HP-QB Manual-07

HYDRODYNAMIC AUTOMATIC BAR FEEDER
HP-326
MANUAL FOR USE AND MAINTENANCE
REL.07
S/H
DATA2014/01/21
CODBHP102012
CONTENT INDEX
CONTENTINDEX
GENERAL INFORMATION
1.1
Contents of manual ---------------------------------------------------------------------- 1-1
1.2
The label of manufacturer and bar feeder -----------------------------------------
1-2
1.3
Support of technique --------------------------------------------------------------------
1-2
DATA OF TECHNIQUE
2.1
Instruction ---------------------------------------------------------------------------------- 2-1
2.2
Machine size ------------------------------------------------------------------------------
2.3
Description of the type ------------------------------------------------------------------ 2-2
2.4
Compressed air supply and power supply ----------------------------------------- 2-3
2.5
Specification of the guide channel ---------------------------------------------------
2.6
Specification of the collet --------------------------------------------------------------- 2-5
2-2
2-4
TRANSPORTATION
3.1
Packing the bar feeder ------------------------------------------------------------------ 3-1
3.2
Transportation and hoist
3.3
Installation area
---------------------------------------------------------
3-2
--------------------------------------------------------------------
3-3
INSTALLATION
4.1
Bar feeder - Installation
----------------------------------------------------------
4-1
4.2
Adjustment of Height -------------------------------------------------------------------
4-1
4.3
Initial position -----------------------------------------------------------------------------
4-2
4.4
Adjustment of Center -------------------------------------------------------------------
4-2
4.5
Fixing the Feeder ------------------------------------------------------------------------
4-4
4.6
Accessory installation-------------------------------------------------------------------
4-5
4.7
Guide channel lubrication -------------------------------------------------------------
4-6
CONTENT INDEX
CONTENTINDEX
ADJUSTMENT AND SETTING
5.1
Structure of the bar feeder -------------------------------------------------------------
5-1
5.2
Loading device ----------------------------------------------------------------------------
5-2
5.3
Adjust and fix the anti-vibration device ---------------------------------------------
5-3
5.4
Feeding Chain ----------------------------------------------------------------------------
5-3
OPERATION AND DESCRIPTION
6.1
Material preparation ---------------------------------------------------------------------
6-1
6.2
Electricity position ------------------------------------------------------------------------
6-2
6.3
Description of Monitor function --------------------------------------------------------
6-7
MAINTENANCE
7.1
General maintenance
--------------------------------------------------------------
7-1
7.2
Regular maintenance -------------------------------------------------------------------
7-2
CAUSE OF BREAKDOWN AND TROUBLESHOOTING
8.1
Frequent cause of breakdown --------------------------------------------------------
8-1
8.2
Breakdown on frame device -----------------------------------------------------------
8-1
8.3
Breakdown on the collect ---------------------------------------------------------------
8-1
8.4
Breakdown on feeding material -------------------------------------------------------
8-1
8.5
Refer alarm message --------------------------------------------------------------------
8-2
II
1. GENERALLY INFORMATION
1.
GENERAL INFORMATION
Please read the Manual carefully before operating bar feeder.
1.1
Contents of manual
The feeder manufacturer provides this manual, which is an essential part of the
integrated products. Please act according to the indication of the manual in order
to assure operators safety as well as the machines, and greatly achieve economic
efficiency and to get the best output of the machines capability. The important part
is printed in boldface, and included the following marks:
Warning
Hazard! It is possible to hurt you seriously, please be careful.
Watch out-Precautions
For preventing the accident or the loss of property, you should take precautions.
Important information
Special important know-how information
Please take use of the table of contents, you will quickly find the information you
need.
The mark shown in the manual means that the machine should be operated by a
qualified and expert operator. As to the other operation shall be handled by a
qualified personnel or professional operator of bar feeder.
1-1
1. GENERALLY INFORMATION
1.2
The label of manufacturer and bar feeder
A.
Name of manufacturer
B.
Model(Type)
C.
Serial Number
D.
Manufacture Date
E.
Weight of Machine
F.
Pneumatic Pressure
G. Rated Voltage
H.
Control Voltage
I.
Full Load Current
J.
Power
K.
Short Circuit Rating
L.
Wiring Drawing Number
INFORMATION
When inquiring or ordering the parts, please notify the manufacturer the
abovementioned in each standards.
1.3
Support of technique
If you need any support of technique, you can inquire the service center in the
appendix at anytime.
INFORMATION
When you need the support of technique, please refer to the label on the bar
feeder. Tell us the data of the bar feeder.
1-2
2. DATA OF TECHNIQUE
2.
DATA OF TECHNIQUE
2.1
Instruction
The hydrodynamic automatic bar feeder is designed for full automatic lathe to auto feed
material, the bar feeder is suitable for digital control sliding headstock lathe and fixed
headstock lathe. The program of the PLC system can control the bar feeder running with
the lathe. The remote control box is easily to be operated.
The bar feeder can feed circular material, cannular material and any other forms of material.
While the lathe is running, the guide channel is closed completely, at the same time;
lubricating oil into the guide channel so that the noise and vibration can be reduced while
the material is rotating in high speed. Furthermore, lubricating oil also can reduce the
temperature resulted from friction so that the surface of the material can't be damaged.
The remnant material will be pushed out of the guide channel by the push bar or the next
material.
The descriptions and legends of the manual are according to the operator stands at the left
side of the lathe to be edited.
2-1
2.2
2.3
Machine size
MOD
22
2830
2100
1510
345
Weight
380 kg
27
kg
37
kg
kg
Description of the type
TYPE
Diameter of bar
Guide channel size
HP-12
HP-16
HP-20
HP-23
HP-26
3-12mm
3-16mm
3-20mm
3-23mm
5-26mm
(1/8-1/2)
(1/8-5/8)
(1/8-25/32)
(1/8-7/8)
(3/16-1)
4-19mm
(3/4-13/16)
4-21mm
(3/16-13/16)
24
28
1.5-11mm
(1/16-7/16)
14
4-14mm
4-17mm
(3/16-9/16) (3/16-11/16)
18
22
Bar loading capacity
260mm-26bar 10
5~7 kg/cm2
Air supply
Power supply
32
220/380V
2-2
0.4A 50/60Hz
2.4
Compressed air supply and power supply
2.4.1 Tube for compressed air supply unit must be bigger than 8mm. Pressure must be
over 5~7kg / cm2Consumption about 50L/H
2.4.2 Put the air supply tube intoA. Then pull and turn around the knobBand set
the pressure at 6kg / cm2.
2.4.3 Control air lubrication from cylinder , adjustC, 1-2 drops1000 L air if necessary.
2.4.4 LubricateD, viscosity 32 Cat , temperature 40 , ISO VG type
Adaptive lubricant
BP ENERGOL HLP32
AGIP OSO 32
MOBIL DTE 24
2-3
ESSO NUTO H32
2.5
Specification of the guide channel
TYPE
Diameter
of guide
channel
Diameter
of bar
pusher
()
()
14
18
HP-326
22
24
28
Diameter of bar
()
Max.
Min.
12
12.7
16
17
20
21
23
25
27
10
12
13
16
17
20
19
22
22
25
26
NoteOuter diameter of the collet must be smaller 0.5 than diameter of

bar pusher at least.
2-4
2.6
Revolving tip and collet
MOD.
A
12
16
20
23
25
27
12.5
16.5
20.5
22.5
25.5
27.5
Part No. of revolving tip
2-5
Left thread
Left thread
IEL0712000
IEL0816000
IEL1020000
IEL1023000
IEL1025000
IEL1027000
IER0712000
IER0816000
IER1020000
IER1023000
IER1025000
IER1027000
2.7
Specification of the collet
2.7.1 Specification of the collet for circular materail

IE L 1020XXX
OAA Bar size

120
: Ex
O 1212120
225
22.5
OD
D Out diamete
O 22.5 225
OF
:M7,M8,M10,M17,M25
F The
metric thread M7,M8,M10

RR Right thread
L L Left thread
A
mm
in
5/64
2.5
2.8
7/64
3
3.2
M7
M8
M10
x0.75
X1
X1
1/8
3.5
12
15
0712020
0815020
0712025
0815025
0712028
0815028
0712030
0815030
0712032
0815032
0712035
0815035
16
20
3.6
9/64
0712036
0815036
5/32
0712040
0815040
1020040
4.4
11/64
0712044
0815044
1020044
0712045
0815045
1020045
0712048
0815048
1020048
0712050
0815050
1020050
4.5
4.8
3/16
5
5.2
13/64
0712052
0815052
1020052
5.5
7/32
0712055
0815055
1020055
15/64
0712060
0815060
1020060
6.3
1/4
0712063
0815063
1020063
6.5
0712065
0815065
1020065
0712070
0815070
1020070
7.2
9/32
0712072
0815072
1020072
7.5
19/64
0712075
0815075
1020075
5/16
0712080
0815080
1020080
8.4
21/64
0712084
0815084
1020084
2-6
25
F
A
M7
M8
M10
x0.75
X1
X1
12
15
16
20
mm
in
8.5
11/32
0712085
0815085
1020085
23/64
0712090
0815090
1020090
9.5
3/8
0712095
0815095
1020095
10
25/64
0712100
0815100
1020100
10.4
13/32
0815104
1020104
0815105
1020105
0815108
1020108
0815110
1020110
0815112
1020112
11.5
0815115
1020115
12
0815120
1020120
10.5
10.8
27/64
11
11.2
7/16
12.5
31/64
0815125
1020125
12.7
1/2
0815127
1020127
13
0816130
1020130
13.5
0816135
1020135
14
0816140
1020140
14.2
9/16
25
1020142
14.5
1020145
14.7
1020147
15
1020150
15.2
1020152
15.5
1020155
15.7
1020157
16
5/8
1020160
16.5
1025165
17
1025170
17.5
11/16
1025175
18
45/64
1025180
18.5
19
1025185
3/4
1025190
19.5
19.7
1025195
25/32
1025197
20
1025200
20.5
1025205
20.7
13/16
1025207
2-7
A
mm
F
in
M7
M8
M10
x0.75
X1
X1
12
15
16
20
25
21
1025210
21.5
1025215
21.7
55/64
1025217
22
22.2
1025220
7/8
1025222
22.5
1025225
23
1025230
2-8
2.7.2
Specification of the collet for polygonal materail

a
b
3
3.5
4
4.5
5
5.5
6
6.5
7
7.5
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
3.48
4.04
4.61
5.19
5.77
6.35
6.92
7.50
8.08
8.66
9.23
10.39
11.54
12.70
13.85
15.02
16.16
17.32
18.47
19.62
20.78
21.93
23.09
24.24
25.40
26.55
PINZA
COLLET
ZANCE
PINCE
3.25
3.8
4.5
5
5.5
6.2
6.8
7.3
7.8
8.5
9
10.2
11.3
12.5
13.5
14.8
16
17.2
18.3
19.5
20.6
21.8
22.8
24
25.2
26.2
1.5
2
2.5
3
4
4.5
5
5.5
6
6.5
7
8
8.5
9
10
10.5
11
12
12.5
13
14
15
16
17
18
19
2-9
b
2.12
2.82
3.53
4.24
5.65
6.36
7.07
7.77
8.48
9.19
9.89
11.31
12.01
12.72
14.14
14.84
15.55
16.97
17.67
18.38
19.79
21.21
22.62
24.04
25.52
26.86
PINZA
COLLET
ZANCE
PINCE
2
2.7
3.4
4
5.5
6.2
6.8
7.5
8.3
9
9.7
11
11.8
12.5
13.8
14.5
15
16.5
17
18
19.5
20.8
22
23.5
25
26
PINZA
COLLET
ZANCE
PINCE
PINZA
COLLET
ZANCE
PINCE
INCH
mm
inch
INCH
1/8
3.5
9/64
1/8
3.25
3/16
5.25
13/64
3/16
4.75
1/4
9/32
1/4
6.5
5/16
8.75
11/32
5/16
3/8
10/75
27/64
3/8
9.5
7/16
12.5
31/64
7/16
11
1/2
14.25
9/16
1/2
12.75
9/16
16.25
41/64
9/16
14.25
5/8
18
45/64
5/8
16
11/16
19.75
25/32
11/16
17.5
3/4
21.75
55/64
3/4
19
13/16
23.5
59/64
13/16
20.5
7/8
25.25
63/64
7/8
22.25
15/16
23.75
1"
25.5
2-10
3. TRANSPORTATION
3.
TRANSPORTATION
Hazardwarning
Transportation and hoist (please refer to the item 3.2.1 of following weight table)
You have to sure the crane; forklift or other related tools could take the weight.
Using the proper equipment to move and hoist the machine should be led by the
expert personnel.
3.1
Packing the Feeder

There are three kinds of packing Feeder
A. Unpacking
B. On the pallet: Put the feeder on the pallet and wrap PE membrane around the
feeder.
C. Packing with wooden box: The Feeder was packed with wooden box and wrap
PE membrane around the box.
A.
B.
C.
3-1
3. TRANSPORTATION
3.2
Transportation and hoist
3.2.1 Unpacking
Putting two steel bars (Diameter30mm,
length: 1M) under the bar feeder, using
suitable steel ropes which are able to
bear the weight to hoist.
HP-312/316/320/326-22 380KG(NET)
HP-312/316/320/326-27 450KG(NET)
HP-312/316/320/326-32 520KG(NET)
HP-312/316/320/326-37 600KG(NET)
3.2.2 On the pallet

Using suitable steel ropes which is able to
bear the weight to hoist the bar feeder.
3.2.3 Packing with wooden box

Using suitable steel ropes which is able to
bear the weight to hoist the bar feeder.
3-2
3. TRANSPORTATION
3.3
Installation area
In order to fix the feeder securely, the floor must be flat and firm.
According to the operation of the feeder to reserve a suitable area in advance.
Area(D-operator area)(E-supply area)(F-remnant material area)
The space must be enough to avoid the feeder caused crashed by the operator.
The area of installation needs to have suitable lighting, outlet and compressed air
joint.
The feeder cant adapt to explosive surrounding.
F
List 1.Size of appearance
Type
Size
A (mm)
HP
27
3340
HP
32
3870
HP
37
4370
3-3
4.INSTALLATION
4.
INSTALLATION
4.1
Bar feeder Installation

Before installing the bar feeder, the spindle of the lathe must be horizontal and the
Lathe is fixed on the ground strongly.
4.2
Adjustment of height
4.2.1 Disengage the screw (1).

4.2.2 Adjust the screw2and shift from up to down. Adjust the height to a straight line
between the center of the bar feeder and the center of the lathe.
4-1
4.INSTALLATION
4.3
Initial position
The bar feeder is to place at the back of lathe. The distance is as below
4.4
Adjustment of center
The bar feeder should be as near as possible to the lathe, When installing.
In order to have a perfect matching line, prepare a nylon thread (1mm).
Pull the nylon thread from the lathe (A) to the end of the bar feeder (B).
B
4-2
4.INSTALLATION
4.4.1
Take push bar out and insert centering bar,
pull the nylon thread from the lathe A, to
the end of the bar feeder B.
4.4.2
Choose proper ladder bar and insert the
chuck, pull the nylon thread and secured.
4.4.3 Directional adjusting

Use the ruler to check the center of the
nylon thread, guide(C), and spindle (D).
The distance of the four directions is to
be within 0.15 mm.
4-3
C
D
4.INSTALLATION
4.5
Securing and fastening of the bar feeder
4.5.1 Rotate the 4 ground-screws (1) to touch the ground, and fix the nuts.
4.5.2 Drill ground (2) with 19mm () of bit, and fix the spindle-screw.
4-4
4.INSTALLATION
4.6
Installation accessories
4.6.1 Movable antivibration

The anti-vibration device is fixed at the end of the spindle of the lathe, using a bar
to adjust the center of the anti-vibration.
4.6.2 Synchronization connecting rod:

Fix the connecting rod at the movable anti-vibration and makes it move smoothly.
4.6.3 Fixed front nose:

Fix it at the support of nose which is in front of the bar feeder.
4.6.4 Telescopic front nose:

End of the telescopic front nose fix at the front of the telescopic front nose
connects with the plate of the lathe.
OA
OA
35
0
66
0
31
0
Type
12
14
16
18
20
22
23
24
4.6.5 Oil ring:

Fix the oil ring in front of the fixed front nose or telescopic front nose.
4-5
4.INSTALLATION
4.7
To lubricateGuide channel
ISO and UNI brand
CKB 100
Brand
Description
Agip
Acer 100
Api
Api Cis 100
BP
Energol CS 100
Castrol
Magna 100
Chevron
Circulating Oil 100
Elf
Movixa 100
Esso
Nuto 100
Fina
Solna 100
IP
IP Hermea 100
Kluber
Crucolan 100
Mobil
Vectra Oil Heavy
Olio FIAT
Daphne LPN 100
Roloil
Arm V 100
Shell
Vitrea 100
Tellus C 100
Tamoil
Tellus C 100
Texaco
Industrial Oil 100
Total
Cortis 100
Q8
Azolla ZS 100
40L
4-6
010
020
030
040
050
060
070
080
090
100
110
120
130
140
150
160
5-1
160
140
100
060
120
130
Structure of the bar feeder
OIL TANK
150
110
090
010
5.1
PUMP
040
020
070
ADJUSTMENTS AND SETTING
ELECTRONIC CABINET
030
080
050
5.
GATHER OIL RING
TELESCOPIC FRONT NOSE /

FIXED FRONT NOSE
SYNCHRONIZATION DEVICE
FIRST ANTI-VIBRATION DEVICE
SUPPORT
BAR PUSHER DEVICE
GUIDE CHANNEL
CUTTING DEVICE
FEED MOTOR DEVICE
BASES AND BEAM
LOADING-UNLOADING CONTROL
CLAMP DEVICE
FRAME DEVICE
5. ADJUSTMENTS AND SETTING
5.2
Adjust the loading device
5.2.1 Adjust the plate1on the highest position and tighten.

5.2.2 Put down the bar on the feeder frame.
5.2.3 Disengage the screw2and the adjustor could move around until the slice can be
held a bar. Tighten the screw2.
5.2.4 Loosen the screws. Adjust the plate until the bar is in place. Then tighten the
screws.

5-2
5.3
Adjust and fix the anti-vibration device
5.3.1 The collet chuck the bar then sent it

into the anti-vibration device. After that,
pressing the manual auto.
5.3.2 To adjust the screw (A).

Turn clockwise
The space become larger
Turn anti-clockwise
The space become smaller
5.3.3 To adjust the foul wheel of the

anti-vibration until the distance
between the wheel and bar is 2~3mm.
After that,fix the screw(B).
5.4
Feeding Chain
5.4.1 Disengage two screws (C), and

pull the chain to suitable elasticity,
then tighten screws.
5-3
A
B
6. OPERATION AND DESCRIPTION
6.
OPERATIONS AND DESCRIPTION
6.1
Material preparation
Caution & prevention
Please dont put the material out of standard.
List1The max length of material
Type
HP
Mod
Max length mm (ft)
22
2200(7)
27
2700 (8)
32
3200 (10.5)
37
3800(12)
The flatness of material must be within 0.5mm/M
6-1
6.2 Description of Monitor function

6.2.1 Interface function
A
D
7
4
B
E
1
Shift
F1
F2
8
5
2
C
F
9
6
3
F3
NO.
Function
LCD Display area
Shift
Function
ESC
Number
Enter
Run light
Power light
6-2
6.2.1.1 Shift screen

Press the key according to the indication on the display.
1 F1
Page up
2 F2
Page down
3 F3
Back to the main menu
6.2.1.2 Set up an input for numbers

1 Input numbers as your request from 0~9.
2 Press
F9
set, press
again, the input is finished. If you want to give up the input you
to give up.
6.2.1.3 Usage of key from F1~F9

1 Select F1~F3, please press these three keys directly.
2 Select F4-F9, please press and hold
keys as you want.
6-3
Shift key, and then select other
6.2.2 Description of remote control pendant

6.2.2.1 Description of button and indication light
16.

7.
17.
8.

18.

20.
23.
NO.
Code
1.
PB2
2.
1.

9.
19. 11.
10. 3.
2.
21. 13.
12.
4.
22. 15.
14. 6.
5.
Function
NO.
Code
Emergency STOP
13.
LDS3
Clamping in light
DS6
Automatic mode
14.
DS4
Manual bar-pusher rise/down
3.
LDS6
Automatic mode light
15.
LDS4
Bar pusher down light
4.
DS10
Manual clamping
16.
L2
Alarm light
5.
DS1
Manual advance(Right)
Manual retreat(Left)
17.
L1
Bar end
6.
LDS1
Origin point light(left)
18.
L5
Back start light
7.
L3
Start light
19.
DS5
Automatic start
8.
L4
Chuck open light
20.
LDS5
Automatic start light
9.
L6
Torque stop light
21.
DS9
Manual loading
10
DS7
Manual mode
22.
DS2
Manual advance(Right)
Manual retreat(Left)
11.
LDS7
Manual mode light
23.
LDS2
+Z light(left)
12.
DS3
Manual clamping in/out

6-4
Function
6.2.2.2 The special operation

1. Advance / retreat at low-speed
When the lathe on the left, the motion of
1 Advance at low-speedpress

2 Retreat at low-speedpress

and
and
and
are opposite
.
.
2. Anti-vibration
1 Press

key until
and
the guiding light to twinkle.
2 Then press

Manual movable anti-vibration

Manual 1st anti-vibration
Manual 2nd anti-vibration (1st bar cover)
Manual loading
Manual 3rd anti-vibration (2nd bar cover)
Manual 4th anti-vibration (3rd bar cover)
Manual synchronization
3. Automatic work operation (self-motion)

While
and
the guiding light to twinkle, press
to work automatically.
6-5
and
start
6.2.3 Indicator Light

When Red light is on, bar feeder is in
Emergency stop.
When Green light is on, bar feeder is i
machining mode.
When Green light is flashing, bar feeder
is in bar change operation.
6-6
6.3 Description of settings and parameter

6.3.1 HMI Program selection

6-7
6.3.2
Parameter picture driftage
6-8
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7. MAINTENANCE
7.
MAINTENANCE
7.1
General maintenance
Hazard-warning
Before operators are maintaining the bar feeder, the power must be turned off.
In order to make good use of the bar feeder, please maintain the bar feeder
regularly.
Accessories and the area of operation must be cleaned to increase the safety of
operators.
Using petroleum or other dissolvent to maintain the bar feeder maybe caused
damage of cover or plastic components.
INFORMATION
The oxidation will damage the components and electronic equipments. Please pull
out the plug and the air joint while the bar feeder is not operated. Keep the air
unobstructed in the operation area and the bar feeder can't be covered completely,
otherwise there will be produced mist
7-1
7. MAINTENANCE
7.2
Regular maintenance
List 1.Regular maintenance
Frequency
Position
Event
Collet
Check attrition
Hours
Regular
Period
200
1250
2500
Feeding chain
Lubrication
Check strain
Air defecator
Check
Guide channel
Check attrition and

clean
7.2.1 Check the collet

Check (A) rotate smoothly or not, the
clearance can not to be wide.
Check collet (B) whether status is normal.
7.2.2 Check the air defecator (A)

Check the bottle (B) whether there are full of
mists in it.
Press (C) then mists can be exhausted.

B
7-2
8. CAUSE AND BREAKDOWN AND TROUBLESHOOTING
8.
Cause and breakdown and troubleshooting
8.1
Frequent cause of breakdown

ITEM
Cause
Solution
Unable to start the bar

Feeder
Without power
Check the power source
In emergency
Restart
The bar feeder is reset but

the bar feeder cant auto to
The lathe is sending signal.
Check the connection
Compressed air is unable to

be sent
Check the air supply
start
The device of the
compressed air cant work
8.2
Breakdown on frame device

Situation
Material are unable to load

on the frame device
8.3
Cause
The position of plates are
too low
Adjust the position of plates
Breakdown on the collect

Situation
Material is unable to be
inserted into the collet.
8.4
Solution
Cause
Solution
The adjustment of the clamp

device is not correct
Re-adjust
The diameter of collet and

material are different.
Change a new collet.
The end of the material is
Chamfering before feeding
too rough.
material
The air pressure is

insufficient.
Check the pressure
Breakdown on feeding material

Situation
Cause
Solution
Material can'
t feed into the
spindle smoothly
The center of the bar feeder

and the lathe isn'
t correct
Re-adjust the center
Material can'
t feed into the
The front of the material is
Chamfering before feeding
chuck of the lathe smoothly
too rough.
material
8-1
8.5
8.5.1
Refer alarm message

HMI Alarm Message
ERROR / CAUSE
CURE
Check the moving range of the push bar hether
has something obstructed the push bar.
Please check the value of long feed safety is correct.

Check the turret whether it is at correct position of stopping
material.
Please check whether the setting value of shortest length
would be proper.
Check the turret whether it is at correct position of stopping
material.
When the bar feeder change new bar and CNC machining
automatically, the chuck must keep in open state.
Check material whether get stuck in the spindle or in the
pipe.

Check CNC whether receiving start signal from
bar feeder. If yes, check program setting of CNC.

Check remnant whether get stuck in the collet
or clamping stand.
Check air pressure.

Check LS3 whether breakdown or loose.
8-2
ERROR / CAUSE
CURE
Check air pressure.
Check SR2 whether breakdown or loose.
Check the setting value of First feeding speed.
Check bars whether left in the plate.

Check material whether rush out the clamping stand when
first feeding.
Check any bar inside guide channel or no
Check air pressure.
Check air pressure.

CheckSR1 whether breakdown or loose.
Change proper length of material.
Check the front of material whether chamfering.

Check the setting value of facing position.
8-3
ERROR / CAUSE
CURE
Check lathe whether receiving start signal from
bar feeder
Check the interface.
Check LS3 and LS4 whether breakdown or loose.
Check LS2 andSR1 whether breakdown or loose.
Check the necessary time of working period.
Check the alarm No. on LCD display of servo whether it is
abnormal. If yes, please inform the relevant technician

about abnormal code to analyze reasons.
Check the bar feeder was in auto status when CNC is
machining normally, otherwise bar feeder cant feed

material.

Check the power O.L whether was cut off. Please
refer to page( 8.5.3 )

Please inform the relevant technician to solve
problems.
8-4
ERROR / CAUSE
CURE
Do not open safety cover in automatic mode.
Please check the if there any solid blockage blocking
detection between the sensor system.
Check air pressure is enough or not
When chuck open ,Pusher motion exceed the parameter of
open pusher forward
When chuck open ,Pusher motion exceed the parameter of
open pusher retreat.
8-5
8.5.2
Servo alarm message

LIST OF SERVO DRIVER ALARM
Display
ALARMS
Name
AL. 10
Under voltage
AL. 12
Memory error 1 (RAM)
AL. 13
Clock error
AL. 15
Memory error 2 (EEP-TOM0)
AL. 16
Encoder error 1
AL. 17
Board error 2
AL. 19
Memory error 3 (Fiash-ROM)
AL. 1A
Abnormal motor assembly
AL. 20
Encoder error 2
AL. 24
Abnormal main circuit
AL. 25
Absolute position erase
AL. 30
Regenerative error
AL. 31
Overspeed
AL. 32
Overcurrent
AL. 33
Overvoltage
AL. 35
Command pulse frequency alarm
AL. 37
Parameter error
AL. 45
Main circuit high heat
AL. 46
Servo motor overheat
AL. 47
Abnormal cooling fon
AL. 50
Overload 1
AL. 51
Overload 2
AL. 52
Error excessive
AL. 8A
Overtime
AL. 8E
error
88888
Watch dog
8-6
Display
WARNINGS
Name
AL. 92
Open battery cable warning
AL. 96
Zero setting error
AL. 99
Limit alarm
AL. 9F
Battery warning
AL. E0
Excessive regenerative load warning
AL. E1
Overload warning
AL. E3
Absolute position counter warning
AL. E5
ABS time-out warning
AL. E6
Servo emergency stop
AL. E8
Cooling FAN low rpm alarm
AL. E9
Main circuit off warning
AL. EA
ABS SV ON warning
AL. EC
Over load alarm 2
AL. ED
Torque word over
8-7
8.5.3 Description of Alarm 23:
O.L over current relay
Identification window
O.L position of unit, please refer to page 5-2.

In normal operation, identification window is blue. The identification window will show
T up when the power was cut off. In the meantime, check oils whether enough in oil
tank or pump whether have abnormal status. If the examination is Ok, press the button
RESET at the right up corner, The identification window will return to blue in the
meantime and then it can work normally.
PSBecause the power of O.L was cut off is mechanization. Once the power was cut
offIt need to wait 5~10minute, and then can press RESET returned.
8-8

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HP-QB Manual-07

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HYDRODYNAMIC AUTOMATIC BAR FEEDER

Contents of manual ---------------------------------------------------------------------- 1-1

The label of manufacturer and bar feeder -----------------------------------------

Support of technique --------------------------------------------------------------------

Instruction ---------------------------------------------------------------------------------- 2-1

Machine size ------------------------------------------------------------------------------

Description of the type ------------------------------------------------------------------ 2-2

Compressed air supply and power supply ----------------------------------------- 2-3

Specification of the guide channel ---------------------------------------------------

Specification of the collet --------------------------------------------------------------- 2-5

Packing the bar feeder ------------------------------------------------------------------ 3-1

Transportation and hoist

Bar feeder - Installation

Adjustment of Height -------------------------------------------------------------------

Initial position -----------------------------------------------------------------------------

Adjustment of Center -------------------------------------------------------------------

Fixing the Feeder ------------------------------------------------------------------------

Guide channel lubrication -------------------------------------------------------------

ADJUSTMENT AND SETTING

Structure of the bar feeder -------------------------------------------------------------

Loading device ----------------------------------------------------------------------------

Adjust and fix the anti-vibration device ---------------------------------------------

Feeding Chain ----------------------------------------------------------------------------

OPERATION AND DESCRIPTION

Material preparation ---------------------------------------------------------------------

Electricity position ------------------------------------------------------------------------

Description of Monitor function --------------------------------------------------------

Regular maintenance -------------------------------------------------------------------

CAUSE OF BREAKDOWN AND TROUBLESHOOTING

Frequent cause of breakdown --------------------------------------------------------

Breakdown on frame device -----------------------------------------------------------

Breakdown on the collect ---------------------------------------------------------------

Breakdown on feeding material -------------------------------------------------------

Refer alarm message --------------------------------------------------------------------

The label of manufacturer and bar feeder

Full Load Current

Short Circuit Rating

Wiring Drawing Number

Description of the type

Bar loading capacity

Compressed air supply and power supply

ESSO NUTO H32

Specification of the guide channel

NoteOuter diameter of the collet must be smaller 0.5 than diameter of

Revolving tip and collet

Part No. of revolving tip

Specification of the collet

2.7.1 Specification of the collet for circular materail

OAA Bar size

Specification of the collet for polygonal materail

Packing the Feeder

Transportation and hoist

3.2.2 On the pallet

3.2.3 Packing with wooden box

Bar feeder Installation

4.2.1 Disengage the screw (1).

4.4.3 Directional adjusting

Securing and fastening of the bar feeder

4.6.1 Movable antivibration

4.6.2 Synchronization connecting rod:

4.6.3 Fixed front nose:

4.6.4 Telescopic front nose:

4.6.5 Oil ring:

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