Professional Documents
Culture Documents
TABLE OF CONTENTS
General
Scope
Stud Installation
13
Specifications
13
Unpacking
16
Installation
Air Piping
Assembly
13
Bonnet Installation
16
Packing Installation
18
Periodic Inspection
23
Actuator Removal
24
Maintenance
26
26
Packing Maintenance
Disassembly
26
Packing Removal
Parts
27
Bonnet Removal
46
47
10
48
11
Lapping
12
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NOTICE
These instructions are meant to be used with the Dyna-Flo 390 Technical Bulletin as they refer to Figures
and Tables therein. If you do not have the Technical Bulletin, contact Dyna-Flo immediately, or visit
www.dynaflo.com
Each control valve is factory checked. Check the calibration for the specific application, before a valve
is put into service.
It is the intention of this document to provide users with an accurate guide for safe installation and
maintenance of the 390 Control Valves. Revisions and updates are available at above mentioned website.
GENERAL
The following instructions are to be thoroughly reviewed and understood prior to installing, operating or performing
maintenance on this equipment. Work on this equipment should be performed by experienced personnel. Throughout
the manual, safety and caution notes appear and must be strictly followed, to prevent serious injury or equipment
malfunction.
SCOPE
The control valve configuration and construction materials were selected to meet particular pressure, temperature, and process
conditions. Some material combinations are limited in their pressure and temperature ranges. Do not apply any other conditions to
the valve without first contacting your Dyna-Flo sales office.
This manual is written to be a practical and useful guide maintaining the Dyna-Flo 390 Control Valve.
SAFETY CAUTION
Only well trained experienced technicians should perform these procedures. Use safe work practices and lock out
procedures when isolating valves and actuators. It is also important to wear the proper protective equipment when
performing any installation or maintenance activity. Use only parts and materials rated for the process being used,
operating conditions, and environmental conditions products will be used in.
To avoid personal injury or installation damage as a result of the sudden release of process pressure or damage to
equipment, do not install the valve assembly where service conditions could exceed the limits stated in this manual,
sales bulletin or on the equipment nameplates. Use government codes, accepted industry standards and good piping
practices, and select proper pressure-relieving equipment for protection of your installation. Always be aware of
flammable process and instrument gas.
Always be aware of the hazards of actuators, especially spring-loaded actuators. Be sure that the actuator is
de-energized or in the failed position before performing any maintenance procedure.
These valves have dangerous pinch points. Never put your hands inside the valve unless you are certain that the plug
and steam will not move.
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SPECIFICATIONS
Characteristics
Equal Percentage (Standard) - Flow Down
Configurations
See Table 1.
2, 3, 4, and 6
Rating:
Connections:
RF / RTJ / BWE
Low-Noise 3 - Flow Up
Anti-Cavitation 2-Stage - Flow Down
Anti-Cavitation 3-Stage - Flow Down
Flow Direction
Typically Flow Down (Low-Noise Trim Flow Up).
Packing Type
The standard packing is PTFE V-Ring. Live loaded low
emission, graphite and other packing arrangements are also
available.
Valve Sizing Coefficients
See Tables 9 to 18 of the Sales Bulletin.
Valve Travel and Yoke Boss Sizes
See Table 22 of the Sales Bulletin.
Trim Material Combinations
See Table 23 of the Sales Bulletin.
Dimensions
Valve and Actuator Assembly Dimensions
See Table 3 & 4, and Figure 2 of the Sales Bulletin.
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LIFTING
HOOK
CHAIN
LIFTING
EYE
LIFTING STRAP
38
INSTALLATION
Before You Begin:
Installation Steps:
Read the General and Scope section of this manual (Page 2).
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INSTALLATION (Continued)
AIR PIPING
WARNING:
Property damage, environmental harm, and personal injury can result from the use of supply gas other than clean,
non-corrosive, oil and moisture free air. Do not exceed the supply pressure indicated on the serial plate located on the actuator.
Before You Begin:
Note: Standard actuators accept (6 mm) NPT connections.
Refer to the appropriate actuator instruction manual when necessary.
Piping Installation Steps:
1
Use 3/8 (outside diameter) tubing (or equivalent) for air lines.
Install the required line vents, valves, drains, seals, and filters to the actuator.
Table 1
Class
2
3
Body
Flanged
BWE
900 / 1500
160 (73)
115 (52)
900
275 (125)
---
1500
286 (130)
213 (97)
900
510 (231)
---
1500
552 (250)
444 (201)
900
1125 (510)
---
1500
1228 (557)
1003 (455)
Valve
Size
Class
900 / 1500
153 (69)
110 (50)
1500
272 (123)
173 (78)
1500
399 (181)
258 (117)
1500
788 (357)
445 (202)
Flanged
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PERIODIC INSPECTION
ACTUATOR REMOVAL
Clean any dirt and foreign material from the valve stem
(Key 5).
Remove the jam nut and hex nut (Keys 34 & 35) and travel
indicator from the valve stem (Key 5).
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36
MAINTENANCE
Note: Seals, soft parts, and packing (including live loaded
packing) should all be inspected frequently for leaks, wear and
damage. Maintenance to the valve can be performed while the
valve is still in-line, the actuator must be removed to replace
packing (See Page 6 for Actuator Removal instructions).
STEM
CONNECTOR
35
25
34
Packing Maintenance
If the packing is leaking, proper tightening of the packing may
correct the leak. If re-tightening the packing to the proper
specifications does not stop the leakage it is possible that the
stem or wall of the packing box is damaged. Replace or repair
parts as necessary. For instructions on packing removal only,
refer to the Disassembly, Packing Removal section on Page 11.
1
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DISASSEMBLY
Before You Begin:
24
25
23
22
16
14
PACKING REMOVAL
Special Tools Required:
Mechanics Pick Set
NOTE: Packing box parts are easier to remove after the bonnet
(Key 14) has been separated from the valve body (Key 1) and
the valve stem (Key 5) has been removed. If the packing is all
that needs to be removed, it is possible to extract packing box
parts carefully using a mechanics pick set.
Figure 6 Packing Removal (Steps 1 - 3)
BONNET REMOVAL
Loosen the bonnet nuts (Key 15) 1 full turn after the
contact between the nuts and the top surface of the bonnet
(Key 14) has been broken. Do not remove the bonnet nuts
until any trapped process pressure has been vented. See
Figure 7.
Break the contact between the valve body (Key 1) and the
bonnet (Key 14), use a pry bar or blunt chisel to help with
the separation if necessary.
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16
15
CHISEL
15
STEP 1
14
14
13
5
Figure 7 Bonnet Removal (Steps 1 - 2)
DISASSEMBLY (Continued)
4
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DISASSEMBLY (Continued)
Remove the anti-extrusion ring (Key 39). The antiextrusion ring is only included in 390 valve assemblies
rated for over 450F (232C).
PLUG / STEM
ASSEMBLY
Remove the piston rings (Key 9). NOTE: Piston rings are
broken in half and can be easily pulled apart.
12
11
10
Clean and inspect all parts for damage, especially the stem
(Key 5) and plug (Key 3) surfaces. Minor scratches can be
buffed or lapped out, major scratches (scratches that will stop
a finger nail) will need to be machined or replaced. Replace all
damaged parts and soft parts with new parts.
5
8
7
39*
*NOT INCLUDED IN
STANDARD ASSEMBLIES.
6
3
Figure 10
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DISASSEMBLY (Continued)
PACKING PARTS REMOVAL
BLUNT
ROD
Figure 11 Model 391 Piston Ring Removal
14
14
13
12
1
3
11
10
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11
LAPPING
Expect a certain amount of leakage in valves with metal
seats. In some cases where leakage has become excessive,
lapping can improve sealing performance. Before performing
the lapping process, insure all trim parts have been thoroughly
cleaned and are free of debris.
NOTE: Spiral wound gaskets (Keys 10 & 13) make their seal
by being crushed and cannot be reused, this includes gaskets
required to be used during the lapping process. It may be
desirable to use an already crushed gasket in the lapping
process to be replaced with new gaskets during reassembly.
CAUTION: Once lapping has been performed with a previously
crushed gasket, it is important to mark the position and
alignment of all trim parts (Keys 3, 11, and 12) before removal
and reassembly. If trim parts are reassembled out of their
lapped alignment excessive leakage may result.
Install the jam nut (Key 34) on to the valve stem (Key 5)
and build a handle as shown in Figure 14 and 16
using the two wrenches and the hex nut (Key 35).
35
WRENCH
WRENCH
34
22
14
Lapping Procedure
1
Install the seat ring (Key 11). Mark the position of seat
ring using the marker.
Install the cage (Key 12). Mark the position of cage using
the marker.
Do not install any plug seals into the valve plug (Key 3).
Apply fine grit lapping compound to the seating surface of
the valve plug (Key 3). Install the valve plug / stem
assembly (Keys 3, 4, 5) into the valve. Mark the position of
the plug / stem assembly using the marker.
Carefully lift the bonnet (Key 14) into place and secure the
bonnet using 4 of the bonnet nuts (Key 15). Mark the
position of the valve plug (Key 3) on the bonnet (Key 14)
using the marker.
15
Install the used seat ring gasket (Key 10) into the valve
body (Key 1).
2
1
13
12
11
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12
5
ASSEMBLY
APPLY FINE
GRIT LAPPING
COMPOUND
(KEY D) TO
THE SEATING
SURFACE OF
THE PLUG
STUD INSTALLATION
35
WRENCH
WRENCH
34
16
22
14
15
Install the seal ring (Key 6) onto the valve plug (Key 3),
see Figure 17 for proper seal ring orientation.
Allow time for the seal ring material to shrink back to its
original size after being stretched over the valve plug
before installing the plug assembly into the cage (Key 12).
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13
8
7
FOR FLOW UP
VALVES THE CUP
OF THE SEAL RING
(KEY 6) FACES UP.
3
7
NOTE: APPLY
GREASE TO
ENTIRE
OUTSIDE
SURFACE OF
PLUG.
8
C
7
39
FLOW DOWN
ORIENTATION
FLOW UP
ORIENTATION
ASSEMBLY (Continued)
PLUG SEAL ASSEMBLY (Continued)
For Model 391 Valves:
NOTE: Replacement piston rings (Key 9) come in one piece.
Before installation it is necessary to break the piston ring into
two pieces. Do not saw or cut the piston rings. Use caution
when breaking piston rings as they can be easily damaged.
Piston Ring Vise Break Method:
Piston rings (Key 9) can be broken into two pieces using a vise
with smooth jaws or jaw softeners.
Special Tools Required:
- Vise
- Electrical Tape
1
Place the piston ring into the jaws of the vise as shown in
Figure 21.
Slowly compress the piston ring in the vise until the ring
snaps on both sides. If one side of the piston ring snaps
first, continue compressing the piston ring until the other
side snaps as well.
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14
ASSEMBLY (Continued)
PLUG SEAL ASSEMBLY (Continued)
For Model 391 Valves (Continued):
Piston Ring Scoring Break Method:
If no vise is available, piston rings (Key 9) can be scored with
a knife and broken over a hard surface. Do not saw or cut the
piston rings in half.
3
C
NOTE: APPLY GREASE TO
ENTIRE OUTSIDE SURFACE
OF PLUG.
Score (do not cut) the top surface of the piston ring.
Place half of the piston ring over the edge of a hard surface
(such as a table edge) so that the score marks are in a
parallel line with the edge of the hard surface.
Model 392 valve plugs (Key 3) do not use plug seals of any
kind. See Figure 12 on Page 11 for detail and Figures 33 and 34
on Page 25. Proceed to Trim Parts Assembly Instructions.
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15
ASSEMBLY (Continued)
TRIM PARTS ASSEMBLY
NOTE: Spiral wound gaskets (Keys 10 & 13) make their seal by
being crushed and cannot be reused.
1
Install the seat ring (Key 11) into the valve body (Key 1).
Apply anti-seize compound to the top surface of the seat
ring (Key 11). Refer to Figure 32 for Angle Body valve
assemblies.
5
A
A
A
13
2
BONNET INSTALLATION
12
11
Lift and lower the valve bonnet (Key 14) into place over
the valve stem (Key 5). Be careful not to damage either
the stem, bonnet, or valve body (Key 1).
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16
ASSEMBLY (Continued)
14
15
13
6
4
4
7
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17
14
ASSEMBLY (Continued)
PACKING INSTALLATION
16
Thread the studs (Key 16) into the valve bonnet (Key 14)
anti-seize coated end first until they are completely
threaded into the bonnet.
22
TOP OF PACKING
BOX RING (KEY 18)
PUSHED DOWN TO BE EVEN
WITH THE BOTTOM OF THE
PACKING BORE CHAMFER.
18
17
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18
16
ASSEMBLY (Continued)
25
24
THE SHOULDER
OF THE PACKING
FOLLOWER (KEY
22) SHOULD
MAKE CONTACT
WITH THE TOP
OF THE BONNET
(KEY 14).
23
21
20
19
14
C
17
18
NOTE: SILICONE-BASED
O-RING COMPOUND (KEY C)
SHOULD NOT BE USED WITH
OXYGEN SERVICE.
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19
ASSEMBLY (Continued)
PACKING INSTALLATION (Continued)
For Double Style PTFE Packing (Continued):
9
Thread the packing nuts (Key 25) onto the threads of the
packing studs, tighten the packing nuts evenly in an
alternating pattern until one of the packing nuts reaches
the minimum torque requirement shown in Table 3. Tighten
the remaining packing flange nut until the packing flange
(Key 24) becomes level (is parallel with the top face of the
bonnet), see Figure 27.
5
TIGHTEN THE PACKING
NUTS (KEY 25) UNTIL ONE
OF THE PACKING NUTS
REACHES THE MINIMUM
TORQUE REQUIREMENT
LISTED IN TABLE 3.
16
A
24
23
14
22
24
TIGHTEN THE REMAINING
PACKING NUT UNTIL THE
PACKING FLANGE (KEY 24)
LEVELS OUT (BECOMES
PARALLEL WITH THE TOP
FACE OF THE BONNET
(KEY 14)).
PARALLEL
14
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20
VACUUM
24
23
PRESSURE/
VACUUM
24
23
23
22
22
21
21
26
21
26
21
18
17
PRESSURE
18
*For 3/8 inch stems, remove a packing ring from the lower set for a total of 4 rings.
17
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21
32
24
31
22
30
27
28
29
28
27
27
33
21
28
29
27
26
26
29
26A
21
18
3/8 (9.5 mm) Stem
1/2 (12.7 mm) Stem
29
18
17
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22
35
34
5
16
25
24
23
22
38
36
21
26
18
21
17
15
13
14
12
3
4
SEE
FIGURE
17
11
10
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23
35
34
16
25
Figure 32
24
23
22
36
21
26
14
21
18
17
15
40
13
12
4
SEE FIGURE 17
3
10
11
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24
DYNA-FORM PLUG
DETAIL
14
12
13
13
DYNA-FLUTE PLUG
DETAIL
14
12
11
11
10
10
1
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25
Table 2
Stud Size
lbf-ft.
7/8
372
275
1-1/8
711
525
1-1/4
942
695
1-1/2
1654
1220
Table 3
ASME Class
Min. Torque
Max. Torque
lbf-ft.
Nm
lbf-ft.
Nm
12
13
18
900
3/8 (9.5)
1500
900
1/2 (12.7)
3/4 (19.1)
1 (25.4)
1-1/4 (31.8)
1500
11
15
16
22
900
20
27
30
41
1500
25
34
37
50
900
31
42
46
62
1500
38
52
57
77
900
41
56
61
83
Table 4
Minimum
Maximum
25 (40)
35 (47)
469
3/32 (2.38)
1/2 (12.7)
60 (81)
85 (115)
1/8 (3.175)
3/4 (19.1)
175 (237)
250 (339)
3/16 (4.763)
1 (25.4)
310 (420)
355 (481)
1/4 (6.350)
1-1/4 (31.8)
610 (827)
670 (908)
1/4 (6.350)
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26
Parts
Key
Description
Body
Part Number
Key
Description
Seal Ring
-Standard, Carbon / PTFE / R30003
1A36573101D
3 INCH
11A5789X01D
4 INCH
1P92523101D
6 INCH
12A0595X01D
2 INCH
1A3657X004D
3 INCH
11A5189X02D
4 INCH
1P9252X005D
6 INCH
12A0595X07D
1A3657X006D
3 INCH
11A5189X02D
4 INCH
1P9252B7MDD
6 INCH
12A0595B7MD
10A4216X03D
10A4215X03D
10A4215X03D
16A5485X06D
10A4223X01D
10A5411X02D
2 Inch
17A2296X01D
3 Inch
17A4306X01D
4 Inch
10A5351X02D
6 Inch
17A4396X01D
-B7M
2 INCH
-B8M
2 INCH
3 INCH
4 INCH
2 Inch
3 Inch
10A4215X03D
4 Inch
10A4215X03D
6 Inch
17A4413X01D
-B7 Fluorokote #1
10A4218X01D
10A4217X01D
10A4217X02D
16A5483X02D
10A4224X02D
10A5409X02D
-2 Stage Anti-Cavitation
6 INCH
-B8M Fluorokote #1
2 INCH
3 INCH
4 INCH
13A8520X02D
17A4310X02D
10A5349X02D
17A4397X02D
-3 Stage Anti-Cavitation
6 INCH
3
Valve Plug
Refer to Tables 5 - 18
1V32273507D
1V32603507D
1V33403507D
1V33403507D
1B59963507D
1C5093X002D
Valve Stem
Refer to Tables 5 - 18
10A4218X01D
10A4217X02D
17A4414X02D
1-7/8 Port
10A4220X01D
2-1/2 Port
17A4311X01D
2-7/8 Port
10A4219X01D
3-7/16 Port
10A5350X01D
3-5/8 Port
16A5484X01D
4-3/8 Port
10A4225X01D
4-9/16 Port
17A4415X01D
5-1/4 Port
17A4398X01D
5-3/8 Port
10A5410X01D
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27
Parts (Continued)
Key
Key
Description
Part Number
Refer to Table 19
10
Refer to Table 20
Description
Part Number
-B7 (Continued)
1 inch (25.4 mm) Stem
0V00253522D
0W08693103D
-B8M
N06600 / Graphite
1E94443522D
11
Seat Ring
Refer to Tables 21 - 24
1E94493522D
12
Cage
Refer to Tables 25 - 30
0V00253522D
0W08693522D
13
14
15
Refer to Table 20
17
Bonnet
1J87220699D
1J87230699D
1J87240699D
1J87250699D
18
-2H
2 Inch
1C17272407D
3 Inch
1A44522407D
4 Inch
1A44532407D
6 Inch
1A50112407D
-8M
2 Inch
1C17273525D
3 Inch
1A44523525D
4 Inch
1A4453X002D
6 Inch
1A5011X002D
1J87333507D
1J87343507D
1J87353507D
19
Refer to Table 31
20
Refer to Table 31
21
Refer to Table 31
22
1C1727X004D
23
1E94433507D
1E94473507D
1H98233507D
1H99843507D
3 Inch
1A44522HMDD
4 Inch
1A44532HMDD
1J87270633D
6 Inch
1A501122HMD
1J87280633D
-2H Fluorokote #1
2 Inch
3 Inch
Contact Dyna-Flo
4 Inch
24
1J87290633D
1J87300633D
6 Inch
1E94422307D
1E94482307D
2 Inch
0V00242505D
3 Inch
0W08562507D
-2HM Fluorokote #1
Contact Dyna-Flo
4 Inch
6 Inch
16
1J87323507D
-2HM
2 Inch
1E94443103D
1E94493103D
1F38033507D
1F38043507D
1H78823507D
1J10073507D
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Parts (Continued)
Key
25
Parts (Continued)
Description
Part Number
Key
Description
35
-2H
1E94452411D
1E94462411D
1A34332411D
1A36812411D
-8M
26
Part Number
1E80742306D
1E83272306D
1E94453525D
1E94463525D
37
1V10603898D
1A34333525D
38
NAME12SLIDD
1A36813525D
39
Lantern Ring,
Refer to Table 31
27
Graphite Filament
Refer to Table 31
28
Graphite Ribbon
Refer to Table 31
29
30
Contact Dyna-Flo
34
Parts Ordering
Whenever corresponding with Dyna-Flo about a 390 Series Control Valves, refer to the nameplate (Key 38) for the
serial number of the unit. Please order by the complete part number (as given in the part lists) of each part
required.
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29
Table 5
Mode 390 Valve Plug / Stem* Assembly (Keys 3, 4, & 5) - For Standard Bonnet
Valve Size
Port Size
Stem Diameter
Travel
Inch
Inch (mm)
Inch (mm)
Inch (mm)
1/2 (12.7)
1-1/8 (28.6) /
1-1/2 (38.1)
3/4 (19.1)
1-1/8 (28.6) /
1-1/2 (38.1)
1/2 (12.7)
1-1/2 (38.1) /
2 (50.8)
3/4 (19.1)
1-1/2 (38.1) /
2 (50.8)
1-7/8 (47.6)
2-7/8 (73)
S44004
S31600 / Alloy 6
Seat & Guide
Contact Dyna-Flo
2 (50.8)
1-1/2 (38.1) /
2 (50.8)
3/4 (19.1)
3-5/8 (92.1)
1-1/2 (38.1)
1 (25.4)
2 (50.8)
2-1/2 (63.5) /
3/4 (19.1)
6
S41600 HT
1-1/2 (38.1)
1 (25.4)
Plug Material
3 (76.2)
5-3/8 (136.5)
2-1/2 (63.5)
1 (25.4)
3 (76.2)
Table 6
Mode 390 Valve Plug / Stem* Assembly (Keys 3, 4, & 5) - For Style 1 Extension Bonnet
Valve Size
Port Size
Stem Diameter
Travel
Inch
Inch (mm)
Inch (mm)
Inch (mm)
1/2 (12.7)
1-1/8 (28.6) /
1-1/2 (38.1)
3/4 (19.1)
1-1/8 (28.6) /
1-1/2 (38.1)
1-7/8 (47.6)
Plug Material
S41600 HT
S44004
S31600 / Alloy 6
Seat & Guide
Contact Dyna-Flo
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30
Table 7
Mode 390 Valve Plug / Stem* Assembly (Keys 3, 4, & 5) - For Anti-Cavitation with Standard Bonnet
Valve Size
Port Size
Stem Diameter
Travel
Inch
Inch (mm)
Inch (mm)
Inch (mm)
1/2 (12.7)
2 (50.8)
3/4 (19.1)
2 (50.8)
3/4 (19.1)
2 (50.8)
1/2 (12.7)
2-1/2 (63.5)
1-3/4 (44.5)
2-Stage
Plug Material
S41600 HT
S44004
S31600 / Alloy 6
Seat & Guide
2
3-Stage
1 (25.4)
(392 Design)
3
2-1/2 (63.5)
2-Stage
1-7/8 (47.6)
3-Stage
4
3-7/16 (87.3)
2-Stage
4
2-7/8 (73)
3-Stage
6
5-1/4 (133.4)
2-Stage
4-9/16 (115.9)
3-Stage
3/4 (19.1)
2-1/2 (63.5)
1 (25.4)
2-1/2 (63.5)
1/2 (12.7)
2-1/2 (63.5)
3/4 (19.1)
2-1/2 (63.5)
1 (25.4)
2-1/2 (63.5)
3/4 (19.1)
3 (76.2)
1 (25.4)
3 (76.2)
3/4 (19.1)
3 (76.2)
1 (25.4)
3 (76.2)
3/4 (19.1)
4 (101.6)
1 (25.4)
4 (101.6)
1-1/4 (31.8)
4 (101.6)
3/4 (19.1)
4 (101.6)
1 (25.4)
4 (101.6)
1-1/4 (31.8)
4 (101.6)
Contact Dyna-Flo
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31
Table 8
Mode 390 Valve Plug / Stem* Assembly (Keys 3, 4, & 5) - For Anti-Cavitation with Extension Bonnet
Valve Size
Port Size
Stem Diameter
Travel
Inch
Inch (mm)
Inch (mm)
Inch (mm)
1-3/4 (44.5)
2-Stage
Plug Material
1/2 (12.7)
2 (50.8)
3/4 (19.1)
2 (50.8)
3/4 (19.1)
2 (50.8)
1/2 (12.7)
2-1/2 (63.5)
3/4 (19.1)
2-1/2 (63.5)
S41600 HT
S44004
S31600 / Alloy 6
Seat & Guide
2
3-Stage
1 (25.4)
(392 Design)
3
2-1/2 (63.5)
2-Stage
1-7/8 (47.6)
3-Stage
4
3-7/16 (87.3)
2-Stage
4
2-7/8 (73)
3-Stage
6
5-1/4 (133.4)
2-Stage
4-9/16 (115.9)
3-Stage
1 (25.4)
2-1/2 (63.5)
1/2 (12.7)
2-1/2 (63.5)
3/4 (19.1)
2-1/2 (63.5)
1 (25.4)
2-1/2 (63.5)
3/4 (19.1)
3 (76.2)
1 (25.4)
3 (76.2)
3/4 (19.1)
3 (76.2)
1 (25.4)
3 (76.2)
3/4 (19.1)
4 (101.6)
1 (25.4)
4 (101.6)
1-1/4 (31.8)
4 (101.6)
3/4 (19.1)
4 (101.6)
1 (25.4)
4 (101.6)
1-1/4 (31.8)
4 (101.6)
Contact Dyna-Flo
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32
Table 9
Mode 391 Valve Plug / Stem* Assembly (Keys 3, 4, & 5) - For Standard Bonnet
Valve Size
Port Size
Stem Diameter
Travel
Inch
Inch (mm)
Inch (mm)
Inch (mm)
1/2 (12.7)
1-7/8 (47.6)
1-1/8 (28.6) /
1-1/2 (38.1)
3/4 (19.1)
1-1/8 (28.6) /
1-1/2 (38.1)
1/2 (12.7)
1-1/2 (38.1) /
2 (50.8)
3/4 (19.1)
1-1/2 (38.1) /
2 (50.8)
2-7/8 (73)
S44004
S31600 / Alloy 6
Seat & Guide
Contact Dyna-Flo
2 (50.8)
1-1/2 (38.1) /
2 (50.8)
3/4 (19.1)
3-5/8 (92.1)
1-1/2 (38.1)
1 (25.4)
2 (50.8)
2-1/2 (63.5) /
3/4 (19.1)
6
S41600 HT
1-1/2 (38.1)
1 (25.4)
Plug Material
3 (76.2)
5-3/8 (136.5)
2-1/2 (63.5)
1 (25.4)
3 (76.2)
Table 10
Mode 391 Valve Plug / Stem* Assembly (Keys 3, 4, & 5) - For Style 1 Extension Bonnet
Valve Size
Port Size
Stem Diameter
Travel
Plug Material
Inch
Inch (mm)
Inch (mm)
Inch (mm)
1/2 (12.7)
1-7/8 (47.6)
1-1/8 (28.6) /
1-1/2 (38.1)
3/4 (19.1)
1-1/8 (28.6) /
1-1/2 (38.1)
S41600 HT
S44004
S31600 / Alloy 6
Seat & Guide
Contact Dyna-Flo
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Table 11
Mode 392 Valve Plug / Stem* Assembly (Keys 3, 4, & 5) - For Anti-Cavitation 3 Stage Linear
Valve Size
Port Size
Stem Diameter
Travel
Inch
Inch (mm)
Inch (mm)
Inch (mm)
2
(Standard
Bonnet)
1/2 (12.7)
2 (50.8)
1 (25.4)
3/4 (19.1)
2 (50.8)
1/2 (12.7)
2 (50.8)
3/4 (19.1)
2 (50.8)
2
(Extension
Bonnet)
1 (25.4)
Plug Material
S41600 HT
S44004
S31600 / Alloy 6
Seat & Guide
Contact Dyna-Flo
Table 12
Mode 392 Valve Plug / Stem* Assembly (Keys 3, 4, & 5) - For Anti-Cavitation 3 Stage Linear
Valve Size
Port Size
Stem Diameter
Travel
Inch
Inch (mm)
Inch (mm)
Inch (mm)
2
(Standard
Bonnet)
1/2 (12.7)
2 (50.8)
1 (25.4)
3/4 (19.1)
2 (50.8)
1/2 (12.7)
2 (50.8)
3/4 (19.1)
2 (50.8)
2
(Extension
Bonnet)
1 (25.4)
Plug Material
S41600 HT
S44004
S31600 / Alloy 6
Seat & Guide
Contact Dyna-Flo
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34
Table 13
Mode 392 Valve Plug / Stem* Assembly (Keys 3, 4, & 5) - For Dyna-Form Equal Percent with Standard Bonnet
Valve Size
Port Size
Stem Diameter
Travel
Plug Material
Inch
Inch (mm)
Inch (mm)
Inch (mm)
S41600 HT
S44004
S31600 / Alloy 6
Seat & Guide
3/4 (19.1)
1/4 (6.4)
1/2 (12.7)
1-1/8 (28.6)
1-1/2 (38.1)
3/4 (19.1)
1/2 (12.7)
1/2 (12.7)
1-1/8 (28.6)
1-1/2 (38.1)
3/4 (19.1)
1/2 (12.7)
1-1/8 (28.6)
1-1/2 (38.1)
3/4 (19.1)
3/4 (19.1)
3/4 (19.1)
1-1/8 (28.6)
1-1/2 (38.1)
3/4 (19.1)
1/2 (12.7)
2
1-1/8 (28.6)
1-1/2 (38.1)
1 (25.4)
Contact Dyna-Flo
3/4 (19.1)
3/4 (19.1)
1-1/8 (28.6)
1-1/2 (38.1)
3/4 (19.1)
1/2 (12.7)
1-1/8 (28.6)
1-1/2 (38.1)
1-1/4 (31.8)
3/4 (19.1)
3/4 (19.1)
1-1/8 (28.6)
1-1/2 (38.1)
3/4 (19.1)
1/2 (12.7)
1-1/8 (28.6)
1-1/2 (38.1)
1-1/2 (38.1)
3/4 (19.1)
3/4 (19.1)
1-1/8 (28.6)
1-1/2 (38.1)
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Table 14
Mode 392 Valve Plug / Stem* Assembly (Keys 3, 4, & 5) - For Dyna-Form Equal Percent with Extension Bonnet
Valve Size
Port Size
Stem Diameter
Travel
Plug Material
Inch
Inch (mm)
Inch (mm)
Inch (mm)
S41600 HT
S44004
S31600 / Alloy 6
Seat & Guide
3/4 (19.1)
1/4 (6.4)
1/2 (12.7)
1-1/8 (28.6)
1-1/2 (38.1)
3/4 (19.1)
1/2 (12.7)
1/2 (12.7)
1-1/8 (28.6)
1-1/2 (38.1)
3/4 (19.1)
1/2 (12.7)
1-1/8 (28.6)
1-1/2 (38.1)
3/4 (19.1)
3/4 (19.1)
3/4 (19.1)
1-1/8 (28.6)
1-1/2 (38.1)
3/4 (19.1)
1/2 (12.7)
2
1-1/8 (28.6)
1-1/2 (38.1)
1 (25.4)
Contact Dyna-Flo
3/4 (19.1)
3/4 (19.1)
1-1/8 (28.6)
1-1/2 (38.1)
3/4 (19.1)
1/2 (12.7)
1-1/8 (28.6)
1-1/2 (38.1)
1-1/4 (31.8)
3/4 (19.1)
3/4 (19.1)
1-1/8 (28.6)
1-1/2 (38.1)
3/4 (19.1)
1/2 (12.7)
1-1/8 (28.6)
1-1/2 (38.1)
1-1/2 (38.1)
3/4 (19.1)
3/4 (19.1)
1-1/8 (28.6)
1-1/2 (38.1)
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Table 15
Mode 392 Valve Plug / Stem* Assembly (Keys 3, 4, & 5) - For Dyna-Flute with Standard Bonnet
Valve Size
Port Size
Stem Diameter
Travel
Plug Material
Inch
Inch (mm)
Inch (mm)
Inch (mm)
S41600 HT
S44004
S31600 / Alloy 6
Seat & Guide
3/4 (19.1)
1/4 (6.4)
1 Flute
3/4 (19.1)
1-1/8 (28.6)
1-1/2 (38.1)
3/4 (19.1)
1/4 (6.4)
3/4 (19.1)
1-1/8 (28.6)
1-1/2 (38.1)
Contact Dyna-Flo
3/4 (19.1)
3/8 (9.5)
3 Flute
3/4 (19.1)
1-1/8 (28.6)
1-1/2 (38.1)
3/4 (19.1)
1/2 (12.7)
3/4 (19.1)
1-1/8 (28.6)
1-1/2 (38.1)
Table 16
Mode 392 Valve Plug / Stem* Assembly (Keys 3, 4, & 5) - For Dyna-Flute with Extension Bonnet
Valve Size
Port Size
Stem Diameter
Travel
Plug Material
Inch
Inch (mm)
Inch (mm)
Inch (mm)
1/4 (6.4)
3/4 (19.1)
1-1/8 (28.6)
S41600 HT
S44004
S31600 / Alloy 6
Seat & Guide
3/4 (19.1)
2
1 Flute
1-1/2 (38.1)
3/4 (19.1)
1/4 (6.4)
3/4 (19.1)
1-1/8 (28.6)
1-1/2 (38.1)
Contact Dyna-Flo
3/4 (19.1)
3/8 (9.5)
3 Flute
3/4 (19.1)
1-1/8 (28.6)
1-1/2 (38.1)
3/4 (19.1)
1/2 (12.7)
3/4 (19.1)
1-1/8 (28.6)
1-1/2 (38.1)
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Table 17
Mode 392 Valve Plug / Stem* Assembly (Keys 3, 4, & 5) - For Anti-Cavitation
Valve Size
Port Size
Stem Diameter
Travel
Plug Material
Inch
Inch (mm)
Inch (mm)
Inch (mm)
1 (25.4)
3/4 (19.1)
2 (50.8)
S41600 HT
S44004
S31600 / Alloy 6
Seat & Guide
2
3 Stage
Standard
Bonnet
Contact Dyna-Flo
2
3 Stage
1 (25.4)
Extension
3/4 (19.1)
2 (50.8)
Bonnet
* - Stem material is S20910.
- All S31500 barstock is dual grade S31600/S31603 (316/316L).
Table 18
Mode 392 Valve Plug / Stem* Assembly (Keys 3, 4, & 5) - For Linear and Equal Percent
Valve Size
Port Size
Stem Diameter
Travel
Plug Material
Inch
Inch (mm)
Inch (mm)
Inch (mm)
S41600 HT
S44004
S31600 / Alloy 6
Seat & Guide
3/4 (19.1)
2
Standard
1-7/8 (47.6)
1-1/2 (38.1)
1-1/8 (28.6)
Bonnet
1-1/2 (38.1)
3/4 (19.1)
Extension
1-7/8 (47.6)
1-1/2 (38.1)
Contact Dyna-Flo
1-1/8 (28.6)
Bonnet
1-1/2 (38.1)
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Table 19
Valve Size
391A
Port Size
Quantity
2 Inch
2 & 3 Inch
1-7/8
3 Inch
4 Inch
4 Inch
6 Inch
6 Inch
Temperature Limitations
Part Number
Minimum
Maximum
-50OF (-46OC)
1100OF (593OC)
1U2216X002D
2-7/8
-50OF (-46OC)
1100OF (593OC)
1U2300X002D
2-7/8
-50 F (-46 C)
1100 F (593 C)
1U2300X002D
3-5/8
-50OF (-46OC)
1100OF (593OC)
16A5482X01D
4-3/8
-50 F (-46 C)
1100 F (593 C)
1U2392X002D
5-3/8
-50 F (-46 C)
1100 F (593 C)
11A9727X03D
O
O
O
O
Table 20
Gasket Kits - Bonnet & Seat Ring Gaskets (Keys 13 & 10) - N06600/Graphite
Valve Size
Globe Body
Valve Size
Angle Body
2 Inch
3 Inch
4 Inch
4 Inch
6 Inch
6 Inch
Part Number
Contact Dyna-Flo
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39
Table 21
Seat Ring (Key 11) - For Standard Construction
Valve Size
Port Size
Description
Inch
Inch (mm)
S41600 HT
S31600 / Alloy 6
Seat
S31600 / Alloy 6
Seat & Bore
1-7/8 (47.6)
3/4 (19.1)
1 (25.4)
Model 392A
1-1/4 (31.8)
1-1/2 (38.1)
1/4 (6.4)
3/8 (9.5)
1/2 (12.7)
Dyna-Form and
Dyna-Flute
3/4 (19.1)
1 (25.4)
Contact Dyna-Flo
1-1/4 (31.8)
1-1/2 (38.1)
3
All
2-7/8 (73)
3-5/8 (92.1)
2-7/8 (73)
5-3/8 (136.5)
4-3/8 (111.1)
Table 22
Seat Ring (Key 11) - For Anti-Cavitation
Valve Size
Description
Inch
S44004
S31600 / Alloy 6
2
3
2-Stage
4
6
Contact Dyna-Flo
2
3
3-Stage
4
6
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40
Table 23
Seat Ring (Key 11) and Liner - For Angle Bodies
Valve Size
Port Size
Description
Inch
Inch (mm)
S44004
Alloy 6
1-7/8 (47.6)
1/4 (6.4)
Dyna-Flute
3/8 (9.5)
1/2 (12.7)
Contact Dyna-Flo
3/4 (19.1)
1 (25.4)
Mode 392A
1-1/4 (31.8)
1-1/2 (38.1)
Table 24
Seat Ring (Key 11) and Liner - For Buttweld and Socket End Angle Bodies
Valve Size
Port Size
Description
Inch
Inch (mm)
S44004
Alloy 6
1-7/8 (47.6)
1/4 (6.4)
Dyna-Flute
3/8 (9.5)
1/2 (12.7)
Contact Dyna-Flo
3/4 (19.1)
1 (25.4)
Mode 392A
1-1/4 (31.8)
1-1/2 (38.1)
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41
Table 25
Cage (Key 12) - For Standard Globe Body Valves
Valve Size
Description
Inch
Equal Percentage
Travel
Cage Material
Inch (mm)
S17400 PH
S17400 PH DHT
S17400 H900
S31600 ENC
1-1/8 (28.6)
1-1/2 (38.1)
Linear
1-1/2 (38.1)
Equal Percentage
1-1/2 (38.1)
2 (50.8)
Linear
2 (50.8)
Equal Percentage
1-1/2 (38.1)
2 (50.8)
Linear
2 (50.8)
Equal Percentage
2-1/2 (63.5)
3 (76.2)
Linear
3 (76.2)
Contact Dyna-Flo
Table 26
Cage (Key 12) - For Standard Angle Body Valves
Valve Size
Description
Inch
Equal Percentage
2&3
Travel
Cage Material
Inch (mm)
S17400 PH
S17400 PH DHT
S17400 H900
S31600 ENC
1-1/8 (28.6)
1-1/2 (38.1)
Linear
1-1/2 (38.1)
Equal Percentage
1-1/2 (38.1)
2 (50.8)
Linear
2 (50.8)
Equal Percentage
1-1/2 (38.1)
2 (50.8)
Linear
2 (50.8)
Contact Dyna-Flo
Table 27
Cage (Key 12) - For Angle Body Valves with Restricted Port
Valve Size
Port Size
Travel
Inch
Inch (mm)
Inch (mm)
3/4 (19.1)
3/4 (19.1)
1-1/8 (28.6)
1 (25.4)
3/4 (19.1)
1-1/8 (28.6)
1-1/8 (28.6)
3/4 (19.1)
1-1/8 (28.6)
1-1/2 (38.1)
1-1/8 (28.6)
1-1/2 (38.1)
Cage Material
S17400 PH
S17400 PH DHT
S17400 H900
S31600 ENC
Contact Dyna-Flo
P-390M0715A
469
4000
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42
Table 28
Cage (Key 12) - For Globe Body Valves with Low-Noise III Trim
Valve Size
Description
Inch
2
Low-Noise A1
Port Size
Travel
Inch (mm)
Inch (mm)
1-7/8 (47.6)
2 (50.8)
Low-Noise A1
2-7/8 (73)
2 (50.8)
Low-Noise B1
2-7/8 (73)
2 (50.8)
Low-Noise A1
3-5/8 (92.1)
2 (50.8)
Low-Noise B3
3-5/8 (92.1)
2 (50.8)
Low-Noise C3
3-5/8 (92.1)
2 (50.8)
Low-Noise D3
2-7/8 (73)
2 (50.8)
Low-Noise A1
5-3/8
(136.5)
3 (76.2)
Low-Noise B3
5-3/8
(136.5)
3 (76.2)
Low-Noise C3
5-3/8
(136.5)
3 (76.2)
Low-Noise D3
4-3/8
(111.1)
3 (76.2)
Cage Material
S17400 PH
S17400 PH DHT
S17400 H900
S31600 ENC
Contact Dyna-Flo
Table 29
Cage (Key 12) - For Angle Body Valves with Low-Noise III Trim
Valve Size
Description
Inch
2&3
Low-Noise A1
Port Size
Travel
Inch (mm)
Inch (mm)
1-7/8 (47.6)
2 (50.8)
Low-Noise A1
2-7/8 (73)
2 (50.8)
Low-Noise B1
2-7/8 (73)
2 (50.8)
Low-Noise A1
3-5/8 (92.1)
2 (50.8)
Low-Noise B3
3-5/8 (92.1)
2 (50.8)
Low-Noise C3
3-5/8 (92.1)
2 (50.8)
Low-Noise D3
2-7/8 (73)
2 (50.8)
Cage Material
S17400 PH
S17400 PH DHT
S17400 H900
S31600 ENC
Contact Dyna-Flo
P-390M0715A
469
4000
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866
396
2356
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469
4035
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43
Table 30
Cage (Key 12) - For Valves with Anti-Cavitation Trim
Valve Size
Description
Inch
2-Stage
2*
Port Size
Travel
Inch (mm)
Inch (mm)
1-3/4 (44.5)
2 (50.8)
Cage Material
S17400 PH
3-Stage
1 (25.4)
2 (50.8)
2-Stage
2-1/5 (63.5)
2-1/2 (63.5)
3-Stage
1-7/8 (47.6)
2-1/2 (63.5)
2-Stage
3-7/16
(87.3)
3 (76.2)
3-Stage
2-7/8 (73)
3 (76.2)
2-Stage
5-1/4
(133.4)
4 (101.6)
3-Stage
4-9/16
(115.8)
4 (101.6)
S17400 PH DHT
S17400 H900
S31600 ENC
Contact Dyna-Flo
P-390M0715A
469
4000
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866
396
2356
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469
4035
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44
Table 31
Packing Parts (Keys 19, 20, 21, 26, 27, & 28)
PTFE Packing
Key
#
Description
3/8 (9.5)
1/2 (12.7)
3/4 (19.1)
1 (25.4)
1-1/4 (31.8)
19
Part #
1F12543701D
1F12553701D
1F12563701D
1D58293701D
1D38743701D
Qty.
20
Part #
1F12523604D
1F12513604D
1F12503604D
1H98223604D
1H99593604D
Qty.
Part #
1R29000101D
1R2902010DD
1R2904010DD
1R29060101D
1R29080101D
Qty. Single
21*
26
Packing Set
(Refer to Table 8 for Repair
Kits)
Qty. Double
Part #
DFX0000031D
DFX0000001D
DFX0000041D
DFX0000051D
DFX0000061D
Qty.
3/8 (9.5)
1/2 (12.7)
3/4 (19.1)
1 (25.4)
1-1/4 (31.8)
Lantern Ring
(S31600/S31603 Dual Grade)
For Double PTFE Packing
Grahphite Packing
Key
#
Description
26
Lantern Ring
(S31600/S31603 Dual Grade)
Part #
DFX0000031D
DFX0000021D
DFX0000041D
DFX0000051D
DFX0000061D
Qty.
26A
Lantern Ring
(S31600/S31603 Dual Grade)
Part #
See Key 26
DFX0000001D
See Key 26
See Key 26
See Key 26
Qty.
Part #
1F3370X023D
1E3190X022D
1E191X028D
1D7518X013D
1D7520X016D
Qty.
Part #
1V3160X002D
1V3802X002D
1V2396X002D
1U6768X002D
1V5666X002D
Qty.
27
28
* - For 3/8 inch stems, remove a packing ring from the lower set for a total of 4 rings.
Table 32
Single
Double
PTFE
Graphite
PTFE
Graphite
PTFE/Composition
RPACKX0002D
RPACKX0011D
RPACKX0005D
RPACKX0017D
RPACKX0008D
RPACKX0003D
RPACKX0012D
RPACKX0006D
RPACKX0018D
RPACKX0009D
1 (25.4) [5 (127)]
P-390M0715A
469
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45
S A M P L E PA R T N U M B E R : 3 9 1 - 3 A F L - S F P 2 - G E S 2
BODY STYLE
-
GLOBE
ANGLE
2 INCH
3 INCH
4 INCH
900
1500
900 / 1500
RF
RTJ
BWE SCH 80
LCC
WCC
CF8M
B7 / 2H
B7M / 2HM
B8M / 8M
B7 / 2H FLUOROKOTE #1
TRIM S
TRIM C
TRIM N
FULL PORT
REDUCED PORT
VALVE SIZE
6
6 INCH
ASME RATING
3
A
END CONNECTION
U
BOLTING
TRIM
A
TRIM A
PORT SIZE
S
F
PACKING STYLE
L
SINGLE GRAPHITE
5 (1 STEM)
DFPS-01 (STANDARD)
EQUAL PERCENT
5H (1-1/4 STEM)
PAINT
PISTON RING
CHARACTERISTIC
L
LINEAR
LOW-NOISE III B3
STANDARD
STANDARD TAPPED
EXTENSION STYLE 1
CLASS II
CLASS III
CLASS IV
BONNET STYLE
SHUT-OFF CLASS
S
2
NOTE: Modified Equal Percent is a factor of travel and requires no special parts or trim options
that differ from Equal Percent.
391
P-390M0715A
469
4000
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866
396
2356
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469
4035
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46
S A M P L E PA R T N U M B E R : 3 9 2 - 2 A F L - S 02 P 2 - E S 4
BODY STYLE
-
GLOBE
ANGLE
2 INCH
900
1500
900/1500
RF
RTJ
BWE SCH 80
LCC
WCC
CF8M
B7 / 2H
B7M / 2HM
B8M / 8M
B7 / 2H FLUOROKOTE #1
TRIM S
TRIM C
TRIM N
TRIM J
01
3/16 PORT
02
1/4 PORT
03
3/8 PORT
04
1/2 PORT
05
5/8 PORT
06
3/4 PORT
07
7/8 PORT
08
1 PORT
10
1-1/4 PORT
12
1-1/2 PORT
15
1-7/8 PORT
VALVE SIZE
ASME RATING
2
A
END CONNECTION
U
BOLTING
TRIM
PORT SIZE
02
PACKING STYLE
L
SINGLE GRAPHITE
DFPS-01 (STANDARD)
EQUAL PERCENT
PAINT
2
CHARACTERISTIC
LINEAR
STANDARD
STANDARD TAPPED
EXTENSION STYLE 1
CLASS IV
CLASS V
BONNET STYLE
SHUT-OFF CLASS
S
4
392
P-390M0715A
469
4000
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2356
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469
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47
S A M P L E PA R T N U M B E R : 3 9 0 - 3 A F L - S F P 2 - G E S 4
BODY STYLE
-
GLOBE
ANGLE
2 INCH
3 INCH
4 INCH
900
1500
900 / 1500
RF
RTJ
BWE SCH 80
LCC
WCC
CF8M
B7 / 2H
B7M / 2HM
B8M / 8M
B7 / 2H FLUOROKOTE #1
TRIM SPEC S
TRIM SPEC C
TRIM SPEC N
FULL PORT
REDUCED PORT
VALVE SIZE
6
6 INCH
ASME RATING
3
A
END CONNECTION
U
BOLTING
TRIM
A
TRIM SPEC A
PORT SIZE
S
F
PACKING STYLE
SINGLE GRAPHITE
5 (1 STEM)
5H (1-1/4 STEM)
STANDARD
PAINT SPEC 1
PAINT SPEC 2
PAINT SPEC 3
PAINT SPEC 3
EQUAL PERCENT
LINEAR
ANTI-CAVITATION 3 STAGE
LOW-NOISE III B3
PAINT
G
CHARACTERISTIC
ANTI-CAVITATION 2 STAGE
LOW-NOISE III A1
LOW-NOISE III B1
LOW-NOISE III D3
QUICK OPENING
STANDARD
STANDARD TAPPED
EXTENSION STYLE 1
CLASS IV
CLASS V
CLASS VI
LOW-NOISE III C3
BONNET STYLE
SHUT-OFF CLASS
S
4
NOTE: Modified Equal Percent is a factor of travel and requires no special parts or trim options
that differ from Equal Percent.
390
P-390M0715A
469
4000
Toll Free: 1
866
396
2356
Fax: 780
469
4035
Website: www.dynaflo.com
48