Lighting Design

Control Room
Lighting level required =350 lux
4.576
m

3.4m
13.2m

Supportive documents such as luminaires specification, lux distribution and luminaire

arrangements etc. are attached (Annex: 1)
Room cavity ratios (RCR) and Coefficient of Utilization
Room

L
13.20

W
3.40

H
4.58
=

Room Cavity
Ratio

8.46

+ 5

Assume that
Pf
Pcc
Pw
0.00
0.80
0.50
from the Table
CU
=
0.35
Assume that
LLD
LDD
0.85
0.90
LLF =

LLF

E
350.00

A
44.88

N luminaire =
N
=

0.77
CU
0.350

7.15
8.00

Lamp/luminaire lm/lamp
2.00
4100.00
N=

E=

E=

391.36 Lux

LLF
0.77

Motor Room
Lighting level required = 200 lux

6.6m

8.9m
15.8m

As Motor room consisting of v shaped roof, suspended types of luminaires are used lighting the
room and the suspended height is 6.6m from the ground. Further the area comes under stair
case is removed, when calculating lux level of Motor room as separate lighting system is adopted
to light the same. Supportive documents such as luminaires specification, lux distribution and
luminaire arrangements etc. are attached (Annex: 2)

Room cavity ratios (RCR) and Coefficient of Utilization

Room

L
15.80

W
8.90

H
6.60
=

Room Cavity
Ratio

5.80

+ 5

Assume that
Pf
Pcc
Pw
0.00
0.80
0.50
from the Table
CU
=
0.43
Assume that
LLD
LDD
0.85
0.80
LLF =

LLF

E
200.00

A
140.62

N luminaire =
N
=
E=

0.68
CU
0.425

11.87
12.00

202.23 Lux

Lamp/luminaire lm/lamp
2.00
4100.00
N=

LLF
0.68

E=

Ground Upper Area

Lighting level required = 200 lux

5m

6.3m
12.9m

For the convenient of lighting design, Ground floor is considered as two parts (Ground Upper
Area and Ground Lower Area), so any maintenance work can be done without any problem.
Surface mount types of luminaires are used lighting the upper part Further the area comes
under stair case is removed, when calculating lux level of Ground Upper area as separate lighting
system is adopted to light the same. Supportive documents such as luminaires specification, lux
distribution and luminaire arrangements etc. are attached (Annex: 3)

Room cavity ratios (RCR) and Coefficient of Utilization

Room

L
12.90

Room Cavity
Ratio

W
6.30

H
5.00
=

5.91

+ 5

Assume that
Pf
Pcc
Pw
0.00
0.80
0.50
from the Table
CU
=
0.58
Assume that
LLD
LDD
0.85
0.80
LLF =

LLF

E
200.00

A
81.27

0.68
CU
0.580

N luminaire = 5.03
N
=
6.00
E=
238.77 Lux

Lamp/luminaire lm/lamp
2.00
4100.00
N=

LLF
0.68

E=

Ground Lower Area

Lighting level required = 200 lux

6m

6.3m
12.9m

Wall mount types of luminaires are used lighting the lower part as there is no supportive
structures. The mounting height is 6m from the bottom. Further the area comes under stair case
is removed, when calculating lux level of Ground Lower area as separate lighting system is
adopted to light the same. Supportive documents such as luminaires specification, lux
distribution and luminaire arrangements etc. are attached (Annex: 4)

Room cavity ratios (RCR) and Coefficient of Utilization

Room

L
12.90

W
6.30

H
6.00
=

Room Cavity
Ratio

7.09

+ 5

Assume that
Pf
Pcc
Pw
0.00
0.80
0.50
from the Table
CU
=
0.41
Assume that
LLD
LDD
0.85
0.80
LLF =

LLF

E
200.00

A
81.27

N luminaire =
N
=
E=

0.68
CU
0.410

7.11
8.00

225.04 Lux

Lamp/luminaire lm/lamp
2.00
4100.00
N=

LLF
0.68

E=

Stair Case
Lighting level required = 100 lux

2.5m

2m
6.3m

Wall mount types of luminaires are used lighting the Stair Case and mounting height is 2.5m
with angle if 55 degrees to horizontal. Here it is only considered part of the stair case to design
the lighting system, thus it can be repeated for the other parts of the stair case. Supportive
documents such as luminaires specification, lux distribution and luminaire arrangements etc.
are attached (Annex: 5)

Room cavity ratios (RCR) and Coefficient of Utilization

Room

L
6.30

W
2.00

H
2.50
=

Room Cavity
Ratio

8.23

+ 5

Assume that
Pf
Pcc
Pw
0.00
0.80
0.50
from the Table
CU
=
0.53
Assume that
LLD
LDD
0.85
0.90
LLF =

LLF

E
100.00

A
12.60

N luminaire =
N
=
E=

0.77
CU
0.530

0.98
1.00

101.59 Lux

Lamp/luminaire lm/lamp
1.00
3157.00
N=

LLF
0.77

E=

Long Corridor along the Motor Room

Lighting level required = 50 lux

6.6m

1m
17.6m

Wall mount types of luminaires are used lighting the Corridor. Here it is only considered part of
the corridor to design the lighting system, thus it can be repeated for the other parts of the
corridor with necessary changes. Further it is included some luminaires to light the surrounding
area even those are not considered under corridor and the lux level of those area are not
calculated (fix just to light area) Supportive documents such as luminaires specification, lux
distribution and luminaire arrangements etc. are attached (Annex: 5)

Room cavity ratios (RCR) and Coefficient of Utilization

Room

L
17.60

W
1.00

H
6.60
=

Room Cavity
Ratio

34.88

+ 5

Assume that
Pf
Pcc
Pw
0.00
0.80
0.50
from the Table
CU
=
0.12
Assume that
LLD
LDD
0.85
0.80
LLF =

LLF

E
50.00

A
17.60

N luminaire =
N
=
E=

0.68
CU
0.115

7.23
8.00

55.34 Lux

Lamp/luminaire lm/lamp
1.00
1557.00
N=

LLF
0.68

E=

Table 01: Selected lighting reference and fixing method

Area
Ground Upper
part
Ground Lower
part
Motor room
Control room
Staircase
Corridor

Type Reference name of the luminary

Philips TCS460 2xTL5-45W HFP M2

Fixing method
Surface Mounted

Philips TCS460 2xTL5-45W HFP M2

Wall Mounted

Philips TCS460 2xTL5-45W HFP M2

Philips TBS463 2xTL5-45W HFP ND AC-MLO
Philips TCS460 1xTL5-45W HFP M2
Philips TWS640 1xTL5-24W HFP AC-MLO

Suspended
Surface Mounted
Wall Mounted
Wall Mounted

Table 02: Number of luminaire

Area
Ground
Upper part
Ground
Lower part
Machine
area
Control
room
Staircase
(total)
Corridor
(total)

Luminanc
e level
(Lux)

Lamp
lumen
(lm)

(bulb+
luminaire
) Wattage

Lamps
Lumin
aire

LLD

LDD

LBO

LLF

CU

200

4100

50

0.85

0.9

1.0

0.765

0.537

200

4100

50

0.85

0.8

1.0

0.680

0.461

200

4100

50

0.85

0.8

1.0

0.680

0.604

12

350

4100

50

0.85

0.8

1.0

0.680

0.497

100

3157

51

0.85

0.9

1.0

0.765

0.486

50

1557

28

0.85

0.8

1.0

0.680

0.11

20

Demand Calculation
Demand of lighting loads (Single Phase)
Specimen Calculation

=[

=
=
=
=
=
=
=
=
=
=
=[

Apparent power

Simultaneity
factor

Apparent power

Nominal Current

MCB

kVA

Ku

kVA

Ks1

kVA

1st

0.96

0.9

0.9

0.9

0.75

100%

0.75

1.00

0.75

3.26

0.56 ph 2nd

0.96

0.9

0.9

0.9

0.53

100%

0.53

0.80

0.42

1.83

6.00

P.F

kVA

Ku

kVA

Ks1

kVA

0.96

0.9

0.9

0.9

1.13

100%

1.13

1.00

1.13

4.89

P.F

kVA

Ku

kVA

Ks1

kVA

0.80 ph

1.20 ph

1st

power Factor

Diversity Factor
D.F.

Utilization factor

Connected Phase

Apparent power

12

Efficiency

20

P.F

POWER IN KW

Given data for

single unit
8

Control Room
Fluorescent bulb +
Luminoir (50W*2)
0.1 kW
indoor 1ph
Fluorescent
Luminoir (28W)
0.03 kW
corridor 1ph
Motor Room
Fluorescent bulb +
Luminoir (50W*2)
0.1 kW
indoor 1ph
Ground Floor
Fluorescent bulb +
Luminoir (51W)
0.05 kW
indoor (stair case)
1ph
Fluorescent bulb +
Luminoir (50W*2)
0.1 kW
indoor (bottom
part) 1ph
Fluorescent bulb +
Luminoir (50W*2)
0.1 kW
indoor (Upper part)
1ph

0.26 ph

1st

0.96

0.9

0.9

0.9

0.24

100%

0.24

1.00

0.24

1.04

0.80 ph

1st

0.96

0.9

0.9

0.9

0.75

100%

0.75

1.00

0.75

3.26

0.60 ph

3rd

0.96

0.9

0.9

0.9

0.56

100%

0.56

1.00

0.56

2.45

Page 9 of 22

Demand of Socket outlets

Specimen Calculation
For Single Phase (13A S/O)

=[

For Three Phase (30A and 63A S/O)

=[

=
=
=
=
=
=
=
=
=
=
=
For Single Phase (13A S/O)
=[

For Three Phase (30A and 63A S/O)

=[

Page 10 of 22

Utilization factor

Apparent power

Simultaneity
factor

Apparent power

Nominal Current

MCB

Ku
100%

kVA
19.35

Ks1
0.20

kVA
3.87

A
16.82

A
20.00

P.F
X
Y
Z
0.85 100% 75% 75% 100%

kVA
11.43

Ku
100%

kVA
11.43

Ks1
0.20

kVA
2.29

A
9.94

A
10

Efficiency

Diversity Factor
D.F.

kVA
19.35

power Factor

Apparent power

Control Room
7 S/O 13A ring
cct 1ph
Motor Room
4 S/O 13A ring
cct 1ph
5 S/O 30A ring
cct 3ph
1 S/O 63A ring
cct 3ph
Ground Floor
7 S/O 13A ring
cct 1ph
7 S/O 30A ring
cct 3ph

Connected Phase

Given data for

single unit

POWER IN KW

Demand calculation for the single phase S/O

0.013

kA

20.93

ph

P.F
X
Y
Z
2nd 0.85 100% 75% 75% 100%

0.013

kA

11.96

ph

1st

0.03

kA

103.92

3 ph

0.85 100% 75% 75% 100%

97.81

100%

97.81

0.20

19.56

28.24

32

0.03

kA

20.78

3 ph

0.85 100% 75% 75% 100%

24.45

100%

24.45

1.00

24.45

35.29

40

0.013

kA

20.93

P.F
X
Y
Z
0.85 100% 75% 75% 100%

kVA
19.35

Ku
100%

kVA
19.35

Ks1
0.20

kVA
3.87

A
16.82

A
20

0.03

kA

145.49

0.85 100% 75% 75% 100% 134.48 100% 134.48

0.20

26.90

38.82

40

ph

3rd

3 ph

Page 11 of 22

Finalizing Switchgears & DBs

Demand calculation of three phase loads
Specimen Calculation

=[

=
=
=
=
=
=
=
=
=
=
=[

12

Control Room
1
Battery Bank
(100Ahrs for
8hrs 3ph

0.2

kAhrs

1.20

3 ph

Motor Room
3
4

Ground Floor
3
Motorized
Valve .4kW
3ph
2
Drainage
Pump 1.5kW
3ph

MCB

Nominal Current

Apparent power

Simultaneity
factor

Apparent power

Utilization factor

Apparent power

Efficiency

P.F
X
Y
Z
0.85 100% 50% 50%

P.F
Raw Water
Pump 3ph
Exhaust fan
3ph

Diversity Factor
D.F.

power Factor

Connected Phase

Given data for

single unit

POWER IN KW

Demand calculation for the 3 phase loads

90%

kVA
0.26

Ku
20%

kVA
0.05

Ks1
1.00

kVA
0.05

A
0.08

kVA

Ku

kVA

Ks1

kVA

200

kw

600.00

3 ph

0.85 100% 80% 60%

87%

649.09 100% 649.09 0.66 428.40

0.75

kw

3.00

3 ph

0.85 100% 80% 60%

85%

3.11

100%

3.11

0.90

0.4

kW

1.20

3 ph

P.F
X
Y
Z
0.85 100% 80% 60%

84%

kVA
1.34

Ku
100%

kVA
1.34

1.5

kW

3.00

3 ph

0.85 100% 80% 60%

84%

3.78

100%

3.78

A
6

618.36

630

2.80

4.05

Ks1
0.50

kVA
0.67

A
0.97

0.80

3.03

4.37

13

power Factor

X
Y
Z
100% 75%
75%
100% 100% 100%

90%
80%

kVA
7.29
0.01

Ku
85%
20%

kVA
6.20
0.00

Ks1
0.80
1.00

kVA
4.96
0.00

A
21.56
0.00

phase 1st

P.F
0.96

X
Y
Z

100% 100% 100% 100%

kVA
0.01

Ku
20%

kVA
0.00

Ks1
1.00

kVA
0.00

A
0.01

phase 1st

P.F
0.96

X
Y
Z

100% 100% 100% 100%

kVA
0.03

Ku
20%

kVA
0.01

Ks1
1.00

kVA
0.01

A
0.03

Efficiency

phase 1st
phase 1st

P.F
0.8
0.96

Connected
Phase

Nominal
Current

Apparent
power

0.03

Simultaneity
factor

kW

0.01

1
1

Apparent
power

0.005

kW

6.00
0.01

Utilization
factor

Ground Floor
6 Emergency Light
1ph

0.005

kW
kW

Apparent
power

Motor Room
2 Emergency Light
1ph

3
0.005

Diversity Factor
D.F.

Control Room
2
A/C 3kW 1ph
1 Emergency Light
1ph

number of
phases

Given data for

single unit

POWER IN KW

Demand calculation for the A/C system and rechargeable Emergency lights

14

Figure 01: Demand Calculation of the total system

15

Selecting the Transformer and the stand by Generator

Transformer
Total demand needed for the system

408kVA

408/0.85

480kVA

Assuming transformer is loaded only 90%

Required capacity of the transformer

630kVA, 33kV/400V transformer is selected to supply the pump house.

Generator
As the lighting ccts, S/O s and other single phase equipments are consumed less power compare
to motors, the Generator is selected to supply full load of the pump house which is 408kVA. (The
achievable power reduction for the generator mode very less in kVA)
Thus,
450 kVA Generator is selected as Stand by power supply.

Cable selection

Lighting
Specimen Calculation
Assume ambient temperature to be 30 0C
Correction factor for ambient temperature, Ca
Ground Control Room
Assume wiring is surface mounted on the ceiling
Correction factor for method of installation, Ci
Single phase PVC insulated cable single circuit is used.
Correction factor for cable grouping, Cg
Current required
Required current carrying capacity

0.95

=
1
=
3.26A
=
I/(Ca*Ci*Cg)
=
3.26/(1*0.95*1)
=
3.43A
2
1mm PVC insulated cable is used. Same cable is used for the neutral conductor.
Voltage drop of the cable
Max allowable voltage drop
Maximum length of the circuit

=
=
=
=

44mV/A/m
13.8V
13.8*1000/ (3.26*44)
138.7m

Table 05: Cable calculations for lighting

Area

Wiring method

Number
of circuits

Control room
indoor
Control room
corridor
Motor Room
Ground Upper area

surface mounted
on the ceiling
surface mounted
on the ceiling
On the tray
surface mounted
on the ceiling
surface mounted
on the ceiling
surface mounted
on the ceiling
surface mounted
on the ceiling
surface mounted
on the ceiling
surface mounted
on the ceiling

single

4.83

0.95

5.08

64.94

single

1.83

0.95

1.93

171.39

single
single

4.89
2.45

1
1

0.95
0.95

1
1

6.06
2.58

64.14
128.01

single

3.26

0.95

3.43

96.21

single

1.04

0.95

1.09

301.57

single

0.004348

0.95

0.00

72136.36

single

0.009058

0.95

0.01

34625.45

single

0.027174

0.95

0.03

11541.82

Ground Lower area

Staircase
control room
Emergency lights
Motor room
Emergency lights
ground floor
Emergency lights

Current Ca Ci
required
(A)

Cg Required
I capacity
(A)

Max
length
(m)

Table 06: Cable selection and lengths for lighting

Area

Cable used

Max Length of a
circuit(m)

Control room
indoor
Control room
corridor
Motor Room

1 mm2 PVC
insulated
1mm2 PVC
insulated
1 mm2 PVC
insulated
1mm2 PVC
insulated
1mm2 PVC
insulated
1mm2 PVC
insulated
1mm2 PVC
insulated
1mm2 PVC
insulated
1mm2 PVC
insulated

Ground Upper area

Ground Lower
area
Staircase
control room
Emergency lights
Motor room
Emergency lights
ground floor
Emergency lights

64.94

Cable length
needed(m)
59

Metal clad
Switch
Two gang

171.39

124

Four gang

64.14

92

Three gang

128.01

58

Two gang

96.21

96

Two gang

301.57

30

72136.36

Three gang
two way
One gang

34625.45

12

One gang

11541.82

30

One gang

Total length of 1mm2 PVC insulated single core cable needed for lighting circuit including live and
neutral = 509m

Socket outlets
Specimen Calculation (control room 13A S/O)
Assume ambient temperature to be 30 0C
Correction factor for ambient temperature, Ca
Ground area
Assume wiring is embedded or buried in the wall,
Correction factor for method of installation, Ci
Single phase PVC insulated cable single circuit is used.
Correction factor for cable grouping, Cg
Current required
Required current carrying capacity

0.95

=
1
=
16.82A
=
I/(Ca*Ci*Cg)
=
16.82/(1*0.95*1)
=
17.7A
2
2.5mm PVC insulated cable is used. Same cable size is used for the neutral and earthing
conductor.
Voltage drop of the cable

=18mV/A/m

Max allowable voltage drop

=13.8 V

Maximum length of the circuit

=13.8*1000/ (16.82*18)
=45.6m

Table 07: Cable calculations for socket outlets

Area

Control room
13A S/O
Motor Room
13A S/O
Ground Floor
13A S/O

Wiring method

Embedded or
buried in the wall
Embedded or
buried in the wall
Embedded or
buried in the wall

Number Current
of
required
circuits (A)

Ca

Ci

C
g

Require Max
dI
length
capacity (m)
(A)

single

16.82

0.95

17.71

45.58

single

9.94

0.95

12.31

77.13

single

16.82

0.95

17.71

45.58

Table 08: Cable selection and lengths for socket outlets

Area
Control room
Motor room
Ground Floor

Cable used
2.5mm2 PVC insulated
2.5mm2 PVC insulated
2.5mm2 PVC insulated

Length required (m)

96
124
116

Since the live conductor size selected is less than 16mm2 neutral conductors and the protective
conductor is used as the same size.
Total 2.5mm2 PVC insulated single core cable needed including live and neutral = 336m
2.5mm2 PVC insulated single core protective conductor length needed

= 168m

Three phase loads

Specimen Calculation
Assume ambient temperature to be 30 0C
Correction factor for ambient temperature, Ca
=
1
Raw water pumps
Assume wiring is on cable trays,
Correction factor for method of installation, Ci
=
1
Three phase XLPE 4 core cable two circuits are used.
Correction factor for cable grouping, Cg
=
0.85
Current required
=
339.6A
Required current carrying capacity
=
I/(Ca*Ci*Cg)
=
339.6/(1*0.85*1)
=
399.5A
2
150 mm three phase 4 core XLPE cable is used.

Table 09: Cable calculations for three phase loads

Device

Wiring method

Number
of circuits

Current
required
(A)

Ca Ci

Cg

RP
EF
MV
DP
Motor room
30A Socket
outlets

On trays
On trays
On trays
On trays
Embedded or
buried in the
wall

three
four
three
two
one

Ground Floor
30A Socket
outlets

Embedded or
buried in the
wall

63A Socket
outlets
Battery bank

Required
I capacity
(A)

339.6
1.01
0.32
2.19
28.24

1
1
1
1
1

1
1
1
1
0.95

0.85
0.85
0.85
0.85
1

399.53
1.19
0.38
2.58
29.73

one

38.82

0.95

40.86

Embedded or
buried in the
wall

one

35.29

0.95

37.15

Embedded or
buried in the
wall

one

0.08

0.95

0.08

Table 10: Cable selection and lengths for three phase loads
Area

Cable used

Total Length
required (m)

RP

150mm2 three phase 4 core XLPE cable,

protective conductor of 60mm2

40

EF
MV
DP
Motor room 30A
Socket outlets
Ground Floor 30A
Socket outlets

1mm2 PVC insulated 4 core cable

1mm2 PVC insulated 4 core cable
1mm2 PVC insulated 4 core cable
6mm2 PVC insulated 4 core cable

124

10mm2 PVC insulated 4 core cable

70

63A Socket outlets

10mm2 PVC insulated 4 core cable

20

Battery bank

1mm2 PVC insulated 4 core cable

90
30
40

Total 150mm2 XLPE 4 core cable needed

120m

90 mm2 PVC insulated 1 core Protective cable

80m

1mm2 PVC insulated 4 core cable needed

251m

1 mm2 PVC insulated 1 core Protective cable

251m

10mm2 PVC insulated 4 core cable needed

90m

10 mm2 PVC insulated 1 core Protective cable

90m

6mm2 PVC insulated 4 core cable needed

40m

6mm2 PVC insulated 1 core Protective cable

40m

Cable selection from transformer to main DB XLPE 4 core cable

Transformer rating

630kVA

Current passes if the transformer fully loaded

630kVA/ (3*400)

Total load (lighting, socket and three phase)

909A

Cable size needed from the transformer to the main DB =

630mm2

Cable length needed from transformer to the main DB

10m

Cable selection from Generator to main DB XLPE 4 core cable

Generator rating

500kVA

Current passes if the transformer fully loaded

500kVA/ (3*400)

Total load (lighting, socket and three phase)

721A

Cable size needed from the transformer to the main DB =

300mm2

Cable length needed from transformer to the main DB

10m

Calculating short circuit levels

33kV/400V
630kVA
Usc = 4%

R=0.105 m /m
X=0.21 m
400mm2

Isc1

Main DB
R=0.105 m /m
X=0.21 m
400mm2,2m

Three
phase DB

Isc2

Isc3
Assuming Short circuit impedance voltage of the transformer is 4%
And infinite bus upstream of the transformer
Transformer Impedance (Zs)
=
Us2 * Usc / (Pn * 100)
=
4002 * 4 / (630 * 100)
=
10.1
Fault level (Isc1)
=
Us / (3 * Zs )
=
400/(3* 10.1 * 10-3)
=
22.7 kA
Impedance at main DB (Z2)

=
((0.105*10)2+(0.21*10)2)
=
2.34
Assuming breaker reactance as 0.15
Fault level (Isc2)
=
Us / (3 * Z )
=
400 / (3*(10.1+2.34+0.15))
=
18.34 kA
Impedance at three DB (Z3)
=
((0.105*2)2+ (0.21*2)2)
=
0.47
Assuming breaker reactance as 0.15
Fault level (Isc2)
=Us / (3 *Z)
=400 / (3*(10.1+2.34+0.47+2*0.15))
=17.48kA

NOTE
All the Raw Water Pumps are operated by sending control signals to the VSD at each motor.
Emergency buttons are installed at each motor to stop the motor operation in case of
emergency.
Even though the emergency supply is installed to the pump house, the failure of converter will
definitely shutdown the pump house as there are no control signals to control the whole
system. Thus, A battery bank is installed to supply the control panels at 45V/DC in case of
failure of A/C to D/C converter and main power supply The battery bank is selected such a
way that provide power to control panel for 8 hours without any disturbances.
The humidity level of the water pump house is higher than the normal working environment
and that will definitely affect the durability of all the electrical installations. Since control
panels are the brain of Water pump house and thus A/C was installed to control room thus
humidity level of the control panels are kept accordingly.
Emergency lights were installed in case of black out to guide the paths to exit and all the door
are rearranged such a way that exiting from pump house without any trouble.
Lighting arrangement of the Motor room was design such a way that operation of crane dose
not serious disturbance to light level.
Layout Diagrams

Table 11: Legend

Symbol

Description
13A socket outlets
Industrial socket outlets 30A
Industrial socket outlets 63A
Florescent lamps