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Explosives in Underground
Applications through String
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SME 2009
Denver, Colorado
Matt Budin
Emulsion Explosives
Explosive Emulsions consist of oxidizer solution
droplets suspended in continuous fuel phase
Droplet size is orders of magnitude
smaller than AN prills (micron Vs mm)
Stabilized with emulsifiers
Sensitized by:
Water resistance
Bulk Emulsions have excellent water resistance
properties, as a water-in-oil emulsion and as such,
all wet holes including those drilled below horizontal
can be charged successfully without dewatering.
Advantages are:
Lifters and knee holes can be charged with fully
coupled Bulk Emulsions
Blast holes will not have to be angled above horizontal
for dewatering allowing for holes to be dropped out and
better energy distribution, specifically in declines.
Increased reliability
Less Fumes
Emulsion formulation allows oxygen balance
closer to optimum than ANFO, hence lower NOx
and CO emissions, shortening re-entry time
underground
Re-entry Times
CO levels from 6.0m rounds in NSW
CO - PPM
ANFO_1 CO-PPM
ANFO_2 CO-PPM
ANFO_3 CO-PPM
EMUL_1 CO-PPM
EMUL_2 CO-PPM
EMUL_3 CO-PPM
10
15
20
25
30
Time (Minutes)
35
40
45
50
Re-entry Times
NO levels from 6.0m rounds in NSW
ANFO vs EMULSION (NO)
80
70
ANFO_1 NO-PPM
NO - PPM
60
ANFO_2 NO-PPM
50
ANFO_3 NO-PPM
40
EMUL_1 NO-PPM
30
EMUL_2 NO-PPM
20
EMUL_3 NO-PPM
10
0
0
10
15
20
25
30
Time (Minutes)
35
40
45
50
Re-entry Times
NO2 levels from 6.0m rounds in NSW
ANFO vs EMULSION (NO2)
NO2 - PPM
30
25
ANFO_1 NO2-PPM
20
ANFO_2 NO2-PPM
ANFO_3 NO2-PPM
15
EMUL_1 NO2-PPM
10
EMUL_2 NO2-PPM
EMUL_3 NO2-PPM
0
0
10
15
20
25
30
Time (Minutes)
35
40
45
50
Re-entry Times
Re-entry times for 4.0 m Development rounds in NSW
Comparsion ANFO and Emulsion Re-entry Time
70
60
Based on CO threshold
50
40
30
20
ANFO
10
Emulsion 2
Emulsion 1
775 1S N
Development Date and Location
Re-entry Time
(min)
Work Environment
A Norwegian medical study (Bakke 2001) Shows
a relationship between a prolonged exposure to
ANFO fumes/fines while charging and a
temporary 2% decrease in lung function. No
changes in lung function was detected in charge
crews using Development Emulsion and a
reference group
Explosive Energy
Shock Energy
Shock Energy
Heave Energy
Heave Energy
0%
Increasing Velocity of Detonation
Critical Diameter
The Minimum diameter for which a given explosive
product will consistently detonate.
Critical diameter of underground Emulsion is < 20
mm allowing consistent detonation of a 0.35 kg/m
string charge
Coupling
The degree to which an explosive fills a borehole.
McKern et al (2001) found using plastic packaged 32 mm
diameter Emulsion cartridges and best practice tamping
techniques yielded a coupling ratio of only 60% of the hole
volume, resulting in a breakage radius of half of the blowloaded ANFO equivalent charge.
Bulk Emulsions will allow for a doubling of powder factor in
the lifters and knee holes, where the energy is really needed.
Tamping Experiment
Clear pipe (45mm diameter) was used as simulated
blasthole.
Various configurations of cartridge length and treatment used
with a number of different tamping methods.
Volumetric calculation of explosive coupling employed.
Tamping Experiment
Minimal deformation of
cartridges indicates poor
level of coupling with
blast hole wall
Virtually intact
cartridges
Damage zone
Hole Diameter 48 mm
Hole Length 3.0 m
Burden 0.8 m
Hole Spacing 0.6 m
Damage
Radii
Perimeter Holes
Inner Perimeter Holes
String charging
75 % reduction
50 % reduction
100 %
50 % reduction
100 %
Variable density
Reduces energy density in hole
Efficiency
Charging documentation
generated by system
QA&QC records may be retained
Cost
Lower overall cost per round of
explosives
Perimeter Charging
Perimeter holes are charged with a patented
string loading system.
Advantages are:
Allows complete flexibility of charge from 25% to 100%
coupling in all the holes in the blast
Decreased handling and charge time with string charging
Reduced crack zone/damage zone
No risk of pull outs or blow out as experienced with
packaged products.
Considerably cheaper than conventional perimeter products
Perimeter Holes
Inner Perimeter Holes
Damage
Radii
Perimeter Holes
Inner Perimeter Holes
Long rounds, quicker charging rates, shorter scaling and reentry times have made rapid development possible.
Both mines have managed almost 300 meters of
development per month on a single decline.
Drilling Accuracy
Development Mining
Emulsion Delivery
Systems
DynoMiner - Advance
IT cage platform
Development charging
Air powered - pneumatically controlled
Simple operation
DynoMiner - Profile
Facts
Other advantages
Damage Radii
Perimeter Holes
Inner Perimeter Holes
Credits
Stuart Parsons - Australia
Stuart.parsons@ap.dynonobel.com
Daniel Roy - Canada
Daniel.Roy@am.dynonobel.com