Instructions

This model is meant to calculate the OEE (Overall Equipment Efficiency) of a Boiler primarily based on the Direct Method of Calculation
Working of the Model

1. The Boiler Running-in Data needs to be filled in the Worksheet "Input_Machine_Running_In_Data" after the user has selected the frequecn
the efficiency calcultaions.

2. Other details need to filled in the worksheet "Output_OEE_Boiler" where the effectiveness of the Boiler is calculated and the GAP with resp
3. The worksheet "Steam_Table_Lookup" is a look up Table to locate the enthaply values for Feedwater and Steam as per the Temperature an

n the Direct Method of Calculation

after the user has selected the frequecny of calculation of the OEE for the Boiler. The Data has to be filled Datewise. The Dates are used only for the purp

oiler is calculated and the GAP with respect to the Rated Boiler Efficiency is also calculated.
ter and Steam as per the Temperature and Pressure measured respectively.

wise. The Dates are used only for the purpose of referncing and do not hold implications in

Boiler Running-In Data

Frequency at which
OEE is to be analysed

Instructions: If the Frequency is daily, then the values for Uptim

similarly if the Frequency is Fortnightly then the values will be p

Fortnightly

Uptime
Date

Downtime

Hours
6-Dec-16

Minutes
22

Date
30

Hours
6-Dec-16

5-Dec-16

5-Dec-16

4-Dec-16

4-Dec-16

3-Dec-16

3-Dec-16

2-Dec-16

2-Dec-16

1-Dec-16

1-Dec-16

30-Nov-16

30-Nov-16

29-Nov-16

29-Nov-16

28-Nov-16

28-Nov-16

27-Nov-16

27-Nov-16

26-Nov-16

26-Nov-16

25-Nov-16

25-Nov-16

24-Nov-16

24-Nov-16

23-Nov-16

23-Nov-16

22-Nov-16

22-Nov-16

is daily, then the values for Uptime & donwntime will be picked from cells A6 to F6. If the Frequency is Weekly then the values will be picked up f
ortnightly then the values will be picked up from cell Range A6 to F20 and finally if the Frequency is Monthly then the values will be picked up fro

Downtime

Cumulative Numbers
Minutes

Hours
30

Total Uptime
Total Downtime

22
2

ly then the values will be picked up from cell Range A6 to F12,

then the values will be picked up from cell Range A6 to F36

Numbers
Minutes
30
30

Input Machine Oil Consumption Data

Frequency at which
OEE is to be analysed

Total Consumption for

the Frequency Selected
in Cms

Fortnightly

Tank 1
Date

Reading In Cms
6-Dec-16
5-Dec-16
4-Dec-16
3-Dec-16
2-Dec-16
1-Dec-16
30-Nov-16
29-Nov-16
28-Nov-16
27-Nov-16
26-Nov-16
25-Nov-16
24-Nov-16
23-Nov-16
22-Nov-16
21-Nov-16

Refill done in Ltrs

0
0
0
0

Refill done in Cms

10

Consumption in Cms
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

n Data

Total Consumption for the

Frequency Selected in Ltrs

10

Tank 2
Date

Reading In Cms
6-Dec-16
5-Dec-16
4-Dec-16
3-Dec-16
2-Dec-16
1-Dec-16
30-Nov-16
29-Nov-16
28-Nov-16
27-Nov-16
26-Nov-16
25-Nov-16
24-Nov-16
23-Nov-16
22-Nov-16
21-Nov-16

Refill done in Ltrs

Refill done in Cms

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Cumulative Consumption
of the Tanks in Cms

Consumption in Cms
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Feedwater Temperature Data

Frequency Selected for the OEE Evaluation

Fortnightly

Feedwater Temperature in Degree Celsius

Date
Time

0:00
6-Dec-16
5-Dec-16
4-Dec-16
3-Dec-16
2-Dec-16
1-Dec-16
30-Nov-16
29-Nov-16
28-Nov-16
27-Nov-16
26-Nov-16
25-Nov-16
24-Nov-16
23-Nov-16
22-Nov-16

1:00
100

2:00
100

3:00

4:00

5:00

Average Feedwater Temperature

100.00 Degree Celsius

6:00

7:00

8:00

9:00

Hourly Temperature Record in Degree Celsius

10:00
11:00
12:00

gree Celsius
13:00

14:00

15:00

16:00

17:00

18:00

19:00

20:00

21:00

22:00

23:00

Average Temperature for the Day in Celsius

100
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Output Steam Pressure Data

Frequency Selected for the OEE Evaluation

Fortnightly

Pressure of the generated Steam in Bars

Date
Time

0:00
6-Dec-16
5-Dec-16
4-Dec-16
3-Dec-16
2-Dec-16
1-Dec-16
30-Nov-16
29-Nov-16
28-Nov-16
27-Nov-16
26-Nov-16
25-Nov-16
24-Nov-16
23-Nov-16
22-Nov-16

1:00
8.5

2:00
8.5

3:00
8.5

4:00
8.5

5:00
8.5

8.5

Average Output Steam Pressure

8.50 Bar

6:00

7:00
8.5

8:00
8.5

9:00
8.5

8.5

Hourly Pressure Record in Bars

10:00
11:00
12:00
8.5
8.5
8.5

Bars
13:00

14:00
8.5

15:00
8.5

16:00
8.5

17:00
8.5

18:00
8.5

19:00
8.5

8.5

20:00

21:00
8.5

22:00
8.5

Average Pressure for the Day in Bars

23:00
8.5

8.5

8.5
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

OEE Calculations
Input Data
Average Temperature of Feedwater in Degree Celcius
Average pressure of steam in Bar of Kg/cm3
Total amount of Fuel Consumed

Please enter the Gross Calorific Value of the Fuel Used by the Boiler in Kcal/KG
Please enter the Quantity of steam (in tonnes ) generated during the period in which the OEE is to be
calculated

Quantity of Steam Generated in Tonnes Per Hour (TPH)

Quantity of Fuel Consumed for Steam Generation in Tonnes Per Hour (TPH)

Output Parameters
Availability of the Boiler
Performance of the Boiler
Quality of the Output (An Assumption)

OEE (Overall Effectiveness of the Boiler)

Data
100 Degree Celsius
9 Bar
Err:501

3200.0000 Kcal/Kg
25.00 Tonnes

0.0694444444444444 TPH
0.025 TPH

arameters
90.00%
48.67%
100.00%

43.81%

Steam Look Up Table

Look Up Values for Feedwater
Temperature in Degree
Celcius
0.01
4
5
6
8
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
38
40
45
50
55
60
65
70
75
80
85
90
95
100
110
120
130
140

Look Up Values for Steam

Enthalpy in KJ/kg
0.01
16.79
21
25.21
33.61
42.01
46.19
50.4
54.59
58.8
62.99
67.17
71.36
75.57
79.76
83.94
88.13
92.32
96.5
100.7
104.9
109
113.2
117.4
121.6
125.8
130
134.1
138.3
142.5
146.7
150.8
159.2
167.5
188.4
209.3
230.2
251.1
272
293
313.9
334.9
355.9
376.9
398
419
461.3
503.7
546.3
589.1

Enthalpy in KCal/kg
0.0024
3.9976
5.0000
6.0024
8.0024
10.0024
10.9976
12.0000
12.9976
14.0000
14.9976
15.9929
16.9905
17.9929
18.9905
19.9857
20.9833
21.9810
22.9762
23.9762
24.9762
25.9524
26.9524
27.9524
28.9524
29.9524
30.9524
31.9286
32.9286
33.9286
34.9286
35.9048
37.9048
39.8810
44.8571
49.8333
54.8095
59.7857
64.7619
69.7619
74.7381
79.7381
84.7381
89.7381
94.7619
99.7619
109.8333
119.9286
130.0714
140.2619

Pressure in Bar or Kg/cm3

0.04
0.06
0.08
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
1.5
2
3
4
5
6
7
8
9
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
220.9

150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
320
340
360
374.14

632.2
675.5
719.2
763.2
807.6
852.4
897.8
943.6
990.1
1037.3
1085.3
1134.4
1184.5
1236
1289
1344
1461.5
1594.1
1760.5
2099.3

150.5238
160.8333
171.2381
181.7143
192.2857
202.9524
213.7619
224.6667
235.7381
246.9762
258.4048
270.0952
282.0238
294.2857
306.9048
320.0000
347.9762
379.5476
419.1667
499.8333

for Steam
Enthalpy in KJ/kg
2554
2567
2577
2585
2610
2625
2637
2646
2653
2660
2666
2671
2675
2694
2707
2725
2739
2749
2757
2764
2769
2774
2778
2800
2804
2801
2794
2784
2772
2758
2742
2725
2706
2685
2662
2638
2611
2581
2547
2510
2465
2411
2099

Enthalpy in KCal/kg
608.0952
611.1905
613.5714
615.4762
621.4286
625.0000
627.8571
630.0000
631.6667
633.3333
634.7619
635.9524
636.9048
641.4286
644.5238
648.8095
652.1429
654.5238
656.4286
658.0952
659.2857
660.4762
661.4286
666.6667
667.6190
666.9048
665.2381
662.8571
660.0000
656.6667
652.8571
648.8095
644.2857
639.2857
633.8095
628.0952
621.6667
614.5238
606.4286
597.6190
586.9048
574.0476
499.7619

Temperature of Feedwater in 0c
Pressure of steam in Bar or Kg/cm3
Enthalpy of Feedwater in Kcal/Kg
Enthalpy of Steam in Kcal/Kg

100 Degree Celsius

9 Bar
99.7619 Kcal/Kg
660.4761905 Kcal/Kg

MATHEMATICAL CALIBERATION
Dia = 1950 mm

Length=5500mm.

Look Up Values for Fuel Quantity DIP versus QTY

DIP cm.
QTY. Ltrs
Ltrs/mm.
0
0
1.02
1
10
1.87
2
29
2.41
3
53
2.85
4
81
3.22
5
114
3.55
6
149
3.85
7
188
4.12
8
229
4.38
9
273
4.62
10
319
4.84
11
367
5.05
12
418
5.25
13
470
5.44
14
525
5.63
15
581
5.80
16
639
5.97
17
699
6.13
18
760
6.29
19
823
6.43
20
887
6.58
21
953
6.72
22
1020
6.85
23
1089
6.98
24
1159
7.11
25
1230
7.23
26
1302
7.35
27
1375
7.47
28
1450
7.58
29
1526
7.69
30
1603
7.79
31
1681
7.89
32
1760
7.99
33
1840
8.09
34
1920
8.19
35
2002
8.28
36
2085
8.37
37
2169
8.45
38
2253
8.54
39
2339
8.62
40
2425
8.70
41
2512
8.78
42
2600
8.86
43
2688
8.93
44
2778
9.00
45
2868
9.07
46
2958
9.14
47
3050
9.21
48
3142
9.27
49
3234
9.34

50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106

3328
3422
3516
3611
3707
3803
3900
3998
4090
4194
4292
4392
4491
4591
4692
4793
4894
4996
5098
5200
5303
5406
5509
5613
5717
5821
5926
6030
6135
6241
6346
6452
6557
6663
6770
6876
6982
7089
7196
7302
7409
7516
7623
7730
7838
7945
8052
8159
8266
8374
8481
8588
8695
8802
8909
9016
9123

9.40
9.46
9.51
9.57
9.63
9.60
9.73
9.70
9.83
9.88
9.92
9.97
10.01
10.05
10.09
10.13
10.17
10.20
10.24
10.27
10.31
10.34
10.37
10.39
10.42
10.45
10.47
10.50
10.52
10.54
10.56
10.58
10.60
10.61
10.63
10.64
10.66
10.67
10.68
10.69
10.70
10.70
10.71
10.72
10.72
10.72
10.72
10.72
10.72
10.72
10.72
10.72
10.71
10.70
10.70
10.69
10.68

107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163

9230
9337
9443
9550
9656
9762
9868
9974
10080
10185
10290
10395
10500
10604
10709
10813
10916
11020
11123
11225
11328
11430
11531
11633
11734
11834
11934
12034
12133
12232
12330
12428
12325
12622
12718
12814
12909
13004
13098
13191
13284
13376
13467
13558
13648
13737
13826
13914
14001
14087
14172
14257
14341
14423
14505
14586
14666

10.67
10.66
10.64
10.63
10.61
10.60
10.58
10.56
10.54
10.52
10.50
10.47
10.46
10.42
10.39
10.37
10.34
10.31
10.27
10.24
10.20
10.17
10.13
10.09
10.05
10.01
9.99
9.92
9.88
9.83
9.78
9.73
9.68
9.63
9.57
9.51
9.46
9.40
9.34
9.27
9.21
9.14
9.07
9.00
8.93
8.86
8.78
8.70
8.62
8.54
8.45
8.37
8.28
8.19
8.09
7.99
7.89

164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195

14745
14823
14900
14975
15050
15124
15196
15267
15337
15405
15473
15538
15603
15666
15727
15787
15845
15901
15955
16008
16058
16107
16153
16197
16238
16277
16312
16344
16373
16397
16415
16426

7.79
7.69
7.58
7.47
7.35
7.23
7.11
6.98
6.85
6.72
6.58
6.43
6.29
6.13
5.97
5.80
5.63
5.44
5.25
5.05
4.84
4.62
4.38
4.12
3.85
3.55
3.22
2.85
2.41
1.87
1.02
0.00

MATICAL CALIBERATION CHART OF TANK ( Furnace Oil)

Capacity =16426 Ltrs.

Look Up Values for Fuel Quantity DIP versus QTY

QTY. Ltrs
DIP cm.
0
0
10
1
29
2
53
3
81
4
114
5
149
6
188
7
229
8
273
9
319
10
367
11
418
12
470
13
525
14
581
15
639
16
699
17
760
18
823
19
887
20
953
21
1020
22
1089
23
1159
24
1230
25
1302
26
1375
27
1450
28
1526
29
1603
30
1681
31
1760
32
1840
33
1920
34
2002
35
2085
36
2169
37
2253
38
2339
39
2425
40
2512
41
2600
42
2688
43
2778
44
2868
45
2958
46
3050
47
3142
48
3234
49

Ltrs/mm.
1.02
1.87
2.41
2.85
3.22
3.55
3.85
4.12
4.38
4.62
4.84
5.05
5.25
5.44
5.63
5.80
5.97
6.13
6.29
6.43
6.58
6.72
6.85
6.98
7.11
7.23
7.35
7.47
7.58
7.69
7.79
7.89
7.99
8.09
8.19
8.28
8.37
8.45
8.54
8.62
8.70
8.78
8.86
8.93
9.00
9.07
9.14
9.21
9.27
9.34

3328
3422
3516
3611
3707
3803
3900
3998
4090
4194
4292
4392
4491
4591
4692
4793
4894
4996
5098
5200
5303
5406
5509
5613
5717
5821
5926
6030
6135
6241
6346
6452
6557
6663
6770
6876
6982
7089
7196
7302
7409
7516
7623
7730
7838
7945
8052
8159
8266
8374
8481
8588
8695
8802
8909
9016
9123

50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106

9.40
9.46
9.51
9.57
9.63
9.60
9.73
9.70
9.83
9.88
9.92
9.97
10.01
10.05
10.09
10.13
10.17
10.20
10.24
10.27
10.31
10.34
10.37
10.39
10.42
10.45
10.47
10.50
10.52
10.54
10.56
10.58
10.60
10.61
10.63
10.64
10.66
10.67
10.68
10.69
10.70
10.70
10.71
10.72
10.72
10.72
10.72
10.72
10.72
10.72
10.72
10.72
10.71
10.70
10.70
10.69
10.68

9230
9337
9443
9550
9656
9762
9868
9974
10080
10185
10290
10395
10500
10604
10709
10813
10916
11020
11123
11225
11328
11430
11531
11633
11734
11834
11934
12034
12133
12232
12330
12428
12325
12622
12718
12814
12909
13004
13098
13191
13284
13376
13467
13558
13648
13737
13826
13914
14001
14087
14172
14257
14341
14423
14505
14586
14666

107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163

10.67
10.66
10.64
10.63
10.61
10.60
10.58
10.56
10.54
10.52
10.50
10.47
10.46
10.42
10.39
10.37
10.34
10.31
10.27
10.24
10.20
10.17
10.13
10.09
10.05
10.01
9.99
9.92
9.88
9.83
9.78
9.73
9.68
9.63
9.57
9.51
9.46
9.40
9.34
9.27
9.21
9.14
9.07
9.00
8.93
8.86
8.78
8.70
8.62
8.54
8.45
8.37
8.28
8.19
8.09
7.99
7.89

14745
14823
14900
14975
15050
15124
15196
15267
15337
15405
15473
15538
15603
15666
15727
15787
15845
15901
15955
16008
16058
16107
16153
16197
16238
16277
16312
16344
16373
16397
16415
16426

164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195

7.79
7.69
7.58
7.47
7.35
7.23
7.11
6.98
6.85
6.72
6.58
6.43
6.29
6.13
5.97
5.80
5.63
5.44
5.25
5.05
4.84
4.62
4.38
4.12
3.85
3.55
3.22
2.85
2.41
1.87
1.02
0.00