Dsp49g2e20 A

Honeywell
DSP49G2E20
EMEA Combustion Controls
GENERIC
MAN MACHINE INTERFACE
DSP49G2004 & DSP49G2046
FUNCTIONAL DESCRIPTION
Rev.
A
Description
First issue (V0.7)
Date
01/09/2009
ECO
0056171
Sign.
J.Dvorak
Page 1 of 25
Honeywell
DSP49G2E20
Document history:
Issue:
V0.1
V0.2
Date:
7.1.09
25.3.2009
Description of change:
Initial version on SW version V0.02
Corrected mistakes in previous version
V0.3
V0.4
5.5.2009
16.6.2009
Corrections for better understanding

Added Enhancement for communication
S4965V2067 Second CH setpoint/demand
V0.5
19.6.2009
with
ESYS
Added automatic limitation of CH setpoint (and Second CH

setpoint) value according to CH MAX setpoint value
Corrections for better understanding, improved computation
of Control setpoint (now more robust),
when communication with ESYS/CVBC is lost - report E99
error to microcom communication, also display E99 instead
of dashes on the MMI,
If parameter in Installer mode/ Installer Plus mode is out of
range, display out on the MMI,
V0.6
23.6.2009
V0.7
12.8.2009
Rev.
A
Description
First issue (V0.7)
If parameter in Installer mode/ Installer Plus mode is not

available, display --- on the MMI
Added explanation for OTC control if temperature becomes
higher than 20 degrees
Added explanation regarding Second CH setpoint usage
(only for S4965V2067)
Date
01/09/2009
ECO
0056171
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J.Dvorak
Page 2 of 25
Honeywell
DSP49G2E20
TABLE OF CONTENTS
1.0
INTRODUCTION ...................................................................................................................................... 4
2.0
GENERAL DESCRIPTION....................................................................................................................... 4
2.1
OPERATING CONDITIONS ......................................................................................................................... 5
2.2
CONNECTION DIAGRAM............................................................................................................................ 6
2.3
INPUT...................................................................................................................................................... 8
2.3.1
Buttons ........................................................................................................................................... 8
2.3.2
Outside Temperature Control ........................................................................................................ 9
2.3.3
Water Pressure Sensor................................................................................................................ 10
OUTPUT DEVICE ............................................................................................................................................... 10
2.3.4
PWM output ................................................................................................................................. 10
2.3.5
LED segment display and LEDs .................................................................................................. 10
COMMUNICATIONS ............................................................................................................................................ 10
2.3.6
S4965 CVBC/ESYS family Communication Requirements......................................................... 10
2.3.7
CVBC Bus Slave Communication Requirements ........................................................................ 11
2.3.8
OpenTherm Communication Requirements ................................................................................ 11
3.0
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
4.0
OPERATING MODES ............................................................................................................................ 12

HEAT DEMAND ....................................................................................................................................... 13
ANTI CYCLING MODES ............................................................................................................................ 13
SETPOINT CHANGE MODES ..................................................................................................................... 14
ERROR MODE ........................................................................................................................................ 15
SUMMER MODE...................................................................................................................................... 15
TEST MODE ........................................................................................................................................... 15
INSTALLER MODE ................................................................................................................................... 15
INSTALLER+ MODE ................................................................................................................................. 16
ERROR HISTORY MODE .......................................................................................................................... 16
CONTROL TABLE ................................................................................................................................ 17
APPENDIX.............................................................................................................................................. 18
INSTALLER MODE INDEX NUMBERS.................................................................................................................... 18

B1. Parameters for Atmospheric targets................................................................................................ 19
B2. Parameters for Premix targets......................................................................................................... 20
SUPPORTED ESYS/CVBC MESSAGE IDS WITH FUNCTIONAL DESCRIPTION........................................ 21
SUPPORTED EXTERNAL ESYS/CVBC MESSAGE IDS......................................................................................... 24
SUPPORTED OPENTHERM MESSAGE IDS .......................................................................................................... 25
Rev.
A
Description
First issue (V0.7)
Date
01/09/2009
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0056171
Sign.
J.Dvorak
Page 3 of 25
Honeywell
DSP49G2E20
1.0
Introduction
The Generic Man Machine Interface is an ESYS/CVBC Bus Master based user interface which can be connected to the
majority of ESYSes/CVBCs in order to display the actual status of the application and changing the basic setpoints and
parameters. This document describes the control philosophy and the functionality of the Generic MMI with Segments
(DSP49G2004, DSP49G2046).
2.0
General Description
DSP49G2004 and DSP49G2046 are a Generic Man Machine Interface with a LED segments Display for using it with a
S4965 CVBC or the Esys burner control families.
The display has three digits of LED 7segment displays, five LEDs and 7 buttons (A, B, C, D, E, F, G). These will be used
to navigate the MMI and to change temperature setpoints, set system variables and change controller parameters with a
2-level installer mode.
Figure 1. Front panel of Generic DSP49G2004 (or DSP49G2046)
There are external connections to connect an Outside Temperature Sensor, Water Pressure Sensor, 5V/24V Modulating
PWM pump and 230V Room Thermostat.
For communication purposes an OpenTherm Roomunit, a Personal Computer for installer diagnostics and a RF enable
device can be connected. The power supply can be done either by onboard power supply unit or by ESYS.
The MMI supports a back-wired design. This means all field wiring connections will be made at the backside of the MMI.
Rev.
A
Description
First issue (V0.7)
Date
01/09/2009
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0056171
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J.Dvorak
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Honeywell
DSP49G2E20

DSP49G2004 and DSP49G2046 can be interfaced with the following peripherals:
S4965 Esys family
S4965 CVBC family
230VAC Room Thermostats (Y plan compatible)
OpenTherm Room Units
CVBC Bus master device (PC Connection cable)
RF devices (with optional RF module)
5V or 24V Modulating PWM Pump at 244Hz
10k NTC Outside Temperature Sensor
0 5VDC linear Water Pressure Sensor

DSP49G2004 and DSP49G2046 have got the same software version and the same hardware except push buttons. The
type of the push buttons is the only difference between these 2 types of the DSP.
2.1 Operating Conditions

Temperature
Operating ambient Temperature Range: 0 to 60C.
Operating Relative Humidity up to: 90% at 40C.
Shipping & Storage Temperature Range of: -25 to 65C.
Input Ratings
Power supply (X01):
230VAC power supply
230V heat demand (X1):
230V / 5mA
Water pressure input (X02):
5V / 1mA
Outside temperature sensor (X02):
5V / 1mA
OpenTherm communication (X02):
24V / 20mA
Communication CVBC/ESYS (X4):
0-5V
Communication PC (X5):
0-5V
Output Ratings
PWM pump (X3):
5V / 25mA or 24V / 5mA
Product Approvals Requirements
Rev.
A
EMC: 89/336/EEC
LVD: 73/23/EEC
Description
First issue (V0.7)
Date
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0056171
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J.Dvorak
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Honeywell
DSP49G2E20
2.2 Connection Diagram
Figure 2. Overview of Generic DSP49G2004 (or DSP49G2046) with all possible connections
Rev.
A
Description
First issue (V0.7)
Date
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0056171
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J.Dvorak
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Honeywell
DSP49G2E20
Figure 3. Connectors overview (back side of the board)
Connector X1
The MMI has a 3-wire high voltage 230VAC connection (X1). It connects L (Line) 230VAC, N (neutral) and
RoomThermostat input for on/off switch connection to the 230VAC L (Line). The connection is able of handling a PCB
mounted Rast5 connector and a 5mm Molex type normal connector.
Pin
1
2
3
Functionality
L - 230VAC line
N 230VAC neutral
RT230 Switched life 230VAC input
Table 1. 3-Pole connection table for 230VAC Power supply (L, N) input and 230VAC switched Life (RT230) input
Connector X5
The MMI has a 6-wire low voltage connection for handling External (PC) ESYS/CVBC Bus master device. This is done
with a 6-pole Molex Microfit connector. Connection is made according to Figure 2 and Table 2.
Pin
1
2
3
4
5
6
Functionality
24V DC
Receive (RX)
7VDC
Ground
Transmit (TX)
N.C.
Table 2. 6-Pole connection table for CVBC Bus master device (PC connection cable)
Rev.
A
Description
First issue (V0.7)
Date
01/09/2009
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0056171
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Honeywell
DSP49G2E20
Connector X4
The MMI has a 6-wire low voltage connection for handling S4965 ESYS/CVBC family. This is done with a 6-pole Molex
Microfit connector. Connection is made according to Figure 2 and Table 3.
Pin
1
2
3
4
5
6
Functionality
24V DC
Transmit (TX)
7VDC
Ground
Receive (RX)
N.C.
Table 3. 6-Pole connection table for S4965 ESYS/CVBC family
Connector X2
The MMI has an 8-wire low voltage connection for handling OpenTherm, Outside Temperature Sensor and Water
Pressure Sensor. This is done with an 8-pole Molex Microfit connector. Connection is made according to Figure 2 and
Table 4.
Pin
1
2
3
4
5
6
7
8
Functionality
OpenTherm Line A / 24VDC Room Thermostat
OpenTherm Line B / 24VDC Room Thermostat
Outside Temperature Sensor Signal (max. 5VDC)
Outside Temperature Sensor Ground (GND)
Water Pressure Sensor Supply (5VDC)
Water Pressure Sensor Signal (max. 5VDC)
Water Pressure Sensor Ground (GND)
N.C.
Table 4. 8-Pole connection table for OpenTherm, OTC and WPS
Connector X3
The MMI has a 4-wire low voltage connection for handling a Modulating (PWM) Pump. This is done with a 4-pole Molex
Microfit connector. Connection is made according to Figure 2 and Table 5.
Pin
1
2
3
4
Functionality
Modulating (PWM) Pump Signal. (max. 5VDC/24VDC)
Modulating (PWM) Pump Supply (5VDC/24VDC)
Modulating (PWM) Pump Ground (GND)
N.C.
Table 5. 4-Pole connection table for Modulating (PWM) Pump
2.3 Input
The functionality of the MMI is guaranteed by input devices (buttons) and by output device (LEDs and LED segments
display). Some input equipment can be connected (water pressure, outside temperature probe).
2.3.1 Buttons
The MMI has 7 low voltage buttons (A, B, C, D, E, F, G). Function of these buttons is comprehensively explained in control
table on page 16.
Rev.
A
Description
First issue (V0.7)
Date
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0056171
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J.Dvorak
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Honeywell
DSP49G2E20
2.3.2
Outside Temperature Control
The MMI provides conversion of the Analog/Digital signal comming from sensor, resulting to the corresponding
temperature. This is done trough a special lookup table between the limits of 30 to + 70 degrees Celsius. This is the
standard used 8-bit lookup table.
The MMI calculates and uses a Control Temperature Setpoint for Central Heating when an Outside Temperature Sensor
is connected, NO OpenTherm communication is present and the S4965 CVBC/ESYS family stored OTC curve number is
NOT 0. The value of Control Setpoint is limited to the value of CH MAX Setpoint set by User/Serviceman.
If the OTC temperature becomes higher than 20 degrees, then the Control Setpoint is set to 10. (OTC curve number is
NOT 0)
For calculating this Control Temperature Setpoint, the following calculation is done:
Control Temp. Setpoint = OTC Offset + C1 *(20 Outside Temperature) / 4
Where:
C1 = derived from the OTC Curve number:
If OTC Curve number = 1..7 then C1 = OTC Curve number
If OTC Curve number = 8, then C1 = 9
OTC CURVES
WATER TEMPERATURE
90
80
70
60
50
40
30
-2
0
-1
6
-1
2
-8
-4
12
16
20
20
OUTDOOR TEMPERATURE
Figure 4. Control Temperature Setpoint (Water Temperature) in relation to the Outside Temperature
The MMI read the OTC Curve number and OTC Offset parameters from the S4965 CVBC/ESYS family before the
calculation can be done. This reading is done with the S4965 CVBC/ESYS family master communication.
When OTC is connected, curve number is 0, OpenTherm device is disconnected and Room thermostat heat demand is
used,
then the OTC sensor is ignored, and CH MAX setpoint value is used.
Rev.
A
Description
First issue (V0.7)
Date
01/09/2009
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0056171
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Honeywell
DSP49G2E20
2.3.3
Water Pressure Sensor
The MMI write the Analog/Digital conversion result to the S4965 CVBC/ESYS family. This writing is done with the S4965
CVBC/ESYS family master communication. Then MMI read the S4965 CVBC/ESYS familys calculated Water Pressure,
based on the written Analog/Digital conversion result. This reading is done with the S4965 CVBC/ESYS family master
communication.
Output device
2.3.4
PWM output
The MMI has a digital output at approximately 244 Hz on a Microprocessor PWM output for the Modulating (PWM) Pump.
A high level output will stop the Modulating Pump and a low level will run the Modulating Pump at maximum rate. The
pump will run at 50% of his maximum rate when the duty cycle of the Microprocessors PWM output at 244 Hz is also at
50% (50% high level and then 50% low level).
2.3.5
LED segment display and LEDs
The MMI has three digits of LED segment display and five LEDs to prompt status, values and controls on MMI.
Communications
2.3.6
S4965 CVBC/ESYS family Communication Requirements
The MMI is a master in the S4965 CVBC/ESYS family communication. This is the highest priority communication interface
for the MMI. The supported IDs (application layer) are listed in Appendix C Supported CVBC Message IDs. There are
four levels of communication priority for this. The Highest-level is communication loop that is continuously communicated.
A second-level message is communicated once every Highest-level communication loop was finished. A third-level
message is communicated once every second-level communication loop was finished. A fourth-level level message is
communicated once every third-level communication loop was finished. Some messages are communicated only at
startup; some are communicated on user demand.
The MMI uses the Microprocessors hardware USART at a speed of 19200 Baud, 8-bit Data, 1 start-bit en 1 stop-bit for
Transmit (Tx) and Receive (Rx) of serial data. Further specification for the protocol is done in the document External
Communication Class 1..6 [ERE2038.doc] located on the Honeywell NL05 intranet.
Rev.
A
Description
First issue (V0.7)
Date
01/09/2009
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0056171
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Honeywell
DSP49G2E20
2.3.7
CVBC Bus Slave Communication Requirements
The MMI is a slave in the external CVBC Bus Communication. This will normally be used to connect master devices like a
Personal Computer through a PC CVBC Communication cable to the MMI. Also it can be used to access the connected
S4965 CVBC/ESYS family product via MMI. Therefore the MMI will function as a Bridge. The supported IDs (application
layer) are listed in Appendix D Supported External CVBC Message IDs, other send message will be send through the
Bridge to the connected S4965 CVBC/ESYS family product.
The MMI will be using a Software UART at a speed of 2400 Baud, 8-bit Data, 1 start-bit, 1 stop-bit for Receive (Rx) and
Transmit (Tx) of serial data. Further specification for the protocol is done in the document External Communication Class
1..6 [ERE2038.doc] located on the Honeywell NL05 intranet.
2.3.8
OpenTherm Communication Requirements
The MMI is a slave in the OpenTherm Communication. This is used to connect OpenTherm Master device for Remote
control of the MMI and connected S4965 CVBC/ESYS family products. The supported IDs (application layer) are listed in
Appendix E Supported OpenTherm Message IDs.
The MMI uses a Microprocessors falling and rising detection Interrupt pin for Receive (Rx) and a Microprocessors PWM
Timer output pin for Transmit (Tx). Further specification of the OpenTherm protocol is done in the document The
OpenTherm Communications Protocol Protocol Specification located on the Honeywell NL05 intranet.
When OpenTherm unit is connected, the following rules are followed to enter setpoint by MMI:
Due to Remote communication structure, when the user changes the setpoint on OT unit, the OT unit will write on MMI
the new values.
When the OpenTherm unit is connected, heat demand from the room thermostat is disabled.
The Control Setpoint temperature is limited by CH MAX setpoint.
Rev.
A
Description
First issue (V0.7)
Date
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Page 11 of 25
Honeywell
DSP49G2E20
3.0
Operating modes
After power on, the MMI shows a sequence of information during a period called start-up. This lasts 21 seconds. On LCD
the following indications appear:
Indicate on digits
Show all segments and LEDs
Text dP
Show software version MMI
Text LU
Show software version CVBC (LuP)
Text HU
Show software version CVBC (HuP)
Text EE
Show software version CVBC (EEPROM)
Show Time
5 seconds
2 seconds
2 seconds
2 seconds
2 seconds
2 seconds
2 seconds
2 seconds
2 seconds
Table 6. Start-up sequence of showing version information
After start-up, the MMI set in Standby mode, this is a mode where no heat demand for CH, DHW or Test is present and shows
the following information:
Indicate
CH Supply Temperature
Temperature Degree sign
Indicator
Segment B + Segment C
Segment D
Table 7. Information shown when MMI is in Standby Mode
DSP49G2004 (DSP49G2046) can operate through user and service modes that have specific display outputs and
dedicated controls:
Heat demand mode
Anti Cycling mode
Setpoint change mode
Error mode
Summer mode
Test mode
Installer mode
Installer+ mode
Error History mode
In the following a short description of each of them is provided.
Refer to the Control Table A to have a view of controls and actions in each mode selected.
all Buttons (A, B, C, D, E, F, G) as described in the Control Table.
Rev.
A
Description
First issue (V0.7)
Date
01/09/2009
The MMI reacts on
ECO
0056171
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J.Dvorak
Page 12 of 25
Honeywell
DSP49G2E20
3.1 Heat demand

The MMI shows the following information when it is in Central Heating Run Mode. This is a mode where a Central Heat
Demand was accepted and started.
Indicate
Temperature Degree Sign
If CVBC in CH mode
If Flame detected
Indicator
Segment D
LED 4
dot point on Segment D
Table 8. Information shown when MMI is in CH mode
The MMI will show the following information when it is in Domestic Hot Water Mode. This is a mode where a Domestic Hot
Water Demand was accepted and started.
Indicate
DHW Temperature
CVBC in DHW mode
If Flame detected
If Summer mode selected
Indicator
Segment D
LED 5
LED 1
Table 9. Information shown when MMI is in DHW mode
The MMI will show the following information when it is in Second Central Heating Run Mode. This is a mode where a
Second Central Heat Demand was accepted and started. This mode is available only for ESYS S4965V2067.
Indicate
If CVBC in Second CH mode
If Flame detected
Indicator
Segment D
LED 5
LED 1
Table 10. Information shown when MMI is in Second CH mode
3.2 Anti cycling modes

The MMI will show the following information when it is in Central Heating Anticycling Mode. This is a mode where a
Central Heat Demand was ended.
Indicate
CVBC in CH anticycle time
If Flame detected
Indicator
Segment D
LED 4 is blinking at 1Hz
Table 11. Information shown when MMI is in CH anticycle mode
Rev.
A
Description
First issue (V0.7)
Date
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Honeywell
DSP49G2E20
The MMI will show the following information when it is in Domestic Hot Water Anticycle Mode. This is a mode where a
Domestic Hot Water Demand was ended.
Indicate
DHW Temperature
CVBC in DHW anticycle time
If Flame detected
Indicator
Segment D
LED 5 is blinking at 1Hz
LED 1
Table 12. Information shown when MMI is in DHW anticycle mode
3.3 Setpoint change modes

The MMI shows the following information when it is in Central Heating Temperature Setpoint changing.
Indicate
CH setpoint temperature
CH setpoint changed
If Flame detected
Indicator
Segment B + Segment C blinking at 1Hz
Segment D
LED 1
Table 13. Information shown when MMI is in CH Setpoint changing mode
The MMI will show the following information when it is in Domestic Hot Water Temperature Setpoint changing.
Indicate
DHW setpoint temperature
DHW setpoint changed
If Flame detected
Indicator
Segment D
LED 1
Table 14. Information shown when MMI is in DHW Setpoint changing mode
The MMI will show the following information when it is in Second Central Heating Temperature Setpoint changing.
This mode is available only for ESYS S4965V2067.
Indicate
CH setpoint temperature
Second CH setpoint changed
If Flame detected
Indicator
Segment D
LED 1
Table 15. Information shown when MMI is in Second CH Setpoint changing mode
Rev.
A
Description
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Honeywell
DSP49G2E20
3.4 Error mode

The MMI will show the following information when an Error is present.
Indicate
Error E-sign
Error Code
If Error is reset-able
Indicator
Segment B
Segment C + Segment D
LED 3 blinking at 1Hz
LED 1
Table 16. Information shown when MMI is showing Error present
In case of lost communication between MMI and CVBC/ESYS burner controller, the E99 is displayed and Error = 99 will
be reported to OpenTherm unit. MMI reports fault 99 in case of communication lost between MMI and
CVBC/ESYS. MMI also reports fault 99 via external communication.
3.5 Summer mode

The MMI shows the following information when Summer mode is selected. (If device ESYS S4965V2067 is connected to
DSP and the Second CH functionality is enabled, then Summer has no effect to the Second CH demand)
Indicate
Summer mode selected
CH temperature
Indicator
LED 1
Segment D
Table 17. Information shown when Summer mode is on
3.6 Test mode

The MMI will show the following information when it is in Test Mode. (For S4965V2067 device is maximum power
adjustable via push button equal to 100% - indicated as blinking t99, for other devices is maximum test power value
adjustable via push buttons equal to 99%)
Indicate
TM sign (t)
Percentage 0..99%
If Flame detected
LED 1
Indicator
Segment B
Blinking at 1Hz
Table 18. Information shown when MMI is in Test mode
3.7 Installer mode

The MMI will show the following information when it is in Installer Mode.
Indicate
4 seconds Actual index alternating with i sign
Value of selected index
Installer mode indication
Indicator
Segment B
Segment B + Segment C + Segment D
LED 2
Table 19. Information shown when MMI is in Installer mode
The index numbers used are described in Appendix A Installer Mode Index Numbers.
In the Installer mode LED 2 is on to indicate this mode.
In case a sensor is not connected or is out of range, it will be visualized as out.
In case a value is not available, it will be visualized as ---.
Rev.
A
Description
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Honeywell
DSP49G2E20
3.8 Installer+ mode

The MMI will show the following information when it is in Installer+ Mode.
Indicate
4 seconds Actual index alternating with P sign
Value of selected index
Installer+ mode indication
Indicator
Segment B
Segment B + Segment C + Segment D
LED 2 blink at 1Hz
Table 20. Information shown when MMI is in Installer+ mode
The index numbers used are described in Appendix C Installer+ Mode Index Numbers. There are 3 tables defined.
(Table for atmospheric types is now same as table for unrecognized type) Depending on the type of target connected, one
of them is used. In case that value is not available, it will be visualized as ---. In case of value is out of range, then out
will be displayed.
3.9 Error history mode

The MMI will show the following information when it is in Error History Mode.
Indicate
Actual index alternating with E sign
Error Code for selected index
Error history mode LED indication
Indicator
Segment B
LED 3 blink at 1HZ
Table 21. Information shown when MMI is in History mode
Rev.
A
The index numbers used are arranged in a descending index according to the time of appearance of the Errors.
(last error is on index 1)
Description
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Honeywell
DSP49G2E20
3.10
Control Table
Rev A.
Mode
Button E
Button D
Button G
Button F
Button A < 1 sec Button A > 3 Button B < 1 sec Button B > 3 sec Button C < 1 Button C > 3 Auto
Sec
sec
sec
Timeout
on
Keypress
Toggle Summer Activate
Test Activate Installer Activate
Activate
Error N/A
Mode
Mode
Mode
Installer+ Mode
History Mode
Standby
Start
Setpoint
Change
CH Start
Setpoint
Change
CH Start DHW
(Second_CH)
Setpoint
Change
Start DHW
(Second_CH)
Setpoint
Change
Heat Demand
Start
Setpoint
Change
CH Start
Setpoint
Change
CH Start DHW
(Second_CH)
Setpoint
Change
Start DHW
(Second_CH)
Setpoint
Change

Mode
Mode
Error
Test Mode
Increase Power Decrease Power Request

with Request
with
1%
1%
Setpoint
Change
Increase
CH Decrease
CH Increase DHW
setpoint with 1
setpoint with 1
(Second_CH)
setpoint with 1
Decrease DHW
(Second_CH)
setpoint with 1

Mode
Mode
Test Installer Mode
Installer Mode
Activate
Mode
Test Change Installer Mode Index
History -
Increase
Parameter
Value with 1
Decrease
Parameter
Value with 1
Activate
Mode
Start DHW
(Second_CH)
Setpoint
Change

Mode
Mode
Error
Mode
Installer+ Mode
Anti Cycling
Start
Setpoint
Change
CH Start
Setpoint
Change
CH Start DHW
(Second_CH)
Setpoint
Change
Test Installer Mode
Exit
No
Activate
Installer+ Mode
Activate
Error N/A
History Mode
Clear Error
N/A
Installer Mode
End This Mode
30
minutes,
will
start Standby
Mode
Activate
Installer+ Mode
Cancel Value if Activate

Error 5 seconds, will
changed by +/- History Mode
start Standby
buttons (not for
Mode
potmeters)
End This Mode
60 seconds, will
start Standby
Mode
End This Mode
60 seconds, will
start Standby
Mode
Test Change
Parameter Index
Confirm if Value was changed /

Cancel
Mode
otherwise
60 seconds, will
start Standby
Mode
Test Installer Mode
Change
Index
Error -
Activate
Installer+ Mode
Activate
Error N/A
History Mode
(Second_CH_is_available_only_for_ESYS_S4965V2067)
Rev.
A
Description
First issue (V0.7)
Date
01/09/2009
ECO
0056171
Sign.
J.Dvorak
Page 17 of 25
Honeywell
DSP49G2E20
4.0
Appendix
Installer Mode Index Numbers
Index
1
2
3
4
5
6
7
8
9
10
Rev.
A
Information
Actual Flame Current
Actual CH Supply Temperature
Actual CH Return Temperature
Actual DHW Temperature
Water Pressure CH
Application Type
Actual Flue or TTB Temperature
DHW Flow Rate (Hz)
Actual Control Setpoint
Actual OTC temperature
Description
First issue (V0.7)
Date
01/09/2009
ECO
0056171
Sign.
J.Dvorak
Page 18 of 25
Honeywell
DSP49G2E20

Installer+ Mode Index Numbers
B1.
Parameters for Atmospheric targets
The table below shows the parameter list for the atmospheric (and fan assisted) applications ( A(M)(L) and
C(M)(L) derivatives).
Index
1
Parameter
CH Slope
CH Anticycle Time
3
4
5
6
7
8
9
10
11
12
13
CH Kp
CH Ki
DHW Kp
DHW Ki
Ignition Level
CH Pump Overrun
OTC Offset
OTC Curve
CH Max Capacity
CH Hysteresis
DHW Hysteresis
Description
Central Sloping Factor, define the temperature rise in the startup cycle of a central heating demand.
Central Heating Anticycling Time. The CVBC does not accept a
new CH request during this time.
Proportional Control Factor for Central Heating
Integral Control Factor for Central Heating
Proportional Control Factor Domestic Hot Water
Integral Control Factor for Domestic Hot Water
Level in percentage on which the boiler is ignited
Central Heating Pump Overrun
Offset for the OTC calculation
Outside temperature Curve
The maximum capacity for Central Heating in percentage
Hysteresis on CH setpoint during modulation
Hysteresis on DHW setpoint during modulation
If an OS number is not recognized the following parameter table is supported

Index
1
Parameter
CH Slope
CH Anticycle Time
3
4
5
6
7
8
9
10
11
12
13
14
15
CH Kp
CH Ki
DHW Kp
DHW Ki
Ignition Level
Fan Kp
Fan Ki
CH Pump Overrun
OTC Offset
OTC Curve
CH Max Capacity
CH Hysteresis
DHW Hysteresis
Rev.
A
Description
First issue (V0.7)
Description
Central Sloping Factor, define the temperature rise in the startup cycle of a central heating demand.
Central Heating Anticycling Time. The CVBC does not accept a
new CH request during this time.
Proportional Control Factor for Fan Control
Integral Control Factor for Fan Control
Hysteresis on DHW setpoint during modulation
Date
01/09/2009
ECO
0056171
Sign.
J.Dvorak
Page 19 of 25
Honeywell
DSP49G2E20
B2.
Parameters for Premix targets
The table below shows the parameter list for the premix applications (V derivatives).
Index
1
Parameter
CH Slope
CH Anticycle Time
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
CH Kp
CH Ki
DHW Kp
DHW Ki
Ignition Level
Fan Kp
Fan Ki
OTC offset
CH setpoint
CH Pump Overrun
DHW setpoint
CH max capacity
OTC Curve
DHW Pump Overrun
CH Hysteresis
DHW Hysteresis
CH Maximum Setpoint
Description
Central Sloping Factor, define the temperature rise in the start-up cycle
of a central heating demand.
Central Heating Anticycling Time. The CVBC does not accept a new
CH request during this time.
Proportional Control Factor for Fan Control
Integral Control Factor for Fan Control
The actual CH setpoint
The Actual DHW setpoint
DHW pump overrun time
Hysteresis on DHW setpoint during modulation/Second CH setpoint*
The Maximum value to which the CH setpoint can be adjusted **
* If ESYS S4965V2067 is connected to the MMI and if DHW sensor isnt connected, then the DHW mode is
disabled and Second CH demand is enabled. Parameter no.18 in the table above allow user to adjust Second
CH setpoint. If the Second CH demand is active, MMI indicated it in the same way as DHW mode and CH
temperature value is on the display.
** CH Maximum setpoint is adjusted via parameter no.19 if value of CH Maximum setpoint become lower than
CH setpoint or Second CH setpoint, then both of setpoints (CH setpoint, Second CH setpoint) are automatically
adjusted to value of CH Maximum setpoint.
Rev.
A
Description
First issue (V0.7)
Date
01/09/2009
ECO
0056171
Sign.
J.Dvorak
Page 20 of 25
Honeywell
DSP49G2E20
Supported ESYS/CVBC Message IDs with functional description

Read means: read by MMI from CVBC, Write means: written by MMI to CVBC
Function
Name
Cl
IDHEX
Power-up
0098 R
MSB=major number, LSB=minor number
0504 R
00A4 R
0FFE W
LSB=AD 8-bit value to be sent to ESYS
Main cycle
SW ver. CVBC/ESYS
platform (LuP)
SW ver. CVBC/ESYS
customization (HuP)
SW ver. CVBC/ESYS
EEPROM
Ext.WP A/D value from
DSP
CH setpoint
056D R
MSB=value, used for CH SP adjustment and for OT ID57R
Main cycle
DHW setpoint
05F4 R
MSB=value, used for DHW SP adjustment and for OT ID56R
Main cycle
Error code
0032 R
Main cycle
Status
0001 R
Main cycle
Heat demand
000E W
Main cycle
Remote control
0FAB W
Main cycle
Slave type
003D R
Main cycle
OTC temperature
0FF1 W
Main cycle
Remaining anticycle time
11E0 R
Main cycle
CH setpoint limits
0F68 R
MSB=error code, LSB.7=lockout. In case LSB not supported,

lockout is detected for MSB<=6.
Used for:
- error status and lockout detection
- OT ID5R code + flags
- OT ID4W - checking before sending reset
MSB.0 - CH mode: display, OT ID0R
MSB.1 - DHW mode: display, OT ID0R
MSB.3 - flame: display, OT ID0R
LSB.0 - fault: error detection, OT ID0R
MSB - heat demand type (TEST-HD during test mode or CH-HD
when request from RT, OT-HD, OT-short), LSB - power request
(100% when CH-HD or x% when TEST-HD)
MSB - control setpoint from OT or OTC calculation
(limited by CH setpoint)
LSB.0 - CH enabled: from OT ID0R
LSB.1 - DHW enabled: from OT ID0R
LSB.4 - OT lines short: detected by DSP
LSB.5 - RT closed: detected by DSP
LSB.6 - OTC sensor connected: sensor in range -30..+69`C
LSB.7 - OT unit connected: detected by DSP
MSB - slave type, selects Installer+ table:
1..6 - A type, 7 - V type, others - Unknown type
MSB - OTC temperature
LSB - OT ID14W
MSB = remaining CH anticycle time, LSB = remaining DHW
anticycle time.
MSB=maximum, LSB=minimum.
Main cycle
DHW setpoint limits
0F97 R
MSB=maximum, LSB=minimum.
Main cycle
Measured load
111F R
Used for OT ID17R.
Main cycle
PWM pump
1426 R
Timer2 PWM ratio. Defaults to 50% when not supported.
Main cycle
WP sensor
1110 R
Main cycle
CH sensor
00F1 R
Sensor read, LSB=AD check in range 5..250, MSB=value 0..99

(*bar/10)
CH temperature
Main cycle
DHW sensor
0302 R
DHW temperature
Power-up
Power-up
Main cycle
Rev.
A
Description
First issue (V0.7)
RW
Description
Date
01/09/2009
ECO
0056171
Sign.
J.Dvorak
Page 21 of 25
Honeywell
DSP49G2E20
Main cycle
Display parameters
0A37 R
Main cycle
OTC curve
055E R
Main cycle
OTC offset
0562 R
Main cycle
CH setpoint max.
0A9D R
Main cycle
DHW setpoint max.
1E76 R
Lockout
reset
Summer
toggle
CH
setpoint
DHW
setpoint
History
entry
Installer
Reset command
00AB W
MSB=maximum, used for CH SP adjustment and for OT ID49R

(in combination)
MSB=maximum, used for DHW SP adjustment and for OT ID48R
(in combination)
DATA=0xAA55
Display parameters
0A37 W
MSB.1 - summer mode status
CH setpoint
056D W
Update of variable, MSB=value
DHW setpoint
05F4 W
History fault code
036B R
LSB = error code indexed by MSB
1. Flame current
0364 R
MSB = current in A
Installer
2. CH sensor
00F1 R
NTC read, LSB=AD check in range 5..250, MSB=value 0..125`C
Installer
3. Flue sensor
0331 R
Installer
4. DHW sensor
0302 R
Installer
5. Water pressure
1110 R
LSB=AD check in range 5..250, MSB=value 0..99 (*bar/10)
Installer
6. Application type
003D R
MSB = slave type
Installer
7. Return sensor
0357 R
Return sensor temperature
Installer
8. DHW flow rate (Hz)
0F0E R
MSB = flow frequency (Hz)
Installer
9. Control setpoint
0FAB R
MSB = OT/OTC control setpoint
Installer
10. OTC temperature
0FF1 R
OT ID56W
DHW setpoint
05F4 W
MSB = OTC temperature read from ESYS, replaced by value

measured by DSP when reading is not supported
OT ID57W
CH setpoint
056D W
TSP entry
xxxx RW
ID / MSB value according to chosen Installer+ table and item index
History fault code
036B R
LSB = error code indexed by MSB
00AB W
DATA=0xAA55
OT ID11
R/W
OT ID13R
OT ID4W
Rev.
A
MSB.1 - summer mode status. Used for displaying and switching

SUMMER MODE.
MSB - OTC curve parameter. Used for OTC setpoint calculation
when not zero and sensor is connected.
MSB - OTC offset parameter. Used for OTC setpoint calculation.
Reset command
Description
First issue (V0.7)
Date
01/09/2009
ECO
0056171
Sign.
J.Dvorak
Page 22 of 25
Honeywell
DSP49G2E20
Rev.
A
Installer+ A
1. CH slope
0592
RW
MSB = parameter value
Installer+ A
2. CH off time
05AE
RW
Installer+ A
3. CH Kp
05FB
RW
Installer+ A
4. CH Ki
0607
RW
Installer+ A
5. DHW Kp
066E
RW
Installer+ A
6. DHW Ki
0691
RW
Installer+ A
7. Ignition level
0908
RW
Installer+ A
8. CH pump overrun
05C7
RW
Installer+ A
9. OTC offset
0562
RW
Installer+ A
10. OTC curve
055E
RW
Installer+ A
11. CH maximum capacity
063B
RW
Installer+ A
12. CH hysteresis
1275
RW

Installer+ A
13. DHW hysteresis
0C6B
RW
Installer+ U
1. CH slope
0592
RW
Installer+ U
2. CH off time
05AE
RW
Installer+ U
3. CH Kp
05FB
RW
Installer+ U
4. CH Ki
0607
RW
Installer+ U
5. DHW Kp
066E
RW
Installer+ U
6. DHW Ki
0691
RW
Installer+ U
7. Ignition level
0908
RW
Installer+ U
8. Fan Kp
0AC8
RW
Installer+ U
9. Fan Ki
0AF4
RW
Installer+ U
10. CH pump overrun
05C7
RW
Installer+ U
11. OTC offset
0562
RW
Installer+ U
12. OTC curve
055E
RW
Installer+ U
063B
RW
Installer+ U
14. CH hysteresis
1275
RW
Installer+ U
15. DHW hysteresis
0C6B
RW


*

Installer+ V
1. CH slope
0592
RW
Installer+ V
2. CH off time
05AE
RW
Installer+ V
3. CH Kp
05FB
RW
Installer+ V
4. CH Ki
0607
RW
Installer+ V
5. DHW Kp
066E
RW
Installer+ V
6. DHW Ki
0691
RW
Installer+ V
7. Ignition level
0908
RW
Installer+ V
8. Fan Kp
0AC8
RW

*

Installer+ V
9. Fan Ki
0AF4
RW
Installer+ V
10. OTC offset
0562
RW
Installer+ V
11. CH setpoint
056D
RW
Installer+ V
12. CH pump overrun
05C7
RW
Installer+ V
13. DHW setpoint
05F4
RW
Installer+ V
063B
RW
Installer+ V
15. OTC curve
055E
RW
Installer+ V
16. DHW pump overrun
0A04
RW
Installer+ V
17. CH hysteresis
1275
RW
Installer+ V
18. DHW hysteresis
0C6B
RW
Installer+ V
19. CH maximum setpoint
0A9D
RW
Description
First issue (V0.7)
Date
01/09/2009
ECO
0056171
Sign.
J.Dvorak
Page 23 of 25
Honeywell
DSP49G2E20
Supported External ESYS/CVBC Message IDs

Class
2
4
6
ID
4486
4538
5235
3890
R/W*
R
R
R
W
3901
3931
4387
W
R
4396
4421
4426
65451 R
65384 W
65383 W
65371 W
65364 W
64660 W
64619 W
64612 W
64600 W
* Read means: read by PC from MMI
Write means: written by PC to MMI
Rev.
A
Description
First issue (V0.7)
Description
DSP49 Software Version
OTC sensor value
WP sensor value
0xA5A5 Set display test mode,
0x0000 Stop display test mode
0xAA55 - Set Test Shape 1 on LED display (default)
0x55AA - Set Test Shape 2 on LED display
0x5AA5 - Set LED 1, LED 3 and LED 5 test
0x5AA5 - Set LED 2 and LED 4 test
Test mode for pump
MSB S1 (0xFF pressed, 0x00 released)
LSB S2 (0xFF pressed, 0x00 released)
LSB Y-plan (0x00 short, 0xFF - open)
0100-08FF read from bank 1..8
Write in bank 1 (SRAM 0100-01FF)
Date
01/09/2009
ECO
0056171
Sign.
J.Dvorak
Page 24 of 25
Honeywell
DSP49G2E20
Supported OpenTherm Message IDs

Class
1
ID
R/W*
0
R
1
W
5
R
2
2
W
3
R
124
W
125
R
126
W
3
4
W
4
17
R
18
R
25
R
26
R
27
R
28
R
5
6
R
48
R
49
R
56
R/W
57
R/W
6
10
R
11
R/W
7
12
R
13
R
8
14
W
* Read means: read by OT from MMI
Write means: written by OT to MMI
Rev.
A
Description
First issue (V0.7)
Description
Status
Control setpoint
Fault flags/ faultcode
Master configuration (dummy write)
Slave configuration
OpenTherm version master (dummy write)
OpenTherm version slave
Master product version (dummy write)
Lockout reset
Relative modulation level
CH water pressure
CH water temperature
DHW water temperature
Outside temperature
CH return water temperature
Remote parameters transfer-enable read/write flags
DHW setpoint bounds
CH setpoint bounds
DHW setpoint
Max CH setpoint
Number of TSPs
TSP
Size of fault history buffer
History fault
Maximum relative modulation level
Date
01/09/2009
ECO
0056171
Sign.
J.Dvorak
Page 25 of 25

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Honeywell

EMEA Combustion Controls

DSP49G2004 & DSP49G2046

EMEA Combustion Controls

Corrections for better understanding

Added automatic limitation of CH setpoint (and Second CH

If parameter in Installer mode/ Installer Plus mode is not

EMEA Combustion Controls

OPERATING MODES ............................................................................................................................ 12

INSTALLER MODE INDEX NUMBERS.................................................................................................................... 18

EMEA Combustion Controls

Figure 1. Front panel of Generic DSP49G2004 (or DSP49G2046)

EMEA Combustion Controls

S4965 Esys family

S4965 CVBC family

230VAC Room Thermostats (Y plan compatible)

OpenTherm Room Units

CVBC Bus master device (PC Connection cable)

RF devices (with optional RF module)

5V or 24V Modulating PWM Pump at 244Hz

10k NTC Outside Temperature Sensor

0 5VDC linear Water Pressure Sensor

2.1 Operating Conditions

EMEA Combustion Controls

2.2 Connection Diagram

EMEA Combustion Controls

Figure 3. Connectors overview (back side of the board)

EMEA Combustion Controls

Table 3. 6-Pole connection table for S4965 ESYS/CVBC family

Table 4. 8-Pole connection table for OpenTherm, OTC and WPS

Table 5. 4-Pole connection table for Modulating (PWM) Pump

EMEA Combustion Controls

Outside Temperature Control

If OTC Curve number = 1..7 then C1 = OTC Curve number

If OTC Curve number = 8, then C1 = 9

If OTC Curve number = 9, then C1 = 12

If OTC Curve number = 10, then C1 = 18

EMEA Combustion Controls

Water Pressure Sensor

LED segment display and LEDs

S4965 CVBC/ESYS family Communication Requirements

EMEA Combustion Controls

CVBC Bus Slave Communication Requirements

OpenTherm Communication Requirements

EMEA Combustion Controls

Table 6. Start-up sequence of showing version information

Table 7. Information shown when MMI is in Standby Mode

The MMI reacts on

EMEA Combustion Controls

3.1 Heat demand

Table 8. Information shown when MMI is in CH mode

Table 9. Information shown when MMI is in DHW mode

Table 10. Information shown when MMI is in Second CH mode

3.2 Anti cycling modes

Table 11. Information shown when MMI is in CH anticycle mode

EMEA Combustion Controls

Table 12. Information shown when MMI is in DHW anticycle mode

3.3 Setpoint change modes

Table 13. Information shown when MMI is in CH Setpoint changing mode

EMEA Combustion Controls

3.4 Error mode

Table 16. Information shown when MMI is showing Error present

CVBC/ESYS. MMI also reports fault 99 via external communication.