Safety Inspection Report

Inspected By: __________________

Safety Audit Aspects

Housekeeping & first aid

Waste containers provided and used?

Date: 19/12/2016

305/306/3
45/31
6&
pipe
racks

Naphtha
Block
/ CCR
/ 344
&
pipe
racks

Flare-III /
Comment
All
(In this column write specific location where the answer is No)
OSBL
units/
348 /
310/3
11/31
2-&
pipe
racks
Y N N/A Y N N/A Y N N/A

Waste containers are provided however no proper usage is noticed at

units

Passageways and walkways clear from

obstructions & trailing cables?

Trailing cables were found posing hazard of tripping specially during

night.

Are first aid supplies readily accessible

& available at site?

No first aid supplies visible at work sites.

Empty fire extinguisher was found at OSBL piping works in North of Fuel
Refinery

Although not posted but nobody is found to be smoking on site

Welding / Cutting & Grinding

works & Fire / safety watch
Adequate fire extinguishers, checked
and accessible near hot work areas?

No Smoking posted and enforced at

work sites?

Fire / safety watchers present at site

especially at hot works on pipe racks?
Gas cylinders stored upright, secured &
flashback arrestors installed?

All combustible / flammable materials

are removed and away from hot work
area?

But safety supervisors are not enough to ensure safety entirely at all
areas.

Goggles / welding shields or other

required PPEs are used?

However some workmen do not use face shields during grinding/cutting

operation.

Fire extinguishers are nearby & in good

working condition?
Are all cabinets, panels and switches
located in wet locations enclosed in
weatherproof enclosures?
Fire blankets being used to protect
naked flame works?

Empty fire extinguisher was found at OSBL piping works in North of Fuel
Refinery
In OSBL area electrical cabinets were found without locks and in open
condition

Working at height & Fall

Protection
Employees exposed to fall hazards are
using safety harnesses?

Employees below protected from falling

objects by using nets?

Wooden platforms are in good working

condition and properly tied & secured?
Scaffolding guardrails, intermediate
rails, toe boards and screens in place?

Excavations over 5' in depth are shored

or sloped back?

All roads except which are allowed to

be closed are clear & obstructions
removed? If not Call Che An Chao
(03122204508)

Equipment / Vehicles is at safe distance

from edge of trench or excavation?

Roads, Excavation & Civil works

Ladders provided in trench more than 4'

deep?

Crane Operations
Outriggers are extended and swing
radius barricade in place?

No wooden platform was found to be tied with scaffolding in any area.

Employees kept away from under

suspended loads?
Cranes being used on compacted
leveled surfaces?

Personal Protective Equipment

Hard hats / Coveralls are being worn?
Respirators are available & used when
required especially in sand blasting
area?
Hearing protection being worn when
required i.e. in high noise areas?

Labor working near blasting yard need to wear hearing protection at all
times during work

Fastening of seat belts is not a practice in contractors vehicles.

Vehicles & speed limits

Do vehicles and earth moving
equipment have seat belts and are they
used?
Does all vehicles have fitness
certificates?
LTV & HTV are following speed limits of
25 km /hr & 5km/h in refinery?

Other Observations:
1. Following works were being performed at height during night;
a) Cable pulling works in cable trays at steel racks in West side of 340.
b) Welding/Cutting work at top platform of Steam reformer in 305.
2. Exhaust pipe of a diesel power generator in South of 305 was giving sparks being spread in the vicinity with the wind. The wire mesh used as spark
arrestor was red hot and almost burnt out. This could have been dangerous if combustible material was there in the vicinity. Safety supervisor was
immediately informed and shown as well as HUALU Safety Manager was informed too.
3. A labor was performing bolt tightening at some height standing on a temporary unstable platform.
4. Poor lighting arrangement was observed specially in the North of 312X where a labor was working with the help of a pocket torch.

Signature: ______________________________________