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Elevance Chair Conversion Kit (to LR Delivery Unit)

Product Name Installation


Installation [Kit #002-1966-xx]

Applies to Models:
153810
Special Tools:
none

Attention:

Use this kit to convert an Elevance Chair to a Chair with an Elevance LR mounted Delivery Unit.

Language of origin: English

Step 1: Install Anchor Bolt.

A) Reference the installation sheet in the Anchor Bolt Installation Kit, 002-1431-0x, included with this kit.
Note: Do not replace base cover after installing anchor bolt. You will need to access this area again.

Seat Upholstery

TP201 Rev. A

Back Upholstery

Pivot Cover

Step 2: Position the Chair.

A) Tap the Pivot Cover three times to raise the chair. (Chair beeps until it reaches the home position).
B) Unplug chair from power source.
C) Remove Seat and Back upholstery.
2015 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com

003-2887-00 Rev. B (4/17/16)

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Style G

Step 3: Remove Lift Arm and Pivot Covers:


A)
B)
C)
D)

Remove Upper and Lower Lift Arm Covers


Remove Upper Pivot Cover (loosen two screws).
Remove Lower Pivot Cover (pull cover over mount screws).
Remove Pivot Switch Bracket (two mount screws on top and two on bottom).

Covers Removal Video

Upper Lift
Arm Cover

TP201 Rev. A

Pivot Switch
Bracket

Upper Pivot
Cover

Lower Lift
Arm Cover
Lower Pivot
Cover
2015 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com

003-2887-00

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Style G

Step 4: Remove Covers:


A)
B)
C)
D)
E)

Remove Left and Right Seat Shrouds (three screws each).


Remove Left and Right Frame Covers (two screws each).
Remove Frame Top Cover (two screws).
Remove Seat Frame.
Remove Front Cover.
Frame Top Cover

Seat Frame

Left Frame Cover

Earlier Models Seat


Frame Mountings

TP201 Rev. A

Right Shroud

Front Cover

2015 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com

003-2887-00

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Style G

Step 6:

warning

Use caution when operating equipment with covers removed.

Step 5:

Re-position Chair to access Rotation Stop holes.

A) Plug chair into power source.


B) Lower back to the Full Down position.
C) Unplug chair from power source.

A)
B)
C)
D)
E)
F)

G)
H)
I)

Unhook springs and remove carriage axles.

Rotate the Toe Lift Rail towards the back of the chair.
Unhook both springs (from foot end of the chair).
Remove Carriage Clamp Bolt, Carriage Clamp and Thrust Washer.
Remove two Back Axles, pulling them out from each side of chair.
Remove Cylinder Carriage Axle, pulling it out from left side of chair.
Rotate back (not shown) as necessary for you to access the rotation
stop holes in the chair casting.
Install two Rotation Stop bolts into the Chair casting.
Repeat steps 6D) and 6E) in reverse to install the Axles.
Install Washers, Carriage Clamp and Bolt tightened to specified space*

* Use a 7/32 Allen wrench to set the space between the Carriage Clamp
Bolt and chair casting as you tighten the bolt
Clamp bolt
Carriage Clamp
Back Axle

7/32" Allen
Wrench

Thrust Washer

TP201 Rev. A

Rotation
Stop Bolt

Back Axle
Cylinder
Carriage
Axle

Toe Lift Rail


Spring

2015 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com

See next page for


Alternate Step 6
for earlier chair models.
003-2887-00

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Style G

Alternate Step 6: for Earlier Chair Models


Reference illustration on previous page.

A)
B)
C)
D)
E)
F)
G)
H)
I)

Rotate the Toe Lift Rail towards the back of the chair.
Unhook both Springs (from foot end of chair).
Remove Carriage Clamp Bolt, Carriage Clamp and Thrust Washer. .
Remove two Back Axles, pulling them out from each side of chair.
Remove Cylinder Carriage Axle, pulling it out from left side of chair.
Rotate back (not shown) as necessary for you to access the rotation stop holes in the chair casting.
Install two Rotation Stop bolts into the Chair casting.
Repeat steps 6D) and 6E) in reverse to install the Axles.
Install Washers, Carriage Clamp and Bolt tightened to specified space*

* Use a 3/8 Allen wrench to set the space as you tighten Carriage Clamp Bolt, THEN, back bolt off one turn.

Clamp bolt

3/8" Allen
Wrench

Carriage Clamp

TP201 Rev. A

Thrust Washers

2015 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com

003-2887-00

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Style G

warning

Use caution when operating equipment with covers removed.

Step 7: Re-position Chair before continuing.


A)
B)
C)
D)
E)
F)

TP201 Rev. A

Umbilical
Cover Bracket

Plug chair into power source.


Position the back to provide easiest access to the pivot hole.
Unplug chair from power source.
Remove Strap Clamp (two screws) and position guide band out of the way.
Remove Umbilical Cover Bracket.
Remove Rotation Hub Bracket.

Rotation Hub
Bracket

Pivot Hole

Strap Clamp /
Guide Band

2015 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com

003-2887-00

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Style G

Step 8: Install the LR Mounting Arm.

A) Loosen four mounting bolts.


B) Adjust three leveling screws as necessary.
C) Tighten four mounting bolts.

Mounting Arm

Mounting Bolts

Equipment Alert

If LR mounting arm is not level, delivery unit may drift.

TP201 Rev. A

Leveling
Screws

2015 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com

003-2887-00

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Style G

Step 9: Provide access for umbilical through chair.

A) Loosen six Lift Arm Skin bolts enough to maneuver the Umbilical under it.
B) Remove Umbilical Wire Bail.

Step 10: Route umbilical through chair.


A)
B)
C)
D)

Lift Arm Skin Bolts

Begin routing Umbilical from the front of chair


Align the Tape with the front of the indentation in the chair casting.
Route the Umbilical through the chair casting as shown below.
Route Umbilical up through the Pivot Hole into seat casting.

Note: Illustration shows Chair Casting with Skin and Seat missing for clarity.

Wire Bail

Chair
Casting

Casting
Indentation

Tape

TP201 Rev. A

Note

Do not install fasteners or mounting plates along the umbilical until


it is completely routed through the chair. You may need to make
adjustments as you continue with the install.

2015 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com

003-2887-00

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Style G

Step 11: Continue Routing Umbilical through Seat Casting.

A) Route Umbilical along the RIGHT SIDE towards the hole in the foot end.
B) Route the Vacuum and Drain through the middle of the chair casting
and towards the hole in the foot end.
C) Hook the springs back onto the Trunnion Casting in the foot end of the chair.

Chair
Umbilical

Trunnion
Casting

TP201 Rev. A

Springs

2015 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com

003-2887-00

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Style G

Step 12: Install Delivery Unit Foot Control.

A) Install Snap Bushing in the Light Bracket on the back of the chair.
B) Route the Foot Control umbilical through the base exiting it out through
the front of the chair, to the left side of the umbilical indentation in front.

TP201 Rev. A

Snap Bushing

2015 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com

Equipment Alert

Connections to the PC Board and Power vary slightly


when using this kit, see Step 14.

003-2887-00

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Style G

Color Page

Step 13: Make Special 002-1966-00 Kit Connections.


Connect
Ground

Umbilical
Plate

A)
B)
C)
D)
E)
F)
G)

Remove metal PCB Cover to access the Chair PCB.


Remove the black tube-sleeve from the umbilical Power line grouping.
Install the Blue and Brown Power wires into the Amp Connector.
Plug the Amp Connector into J3 on the Chair PCB.
Connect ground to the hole in the chair frame.
Plug Green and Brown wire connector into J4 on the Chair PCB.
Plug Red/ White/ Black wire connector into J5 on the Chair PCB.

Note: Secure wiring to Lift Arm Skin with zip ties.

Metal PCB Cover

Chair PCB

Power

Amp Connector

TP201 Rev. A

RD/
WH/BK

Step 14: Secure Umbilical and Reinstall all Covers.


A)
B)
C)
D)

Power

Install Umbilical Plate (2 screws).


Install Wire Bail and tighten bolts on Lift Arm Skin (See page 8).
Connect Chair to Power source.
Verify operation of the equipment.

2015 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com

GN/
BR

Equipment Alert

Ensure brown wire in power harness


is in position 1 as shown.
003-2887-00

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Style G

1 040-0010-145

12 053-0068-11
050-7590-XX-XXX

2 117480

13

Note

Parts not shown in proportion.


016-1040-00

14

029-4352-00

7 102308

3 029-2663-03

15 040-0010-109

18 015-3430-00

16 117479

8 002-1431-00

17 045-0001-31
002-1966-xx Elevance Chair to LR Chair
Conversion Kit (includes items 1 thru 17)

4 053-1861-00-XXX
9 015-0590-02
5 029-4284-00

10

051-1202-00

TP201
TP201 Rev.
Rev. A
A

11a
11b

2015 Midmark Corp. | 60 Vista Drive Versailles, OH 45380 USA | 1-800-643-6275 | 1-937-526-3662 | midmark.com

153941-001 (w/USB Hub Power)


153941-002 (w/USB Hub Power)

Item

Description

Qty.

#10-24 X 1/2 screw

1/4 Clamp sleeve

Air control assembly w/drive air

Front cover

LR mounting arm assembly

Foot-control, 4 port, wet-dry

Zip ties

Chair anchor kit

Molex plug (3 circuits)

10

Rotation Stop

11a
11b

115 VAC Power Supply


230 VAC Power Supply

12

Snap Bushing Sb-875-11

13

Umbilical Plate

14

Umbilical, LR Chair, 4 Ft.

15

#10-24 X 3/8 screw

16

Uni-Clamp, 1/8 Od Tube

17

#10 External tooth lock washer

18

Harness

003-2887-00

12
Style G

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