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INSPECTION ACTIVITY
Level 1 Level 2 Level 3
Selected Level of Inspection >
PRE-INSPECTION MEETING
DOCUMENTATION REVIEW
Vendor Quality Plan (To be submitted prior to Pre-Inspection Meeting)
Manufacturing Schedule
Manufacturing Procedure Specification
Material Substitution Requests
Chemical Composition of Steel
Chemical & Physical Properties of Welding Material
Material Test Reports
NDE Procedures
NDE Personnel Qualifications
Welding Procedures (WPS's & PQR's)
Welder Performance Qualifications
Weldability Data
Acceptance Test Procedure
Heat Treatment Procedure
Traceability Procedure
Marking / Identification Procedure
Hydrostatic Test Procedure
Packing, Shipping, Handling & Storage Procedure
Manufacturer's Data Report
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PLATE PRODUCTION
Rolling of Slabs into Plate
Heat Treatment of Plate (If Applicable)
Shearing / Machining Edges of Plate
Ultrasonic Examination of Sheared Edges
Ultrasonic Examination of Entire Plate
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Note:
H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable
KBR
INSPECTION TEST PLAN FOR LINE PIPE
NO.
5
INSPECTION ACTIVITY
Level 1 Level 2 Level 3
Selected Level of Inspection >
PIPE MANUFACTURE
Verify Production Specification Level as PSL-2 (API 5L)
Verify Welding Process as DSAW
Verify Fused Flux for SAW
Verify Acceptable Mositure Control of SAW Flux
Verify Correct Welding Consumables
Monitor Production Forming & Fit-Up
Monitor Production Welding
Monitor Cold Expansion
Monitor End Preparation
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INITIAL TESTING
Chemical Analysis
Carbon Equivalent
Tensile Tests (Base Material)
Tensile Tests (Weld Deposit)
Flattening Tests
Manipulation Test For SWA Weld Deposits
Impact Tests (Base Material)
Impact Tests (weld Deposit)
Drop Weight Tear Test
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PRODUCTION TESTING
Chemical Analysis
Tensile Test (Base Material & Weld Deposit)
Flattening Test
Guided Bend Test
Hardness Test
Impact Test (Base Material)
Drop Weight Tear Test
Macro Etch to Verify Out-of-Line Weld Bead
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Note:
H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable
KBR
INSPECTION TEST PLAN FOR LINE PIPE
NO.
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INSPECTION ACTIVITY
Level 1 Level 2 Level 3
Selected Level of Inspection >
INSPECTION OF PIPE ( * 5%-10% Random Inspection)
Traceability
Outside / Inside Diameter
Out-of-Roundness
Wall Thickness
Weight
Length
Straightness
Dents
Offset of Plates Edges
Out-of-Line Weld Bead (Etch & Inspect Weld Zone of 3 Pipes Per Shift)
Height of Weld Reinforcement
Hard Spots
Cracks & Leaks
Laminations
Arc Burns
Undersut
Sharp-Edged Imperfections
Magnetism
Pipe Ends / Bevel Preparation
FABRICATION OF JOINTERS
Fit-Up of Pipe Sections
Monitor Production Welding
Visual & Dimensional Inspection
Radiographic Examination (Review All Radiographs)
PRESSURE TESTING
Calibration of Test Gauge
Calibration of Pressure Chart
Hydrostatic Test
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Note:
H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable
KBR
INSPECTION TEST PLAN FOR LINE PIPE
NO.
13
INSPECTION ACTIVITY
Level 1 Level 2 Level 3
Selected Level of Inspection >
MARKING, TAGGING & SHIPPING INSPECTION ( * 5%-10% Random Sampli
COMMENTS
* If discrepancies are detected during random sampling, additional inspection
shall be conducted to verify compliance.
If a discrepancy exists between this document and the applicable purchase
order, the information listed on the purchase order shall take precedent.
Note:
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W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable
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KBR
INSPECTION TEST PLAN FOR LINE PIPE
Level 4
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Note:
H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable
KBR
INSPECTION TEST PLAN FOR LINE PIPE
Level 4
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Note:
H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable
KBR
INSPECTION TEST PLAN FOR LINE PIPE
Level 4
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Note:
H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable
KBR
INSPECTION TEST PLAN FOR LINE PIPE
Level 4
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Note:
H = Hold Point
W = Witness Point
SW = Spot Witness
R = Review
N/A = Not Applicable