You are on page 1of 39

Input Parameters

Tan to Tan Length (L)


Straight Face (SF)
Diameter of Shell (ID)
Density

Units
Mtrs
MM
Mtrs

Values
14.8
50
4.8
7.86

Say
constant

Thickness :
Shell Thickness : t1 (mm)
Dish Thickness : t2 (mm)

mm
mm

15.130581
15.155156

Calculation :
Shell Height (H) : (TL - 2SF)
Shell Circumference (C )= 3.14*(ID+t1)

Mtrs
Mtrs

14.75
15.127214

Shell Weight Formula : Kg:

= H(mtrs) x C(mtrs) x t(mm) x 7.86


Shell Wt : 26535.613 KG

Formulas in term of Inside Diameter


Calculation of Shell Thickness: t1 (mm)
Internal Pressure : P
88.18471 PSIG
Shell Inside Radius : ID/2 : R
94.4882 INCH
Stress Value of Material: S*
PSI
17500
Joint Efficency : E
1
Corrosion Allowances : CA
MM
3
__P x R_
Formula : t1 :
SE - 0.6P
Shell Thickness : t (Inches) 0.4775819
Shell Thickness : t (mm) 15.13058 MM

Calculation of Dish Thickness: t2 (mm)


Type : 2:1 Ellipsoidal Head
Internal Pressure : P
88.18471 PSIG
Shell Inside Diameter : ID
188.9764 INCH
Stress Value of Material: S*
PSI
17500
Joint Efficency : E
1
Corrosion Allowances : CA
MM
3
__P x D_
Formula : t2 :
2SE - 0.2P
Dish Thickness : t2 (Inches) 0.4785494
Dish Thickness : t2 (mm) 15.15516 MM

Shell + Dish Weight : 29630.337 KG

Meters To Inches
Input Meter :
Output Inches:

4.8
188.9764

Kg/cm2 TO PSI
Input Kg/cm2
Output PSI

Note : * Stress Value (S) for SA516 Gr.70 is 17500 Psi @ -20 650 F.

Calculation of Blank Diameter :


Outside Diameter : OD
4.830261 Mtrs
Formula : BD : (1.17 x OD) + 2SF
Blank Diameter : BD : 5.751406 Mtrs

Dish Head Weight :


(3.1416/4) x BD x BD x t2 x 7.86
Dish Weight : 3094.723 KG

6.2
88.18471

Input Parameters
Tan to Tan Length (L)
Straight Face (SF)
Diameter of Shell (ID)
Density

Units
Mtrs
MM
Mtrs

Values
2.05
50
1.5
7.86

Shell Thickness : t1 (mm)


Dish Thickness : t2 (mm)

mm
mm

12
14

Calculation :
Shell Height (H) : (TL - 2SF)
Shell Circumference (C )= 3.14*(ID+t1)

Mtrs
Mtrs

2
4.7500992

Say
Inches
constant

Thickness :

Shell Weight Formula : Kg:

H(mtrs) x C(mtrs) x t(mm) x 7.86

Shell Weight : 896.05871 KG

m) x 7.86

WEIGHT ESTIMATION

59.05512

Calculation of Shell Thickness: t1 (mm)


Internal Pressure : P
177.79175
Shell Inside Radius : ID/2 : R
29.52755
Stress Value of Material: S*
20000
Joint Efficency : E
0.85
Corrosion Allowances : CA
3
__P x R_
Formula : t1 :
SE - 0.6P
Shell Thickness : t1 (Inches) 0.3107591
Shell Thickness : t1 (mm) 10.89328

Calculation of Dish Thickness: t2 (mm)


Type : 2:1 Ellipsoidal Head
Internal Pressure : P
177.79175
Shell Inside Diameter : ID
59.0551
Stress Value of Material: S*
20000
Joint Efficency : E
0.85
Corrosion Allowances : CA
3
__P x D_
Formula : t2 :
2SE - 0.2P
Dish Thickness : t2 (Inches) 0.3120729
Dish Thickness : t2 (mm) 10.92665

Shell + 2*Dish Weight : 1512.036


Volume of Vessel : 3.562573
Total Surafce Area :

13.64

PSIG (Design)
INCH
PSI

Meters To Inches
Input Meter :
Output Inches:

1.5
59.05512

MM
Note : * Stress Value (S) for SA516 Gr.70 is 17500 Psi @ -20 650 F.
MM

PSIG (Design)
INCH
PSI
MM

Calculation of Blank Diameter :


Outside Diameter : OD
1.528
Mtrs
Formula : BD : (1.17 x OD) + 2SF
Blank Diameter : BD : 1.88776 Mtrs

MM

KG
Cu.Mtr
Sq.Mtr

Dish Head Weight :


(3.1416/4) x BD x BD x t2 x 7.86
Dish Weight : 307.9889 KG
2 x Dish Weight : 615.9778 KG

Kg/cm2 TO PSI
Input Kg/cm2
Output PSI

0 is 17500 Psi @ -20 650 F.

BD x BD x t2 x 7.86

12.5
177.7918

Input Parameters
Tan to Tan Length (L)
Straight Face (SF)
Diameter of Shell (ID)
Density

Units
Mtrs
MM
Mtrs

Values
2.85
50
1.2
7.86

Shell Thickness : t1 (mm)


Dish Thickness : t2 (mm)

mm
mm

12
16

Calculation :
Shell Height (H) : (TL - 2SF)
Shell Circumference (C )= 3.14*(ID+t1)

Mtrs
Mtrs

2.8
3.8076192

Say
Inches
constant

Thickness :

Shell Weight Formula : Kg:


Shell Weight :

H(mtrs) x C(mtrs) x t(mm) x 7.86


1005.577 KG

m) x 7.86

WEIGHT ESTIMATION

47.244096

Calculation of Shell Thickness: t1 (mm) " ASME VIII-DIV-1, UGInternal Design Pressure : P
Shell Inside Radius : ID/2 : R
Stress Value of Material: S*
Joint Efficency : E
Corrosion Allowances : CA
Formula : t1 :
Shell Thickness : t1 (Inches)
Shell Thickness : t1 (mm)

Calculation of Dish Thickness: t2 (mm) " ASME VIII-DIV-1, UG-3


Type : 2:1 Ellipsoidal Head
Internal Design Pressure : P
Shell Inside Diameter : ID
Stress Value of Material: S*
Joint Efficency : E
Corrosion Allowances : CA
Formula : t2 :
Dish Thickness : t2 (Inches)
Dish Thickness : t2 (mm)

Shell + 2*Dish Weight :


Volume of Vessel :
Total Surafce Area :

Calculation of Dish Thickness: t2 (mm) " ASME VIII-DIV-1, UG-3


Type : Torispherical Heads
Internal Design Pressure : P
Inside Spherical/Crown Radius : R
Stress Value of Material: S*

Joint Efficency : E
Corrosion Allowances : CA
Formula : t2 :
Dish Thickness : t2 (Inches)
Dish Thickness : t2 (mm)

Calculation of Dish Thickness: t2 (mm) " ASME VIII-DIV-1, UG-3


Type : Hemispherical Heads
Internal Design Pressure : P
Inside Spherical/Crown Radius : R
Stress Value of Material: S*
Joint Efficency : E
Corrosion Allowances : CA
Formula : t2 :
Dish Thickness : t2 (Inches)
Dish Thickness : t2 (mm)

Calculation of Dish Thickness: t2 (mm) " ASME VIII-DIV-1, UGType : Conical Heads& Sections(without transition Knuckle)
Internal Design Pressure : P
Inside Diameter of head skirt : D
Stress Value of Material: S*
Joint Efficency : E
1/2 half apex angle of cone at centrline of
head,
Corrosion Allowances : CA
Formula : t2 :
Dish Thickness : t2 (Inches)
Dish Thickness : t2 (mm)

Nozzle Neck Thickness " ASME VIII-DIV-1, UG-45"

minimum neck thickness required for


internal and external pressure using UG-27
and UG28 (plus corrosion allowance), as
applicable.

t1 (mm) " ASME VIII-DIV-1, UG-27"


PSIG (Design)
177.79175
INCH
23.622048
PSI
20000
0.85
MM
3
__P x R_
SE - 0.6P
0.2486073798
9.3146274478 MM

Meters To Inches
Input Meter :
Output Inches:

1.2
47.2441

Note : * Stress Value (S) for SA516 Gr.70 is 17500 Psi @

t2 (mm) " ASME VIII-DIV-1, UG-32"


177.79175
47.244096
20000
0.85
3
__P x D_
2SE - 0.2P
0.2496583796
9.3413228411

PSIG (Design)
INCH
PSI
MM

Crown / Dish Radius

MM

3.5625733421

Cu.Mtr

13.64

Sq.Mtr

t2 (mm) " ASME VIII-DIV-1, UG-32"


PSIG (Design)
INCH
PSI

L = 0.9045 x Do

r = 0.1727 x Do
= ID/4
Inside Depth of Dish
Develop Diameter : 2 ( / 180)
Develop Diameter : 1.59965
Weight : 252.7454
2 x Dish Head : 505.4909
Knuckle Radius

1511.067892626 KG

3.5625733421
59.0551
20000

Calculation of Head Dimensions :


1.232
Outside Dia
0.616
Outside Radius

0.85
3
_0.885PR_
SE - 0.1P
0.0109527878
3.2782008101

MM

MM

t2 (mm) " ASME VIII-DIV-1, UG-32"


59.0551
59.0551
20000
0.85
3
_
PR_
2SE - 0.2P
0.1026093164
5.6062766359

PSIG (Design)
INCH
PSI
MM

MM

t2 (mm) " ASME VIII-DIV-1, UG-32"


thout transition Knuckle)
59.0551
PSIG (Design)
59.0551
INCH
20000
PSI
0.85
0.7854
3
_
PD_
2cos(SE - 0.6P)
0.1453643265
6.6922538939

VIII-DIV-1, UG-45"

MM

MM

ta

Kg/cm2 TO PSI
Input Kg/cm2
Output PSI

12.5
177.7918

SA516 Gr.70 is 17500 Psi @ -20 650 F.

Mtrs
Mtrs

= 0.9045 x Do

= 0.1727 x Do

1.114344

0.2127664
0.3
( / 180) r + 2 ( /180) L + 2 f
Mtrs
Kg
Kg

Mtrs
Mtrs
Mtrs

2:1 Elliptical Dished End Devlopment


Inside Dia
Thickness
Straight face
Outside Dia
Outside Radius
Crown / Dish Radius
Knuckle Radius
Inside Depth of Dish

Di
t
f
Do
Ro
L
r
d

=
=

(Do - 2 r ) / 2

401.924

mm

Sin-1( a / L - r )

26.568

90 -

63.432

Cos r

56.561

mm

L - Cos L

1054.165

mm

Sin L

496.776

mm

/2

31.716

mm

D.L

2 ( / 180) r + 2 ( /180) L + 2 f

D.L

1600

mm

Weight :

220.87

Kgs

Surface Area :

SA

1634654.66

mm2

V
V

=
=

226194671.06
0.2261946711

mm3
m3

Develop Diameter :

Volume :

1200
14
50
1228
614
0.9045 x Do =
0.1727 x Do =
300

=
=
=
=
=

1110.726
212.076

mm
mm
mm
mm
mm
mm
mm
mm

Cylindrical shell

Shell Height (H) : (TL - 2SF)

1.63

m2

2.75

Mtrs

Volume Shell

3.110184

Cu.Mtrs

Surface Area shell

10.36728

Sq.Mtrs

SA : 1.084 x OD x OD

Electrical

1Kva
1Kva

1 x 1.25 H.P
0.746 KW

Torispherical Dished End Height


Internal height Hi = Cr - ( Cr-ID/2) * ( Cr+ ID /2 -2Kr )

Art Montemayor

Inches
Start of Knuckle Radius

May 21, 2003


Rev: 1

2:1 Ellipsoidal Heads

mm

37.80

Approximate area for nozzle attachment

960

Knuckle Radius
Inches
8.16
mm
207
Tangent Line

15.46
Note:
Verify all dimension
with vendor drawings

393

Key In the Head I.D.

Inches

Dish Radius
42.73
Inches
1085
mm

mm

47.244096

Inches

1200.000038 mm

2:1 Elliptical Head


NOTE:
Ellipsoidal 2:1 heads are fabricated and measured using the Internal Diameter (ID) of the head.
Note that this measurement convention is opposite to that of the ASME F&D head.
Any cylindrical shell fabricated to fit these heads must conform to or match the ID dimension.

Page 30 of 39

FileName: 339776253.xls
Worksheet: Ellipsoidal Heads

Art Montemayor

2:1 Ellipsoidal Heads

May 21, 2003


Rev: 1

Inside Depth
(= I.D./4)
11.811024 Inches
300
mm

Straight
Flange
(Varies)
2" Nom.
51mm

Page 31 of 39

FileName: 339776253.xls
Worksheet: Ellipsoidal Heads

ASME Flanged & Dished:

Dish Radius = Head Diameter

Knuckle Radius = 6% of Head Diameter

Standard Flanged & Dished:

Dish Radius = Head Diameter

Knuckle Radius = 3/4" to 2" depending on Head


Diameter
80:10 Flanged & Dished:

Dish Radius = 80% of Head Diameter

Knuckle Radious = 10% of Head Diameter

Hemispherical:

Dish Radius = 1/2 Head Inside Diameter


Knucle Radius = N/A

Elliptical:

Dish Radius 90% of Head Diameter


Knuckle Radius 17.3% of Head Diameter

ASME:

10% Dish Radius = Head Diameter


Knuckle Radius = 10% of Head Diameter

Input Parameter :
Volume, V:
Pressure, P :
Corrosionallowances, C :
Allowable Stress, S :
Joint Efficiency, E :

Cu.ft
12 PSIG
3 in
2000 PSIG
1

Calculation :
Method 01 :
Vessel Ratio, F1 :
F1 :

0.002

1. caculate F1.
2. From Fig 2-58, using F1 and vessel volume, V,
determine the vessel diameter, D
3. Use D and V to calculate the required length , L.

Pressure (PSIG)
0-250
250-500
>500

L/D Ratio
3
4
5

Method 02 :
Vessel Ratio, F2 :
F2 :

498.2

in.

1. caculate F2.
2. From Fig 2-59, using F2 and vessel volume, V,
determine the L/D
3. Use L/D to calculate D
4. Use D and V to calculate required length, L.

You might also like