New portable flaw detector E1095

Digital UT Flaw Detector

ECHOGRAPH 1095

E1095 Overview

Large 800 x 480 Pixel 7 TFT Color Display

Fullfills EN12668-1

Intuitive Karl Deutsch user interface

Wizards for main functionality

Rugged, IP65 rated, metal case, 1,8 kg

Anti reflective scratch resistant glass

Rubber frame for additional protection

3 optical indication Led's on the front panel and acoustical flaw

alarm

6 Function Keys

E1095: Overview connectors

8 GB SD-Card (2 .. 32 GB)
- Windows-BMP files for A-Scans
- Excel-CVS files for data files

Standard VGA connector

USB interface (mass storage device, no driver needed)

Power supply

Optional Analog Output (via Interface box)

3 Monitor Gates, Synchronizing In and Out (Level TTL 5V)

2 x LEMO 1 transducer connectors

E1095: Pulser/Receiver Functions

Square Wave Pulser
Pulse width
30ns .. 5s ( 100 kHz .. 17 MHz probe)
Output Voltage 60 V .. 330V
Pulse width will automatically set when loading probe
configuration
Automatic or Manual PRF of 10Hz .. 2000Hz1
Range of Gain: 110 dB
7 digital Filters

Lowpass
2 MHz Filter
4 MHz Filter
10 MHz Filter
Broadband
HF
----

:
:
:
:
:
:
:

0,2 MHz
1,0 MHz
2,0 MHz
5,0 MHz
1,0 MHz
8,0 MHz
1,0 MHz

..
..
..
..
..
..
..

2,5 MHz
3,0 MHz
6,0 MHz
15,0 MHz
15,0 MHz
18,0 MHz
25,0 MHz

Could be limited due to power consumption

E1095: Gate Functions

Gate 1, Gate 2 and Gate3: Independent Measurements Gates
Echo-to-Echo Measurement with Gate 2 Tracking (relative to gate 1)
Gate Alarms audible and visual can be activated separately
Precise wall thickness measurement with Zero Crossing gates
In Freeze mode gates can be modified, also
Skip distance marker with gate 1 and/or gate 2
Back-Wall Echo attenuation with gate 3
6 Function Keys, easy selecting gate or user functions

E1095: Envelope Functions

Envelope Functions
Record Envelope to specify echo dynamics
Envelope can be stored with configuration
Envelop will be recovered when loading
configuration and can be edited or
used as reference as well

E1095: Probe database

Probe Database
Complete Data Set of all available KD
standard transducers
Easy adjusting of transducer data without
using a PC
Generating and handling of own
transducer data sets

E1095: Gate Attenuation

Standard Gain: 33.0 dB

Gate 3 Gain: 21.0 dB

Symbol for gate

attenuation

E1095: Weld seam inspection on curved surfaces

Select skip distance factor for

gate 1 & 2
The gates will be positioned
automatically according to skip
distance
Symbol will be shown to indicate
mode

E1095: Wallthickness Measurement

Precision wall thickness measurement with

zero crossing gate
Higher resolution by calculation of the
average
Min / Max storage of wall thickness data

E1095: DAC and TCG (Optional)

Up to 16 DAC-points
-Manual
moving,
erasing
Points can
be moved,
deleted
orand
inserted
adding of DAC-points possible.
Max 6 thresholds
Optical or acoustical alarm on crossing
main threshold
TCG

E1095: AWS D1.1 (Optional)

AWS D1.1 (American Welding Society)
Weld Rating Software

A = Discontinuity indication level (dB) [Fehlerverstrkung)]

B = Reference indication level (dB) [Bezugsverstrkung]
C = Attenuation factor (dB) [Schallschwchungsfaktor] (0,079dB/mm x (S-25,4mm )
D = Indication rating (dB) [Fehlerklasse (A-B-C)]

E1095: JIS (Optional)

JIS (Japanese Industrial Standard Z3060)

H Line reference curve

M Line 6 dB below the H line
L- Line 12 dB below the H Line

Any one of these three lines can be used as the

reference (as the base line for further measurements).
The remaining three offset lines are drawn at 6, 12,
and 18 dB above the H line.

E1095: DGS Function (Optional)

European Standard (AVG):
Described in DIN EN 583
Evaluates the reflected echo in
DGS Mode (Distance Gain Size),
and calculates the
Equivalent Reflector Size

The DGS diagram forms the basis for this comparison of the reflecting power. This diagram
consists of a set of curves showing the connection of three influencing variables:
Distance (D) between the probe and circular, disk-shaped equivalent reflector
Difference in gain (G) between various large circular, disk-shaped equivalent
reflectors and an infinitely large back wall
Size (S) of the circular, disk-shaped equivalent reflector.
The influencing variable S remains constant for one curve in a set
The advantage of the DGS method lies in the fact that you can carry out reproducible
evaluations of small discontinuities.

In Preparation: Matrix-Datastorage
The E1095 can store Measurement- and Parameter Data
in many differernt ways
Individual Measurements
Series Measurments
Corrosion Test Results in Matrix

2D Matrix for Corrosion test (in preparation)

In Preparation: TOFD und B-Scan

Looking into the future: Interface Box

4 Alarm Ports
IFB 1095

1 Trigger Out
Trigger In
Enable Port
Analog out [V/I]

Different to E1090: The Interface Box will be configured in the E1095-menu

Analog Output: Current Source or Voltage
Voltage range 0V to 5 V or 0 V to 10 V
Current output ranges: 4 mA to 20 mA

For use with PLC-Connection (SPS-Anlagen)