GlobalEngineerHarry

hps://engineerharry.wordpress.com

Drills&Drilling
APRIL21,2012 1COMMENT(HTTPS://ENGINEERHARRY.WORDPRESS.COM/2012/04/21/DRILLS
DRILLING/#COMMENTS)

i
3Votes
Introduction
Drillingremainsoneofthemostecientwaystomakeaholeinaworkpiece.
Drillsarenowmadefromhighspeedsteelorarecarbidetipped.Drillsusedtobemadeofhighcarbonsteel.
Drillsmaybecoatedormayhaveabrightoroxidenish.
TypesofDrills
SpotDrill
Spadedrill
Gundrill
Coredrill
Caststeel,hardsteel(Stellite)drills
DrillSizes
Twistdrillsmaybepurchasedotheshelfindiametersfrom0.0135to2inches.
Sizesareinfractions,numbersandleers,andmetric.
DrillNomenclatureandGeometry
StandardTwistdrillsmayhavestraightortaperedshanks.

DrillingBrass:Modicationofthedrillpointwhendrillingbrass.(Whenastraightutedtwistdrillisnotreadilyavailable.)

(hps://engineerharry.les.wordpress.com/2012/04/drillbrass.png)
DrillingBrass
DrillPointAngles:
Use90to140foraluminumalloys.
Use70to80formagnesiumalloys.
Use118to135forhighstrengthsteels.

point.png)

(hps://engineerharry.les.wordpress.com/2012/04/drill

DrillPointAngles
Thedrillpointanglemaybemodiedtocutavarietyofmaterials.
EectofChangingtheDrillPointAngle:Therakeangleisinuencedbythedrillpointangle.

(hps://engineerharry.les.wordpress.com/2012/04/drillpointangle.png)

EectofChangingtheDrillPointAngle
LipRelief(Clearance)Angles:
Lipreliefanglesarenormally10to15
Lipreliefforhighstrengthortoughersteelsisbetween7to12(Strongerbackingforcuingedge.)
Lipreliefforsofterorfreemachiningmaterialsmaybebetween12to18

(hps://engineerharry.les.wordpress.com/2012/04/lipreliefclearanceangles.png)
LipRelief(Clearance)Angles
Speeds&FeedsforDrilling:Speeds(rpm)maybecalculatedusing
RPM=12xCuingSpeed/xDiameter
HoldingtheDrill&Workpiece
Morsetaperdrillsleeves(Usedriftforremoval)
JacobsChuck(DangerFlyingChuckKeys)
HoldingtheWorkpiece
Usingavise
Clampingdirectlytothetable.(Seenextslide)
Usingadrilljig
ClampingWorktoaMachineTable

(hps://engineerharry.les.wordpress.com/2012/04/clamping.png)
ClampingWorktoaMachineTable
LocatingandMachiningaHole
Useoneofthefollowingtechniquesbeforedrillingaholewithatwistdrill:
Drillasmallindentationwithacentredrill.CombinedDrill&Countersink.)
Makeasmallindentationusingacentrepunch.

Makeasmallindentationusingacentrepunch.
DrillingProblems
Holesoutofposition
Holewandering
Materialcloggingutes
Drillchaer,i.e.whendrillingbrass
Soultion
DrillingThroughExistingHoles(Drilllongholesrstwhendrillingthroughexistingholes)
WebThickening
Whenusinganolderdrill,excessivepressuremayberequired.Thintheweb
Thewebofthedrillbecomesthickerasthedrillbecomesshorteraftersharpening.
OversizeHoles

(hps://engineerharry.les.wordpress.com/2012/04/oversizeholes.png)
Drilllips
CuingEdgesWearingPrematurely

(hps://engineerharry.les.wordpress.com/2012/04/cuingedgeswearing
prematurely1.png)
Speed(rpm)toofast!
FILEDUNDEREDUCATION,MACHINETHEORY,MAIN,SENECA

OneResponsetoDrills&Drilling
drilsOnlinesays:
May20,2013at7:11am
Yourmeansoftellingthewholethinginthisparagraphisreallypleasant,allbeabletowithoutdicultyunderstandit,
Thanksalot.

i
RateThis

Reply

CreateafreewebsiteorblogatWordPress.com.
TheEnterpriseTheme.