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ULTRATH
ERM 908i
gbo Medizintechnik
AG 2004 Version
1.2
Service
Manual
ULTRATHERM 908i
gbo
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6
D-64668
Rimbach
Germany
Tel. 0 62 53 /
808-0
FAX 0 62 53 /
808-300
Version
ULTRATHERM 908i
Contents
CONTENTS
OVERVIEW
1. GENERAL INFORMATION
1.1. Purpose
1.2. Short User Manual
1.2.1. Operation Unit
1.2.2. Operation Direction
2. TECHNICAL DATA
3. ELECTRICAL AND FUNCTIONAL DESCRIPTIONS
3.1. Description of the subassemblies
3.1.1. Power supply - subassembly A100
3.1.2. Power generator - subassembly A200
3.1.3. Harmonic filter - subassembly A500
3.1.4. Output circuit - subassembly A300
3.1.5. Control computer - subassembly A400
3.2. Description of the Overall Wiring Diagram
4. TEST
4.1. Safety instructions
4.2. Testing devices and measuring instruments
4.3. Pretest
4.3.1. Check of earthing connections
4.3.2. Check of the fuse elements
4.4. Operation test
4.4.1. Stand by operation
4.4.2. Modes of operation
4.4.2.1. MODE and APPLICATOR keys
4.4.2.2. + and - keys, MINUTES indicator
4.4.2.3. Power selector INTENSITY, indicators WATTS and TUNING
4.4.2.4. Emergency-off function
4.4.2.5. RESET key
4.5. Tuning
4.6. Check of the operating voltages and currents
Version
1.2
ULTRATHERM 908i
4.7. Check of generator frequency and pulse parameters
4.7.1. Generator frequency
4.7.2. Pulsed operation of 70 Hz
4.7.3. Pulsed operation of 350 Hz
4.8. Check of the power output
4.8.1. Coil applicator
4.8.2. Capacitor-field applicator
4.8.3. Auxiliary check of the power output
4.9. Check of the internal error recognition circuits
4.9.1. Temperature monitoring circuit
4.9.3. Generator voltage
4.10. Continuous operation
4.10.1. Preparation for continuous operation
4.10.2. Performance of the continuous operation
4.11. Final test
4.11.1. High-voltage test
4.11.2. Measurement of the leakage current of the casing
4.11.3. Earthing conductor test
4.11.4. Measurement of the mains current consumption
4.11.5. Check of the power values
4.11.6. Operation check
5. SERVICE INSTRUCTIONS
5.1. Function check of the power generator A200
5.1.1. Check of the supply voltages
5.1.2. Readiness for operation of the A200 subassembly
5.1.3. General information on the power loop
5.1.3.1. Level control
5.1.3.2. Amplification tract
5.1.3.3. Power and mismatching meter LFM
5.1.3.4. Adding amplifier
5.1.3.5. Subtracting amplifier
5.1.3.6. Multiplier (N202)
5.1.3.7. Setpoint/actual value comparator
5.1.3.8. Cable voltage monitoring circuit
5.1.3.9. Analogous OR interconnection
5.1.4. Operation of the power supply
5.1.5. Oscillator
5.1.6. Driver
5.1.7. RF circuits at the final stage output
5.1.8. Typical measurement values with a matched load (50 ohm)
5.2. Repair instructions for the control computer (A400)
5.2.1. Indication of the error conditions
5.2.2. Description of the control computer signals
5.3. Power supply (A100)
5.4. Output circuit (A300)
5.5. Harmonic filter (A500)
Version 1.2
ULTRATHERM 908i
Version
ULTRATHERM 908i
Overview
Chapter 1 describes the
basic purpose of the
ULTRATHERM 908i.
Chapter 2 gives technical
data of the unit.
Chapter 3 explains the functions of the
subassemblys and the overall wiring diagramm.
Chapter 4 give some safety instructions during the
service and describes the test of the
whole unit.
Chapter 5 includes the service instructions and
informs about the trobleshooting.
Chapter 6 explains single steps to exchange a part.
Chapter 7 gives ordering information.
Chapter 8 gives a list of parts.
Chapter 9 contains the pictures and the wiring
diagramms of the unit.
Version
ULTRATHERM 908i
1. General Information
1.1. Purpose
The ULTRATHERM 908i is a high performance
short wave therapy unit for high frequencey heat
therapy that operates at the well proved frequency of
27,12 Mhz (wave lengh 11 m). It enables the classical
therapy in capacitor-field and electromagnetic coil
fields in both the continuous and the pulsed mode of
oparartion and, therfore, it is suited for all heat therapy
treatments in clinic as well as practice.
The use of high frequency energy for the heat therapy
has the advantage of larger penetration depth in
contrast to the conventional methods, such as
hotpacks, baths, infrared light, heat pillows, and even
to the mirowave.
The heat endogenically generated by this therapy unit
induces a whole range of physiological processes
which, for example, spasmodically influence the
muscular system, tendons and other connective tissue
structures, increase the cell metabolism, rate of
enzyme reaction and improve the blood circulation in
the area under treatment.
As the high frequency energy can be applied in short
but high energy shocks (pulsed mode) the penetration
depth can be increased futher, particularly the positive
effect on the blood circulation, while the
thermosensitive skin hardly feels the heat.
High frequency heat therapy can by applied in a wide
field. It is particularly suited for all rheumatic ailments
of the joints and muscular system, inflammatory
ailmants of respiratory organs, kidnesy and urinary
tracts and all ailments caused by blood circulation.
For acute conditions the pulsed mode of operation
offers advantages.
Version
ULTRATHERM 908i
16
15
2 3
17
4 56 7
11 10 9 12
13
RESET key
Version
ULTRATHERM 908i
Key
C
a
p
a
ci
to
rfi
el
d
a
p
pl
ic
at
or
4.
2
c
m
a
n
d
C
a
p
a
ci
to
rfi
el
d
a
p
pl
ic
at
or
,
el
as
ti
c
8
x
1
2
c
m
10 Key
C
ap
aci
tor
fiel
d
ap
pli
cat
or
8.5
cm
C
ap
aci
tor
fiel
d
ap
pli
cat
or
,
ela
sti
c
12
x
18
cm
11 Key
C
ap
aci
tor
fiel
d
ap
pli
cat
or
13
cm
C
ap
aci
tor
fiel
d
ap
pli
cat
or
,
ela
sti
c
15
x
25
cm
12 Key Decrease treatment time
13 Key Increase treatment time
14 Display treatment time in minutes
15 Display Dosage
16 Display Coupling with patient
17 Dosage knop
Version
ULTRATHERM 908i
2. Technical data
15%
15 %;
Mains Voltage
On request
230 V a.c.
115 V a.c.
Protective system
Class I
about 700 VA
about 100 VA
Frequency
RF output power at 50
continuous mode
Pulsed mode
200 W
30 W
Power equivalent
400 W
Pulse parameters
Peak pulse power
Pulse repetition fequency
Pulse width
400 W
70 Hz/350 Hz
2 ms/0,4 ms
Dimensions
85 x 38 x 39 cm (HxWxD)
Weight
45 kg
Safety test
50/60 Hz
50/60 Hz
ULTRATHERM 908i
Version
ULTRATHERM 908i
Version
ULTRATHERM 908i
VD405
signals the adjustment of the Large
capacitor-field electrode applicator.
VD406
signals the adjustment of the Medium
capacitor-field electrode applicator.
VD407
signals the adjustment of the Small
capacitor-field electrode applicator.
VD408
signals the adjustment of the 350 Hz
pulsed mode of operation.
VD409
signals the adjustment of the 70 Hz
pulsed mode of operation.
VD410
signals the adjustment of the
continuous-wave (CW) mode of operation
The above information applies in multiplexed form at
the processor output pins P3.0/AD0 to P3.7/AD7 and
is stored by the integrated circuits D404 to D406. This
includes also the triggering of the piezo-signal
transmitter B401. Signal D406(Q5) and D406(Q6) is
not used. The 7-segment indicators VD411 to VD415
are also triggered in the multiplexed mode of
operation. Data sources are the processor output pins
P4.0/AD8 to P4.3/AD11, the hexadecimal data of
which are decoded by integrated circuit D407.
Amplified by T402 to T406 the multiplexed signals
P2.0/TXT and P1.0 to P1.3 are fed to the anodes of the
indicator elements and show the following
information:
VD411
shows the tens place of the minutes of
treatment time.
VD412
shows the ones place of the minutes of
treatment time.
VD413
shows the hundreds place of the units
output power.
VD414
shows the tens place of the units
output power.
VD415
shows the ones place of the units
output power.
Version
ULTRATHERM 908i
Version
ULTRATHERM 908i
4. Test
4.1. Safety instructions
Since the wiring, transformers, and switching
assemblies, contained in this unit, are connected to
line voltages, the measurement and setting procedures,
required for troubleshooting and adjustment, must be
performed with the utmost care.
Do not touch any connected measuring instruments or
metal parts of the load test object while the unit is
switched on. Risk of burns!
Persons who are in the area surrounding the cables or
applicators working, have to deposit all metal objects
such as watches, jewelry, keys, metal-rimmed
eyeglasses, hearing aids, electronic equipment, etc.
Version 1.2
ULTRATHERM 908i
4.3. Pretest
1 Remove the face of the unit.
2 Remove the cover of the RF subassembly.
Version
ULTRATHERM 908i
1
2
3
4
3 W to 30 W
to 80 W
to 200 W
in
in
in
3
5
10
W steps
W steps
W steps
30 W
90 W
21 W
Version
ULTRATHERM 908i
80 W
200 W
4.5. Tuning
1 Set the unit to the stand by mode.
2 Engage the coaxial plug connection X222.
3 Connect the test aerial to the unit output
X004/X005.
(By way of substitution, the output power can be
determined by means of the precision resistor of 50
and a multimeter. In such a case the following
three steps can be neglected). Calibration of the
thermal probe with the power meter.
4 Set the following parameters on the power meter:
dB REL = 39.70 dB,
LINEARITY
FACTOR according to
R
A
N
G
E
=
0
,
A
V
E
R
A
G
E
=
7
,
D
U
T
Y
C
Y
C
L
E
=
1
0
0
%
.
Connect the power meter to the (-40)-dB output of
Version
ULTRATHERM 908i
C
W
m
o
d
e
o
f
o
p
e
r
a
t
i
o
n
,
D
I
P
L
O
D
E
a
p
p
l
i
c
a
t
o
r
,
T
r
e
a
t
m
e
n
t
t
i
m
e
3
0
,
P
o
w
e
r
1
2
3
4
.
After the automatic tuning run adjust the output
power to 9 W 0.3 W by means of R465.
Set the power at the unit to be tested to 150.
Adjust the output power to 150 W 2 W by means
of R202.
Set the power selector to 0.
Version
Setpoint (1)
Setpoint (2)
in V
in V
+5 0.15
+15 0.1
-14.5 0.5
+12 2
+5 0.15
+15 0.22
-5 0.22
+45 2
in A
max. about 0.5 A
max. about 1.0 A
in A
max. about 3.0
max. about 5.8
ULTRATHERM 908i
Version
ULTRATHERM 908i
Max. power ra
[W]
200 20
303
303
Version
ULTRATHERM 908i
3
4
5
Version
ULTRATHERM 908i
Version
ULTRATHERM 908i
Version
ULTRATHERM 908i
5. Service instructions
5.1. Function check of the power
generator A200
In case of troubles these instructions can be used for
troubleshooting and for the determination of whether
the power generator correctly operates or not. It shall
be possible to localise the trouble up to the
corresponding faulty subassembly.
ATTENTION:
b
e
t
w
e
e
n
X
0
0
2
.
1
a
n
d
X
0
0
2
.
1
a
b
o
u
t
2
6
V
R
M
S
b
e
t
w
e
e
n
X
0
0
2
.
3
a
n
d
X
0
0
2
.
4
.
Version
ULTRATHERM 908i
Version
(Vmax = 20 V, Vmin = 7
(Vmax = 2 V, Vmin = -3
(Vmax = 3 V, Vmin = -7
(Vmax = 23 V, Vmin = 5
(Vmax = 8 V, Vmin = -6
ULTRATHERM 908i
Version
ULTRATHERM 908i
U0
R202.
In any case only one of the operational amplifiers
N201/1 or N201/2 controls the voltage level. The
output at which the lowest voltage applies, pin 1 or
pin 7, controls the level. In the case pin 1 controls, that
means at pin 7 there applies about +14 V, only half of
the voltage applying at X207 can be measured at
X208.
With a good matching to X222 normally voltages of
about +3 V to +9 V can be measured at pin 1 of
N201/1 but the value depends on the RF power.
Version
ULTRATHERM 908i
100
150
250
Be careful when working at the power supply. With
full output power a direct short-circuit between X205
and earth can damage the integrated circuit N203!
Version
about 36
about 41
about 48
ULTRATHERM 908i
5.1.5. Oscillator
The oscillator operates at a voltage of 6.2 V measured
across C219. The basis voltage of V208 is about 3.6
V. The RF wave should not be measured at V208
because the oscillations can be interrupted in case of
loading; thats why, it is measured at V209. By means
of L210 the voltage is tuned to the maximum of about
10 Vpp to 13 Vpp measured at the collector of V210.
The core of L210 shall not be displaced without
checking the oscillations by a RF oscilloscope
because the oscillator operates only in a small tuning
range of the core.
5.1.6. Driver
A voltage of 3.8 V measured across C233 ensures a
sufficient zero-signal current of V209.
L219
10
22
3,5
L220
10
22
8,5
L221=
10
22
8,5
Uin (X207)
U at X216
U at X217
U at X218
U at N201/3, pin 8
U at N201/4, pin 14
U at N201/1, pin 1
U at N201/2, pin 7
U at the basis of V210
Version
= +2.0 V
= +1.0 V
= -3.5 V
= -0.2 V
= +3.3 V
= +3.7 V
= +3.5 V
= +14.3 V
= 3.1 V
ULTRATHERM 908i
Indisation
Cause of error
FE0
Operation error; the power selector has been actuated without any setting of
operation parameters in advance.
FE1
At the time of putting the unit into operation a key (S401 to S408, S410 to S
is short-circuited. The encoded key designation appears an the MINUTES
indicator; there is the following allocation:
1 - S401 (-)
7 - S406 (DIPLODE)
2 - S408 (small coil field applicator)
8 - S411 (medium cap.-field app
3 - S402 (350 Hz pulsed mode)
9 - S404 (CW operation)
4 - S407 (medium coil-field applicator)
A - S405 (+)
5 - S410 (large cap.-field applicator)
b - S412 (small cap.-field appl.)
6 - S403 (70 Hz pulsed mode)
FE2
An output power is measured though the power selector is on zero.
FE3
FE4
FE5
FE6
FE7
FE8
FE9
Feb
FEC
ULTRATHERM 908i
C402
D402.45 (P4.7/AD15)
N401B.9
D408.2/D408.4
D402.11(P0.4)
D402.4 (P0.3)
R445
R444
T407/emitter
Version
ULTRATHERM 908i
Version
ULTRATHERM 908i
6. Disassembly/assembly flow
chart
(look also picture 1 and 2)
6
1 back panel (1) open
6 ba
remove
4 ca
4 r
2 transformer T001
exchange
Version
3 RF
ULTRATHERM 908i
7. Ordering Information
Accessories:
article numbe
19-05-215 Q 48
23-38-499 Q 50
23-51-245 Q 45
19-89-870 Q 48
19-53-363 Q 45
19-53-413 Q 32
19-53-272 Q 32
23-95-606 Q 32
45-38-971 EH 7
22-74-801 Q 13
19-53-421 Q 32
19-53-280 Q 32
23-95-614 Q 32
45-38-971 EH 7
22-74-801 Q 13
23-58-984 Q 45
23-58-976 Q 45
23-58-968 Q 45
23-58-950 Q 45
see other access
19-53-439 Q 32
19-53-298 Q 32
23-95-622 Q 32
45-38-963 EH 7
22-74-801 Q 13
Version
ULTRATHERM 908i
Coil applicator
(needs one (1) support arm)
MINODE with cable
MONODE with cable
DIPLODE with cable
23-50-114 Q 45
23-47-573 Q 45
42-26-809 Q 45
Other accessory:
Applicator-connection cable, without lead protection
Length 120 cm
Applicator-connection cable, with lead protection
Length 120 cm
Arm, regular
Flex arm, on the left
Flex arm, on the right
Cable holder (for cable without lead protection)
Clamp, small (for cable without lead protection)
Clamp, big (for cable with lead protection)
Indicator discharge tube
User Manual for the ULTRATHERM 908i in English
User Manual for the ULTRATHERM 908i in German
gbo Medizintechnik AG 2004
1.2
Version
19-05-215 Q 48
19-89-870 Q 48
011-1-0156
011-1-0169
011-1-0170
23-38-499 Q 50
23-51-245 Q 45
19-53-363 Q 45
22-53-722 Q 32
011-7-0324
011-7-0323
ULTRATHERM 908i
8. Parts list
Part:
RF-connector
Output curcuit
DC fan
Plug D16
Control knob for the dosage
Adjustable capaciter with stepping motor
Plug
Interference protection filter 6-ESK-1
EMI-filter
Front foil
Mains cable 3x0,75
Rectifier B80/70-50
Thermistor
Stepping motor
Capacitor 10000F/63V
Capacitor FC
Power generator
Power relay
Castor
Castor with brake
Precision resistor 50 ohm
Mains input, fuse holder (230 V)
Mains input, connector
Mains switch (230 V)
Mains switch (115 V)
Transformer (230/115 V)
Emergency-off switch
Emergency-off, pullcord
Emergency-off, pullcord ball
O-ring 86x3, oil resistent (for M301-C302)
Harmonic filter
Patient plug
Control computer
Power supply
Thyristor
gbo Medizintechnik AG 2004
1.2
Denotation:
Articel numb
X002
A300
M001
C302
C016 bis C019
A002
C002/C003
011-4-5011
G001
R003
M301
C001
C004-007
u. C009-C015
A200
K001
008-1-0099
008-1-0100
A001
A001
S001
S001
T001
S002
A500
X004/X005
A400
A100
V001
Version
007-4-5010
007-4-5011
007-2-2003
007-2-2004
ULTRATHERM 908i
9. Wiring diagramms
Picture Denotation:
4 a. 5
10
11
ULTRATHERM 908i
Correction sheet
gbo Medizintechnik AG
- Dokumentation Kleiststr. 6
D-64668 Rimbach
Germany
page
line
wrong text
right text
Address:
Artikel-Nr. 001-9-0086
Version 1.2