Professional Documents
Culture Documents
Contents
Introduction....................................................................................1
Manufacturing...............................................................................2
Available Products..........................................................................6
(1) Applicable standards for clad steel plate...........................6
(2) Base metal.......................................................................6
(3) Cladding Materials...........................................................7
Available Sizes................................................................................8
Examples of Use...........................................................................13
Quality..........................................................................................14
(1) Dimensional accuracy.....................................................14
(2) Interface of the cladding and base metal........................14
(3) Shear strength...............................................................15
(4) Weldablility...................................................................15
(5) Workability....................................................................16
(6) Corrosion resistance.......................................................18
Introduction
Clad steel plate is a composite steel plate made by bonding stainless steel
plate, etc. (cladding material) to either or both sides of a carbon steel or low
alloy steel plate (base metal).
Therefore, clad steel plate has not only sufficient strength required of
structural materials (base metal) but other functions including resistance
to heat and corrosion (cladding material) and is lower in cost than similar
products made entirely of the cladding material.
Consequently, clad steel plate is used in a variety of industrial fields including
shipbuilding, construction and manufacturing of various tanks.
JFE started commercial production of clad steel plate in 1983, by combining
its production know-how for high-grade steel plates used in the past with
the very latest achievements in research and development.
Although the manufacturing method of clad steel plate comes in a variety
of versions, JFE has been producing rolled clad steel. Its features include:
(1) Excellent bonding characteristics
(2) Stable performance
(3) Availability of wider and longer steel plate
(4) Excellent dimensional accuracy
(5) Quick and precise delivery
JFE, ever since starting commercial production of its clad steel plate,
has been meeting stringent customers requirements for a wide range of
applications. We are confident you too will find JFEs clad steel plate to be
highly satisfactory in every respect.
Manufacturing
The manufacturing process for stainless clad steel plate is shown below as an example of JFEs clad steel plate
production.
Iron Making
Refining
Hot metal
Converter
Casting
AP
PI
Ladle refining
Blast furnace
VAD
RH
VOD
Desulfurization
Electric furnace
Scrap
Ingot making
Soaking
pit
Reheating
furnace
Manufacturing
Separation
Rough cutting
Conditioning
Material test
Flattening
Base metal
finishing
Sampling
Cutting to Product size
Ultrasonic flaw detection
Making
Base metal
Cladding material
Clad plate
Continuous Casting
machine
Base metal slab
Stainless steel
material
Surface
finishing
Slabbing mill
Rolling
Manufacturing
Plate mill
Slab assembly
Reheating
furnace
Hot rolling
Heat treatment
Inspection
(Appearance, size)
Stainless steel surface finishing
Shipment
Packaging
Manufacturing
Blast furnace
Converter (BOF)
Continuous Casting
Manufacturing
Plate mill
Surface finishing
Packaging
Available Products
(1) Applicable standards for clad steel plate
The following standards are applicable as a rule.
JIS G 3601
JIS G 3602
JIS G 3603
ASTM A263
ASME SA-263
ASTM A264
ASME SA-264
ASTM A265
ASME SA-265
G 3101
G 3106
G 3103
Carbon Steel and Molybdenum Alloy Steel Plates for Boilers and Other
G 3115
G 3118
Carbon steel plates for pressure vessels for intermediate and moderate
G 4109
SCMV2, 3, 4
ASTM / ASME
Pressure vessel use carbon steel plate A516, A285, SA-516, SA-285, etc.
Pressure vessel use low-alloy steel plate A387, SA-387, etc
Structural carbon steel plate A36, A283, etc
Other standards to which JFE currently produces steel plates, such as, BS, JIS, ASTM,
ASME, various ship classification society standards and JFE specifications, are also applicable.
Spec. No.
Type
430
C
Si
Mn
P
S
(max.) (max.) (max.) ( max.) ( max.)
0.12
1.00
1.00
Ni
Cr
Mo
Ti
Nb
0.040
0.030 0.75
16.0
18.0
410S
0.08
1.00
1.00
0.040
11.5
0.030 0.60
13.5
304
0.07
0.75
2.00
0.045
0.030
8.0
17.5
10.5 19.5
0.10
304L
0.030
0.75
2.00
0.045
0.030
8.0
17.5
12.0 19.5
0.10
316
0.08
0.75
2.00
0.045
0.030
10.0
16.0
2.00
0.10
14.0 18.0 3.00
316L
0.030
0.75
2.00
0.045
0.030
10.0
16.0
2.00
0.10
14.0 18.0 3.00
317
0.08
0.75
2.00
0.045
0.030
11.0
18.0
3.0
15.0 20.0 4.0
0.10
317L
0.030
0.75
2.00
0.045
0.030
11.0
18.0
3.0
15.0 20.0 4.0
0.10
321
0.08
0.75
2.00
0.045
0.030
9.0
17.0
12.0 19.0
347
0.08
0.75
2.00
0.045
0.030
9.0
17.0
13.0 19.0
A240
Phase
Available
classification
size
Ferritic
or
Martensitic
Table1
Table2
Austenitic
min.: 5x(C%+N%)
Table3
min.:10C%
max.:1.0
(Note) JIS and ASME specifications corresponding above specifications are also applicable.
For ship classification society specifications and other specifications, please consult with us.
Available
Size
Ni
Cu
Cr
Fe
Mn
Si
Al
Ti
Mo
Others
N02200
99.0
0.25
0.4
0.35
0.15
0.35
0.01
N02201
99.0
0.25
0.4
0.35
0.02
0.35
0.01
N04400
63.0
28.0
34.0
2.5
2.0
0.3
0.5
0.024
B424
N08825
38.0
46.0
1.5
3.0
19.5
23.5
22.0
1.0
0.05
0.5
0.2
0.6
1.2
2.5
3.5
B443
N06625
58.0
20.0
23.0
5.0
0.50
0.10
0.40
P : 0.015
8.0
Co : 1.0
10.0
Nb+Ta : 3.15 4.15
B162
B127
0.03
Available Products
Table 4
(Note) JIS and ASME specifications corresponding above specifications are also applicable.
Titanium
Chemical Composition %
ASTM
Spec.
No.
Residuals
Type
Fe
Pd
Ti
Grade 1
0.08
0.015
0.18
0.03
0.20
balance
Grade 2
0.08
0.015
0.25
0.03
0.30
balance
B265
each 0.1
total 0.4
each 0.1
total 0.4
Available
size
Table 5
(Note) JIS and ASME specifications corresponding above specifications are also applicable.
Available Sizes
Stainless clad steel plate
Table 1 Maximum length of non-heat treated ferritic and austenitic stainless (One side cladding)
6.0
1000
1500
1501
1800
1801
2000
2001
2200
2201
2400
2401
2600
2601
2800
2801
3000
3201
3400
3401
3600
3601
3800
3801
4000
4001
4200
Available Sizes
8.0
1.5 3.0
13
8.1 10.0
1.5 4.0
15
10.1 12.0
1.5 5.0
17
16
15
12.1 16.0
1.5 6.0
17
16
15
16.1 18.0
2.0 6.0
18.1 20.0
2.0 6.0
20.1 22.0
2.0 6.0
22.1 24.0
2.0 6.0
24.1 26.0
2.0 7.0
17
16
26.1 28.0
2.0 7.0
17
15
28.1 30.0
2.0 7.0
17
16
30.1 32.0
2.0 8.0
16
15
32.1 34.0
2.0 8.0
15
34.1 36.0
2.0 8.0
36.1 38.0
2.0 8.0
38.1 40.0
2.5 8.0
40.1 50.0
3.0 8.0
50.1 60.0
3.0 9.0
60.1 70.0
3.0 10.0
14
13
70.1 80.0
3.5 10.0
13
11
80.1 90.0
4.0 12.0
11.5
90.1 100.0
4.0 12.0
100.1 119.0
4.0 12.0
119.1 150.0
4.0 12.0
17
16
17
16
17
16
17
16
15
15
14
14
15
14
15
14
15
14
14
14
14
13
14
12.5
14
12
14
14
14
14
4201
5000
N.A.
13
11
13
12
10.5
13
12
11
10.5
10
13
12
11
10
9.5
12
11
10
9.5
8.5
7.5
5.5
10.5
9.5
7.5
6.5
9.5
8.5
7.5
6.5
10.5
8.5
7.5
6.5
5.5
6.5
5.5
4.5
Range to be consulted
(Notes) 1. Total thickness means overall thickness (base metal + cladding material)
3001
3200
3. Delivery time and quantity of clad plate in the range to be consulted are restricted.
5.5
5
4.5
4.5
Range to be consulted
Cladding
material
(mm)
Total
(mm)
Width (mm)
Table 2 Maximum length of heat treated austenitic stainless (One side cladding)
Width (mm)
8.0
1.5
3.0
8.1
10.0
1.5
4.0
10.1
12.0
1.5
5.0
12.1
16.0
1.5
6.0
16.1
18.0
2.0
6.0
18.1
20.0
2.0
6.0
20.1
22.0
2.0
6.0
22.1
24.0
2.0
6.0
24.1
26.0
2.0
7.0
26.1
28.0
2.0
7.0
28.1
30.0
2.0
7.0
30.1
32.0
2.0
8.0
32.1
34.0
2.0
8.0
34.1
36.0
2.0
8.0
36.1
38.0
2.0
8.0
38.1
40.0
2.0
8.0
40.1
50.0
3.0
8.0
50.1
60.0
3.0
9.0
60.1
70.0
3.0 10.0
70.1
80.0
3.5 10.0
80.1
90.0
13.5
13.2
13.1
12.4
13.2
12.5
11.8
13.3
12.5
11.8
11.2
12.9
12.1
11.3
10.6
10.0
9.5
9.0
12.6
11.6
10.8
10.0
9.4
8.8
8.3
7.9
7.4
13.0
11.8
10.8
9.9
9.2
8.6
8.0
7.5
7.1
6.7
6.3
12.6
11.3
10.3
9.4
8.7
8.0
7.5
7.0
6.5
6.2
5.8
5.5
11.2
10.1
9.1
8.3
7.7
7.1
6.6
6.2
5.8
5.4
5.1
4.8
90.1 100.0
10.0
9.0
8.2
7.5
6.9
6.4
5.9
5.5
5.2
4.9
4.6
4.3
100.1 110.0
9.1
8.2
7.4
6.8
6.2
5.7
5.3
5.0
4.7
4.4
4.1
3.9
110.1 119.0
8.4
7.5
6.8
6.2
5.7
5.3
4.9
4.6
4.3
4.0
3.8
3.6
119.1 150.0
4.0 12.0
Available Sizes
6.0
1000 1501 1801 2001 2201 2401 2601 2801 3001 3201 3401 3601 3801 4011 4171
1500 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4010 4170
Range to be consulted
Cladding
material
(mm)
Total
(mm)
Range to be consulted
(Notes) 1. Total thickness means overall thickness (base metal + cladding material)
3. Delivery time and quantity of clad plate in the range to be consulted are restricted.
In the case of Quenching and Tempering (N-Acc-T) , maximum total thickness and maximum width are limited to 50mm and 3800mm, respectively.
Table 3 Maximum length of heat treated ferritic and martensitec stainless (One side cladding)
(Maximum plate length , m)
Thickness
Width (mm)
Available Sizes
6.0
8.0
1.5
3.0
8.1
10.0
1.5
4.0
10.1
12.0
1.5
5.0
12.1
16.0
1.5
6.0
16.1
18.0
2.0
6.0
18.1
20.0
2.0
6.0
20.1
22.0
2.0
6.0
22.1
24.0
2.0
6.0
24.1
26.0
2.0
7.0
26.1
28.0
2.0
7.0
28.1
30.0
2.0
7.0
30.1
32.0
2.0
8.0
32.1
34.0
2.0
8.0
34.1
36.0
2.0
8.0
36.1
38.0
2.0
8.0
38.1
40.0
2.0
8.0
40.1
50.0
3.0
8.0
50.1
60.0
3.0
9.0
60.1
70.0
3.0
10.0
70.1
80.0
3.5
10.0
80.1
90.0
4.0
12.0
90.1
100.0
4.0
100.1
110.0
110.1
119.1
1000
1500
1501
1800
1801
2000
2001
2200
2201
2400
2401
2600
2601
2800
2801
3000
3001
3200
3401
3600
3601
3800
3801
4010
4011
4170
4171
13.5
13.4
13.2
12.6
13.1
12.4
11.9
13.2
12.5
11.8
11.3
13.3
12.5
11.8
11.2
10.8
12.9
12.1
11.3
10.6
10.0
9.5
9.0
8.6
12.6
11.6
10.8
10.0
9.4
8.8
8.3
7.9
7.4
7.1
13.0
11.8
10.8
9.9
9.2
8.6
8.0
7.5
7.1
6.7
6.3
6.1
12.6
11.3
10.3
9.4
8.7
8.0
7.5
7.0
6.5
6.2
5.8
5.5
5.3
13.4
11.2
10.1
9.1
8.3
7.7
7.1
6.6
6.2
5.8
5.4
5.1
4.8
4.6
12.0
12.1
10.0
9.0
8.2
7.5
6.9
6.4
5.9
5.5
5.2
4.9
4.6
4.3
4.1
4.0
12.0
10.9
9.1
8.2
7.4
6.8
6.2
5.7
5.3
5.0
4.7
4.4
4.1
3.9
3.7
119.0
4.0
12.0
10.1
8.4
7.5
6.8
6.2
5.7
5.3
4.9
4.6
4.3
4.0
3.8
3.6
3.4
150.0
4.0
12.0
Range to be consulted
(Notes) 1. Total thickness means overall thickness (base metal + cladding material)
10
3201
3400
3. Delivery time and quantity of clad plate in the range to be consulted are restricted.
In the case of Quenching and Tempering (N-Acc-T), maximum width is limited to 4000mm.
Range to be consulted
Cladding
material
(mm)
Total
(mm)
2000
2001
2500
2501
3000
3001
3500
3501
4000
4001
4200
8.0
1.5
3.0
8.1 10.0
2.0
4.0
10.1 12.0
2.0
5.0
14
12.1 16.0
2.0
6.0
14
16.1 18.0
2.0
6.0
14
18.1 20.0
2.0
6.0
14
20.1 22.0
2.0
6.0
14
22.1 24.0
2.0
6.0
14
13
11
24.1 26.0
2.0
7.0
14
12
11
26.1 28.0
2.0
7.0
14
13
11
10
28.1 30.0
2.0
7.0
14
12
10
30.1 35.0
2.0
8.0
14
13
11
35.1 40.0
2.0
8.0
14
12
10
40.1 50.0
2.0
8.0
11
50.1 60.0
2.0
10.0
10
60.1 70.0
3.0
10.0
70.1 80.0
3.0
10.0
14
14
13
12
Range to be consulted
(Notes) 1. Total thickness means overall thickness (base metal + cladding material)
N.A.
4
N.A.
Available Sizes
Cladding
material
(mm)
Total
(mm)
6.0
Width (mm)
11
2000
2001
2500
2501
3000
3001
3200
3401
3600
3601
3800
8.0
1.5 2.5
8.1 10.0
2.0 3.0
10.1 12.0
2.0 3.0
11
10
12.1 16.0
2.0 4.0
11
10
16.1 20.0
2.0 5.0
20.1 24.0
2.0 5.0
24.1 28.0
2.0 6.0
10
28.1 30.0
2.0 6.0
30.1 32.0
2.0 6.0
32.1 34.0
2.0 6.5
10
34.1 36.0
2.0 6.5
10
36.1 38.0
2.5 7.0
10
38.1 40.0
2.5 7.0
10
40.1 46.0
3.0 7.0
10
11
10
3801
3900
N.A.
10
10
10
7.5
10
7.5
5.5
5.5
5.5
7.5
5.5
Range to be consulted
Available Sizes
(Notes) 1. Total thickness means overall thickness (base metal + cladding material)
6.0
Width (mm)
Cladding
material
(mm)
Total
(mm)
1000
2000
2001
2500
2501
3000
3001
3200
3201
3400
3401
3600
3601
3800
8.0
1.5 2.5
8.1 10.0
2.0 3.0
10.1 12.0
2.0 3.0
11
10
12.1 16.0
2.0 4.0
11
10
16.1 20.0
2.0 5.0
20.1 24.0
2.0 5.0
24.1 28.0
2.0 6.0
10
28.1 30.0
2.0 6.0
30.1 32.0
2.0 6.0
32.1 34.0
2.0 6.5
10
34.1 36.0
2.0 6.5
10
36.1 38.0
2.5 7.0
10
38.1 40.0
2.5 7.0
10
10
11
10
N.A.
10
10
10
7.5
10
7.5
5.5
(Notes) 1. Total thickness means overall thickness (base metal + cladding material)
12
3201
3400
Range to be consulted
Cladding
material
(mm)
Total
(mm)
6.0
Width (mm)
8
8
5.5
7.5
5.5
Range
to be
consulted
Examples of Use
Examples of Use
Pressure vessel
Paper-making plant
Chemical tanker
Desalination plant
Head plate
13
Quality
(1) Dimensional accuracy
Given below are examples of plate thickness accuracy of a stainless clad steel plate
Histogram of plate thickness measurement values
6.5
7.0
193
7.5
16.0
17.5
18.0
17.0
17.5
18.0
40
50
30
Number of measurement values
N = 878
X = 6.74mm
= 0.187mm
Plate thickness tolerance
Overall thickness : -0
Cladding material thickness : -0
Base metal thickness : -0
17.0
199
150
100
16.5
N = 264
X = 17.09mm
= 0.263mm
Plate thickness tolerance
Overall thickness : -0
Cladding material thickness : -0
Base metal thickness : -0
6.0
20
10
Quality
0
6.0
6.5
7.0
7.5
0
16.0
16.5
Base
metal
100m
Macrostructure
14
Microstructure
N = 937
X = 374
= 35
Number of tests
100
50
250
300
350
400
450
(4) Weldablility
The result of a cruciform joint welding test is given below. It was confirmed that the cladding material did not
Joint shape
SUS316L
40
Welding conditions of
SM400
Quality
(2)
(3)
12
(93)
cruciform joint
SM400
SM490
(1)
22
Conditions
(1)
(3)
SMAW
GTAW
SMAW
LBM-52 4.0
TGS-309L 2.4
NC-39L 4.0
150C
Flat
Flat
Flat
140Amp24V
15cm/min
Macrophotograph of SM400B+SUS316 cruciform joint cross-section
15
(5) Workability
In order to examine separation of a clad steel plate due to working or a change in its shear strength, a test was
made by actually shaping a head plate, the working conditions of which are considered the severest of all.
After the test, no separation was observed as shown below and absence of deterioration in its shear strength was
also confirmed.
Material
Plate
thickness
(mm)
shaping
method
Type
Inner
diameter
(mm)
Flange length
(mm)
Height
(mm)
A1
SS400
+SUS304
12(10+2)
Cold-press
Regular halfellipse
900
38
263
A2
Cold-spinning
B1
SM400B
+SUS316
16(13+3)
Cold-press
A2
SS400
Quality
+ SUS304
12(10+2)mm
Cold-spinning
Shear strength and ultrasonic flaw detection result of each section of the head plate N/mm2
After shaping
Code
16
shaping method
Before shaping
Crown
Knuckle
Flange
UST result
(JIS G 0601)
A1
Cold-press
338
340
365
366
Good
A2
Cold-spinning
338
363
368
373
Good
B1
Cold-press
352
357
364
372
Good
Cold-shaping test of head plate using nickel-copper alloy clad steel plate
Type and Size of Head Plate
Material
Plate thickness
(mm)
Shaping
method
Type
Inner diameter
(mm)
Flange length
(mm)
Height
(mm)
SS400+N04400
13+ 2
Cold-press
Regular half-ellipse
1,100
38.0
318
Before shaping
After shaping
Center
Crown
Knuckle
Flange
Individual
290
296
282
277
276
302
307
320
328
342
342
Average
289
277
305
324
342
Quality
Plate thickness
(mm)
Shaping
method
Type
Inner diameter
(mm)
Flange length
(mm)
Height (mm)
A516-65+Type316L
13(10+3)
Hot-spinning
Regular half-ellipse
3,260
38
853
After shaping
Center
Crown
Knuckle
Flange
350
365
345
356
330
358
330
352
17
Comparison material
(solution treated)
25.63
(27.1424.11)
24.44
(23.4825.39)
No crack
No crack
No crack
No crack
Pitting test
(JIS G 0578)
Immersion in ferric chloride
10%FeCl36H2O+1/20NHCI
50C, 24h (g/m2h)
Intergranular corrosion test
(JIS G 0575)
Strauss test
1t bend after 16h
immersion in boiling
H2SO4 -CuSO4 solution
Quality
SCC test
U-bend method
8R bending after 500h
immersion in boiling 20% NaCl solution
18
For JIS standard material, the dimensional tolerances are followings unless otherwise required by customers.
The tolerances of thickness are in accordance with the followings.
Cladding material : minus side 10% of nominal thickness
(nominal thickness 5mm and under),
0.5mm (nominal thickness over 5mm)
plus side : not specified
Base metal :
minus side As per standard specification
plus side : not specified
Total thickness :
minus side (Under tolerance of base metal)
+ (one of cladding metal)
plus side
(over tolerance specified by base metal standard
for nominal thickness same as nominal total
thickness of clad plate) + margin (1-2mm)
Width and length :
in accordance with base metal standard
Flatness :
in accordance with applicable standard
For other standard materials, please consult JFE.
(8) Marking
The standard, size, plate No., company logomark, etc. are marked on the base metal by
stencil or die-stamp.
(9) Packaging
Unless otherwise specified, the cladding material side is protected by cardboard paper with
water proof.
19
Hot working
In
For
Remove
The
Shaping
To
During
Cold working
Generally,
In Using Clad
Steel Plate
those of low-carbon steel. Therefore, if the degree of working is large, the use of a base metal excelling in ductility and
toughness is recommended along with a proper heat treatment
before working, if necessary.
As
in the deterioration of corrosion resistance of the cladding material, they should be removed completely after forming.
Scratches
Base metal
TemperatureC
Chromium-base
stainless steel
85050
Austenitic stainless
steel
Low-carbon steel
Non-quenched /
tempered high tensile
steel Cr-Mo steel
Nickel-copper alloy
Low-carbon steel
82050
(2) Shaping
If
low sensitivity (SUS304L, SUSS316L, for example) or stabilized steel (SUS347, for example). Avoid hot working of clad
steel with SUS304 or SUS316 used as the cladding material.
(3) Welding
Edge preparation
As
Depending
Groove Shapes
Classification
If
Grooves
without
cutback
Base metal
Chromium-base
Stainless steel
Austenitic
(Stabilized, low-C)
Austenitic
(other than the above)
Austenitic
Nickel-Copper Alloy
20
Temperature C
62525
Non-quenched
and tempered
high tensile
steel
57525
52525
Cr-Mo steel
620 700
Low-carbon
steel
52050
88050
Grooves with
cutback
Outside Groove
Inside Groove
Depending
metal, welding materials must be selected that meet requirements of the welded joint to match the material quality, plate
rosion resistance comparable to or better than that of the cladding material. Therefore, welding materials must be used that
deposit weld metal exhibiting properties comparable to or better than those of the cladding material.
For
In
stainless steel welding material is occasionally used to eliminate post heat treatment.
Typical
table.
In
and the base metal, use a low electric current to minimize dilution of the base metal.
1st Layer
SUS304
D309D309L
D308,D308L
SUS304L
D309D309L
D308L
SUS316
D309D309L
D309Mo
D316D316L
SUS316L
ditto
D316L
SUS317
ditto
D317,D317L
SUS317L
ditto
D317L
SUS347
D347
SUS410S
D309D309L
D309+Nb
D430+Nb, D430,
D309
Nickel-copper
Ni-Cu alloyNi
Ni-Cu alloy
D410+Nb,D410,
D309, D308
presents such problems as sigma-phase precipitation, embrittlement phenomena due to precipitation of Cr carbides, and the
treatment is necessary, the use of stainless steel with a lowcarbon type or a stabilized type is recommended. If the clad-
Information Required
with Orders or Inquiries
Preheating
Titanium
Cat.No.C1E-009-05
http://www.jfe-steel.co.jp/en/
HEAD OFFICE
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ASIA PACIFIC
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Australia
Phone: (61)7-3229-3855
Fax: (61)7-3229-4377
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