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Article history:
Received 20 November 2015
Received in revised form
14 January 2016
Accepted 29 January 2016
Available online 9 February 2016
Nano and micron materials are investigated in water-based drilling uid (WBDF) to improve its rheological behaviour. Due to the environmental and certain operational concerns, the use of oil-based
drilling uid (OBDF) and synthetic based drilling uid (SBDF) is restricted that caused the industry
seeking for new ways to enhance rheological properties of WBDF. This study was based on investigating
the applicability of multi-walled carbon nanotube (MWCNT), nanosilica and glass beads (GBs) as primary
additives for enhancing the ltrate volume, lubricity and other rheological properties of WBDF. This
study focused on the effect of different concentrations such as 0.001 ppb, 0.002 ppb, 0.01 ppb, 0.02 ppb,
0.1 ppb, and 0.2 ppb of each MWCNT and nanosilica over the rheological performance of WBDF. Effect of
GBs of different sizes such as (90150 m) and (250425 m) was investigated at different concentrations of 2 ppb, 4 ppb, 6 ppb, 8 ppb, 10 ppb, and 12 ppb over rheological performance of WBDF. Results
revealed that coefcient of friction (CoF) for drilling uid without nanoparticles and GBs was 0.238.
0.01 ppb of MWCNT and nanosilica provided 44% and 38% CoF reduction. 4 ppb of GBs (90150 m)
provided 28% CoF reduction. MWCNT showed 4.5 ml of ltrate volume and 2/32 inch of mud cake
thickness. Thus, MWCNT can be a better choice as a drilling uids additive for WBDF.
& 2016 Elsevier B.V. All rights reserved.
Keywords:
Lubricity
Coefcient of friction
Filtrate volume
Nanoparticles
Micronmaterials
1. Introduction
Enhanced formulation and engineering design of drilling uids
system are key to reach target depth of hydrocarbon reservoir.
Drilling uids showed complex behaviour of rheological properties
under various drilling conditions (Livescu, 2012; Majidi et al.,
2010; Baba Hamed and Belhadri, 2009). Mainly three types of
drilling uids such as OBDF, SBDF and WBDF are used to drill oil
and gas wells. Among these drilling uids WBDF is widely used
and considered inexpensive and environmentally friendly (Christiansen, 1991; Mao et al., 2015; Rodrigues et al., 2006; Sadeghalvaad and Sabbaghi, 2015; Tehrani et al., 2009). But it has been
also reported that macro, micro and polymer additives based
WBDF can raise the problems of unstable rheological properties at
high pressure, high temperature (HPHT) down hole conditions
(Abdo and Haneef, 2013; Abdo et al., 2014; Mao et al., 2015). WBDF
n
Corresponding author.
E-mail address: razak@utm.my (A.R. Ismail).
http://dx.doi.org/10.1016/j.petrol.2016.01.036
0920-4105/& 2016 Elsevier B.V. All rights reserved.
is typically a combination of fresh water and drilling uids additives such as water activity salts, viscosiers, ltrate reducers
and hydrate resistant polymers.
Addition of potassium chloride (KCl) in WBDF is frequently well
accepted and commonly adopted by oil and gas industry to control
rheological properties and better hydration-resistance particularly
in shale (Khodja et al., 2010). During drilling through water sensitive clays, KCl muds hold drill cuttings together. But a great deal
of research has been conducted by Brien apos and Chenevert
(1973), Chang and Leong (2014), and Clark et al. (1976) that high
concentration of KCl in WBDF caused the problems of accretion.
Moreover, it has been also identied that high concentration of KCl
raised occulation in rheological properties of drilling uid and
increased the cutting disposal cost (Chesser, 1987). Therefore,
lower concentration of KCl has been recommended with polymers
to achieve desired rheological properties.
Polymers are used to improve the rheological performance of
the drilling uids. Various polymers such as poly anionic cellulose (Fritz and Jarrett, 2012; Joel et al., 2012; Van Oort, 2003),
A.R. Ismail et al. / Journal of Petroleum Science and Engineering 139 (2016) 264275
Nomenclature
Units
API
AV
FW
CMC
FL
GBs
GS
HPHT
KCl
PV
MWCNT
NaOH
OBDF
PAC
PHPA
RPM
SBDF
WBDF
YP
cc
cp
ft
g
mPa s
nm
ppb
ppg
Pa s
265
cubic centimeter
centipoise
feet
gram
milli Pascal's second
nanometer
pound per barrel
pound per gallon
Pascal's second
dial reading
micrometer
Units conversion
1lb
100 ft2
= 0.4788 Pa s
1 cp 1 mPa s
1g
1 ppb = 350 cc
2. Methodology
The methodology discussed in this paper was based on the
laboratory work. All the drilling uid testing work was carried out
as per recommended practice API RP 13B-1 for investigating WBDF.
The experimental design is given in Fig. 1.
2.1. Material selection
MWCNT (21 nm), nanosilica (12 nm), GBs (90150 m), GBs
(250425 m) and Tween 80 surfactant were purchased. Drilling
uids additives potassium chloride (KCl), owzan, caustics soda
(NaOH), poly anionic cellulose (PAC), partial hydrolytic polyacrylamide (PHPA) and barite were provided by a drilling uid
service company.
2.2. Formulation of basic water-based drilling uid
350 cc of basic WBDF was prepared by adding fresh water (FW),
KCl, NaOH, owzan, PAC, PHPA and barite. The formulation was
designed to achieve mud weight of 12 ppg. 290 ml of freshwater
was added with 39 g of KCl and stirred for 3 min. After 3 min,
0.13 g of NaOH was added into the solution and stirred for another
2 min. Then, 0.43 g of owzan was added into the solution and
stirred for 5 min. 1.3 g of PAC was added into the solution and
stirred for another 5 min. Later, PHPA with 3.9 g was added into
the solution and stirred for 10 min. Lastly, 180 g of barite was added and stirred for another 30 min.
266
A.R. Ismail et al. / Journal of Petroleum Science and Engineering 139 (2016) 264275
Start
Addition of glass beads with different size (90-150 m and 250-425 m) and
different concentration (2, 4, 6, 8, 10 and 12 ppb) into base mud
No
Proceed
Yes
Result analysis
End
Fig. 1. Experimental design.
certainty. Experimental condition for the measurement of rheological properties, lubricity and API ltrate volume is given in Table 1. PV and YP were calculated by the following equation:
PV = 600 300
(1)
YP = 300 PV
(2)
whereas 600 = Dial reading at 600 RPM, and 300 = Dial reading
at 300 RPM.
2.4.1. Lubricity
The lubricity test was conducted by measuring the CoF using
extreme pressure/ lubricity tester model 212 as shown in Fig. 3.
This test is based on metal to metal study which is a similar case
between drill string and wellbore. Lubricity was calculated by
using Eqs. (3)(6):
CoF =
Torque reading
100
(3)
A.R. Ismail et al. / Journal of Petroleum Science and Engineering 139 (2016) 264275
267
Operating conditions
CoF =
with instrument set at 60 RPM and pressure of 100 lbs, which are
100 =
CF =
(4)
(5)
(6)
268
A.R. Ismail et al. / Journal of Petroleum Science and Engineering 139 (2016) 264275
39 lb
100 ft2
or (16 Pa s) of YP at
A.R. Ismail et al. / Journal of Petroleum Science and Engineering 139 (2016) 264275
269
Fig. 7. (a) Effect of glass beads (90150 m) on FL of WBDF and (b) effect of glass
beads (250425 m) on FL of WBDF.
Fig. 8. Error bar chart for ltrate volume of MWCNT and nanosilica based drilling
uids.
270
A.R. Ismail et al. / Journal of Petroleum Science and Engineering 139 (2016) 264275
Fig. 9. (a) Effect of nanosilica and MWCNT on thickness of mud cake and (b) effect
of coarse and ne glass beads on thickness of mud cake.
cake for both size of GBs was higher than controlled sample but
still within the acceptable range. Moreover, the larger size of GBs
has resulted in forming a very thick mud cake.
3.5. Effect of particle concentration on gel strength
Small amount of nanoparticles provided better effect to the GS.
Fig. 10(a) showed the effect of different concentrations of nanoparticles to the 10-s GS. For nanosilica, the trend was at within its
0.0010.2 ppb concentration. This phenomenon was in contrast
for MWCNT because the trend shows the increasing behaviour of
GS. Fig. 10(b) showed the effect of different concentrations of nanoparticles to the 10-min GS. Flat type pattern was obtained; it
may be that 10 min GS does not show much effect at higher
concentration of nanoparticles. Basic drilling uid without nanoparticles provided high value which was 8 lb 2 or (3.8 Pa s). 10 s GS
100 ft
Fig. 10. (a) 10-s gel strength for nano silica and MWCNT and (b) 10-min gel
strength for nano silica and MWCNT.
(Fig. 11(b)). However, it was still in the range of typical value of 10min GS for WBDF which is 6 8 lb2 or (34 Pa s) (Guo et al., 2006).
100 ft
This may occur due to increase in solids content and the suspension capacity of drilling uid that could not afford the higher
concentration of GBs. Moreover, 10-s GS lay within typical range of
GS that is 1.8 6.22lb or (0.93 Pa s) (Jain et al., 2015).
100 ft
A.R. Ismail et al. / Journal of Petroleum Science and Engineering 139 (2016) 264275
Fig. 11. (a) 10-s gel strength for ne and coarse glass beads at different concentration and (b) 10-min gel strength for ne and coarse glass beads at different
concentration.
string and reduce the CoF. Absolute and relative CoF reduction at
different concentrations of ne and coarse GBs are provided in
Table 3. CoF of the MWCNT was between 0.1 and 0.18. It was between 0.1 and 0.2 for nanosilica. Chemistry of reported uids,
operating conditions, surface roughness, absolute and relative CoF
reduction values at different concentrations of nanosilica and
MWCNT in drilling are given in Table 2. However, developed formulations provided high lubricity than basic drilling uid but
showed lower lubricity than nanocomposite based muds reported
by Mao et al. (2015) and Jain et al. (2015). It may be that the use of
barite (50%) in the reported drilling uids increased the surface
roughness. Hence lubricity was reduced. This study presented the
effects of four different primary additives such as MWCNT, nanosilica, GBs (90150 m) and GBs (250425 m) over CoFs at ambient conditions, constant basic drilling uid chemistry and surface roughness of 1 m. However, downhole temperature, surface
roughness, and chemistry of drilling uids could have very signicant impact over the behaviour of CoF found at laboratory scale
(Livescu and Craig, 2014). Mao et al. (2015) found that lubricity of
WBDF improved at HPHT conditions after adding nanosilica/
polyacrylamide nanocomposite. Ettefaghi et al. (2013) found that
thermal conductivity of base uid improved by adding MWCNT,
thus lubricity of the base uid was also increased. Therefore, it is
expected that enhanced heat transfer quality of nanomaterials
271
Fig. 12. (a) Effect of nanoparticles concentration on CoF and (b) effect of ne and
coarse glass beads on CoF.
Table 2
Absolute and relative CoF reductions for nanoparticle based drilling were determined at ambient pressure and temperature. Surface nish and roughness were
metal-to-metal and 1 m. Chemistry of each drilling uids was FW 81%, KCl 11%,
NaOH 0.03%, Flowzan 0.12%, PAC 0.36%, PHPA 0.84%, and Barite 50% with different
types of nanoparticle.
Concentration of
nanoparticles, ppb
0
0.001
0.002
0.01
0.02
0.1
0.2
Absolute
CoF
reduction
Relative Cof
Absolute
reduction (%) CoF
reduction
Relative CoF
reduction (%)
0.238
0.187
0.153
0.146
0.169
0.185
0.201
0
21
35
38
29
22
15
0
25
38
44
34
28
22
0.238
0.177
0.146
0.132
0.156
0.171
0.185
272
A.R. Ismail et al. / Journal of Petroleum Science and Engineering 139 (2016) 264275
Table 3
Absolute and relative CoF reduction for micron glass beads based drilling were
determined at ambient pressure and temperature. Surface nish and roughness
were metal-to-metal and 1 m. Chemistry of each drilling uids was FW 81%, KCl
11%, NaOH 0.03%, Flowzan 0.12%, PAC 0.36%, PHPA 0.84%, and Barite 50% with
different types of GBs.
Concentration of
glass beads, ppb
0
2
4
6
8
10
12
Absolute
CoF
reduction
Relative CoF
reduction
(%)
0.238
0.211
0.169
0.180
0.206
0.208
0.215
0
11
28
24
13
12
9
0.238
0.235
0.206
0.227
0.230
0.234
0.236
0
1
13
4
3
1
0.8
Table 4
Relationship between rheological properties and CoFs of reported drilling uids.
Drilling uids system
Relationship between
rheological properties
and CoF
MWCNT
PV and CoF
YP and CoF
GS-10 s and CoF
GS-10 min and CoF
API FL and CoF
Nanosilica
PV and CoF
YP and CoF
GS-10 s and CoF
GS-10 min and CoF
API FL and CoF
Glass beads (90150 m)
PV and CoF
YP and CoF
GS-10 s and CoF
GS-10 min and CoF
API FL and CoF
Glass beads (250425 m) PV and CoF
YP and CoF
GS-10 s and CoF
GS-10 min and CoF
API FL and CoF
Correlation Strength of
coefcient relationship
0.77928
0.426466
0.06234
0.207181
0.610553
0.379583
0.374732
0.781852
0.203438
0.452964
0.42121
0.432124
0.497869
0.869752
0.038329
0.07865
0.452392
0.362994
0.6843
0.329358
Strong
Medium
None
Weak
Strong
Medium
Medium
Strong
Weak
Medium
Medium
Medium
Medium
Strong
None
None
Medium
Medium
Strong
Medium
Positive values
Strength of relationship
0.3 to
0.5 to
1.0 to
0 to
0.10.3
0.30.5
0.51.0
00.1
Weak
Medium
Strong
No correlation
0.1
0.3
0.5
0.1
4. Conclusion
Experimental work was conducted in conventional WBDF. Nanosilica and MWCNT can be used as rheological modiers for
WBDF. Rheological properties such as PV, YP, GS, API FL and mud
cake thickness were improved by adding the nanoparticles. Only
small concentration of MWCNT and nanosilica was required in
order to improve the drilling uid performance which is about
0.01 g because of the superior behaviour of particles. However, in
case of GBs the better performance of drilling uids was gained by
using 4 ppb concentration of glass beads. Mud cake thickness of
MWCNT and nanosilica was slightly changed from the default
values. However, mud cake thickness of glass beads based drilling
uids showed large values compared to nanoparticle based drilling uids. CoF was minimized by using MWCNT and nanosilica.
However, GBs showed less effect over CoF reduction. Moreover, the
present nanoparticle and micron material based drilling uids
could be investigated at high temperature or bottom hole temperature to insight effects of these conditions over its rheology.
Ongoing work with some novel nanoparticles or nano-micron
composite with improving results will be presented in future.
Table 6
Comparison of present study data with the most recent literature on water-based drilling uids containing nanoparticles.
Rheological
properties
PV
22 mPa s at 7 g of TiO2/clay
composite
Not reported
10 s GS
Not reported
Not reported
3.3 Pa s
3.8 Pa s
3.3 Pa s
3.3 Pa s
10 min GS
Not reported
Not reported
2.8 Pa s
3.3 Pa s
2.8 Pa s
2.3 Pa s
API FL
19 ml at 14 g of the composite
CoF
Not reported
Not reported
Not reported
A.R. Ismail et al. / Journal of Petroleum Science and Engineering 139 (2016) 264275
YP
273
274
A.R. Ismail et al. / Journal of Petroleum Science and Engineering 139 (2016) 264275
Acknowledgements
The authors wish to thank the Ministry of Higher Education, Malaysia and Universiti Teknologi Malaysia for funding this project under
Fundamental Research Grant Scheme (vote R.J130000.7842.4F437 and
vote R.J130000.7842.4F551) and Research University Grant (vote Q.
J130000.2542.08H72). We are also grateful to Higher Education
Commission (HEC), Islamabad, Pakistan and Mehran UET SZAB,
Khairpur Mir's Campus, Sindh Pakistan, for providing opportunity to
explore new area of research in the eld of petroleum engineering. We
thank Nusrat Kamal and Radzuan for their guidance. We wish to thank
Jannah and Hasanah who helped in experimental work.
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Further reading
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com/books/composition-and-properties-of-drilling-and-completion-uids/un
known/978-0-12-383858-2.
Dzlalowski, A., Hale, A., Mahajan, S., 1993. Lubricity and wear of shale: effects of
drilling uids and mechanical parameters. Paper SPE/IADC 25730, Presented at
the 1993 SPE/IADC Drilling Conference in Amsterdam, February 2325. http://
dx.doi.org/10.2118/25730-MS.