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Interface Modules provide isolated safety output contacts for a Primary Safety
Device (for example, a safety light screen or safety control module) which has
solid-state or hard contact outputs and external device monitoring (EDM)
capability.
Model IM-T-11A features two normally open redundant-output channels and one
normally closed non-safety auxiliary output channel, all rated at 6 amps.
Normally closed outputs for connection to the Primary Safety Devices monitoring
input.
24V dc operation
WARNING . . .
The Interface Modules offer two normally closed output contacts, Y1-Y2 and Y3-Y4,
which provide K1 and K2 status information for connection to the External Device
Monitoring (EDM) input of the Primary Safety Device (see Figures 5 through 9). This
monitoring circuit allows the Primary Safety Device to detect failures of the Interface
Module.
Two green indicator LEDs on the front of each Interface Module indicate the output
status of internal relays K1 and K2.
WARNING . . . This Interface Module is not a point-of-operation guarding device, as defined by OSHA
!
Printed in USA
regulations. It is necessary to install point-of-operation guarding devices, such as safety light screens and/or
hard guards, to protect personnel from hazardous machinery. Failure to install point-of-operation guards on
hazardous machinery could lead to serious injury or death.
11/02
Standards for Machine Tools Safety Requirements for the Construction, Care and Use
Available from:
Safety Director
AMT The Association for Manufacturing Technology
7901 Westpark Drive
McLean, VA 22102
Tel.: 703-893-2900
Fax: 703-893-1151
NFPA 79
ANSI/RIA R15.06
24V dc, +/-15% no polarity, 10% maximum ripple; 50 mA per input channel
Power consumption: approximately 2.4 W
Output Configuration
Note: Transient suppression is recommended when switching inductive loads. Install suppressors
across load. Never install suppressors across output contacts (see Warning, page 6).
Output Response Time
20 milliseconds maximum
Status Indicators
Construction
Polycarbonate housing.
Environmental Rating
Rated NEMA 1, IEC IP20. Interface Module must be installed inside an enclosure rated NEMA 3 (IEC
IP54), or better.
Mounting
Vibration Resistance
Operating Conditions
Application Notes
There are no adjustments and no user-serviceable parts. See page 11 for information regarding repair service.
Certifications
S1
13
S2
23
33
Y1
Y2
S1
13
S2
31
23
K1 Energized
K1
Machine
Safety
IM-T-9A
IM-T-11A
K1
Machine
Safety
IM-T-11A
K2
Ch.1
Ch.1
Ch.2
Ch.2
K2
K2
Y4
Y3
Y1
Y2
14
24
S3
34
S4
Y4
Y3
14
32
S3
24
S4
K2 Energized
22.5 mm
(0.89")
118.0 mm
(4.65")
S1
13
S2
23
33
Y1
Y2
K1
84.0 mm
(3.31")
Machine
Safety
IM-T-9A
Ch.1
Ch.2
K2
Y4
Y3
14
24
S3
34
S4
Definitions
Final Switching Device (FSD): The component of the machines safety-related control
system that interrupts the circuit to the machine primary control element (MPCE) when
the output signal switching device (OSSD) goes to the OFF-state.
Output Signal Switching Device (OSSD): The component of the electro-sensitive
protective equipment (ESPE) connected to the control system of the machine which,
when the sensing device is actuated during normal operation, responds by going to the
OFF-state.
Use As a Stand-Alone
Safety Module
()
t1
t2
> 500
t1
+24V dc
0V dc
t2
(500s max.)
Figure 3. Requirements for pulsed output signals from a Primary Safety Device
Mechanical Installation
The Interface Modules must be installed inside an enclosure. They are not designed for
exposed wiring. It is the users responsibility to house the Interface Modules in an
enclosure with NEMA 3 (IEC IP54) rating or better.
Dimensions of either Interface Module are shown in Figure 2; they mount directly to
standard 35 mm DIN rail.
For reliable operation, the user must ensure that the operating specifications are not
exceeded. The enclosure must provide adequate heat dissipation, so that the air closely
surrounding the Module does not exceed its maximum operating temperature. Methods
to reduce heat build-up include venting, forced airflow (e.g., exhaust fans), adequate
enclosure exterior surface area, and spacing between modules and other sources of
heat. (See Specifications, Operating Conditions: Temperature.)
CAUTION . . .
Dangerous Voltages
As the Interface Modules can be used with many different Primary Safety Devices and can
interface to a multitude of machine control configurations, it is not possible to give exact
wiring instructions for the output contacts. The following guidelines are general in nature.
The output contacts of the Interface Module have no delay function. They will open within
20 milliseconds from the time that the controlling contacts coming from the Primary
Safety Device open.
IM-T-9A
S3
K2
S4
IM-T-11A
S1
S3
S2
S4
K1
S1
K2
K1
S2
Y1
Y1
Y2
Y2
Y3
Y3
Y4
Y4
13
14
13
14
23
24
23
24
33
34
31
32
WARNING . . .
Use of Arc Suppressors
0V dc
Primary
Safety
Device EDM1
EDM2
+
Safety Output
Safety Output
IM-T-9A
S3
S1
K2
K1
S4
S2
Y1
MPCE2
Y2
Y3
MPCE1
Y4
Machine
Control
13
14
23
24
33
K2
K1
MPCE
1
MPCE
2
34
Feedback (optional)
Figure 5. Generalized hookup to a 2-channel Primary Safety Device with two currentsourcing safety outputs and two monitoring inputs
0V dc
Primary
Safety
Device EDM1
EDM2
Safety Output
Safety Output
IM-T-9A
S3
S1
K2
K1
S4
S2
Y1
MPCE2
Y2
Y3
MPCE1
Y4
13
14
23
Machine
Control
24
33
K2
K1
MPCE
1
MPCE
2
34
Feedback (optional)
Figure 6. Generalized hookup to a 2-channel Primary Safety Device with two hard-contact
safety outputs (FSD1 and FSD2) and two monitoring inputs
+24V dc
0V dc
+
+
Safety
Output
Safety
Output
IM-T-11A
S3
S1
K2
K1
S4
S2
Y1
Y2
Y3
CAUTION . . .
Primary
Safety
Device EDM
MPCE2
MPCE1
Y4
13
Machine
Control
23
24
32
31
MPCE
1
14
MPCE
2
Feedback (optional)
CAUTION . . .
0V dc
Dangerous Voltages
Primary
Safety
Device EDM
Safety Output
Safety Output
IM-T-11A
S3
S1
K2
K1
S4
S2
Y1
Y2
Y3
WARNING . . .
13
MPCE2 MPCE1
Y4
Machine
Control
MPCE
1
14
23
24
MPCE
2
32
31
Feedback (optional)
Figure 8. Generalized hookup to a 2-channel Primary Safety Device with two hard-contact
safety outputs (FSD1 and FSD2) and one monitoring input
+24V dc
0V dc
Primary
Safety
Device EDM
WARNING . . .
Safety Output
One-Channel Control
IM-T-9A
S3
S1
K2
K1
S4
S2
Y1
Y2
Y3
MPCE2
MPCE1
Y4
13
23
Machine
Control
33
MPCE
1
14
24
K2
K1
MPCE
2
34
Feedback (optional)
Figure 9. Generalized hookup to a Primary Safety Device with one redundant relay safety
output (one-channel control) and one monitoring input
Banner Engineering Corp. Minneapolis, MN U.S.A.
www.bannerengineering.com Tel: 763.544.3164
One-Channel Control (Figure 9): If the Primary Safety Device offers only one
redundant safety output, a one-channel control may be possible. However, one-channel
wiring requires eliminating the possibility of an unsafe failure of the control wires
(which connect the output of the Primary Safety Device to the input of the Interface
Module). One way to reduce the probability of such failure is to locate the Primary
Safety Device adjacent to the Interface Module, in the same enclosure.
The redundant safety output of the Primary Safety Device must consist of two or
more series-connected, normally open contacts, coming from forced-guided safety
relays. These contacts must be monitored for failure by the Primary Safety Device. In
addition, a single contact failure cannot prevent normal stopping action, and a
successive cycle cannot be initiated until the failure has been corrected. An example
of this type of output is any safety output channel of a Banner E-stop safety module.
If the MPCEs are the last electrically controlled device generating the hazard (i.e., not relays or contactors) and they do not have
forced-guided, captive contacts to monitor (such as a solenoid), then the user must ensure that failure or fault of any single
component of the MPCEs will prevent a successive machine cycle and will not result in a hazardous situation.
NOTE: MPCE monitoring is also called External Device Monitoring (EDM), MPCE feedback, and relay backchecking.
Banner Engineering Corp. Minneapolis, MN U.S.A.
10
CAUTION . . .
Disconnect Power Prior to
Checkout
Before performing the initial checkout
procedure, make certain all power is
disconnected from the machine to be
controlled. Dangerous voltages may be
present along the Safety Extension
Module wiring barriers whenever power
to the machine control elements is ON.
Exercise extreme caution whenever
machine control power is or may be
present.
NOTE: The Interface Module can be used safely only when its operation is controlled
via an appropriate Primary Safety Device, connected to the Interface according
to the wiring diagrams shown in Figures 5, 6, 7, 8 or 9.
Checkout procedure:
1) Remove the power controlling (and switched by) the machine control elements
(see Caution at left).
2) Verify that the Primary Safety Device which will be controlling the Interface
Module is operating correctly, according to its product documentation and
manufacturers recommendations.
3) Confirm proper connection of the Interface Module to the controlling Primary
Safety Device according to the wiring diagram.
4) Verify that all Interface Module output contacts follow exactly the operation of the
safety output contacts of the controlling Primary Safety Device, when the Primary
Safety Device is operated according to its product documentation and
manufacturers recommendations.
Periodic Checkout
When reinserting a
terminal block, take
care to slide the
dovetail on the
terminal block into the
slot on the frame.
Repairs
NOTE: Do not attempt any repairs to IM-T-9A/IM-T-11A Interface Modules. They
contain no field-replaceable components. Return the Interface Module to the
factory for warranty repair or replacement.
If it ever becomes necessary to return an Interface Module to the factory, please do the
following:
1) Contact the Banner Factory Application Engineering Group at the address or at the
numbers listed on the back cover. They will attempt to troubleshoot the system
from your description of the problem. If they conclude that a component is
defective, they will issue an RMA (Return Merchandise Authorization) number for
your paperwork and give you the proper shipping address.
2) Pack the Interface Module carefully. Damage which occurs in return shipping is not
covered by warranty.
11
WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for one year. Banner Engineering Corp. will repair or
replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty
period. This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any
other warranty either expressed or implied.
Banner Engineering Corp., 9714 Tenth Ave. No., Minneapolis, MN 55441 Phone: 763.544.3164 www.bannerengineering.com sensors@bannerengineering.com