATIC
PRESSURE(Pa)
ELECTRICALDATA
(V/Ph/Hz)
QTY
3035
4045
3035
4555
3035
4555
4555
4555
4555
3035
3035
4045
4555
4555
3035
3035
3035
4045
4555
3035
3035
4045
4045
4045
70
70
70
4555
4555
4555
4555
4555
30
35
35
40
35
40
40
40
40
40
40
35
40
40
30
30
30
35
40
30
30
35
35
35
40
40
40
40
40
FCUG1
FCUG2&FCUG3
FCUG4&FCUG5
FCUG6&FCUG7
FCUG8&FCUG9
FCUG10
FCUG11
FCUG12
FCUG13
FCUG15
FCUG16
FCUG14
FCUG17
FCUG18
FCUF1
FCUF2
FCUF3
FCUF4
FCUF5&FCUF6
FCUF7
FCUF8
FCUF9
FAHU1
FAHU2
VRF1
VRF2
VRF3
FAF
EAF
RMEF
KEF1
KEF2
199
120
514
391.5
391.5
433
138
134
111
133
100
190
251
180
213
231
704
197
420
443
472
372
120
180
300
260
50
120
120
3.9
4.6
12.05
6.6
9.45
11.5
3.2
3.2
2.1
3.1
1.8
6
2.9
2.1
4
4.3
11.4
3.9
8
6.8
7.1
9
6
8
14
85
83
2.9
2.55
8.2
5.3
6.3
7.3
2.2
2.1
1.6
2.1
1.3
3.5
2.9
2.1
3
3.2
9.3
2.8
5.95
5.7
6.1
5.9
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
200
200
200
200
100
200
200
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
415/3/50
415/3/50
415/3/50
415/3/50
415/3/50
230/1/50
230/1/50
230/1/50
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
PHEX
TosuiteIndoorcondtionasperthe
specifiedNRlevels
Supply:300lps
Return:260lps
Note:
1.TheOutdoorunitdesigncapacityshallbebasedon46cDBTambienttemperature
2.ContractortoprovideExternalstaticpressurecalculationanditshallbeapprovedbyconsultant,beforeorderingtheequipment.
3.PlateHeatexchangerefficiencyshallnotbebelow75%.
4.KitchenexhaustfanstobeprovidedwithlocalON/OFFwithstatusindicatinglightnearthehood.
5.ON/OFFcoilconditionsfoFAHUshallbe46CDBT/16CDBT,FCUshallbe24CDBT/12.5CDBT
6.HeatExchangerforPHEFAHUcombinationselectionshallbematchedtoachieve16CatoutlettemperatureofFAHU.
7.AllFCUsshallbeprovidedwithaG3gradefilter.PHEtobeequippedwithG3filtersonupstreamside.
OutdoorAirTemperature:46C
ReturnAirTemperature:24C
SCHEDULEOFEQUIPMENTZ2VILLA
SLNO.
AREADESCRIPTION
FLOORREFERENCE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
MultipurposeArea,lobby,WC
Basementlobby,lift,staircase
Flexiblespace
Maleservant'sQuarter
Storage
Majlis
MajlisLobby
Office&OfficeWC
Maidroom,WC&kitchenette
MainEntrancelobby,staircase,lift
Circulationarea
Familyroom
Guestbedroom
Formaldining
Wetkitchen
Stafflobby,Laundry&utilityroom
FormalLiving
Familydining,showkitchen
Bedroom1
Bedroom2
Familyroom,kitchenette
MultipurposeRoom
Bedroom3
Bedroom4
lift,staircase,corridor+Circulation
Lobby,lift,staircase
Masterbedroom
MBRensuite,her/hischanging
OutdoorUnit1
OutdoorUnit2
OutdoorUnit3
OutdoorUnit4
FreshAirFanAxialfan
ExtractAirFanAxialfan
Wallmounedextractfan
Basement
Basement
Basement
Basement
Basement
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Groundfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Firstfloor
Secondfloor
Secondfloor
Secondfloor
Secondfloor
Secondfloorroof
Secondfloorroof
Secondfloorroof
Secondfloorroof
Roof
Roof
Basement
Roof
Roof
39
PlateHeatExchanger
Roof
40
SilencersforSupply&Exhaustfans
(roomsideonly)
Roof
MAXIMUMdBAon
NOMINALLOAD
NRLEVEL
EQUIPMENTREFERENCE
4045
4045
4045
3035
4045
4045
4045
4555
4555
4045
3035
3035
4555
4555
3035
4555
3035
3035
4045
4045
3035
3035
4555
4555
3035
3035
4045
70
70
70
70
4555
4555
4555
4555
4555
35
35
35
40
50
35
35
35
50
40
40
35
30
35
40
40
35
40
30
30
35
35
30
30
40
40
30
30
35
40
40
40
40
40
FCUB1&FCUB2
FCUB3
FCUB4
FCUB5
FCUB6
FCUG1&FCUG2
FCUG3
FCUG4
FCUG5
FCUG6
FCUG7
FCUG8&FCUG9
FCUG10
FCUG11&FCUG12
FCUG13
FCUG14
FCUG15&FCUG16
FCUG17
FCUF1
FCUF2
FCUF3&FCUF4
FCUF5
FCUF6
FCUF7
FCUF8&FCUF9
FCUS1
FCUS2&FCUS3
FCUS4
FAHU
VRF1
VRF2
VRF3
VRF4
FAF
EAF
WMEF
KEF1
KEF2
PHEX
TosuiteIndoorcondtionasper
thespecifiedNRlevels
Supply:470lps
Return:413lps
Note:
1.TheOutdoorunitdesigncapacityshallbebasedon46cDBTambienttemperature
2.ContractortoprovideExternalstaticpressurecalculationanditshallbeapprovedbyconsultant,beforeorderingtheequipment.
3.PlateHeatexchangerefficiencyshallnotbebelow75%.
4.KitchenexhaustfanstobeprovidedwithlocalON/OFFwithstatusindicatinglightnearthehood.
5.ON/OFFcoilconditionsfoFAHUshallbe46CDBT/16CDBT,FCUshallbe24CDBT/12.5CDBT
6.HeatExchangerforPHEFAHUcombinationselectionshallbematchedtoachieve16CatoutlettemperatureofFAHU.
7.AllFCUsshallbeprovidedwithaG3gradefilter.PHEtobeequippedwithG3filtersonupstreamside.
SUPPLYAIRQTY
TOTALCOOLING
(lps)each
CAPACITY(KW)each
384.5
155
263
120
137
222
159
221
163
662
571
193
200
428.5
201
150
510.5
350
358
297
199
159
396
384
544
142
305
194
470
470
413
50
120
120
10.4
2.6
6.1
2.9
1.6
6.4
4.2
6.6
3.6
11.6
10.6
5.3
5.4
13.45
5.2
2.6
8.3
7.3
5.8
5
6.1
4.4
7.7
7.6
8.2
1.6
6.65
4.6
21
21
88.8
84.5
63.3
SENSIBLECAPACITY
(KW)each
EXTERNALSTATIC
PRESSURE(Pa)
ELECTRICALDATA
(V/Ph/Hz)
QTY
6.7
2.1
4.1
1.9
1.6
3.8
2.6
3.9
2.5
9.1
8
3.25
3.3
7.7
3.3
2.1
6.75
5.3
4.7
4
3.55
2.7
5.7
5.5
6.95
1.6
4.55
3
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
200
200
200
100
200
200
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
415/3/50
415/3/50
415/3/50
415/3/50
415/3/50
415/3/50
230/1/50
230/1/50
230/1/50
2
1
1
1
1
2
1
1
1
1
1
2
1
2
1
1
2
1
1
1
2
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
OutdoorAirTemperature:46C
ReturnAirTemperature:24C

TWMZ 1 2 Hvac Spec

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VILLAS Z1 & Z2

VILLAS Z1 & Z2 THE WAVE MUSCAT

Common Work Results for HVAC

Villas Z1 & Z2, The Wave, Muscat

Scope of HVAC works.

GENERAL CONDITION OF CONTRACT

The Contractor shall become familiar with other sections of the

This section establishes the requirements for complete mechanical services,

Provide all necessary materials, labour, equipment, tools, appliances,

Drawings and general provisions of the Contract, including General and

Villas Z1 & Z2, The Wave, Muscat

Common Work Results

The particular requirement of HVAC works shall be as listed below,

Reverse cycle VRV air conditioning system consisting of indoor fan

GI duct work, flexible duct work, silencers, diffusers/grilles, dampers

Energy recovery unit as per equipment schedule

Ventilation fans as per equipment schedule

Drain piping for fan coil units

Thermostats, fan coil speed controllers etc. inclusive of all control

Insulation of duct work, refrigerant piping, drain piping etc.

Provision of all fixings, support, noise control items, electrical supply

Preparation of coordinated shop drawings, as built documentation,

Any engineering design and calculations to complete the work such

Testing and commissioning of the system

One year defect liability maintenance of the system

Villas Z1 & Z2, The Wave, Muscat

Common Work Results

Reference to all sections of the specification, tender drawings and schedule

VRV AIR CONDITIONING SYSTEM

Fresh air supply:

The mechanical building services systems shall be designed to take

Villas Z1 & Z2, The Wave, Muscat

Positive pressure will be maintained within the building so as to prevent

Indoor Relative Humidity values are target values only as no special

System Performance: All systems shall be supplied, installed, tested,

SUBMITTALS FOR REVIEW

Villas Z1 & Z2, The Wave, Muscat

Common Work Results

Control dampers, Air diffusion equipment, and fire dampers.

Ductwork construction and Accessories.

Thermal Insulation and Acoustic lining.

Vibration isolation and flexible connections on relevant equipment.

Pipes material, valves and pipe work accessories.

Villas Z1 & Z2, The Wave, Muscat

Common Work Results

Sealant, Tapes, Adhesives and paints.

Thermostats, speed controllers etc.

E. Relevant calculations in format required by Municipality, Royal Oman Police

H. Spatial requirements of items to be furnished, together with alternative

Prepare and submit for review method statement for :

Pressure testing of piped and ducted systems.

Testing and commissioning procedures for all mechanical systems.

Installation of specialist work such as chemical dosing system.

Excavation and temporary works.

General safety procedure.

SUBMITTALS FOR INFORMATION

Manufacturers Installation Instructions: Indicate special procedures and

Manufacturers certification that Products meet or exceed Specification.

Certification of approvals by local authorities where required.

Villas Z1 & Z2, The Wave, Muscat

Common Work Results

Manufacturers Mill Certificates for all pipes.

Finished Spaces: Spaces other than mechanical and electrical equipment