Professional Documents
Culture Documents
Creative Inventor
magazine
May/June 2010
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AUTODESK INVENTOR
TAKES YOU BEYOND 3D TO
DIGITAL PROTOTYPING
AUTODESK INVENTOR
Autodesk, AutoCAD and Autodesk Inventor are registered trademarks or trademarks of Autodesk, Inc., and/or its subsidiaries and/or affiliates in the USA and/or other countries. All
other brand names, product names, or trademarks belong to their respective holders. Autodesk reserves the right to alter product offerings and specifications at any time without
notice, and is not responsible for typographical or graphical errors that may appear in this document. © 2010 Autodesk, Inc. All rights reserved.
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In This Issue...
Contour It! Inventor Studio Lighting
Learn how to use some great Inventor tools Interested in rendering? Go here for a
to create complex sheet metal shapes. great article on lighting by Bill Bogan
Learn how Contour Flange, Contour Roll, from Autodesk.
Unfold/Refold and other tools are used to
create this part.
4 22
About the Cover...
Look closely at the cover image.
It’s a photograph, right? No, it’s an
Inventor assembly file, rendered in
3D Studio.
Be sure to read and view more in
this article.
6 35
Can Manufacturing Return to
Growth?
American manufacturing is going through
43
some gut-wrenching changes and con-
tinues to shrink as a percentage of GDP.
Read about some positive steps you can
take...
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•Alias Automotive
•Inventor Surfacing
Tutorials
Veteran MCAD guru Drew Fulford is back with a look-see on
13 Inventor 2011 Constraint Limits. Also - Multi-body solids in
50
Inventor 2010 and 2011.
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Contour It! - Dennis Jeffrey In this next step, use Project Geometry to copy the edges
In this Inventor tutorial, I’ll explore several commands that indicated. Be sure not to miss any of the small arced edges.
can be used to create a contoured sheet metal part, that will
easily unfold. This tutorial uses tools introduced in IV2010.
In this next step, you will create a New Sketch on the end face
of the Flange. Zoom in on the end face as shown below, and Finish the sketch and select Contour Roll. If you created the
Select any of the faces, Right Mouse Click and Select New sketch properly, you should see an automatic preview. Other-
Sketch. Alternatively, in Inventor 2011, you may select the wise, Select the projected edge and the centerline Axis. Set
face, then select the New Sketch icon as shown below: the Rolled Angle to 90 degrees, and pick OK.
At this point, the part should look like this: In the next step, we will measure the overall length of the flat
in order to determine consistent spacing of the holes.
Since we placed the first hole center 0.3 in. from the vertical
edge, we will need to subtract 2X 0.3 or 0.6 in from the over-
all length. We can let Inventor do the math:
Now, let’s get fancy. The next feature to be added will be a
row of holes, evenly spaced along the lower curved edge.
Before proceeding, ponder how this might be accomplished.
But before continuing, Save your file.
Ready? The easiest way to create the holes along the lower
edge is to utilize two commands introduced in IV2010.
Select the Unfold from the Sheet Metal tab. The follow-
ing image will appear. Select the first Stationary Plane as
shown(1).
For the Rectangular Pattern, Select the Hole from the Model
Browser, Set the Direction 1 along the bottom edge, enter 10
or whatever quanitity desired. Set the dropdown to Distance,
then for Length, type in “measured distance” - .6 in. If this
value is input incorrectly, then it will appear in red until cor-
rect.
Finally, it’s time to Refold your design. Select Refold from the
Sheet Metal Panel. Pick the Workplane (1) for the Stationary
edge, and Select Add All Rolls (2). Pick OK to complete!
Next, select Add All Rolls (2). All contour rolls will now be
selected for unfolding. Pick OK.
We are now ready to add the holes. Save your file (Ctrl-S).
Select the face and create a Sketch on the flattened plate.
Reprint of the article published in the Creative Inventor Magazine May, 2010
Copyright 2010 by Tekni Consulting LLC on behalf of the Author. 5
Vladimir Makarov - Digital Artist
A few years ago, I had the pleasure of discovering a rare tal-
ent by the name of Vladimir Makarov. Vladimir, and a small
group of others in Russia had a passion for creating extremely
detailed models in Autodesk Inventor, then rendering them in
3-D Studio. Mr. Makarov gave me permission to publish his
images in The Creative Inventor Magazine. At the time, the
magazine was just a dream. I want to take the time now to
present his works.
Reprint of the article published in the Creative Inventor Magazine May, 2010
6 Copyright 2010 by Tekni Consulting LLC on behalf of the Author.
When the Inventor file is imported
into 3D Studio, the solid geometry
is converted into mesh objects. At
this point, colors and materials
have not yet been added.
Reprint of the article published in the Creative Inventor Magazine May, 2010
Copyright 2010 by Tekni Consulting LLC on behalf of the Author. 7
Here’s the final image after colors
and materials have been added.
Reprint of the article published in the Creative Inventor Magazine May, 2010
8 Copyright 2010 by Tekni Consulting LLC on behalf of the Author.
Vladimir in 2010
Just before publication of this issue,
Vladimir was able to make contact
again. In the spirit of providing new,
fresh images done in later versions of
Inventor, these new images have been
added.
-Dennis Jeffrey
Editor & Publisher
Reprint of the article published in the Creative Inventor Magazine May, 2010
Copyright 2010 by Tekni Consulting LLC on behalf of the Author. 9
VLADIMIR MAKAROV
Reprint of the article published in the Creative Inventor Magazine May, 2010
10 Copyright 2010 by Tekni Consulting LLC on behalf of the Author.
Can Manufacturing Return to Growth? Problem -- The old selling techniques that are still taught in
American manufacturing is going through some gut-wrench- national sales training programs are not working very well for
ing changes and continues to shrink as a percentage of GDP. today’s markets and buyers. The old idea of selling product
When you read articles in trade journals and newspapers, features and using magical closing methods does not work,
everyone agrees that we need to find ways to grow manufac- especially for buyers of industrial equipment.
turing.
2. Solution - Consultative Selling. Buyers don’t want
Most solutions to this problem offered by manufacturers, to hear a sales pitch but they do like sales people who can
associations, trade journals, and political pundits are focused understand their problems and have empathy for the buyer. It
on government solutions. They want the government to is called consultative selling and it is more about interviewing
reduce taxes, halt the rise in healthcare premiums, elimi- than selling.
nate cap and trade legislation, and stop the manipulation of
foreign currencies. Problem -- We need innovation and new products but we also
have to establish a competitive advantage. The biggest single
This author also hopes that manufacturing gets a break on reason new products and new ideas don’t sell is that the com-
many of these issues, but I would like to suggest that we pany does not find out until the point of sales that the product
can’t depend on government to solve our manufacturing prob- or idea is not unique.
lems. There are many changes that can be adopted by manu-
facturers that can halt the decline of manufacturing, simply 3. Solution -Improve the success rate of new products.
by adopting new strategies. In fact, I will go out on a limb and Progressive manufacturers spend time finding out what kinds
say that that many of these strategies are being used today of competitor products or services are in the market prior to
by progressive manufacturers and they will become common- spending a lot of money on design or prototypes. They invest
place in the next generation. this time because they want to make sure that their new
Here are seven problems with strategies to solve them that product idea is unique. You know you have done a good job
I believe will eventually be adopted by the survivors in this on this step of product development when you have identified
economy. every competitor and compared their features and prices in a
matrix.
Reprint of the article published in the Creative Inventor Magazine May, 2010
Copyright 2010 by Tekni Consulting LLC on behalf of the Author. 11
Problem -- In some industries, such as the EDM machine mar- What is unique about all of these ideas is that they are all
ketplace, sales are down 50 percent from previous years and external strategies. Hammering away at the bottom line with
may never come back. Depending only on products to make continuous improvement is absolutely necessary, but if you
the sales forecast may not be enough for OEMs to stay in the want to create a new future for your company you need to
business. They need other kinds of sales. develop a growth plan focused on external strategies to find
5. Solution - Creating new services. You can provide a growth opportunities.
better value to your customers if you add additional services.
Consider adding localized services, for example. It could cut Manufacturers are going to have to become industrial mar-
down on travel expenses and add value to your products. keters if they want to survive. The alternative is keep doing
what you do best and hope that conditions in the economy
Problem -- The old sales channels just aren’t working for will improve. Perhaps the dollar will continue to decline and
today’s customers. Many manufacturers who used only the price of imports will increase, forcing many customers
inside sales people (as in job shops), independent reps and to buy from American suppliers. Or perhaps some of the
distributors and traditional sales organizations are finding customers that now buy from foreign suppliers will tire of the
they are not working very well in this new era of globalization. hidden costs, late deliveries, and quality problems and come
The problem is that customers are more sophisticated, have back to you.
many options, and there are many new requirements and
tasks required in the selling process. This defensive “wait and see approach” is possible, but
dangerous. Suffice it to say that waiting for outside events to
6. Solution - New sales channels. Manufacturers need change or the government to step in and save manufacturing
to profile their various customers and their requirements may never happen. Hope is not a plan.
and consider evaluating new types of sales channels. For This article is an attempt to convince readers that there are
instance, job shops may have to hire their first outside sales many things we can do to grow, despite the problems. Re-
manager. Manufacturers of packaging machines may have to member, American manufacturers have some clear advan-
consider training specialized independent reps who sell a few tages. We are located in the market, we are close enough to
complimentary lines and know as much about the products monitor customer needs, we can offer short lead times and
as factory sales people. And some companies who sell to a unique products, we can offer unique overnight services, and
wide variety of markets and customers may have to create a we are still the most innovative manufacturing sector in the
system of multiple sales channels. world.
Problem -- Almost every European country is good at export- A better strategy for growth would be to go on the offense
ing (including their small manufacturers). They are good and take matters into your own hands. I believe that the next
because they recognized a long time ago that they had to generation of manufacturers that survive this shakeout and
sell internationally to survive. Americans have been spoiled prolonged recession will use many of the strategies described
by being located in the biggest market in the world, and have above. Their cultures will change from a focus on internal
avoided marketing internationally. processes to a focus on external customer and market issues.
Reprint of the article published in the Creative Inventor Magazine May, 2010
Copyright 2010 by Tekni Consulting LLC on behalf of the Author.
12
Editors Note - This issue introduces a new column cov-
ering surfacing in Autodesk Inventor and Autodesk
Alias products.
While surfacing in Inventor is not used often by the majority of A curve can be defined by as little as 2 CVs and the result is a
users, it is a very powerful aspect of 3D modeling. Surfacing line. A 3rd degree curve is defined by 4 CVs as shown, 5th and
or the creation of faces is at the very core of all solid models. 7th degree curves have 6 and 8 CVs respectively. More CVs
means more definition for your curve. I work with 5th degree
Autodesk Alias comes in three flavors - Alias Design, Alias Sur- curves by default because this gives me enough CVs to create
face and the king of the hill - Alias Automotive. All three are G2 Curvature Continuity with other geometry.
surface modelers, enjoying an environment where freeform
surfacing is king. 2. Continuity – Continuity defines the intersection of curves
and surfaces. When CVs line up across 2 curves, you get conti-
This new column will cover both environments and hopefully nuity. Here I have added another curve (shown in red) to each
inspire many to investigate the power of surfacing. original:
Reprint of the article published in the Creative Inventor Magazine May, 2010
Copyright 2010 by Tekni Consulting LLC on behalf of the Author. 13
The number and orientation of the surface’s CVs are deter- With the help of a hardware shader we can see the difference
mined by its curves. In this case our surface has 16 CVs be- in blending quality between the levels of continuity. Notice
cause each construction curve has 4 CVs. that the Tangent condition has visible kinks whereas the Cur-
vature conditions flow more smoothly.
Now I duplicate this surface and use the Freeform Blend tool to
create a blend surface between them:
While this is neither the first nor the last thing you need to
The continuity for both sides of this blend surface is set to Posi-
know about automotive surfacing, it’s one that my first Alias
tional. Just as with curves, this means the surfaces will share
instructor (not a car guy) neglected to teach, an oversight that
a position in space. If we want the blend surface to actually
cost me months of frustration as I tried to make Tangent sur-
blend, we need to bump the continuity up to Tangent or higher.
faces behave like Curvature.
Here you see a Tangent relationship between surfaces as de-
fined by the single row of CVs aligned with each.
4. Example –Here is a quick example from the current Audi
A5. I will recreate the lower light-catcher using scan data and
a photo for reference.
Reprint of the article published in the Creative Inventor Magazine May, 2010
14 Copyright 2010 by Tekni Consulting LLC on behalf of the Author.
After building 4 curves I use the Square Tool to create a sur- A closer look at the Blend Surface to see what these CVs are
face. With the CVs visible you can see how the surface is de- doing:
fined:
Finally I throw a quick fillet between the Blend and Bottom Sur-
face. Just like surface blends, fillets look better with Curvature
Next I make curves in the side-view window and project them than with Tangency, so I use G2 Curvature:
onto my square, then trim the square: