ARBUEE llrounder 221 M 250-55, ZN) allrounder 221M 350-75 ALLROUNDER 221 M: Profitability with Proven Technology ‘ARBURG, Inc. 125 Rockwell Road - Newington, CT 06131-1178 - Telephon (203) 667-6500 : Telefax (203) 667-6522Flexible Machine Layout, Universally Applicable Stable Base: Machine Base and Hydraulics The stable machine base of welded steel metal sheets has an integrated oil tank and hy- draulics, The part ejection area is open on three sides. A parts chute can be integrated as an option. ‘The hydraulic system operates with a regulating pump and energy saving proportional valve technology, The cooling water distribution manifold which is attached to the machine base is freely ac- cessible and service friendly. The control cabinet can be po- sitioned lengthwise or at right angles to the machine. Rugged Under Tough Con- tinuous Operation ‘The clamping unit Is guided by ‘two tie-bars, Electro-mechani- ‘al monitoring protect the molds from being damaged, ‘The speeds and strokes of the clamping unit and hydraulic ejector are programmable. ‘The Injection Unit: Compact and Versatile The injection unit is a self con tained modular assembly. Its very easy to convert or re-posi tion without cemoving the supply fines ‘The connections for the elec- ‘trical energy supply lines (heating and thermocouples) are automatically connected during installation and remov- al of the cylinder module via a central plug connector. ‘A quick connect coupling en. sures a trouble free and time saving coupling and de-cou pling of the plasticizing screw. Gylinder modules practically Suited for the processing of thermoplastics, thermosets, elastomer and liquid silicons, are available in a variety of outfittings. Trouble Free Programming All essential machine parame- ters are centrally recorded on ‘the Multronica visual display control system, The important strokes, speeds, pressures and times are inputted into the controller and monitored on the visual display unit, This data can be stored on @ diskette, ensuring quick ma- chine setting as well as the continuation of production with parameter sets, that have already been determined. Up to 60 complete data sets can be stored on a diskette, ‘The operator shell permits Quick and direct access to the necessary adjustment parame- tets, The most important input pages can easily be selected with the corresponding keys con the operator keypad.a o~ a) ») ne) Machine Model 2M mim 250-55 350-75 International size» 25055 350.75 “Clamping Unit “Damping force Trax. UStons 28 39 Mold protection force max. US-tons 02 02 ‘Opening stroke max. in 787 737 Mold height in 59-1181 551181 Distance between tie bare in, 87 a7 Platen size (hor. x vert) in 13.06 x 9.84 13.46 x 988 Mold diameter max. i a7 a7 Weight of mov. mold half max. Ibs 165 165 Fjector force max. US-tons 22 3 - Fjector stroke max in 236 236 Hydraulics, Drive, General Pump motor kw. 65 86 Dry evcle time Ws W uw, ‘Total connected load TW 1 B Colour: plastic coated, structure green RAL O11 Control Cabinet Safety standard according to ‘ANST ANSI Injection Unit ~~ Screw diameter in 0.79/0.9811.18 0.7970.58/1.18 Screw lenght uD, 25120/16.7 25120/16.7 Screw stroke max in. 3.94 3.94 Dosage volume Tax cui. 1.89/2,9918.27 1.8972.99/0.27 Shot capacity Bmax. 0Z/PS 0.92/1.4572.08 0.92/1.4572.08 injection pressure max. pil 28,282/18, 130/12,763 "34, 809/22, 77 1/15,808 Injection flow max. cuin see 21373.48/4. 94 2138 4814.94 Back pressure __ max. psi 5,076/4,206/2,901, 5,076)8,20672,90% ‘Circumferential screw speed max. ft/min, 78,7/98.4/118.1 78.7/98.4/118.1 ‘Screw torque max. Fels. 110.6 140 Nozzle contact force max. US-tons 56 36 Nozzle retraction stroke max in 708 7.08 Glinder and nozzle heating kw 4x90 + 300 x 900 + 300 ‘Number of heating zones ast ast ‘Material hopper capacity Ibs. 110 Tio ‘Machine Dimesions and Weights — ~ Height with vertical injection unit in 1205 1205 Height of hoist in 1323 1323, Oil capacity Us-gal a7 By Machine weight without oll Tbs. 2140 2180 Contra cabinet weight Tbs. 330 330 Electrical connection (prefused) A 50 50 1) st figure: clamping force &N) 2nd figure: max. dasage volume (cm?) x max injection pressure (kbar) 2) 230 V3 phase, 60 cycles, Ampere at 230 53) 80% of theoretical 4) according to Euroman 5) values refer 10.230 VIGO cytes. The load is symmetvically distibuted on three phases (observe machine dsmounting steps)Comprehensive Standard Outfitting, Interesting Options Controller and Controt Cabinet ¢ Multronica controller (com- puter programmed micro- processor system) © Digital data input via key- pad and display on the monitor © Data input as absolute val tues for pressures, forces, speeds, times and tempera- tures © Data input in % for pres- sures, forces and speeds © Diskette storage for 60 ‘mold data sets © Dry cycle without screw movement ‘© Connection for photo elec- tric barrier © Display of the operating condition of the monitor- ing switches, adjustment elements ete. on the moni: tor © Operator instructions and ‘malfunction display in plain language on the monitor © Optical malfunction display with selectable malfunction display duration © Parts counter, cycle counter, pre-select counter, run time counter © Separate heating and mo tor current possible © Mold blow program, vari- able start and duration Machine Base with Hydraulic System Free standing machine base on anti-vibration pads Hydraulic system with reg- ulation pump Position regulated propor- tional valves Monitoring of =Oil level Oil temperature and Control Package 1 Production Control ‘Time controlled automatic switch on f off Alarm follow on functions, switch off functions ‘Temperature control for heating zones (preheating, sink with switch on, switch off) = Extended actuation of the cooling water valve (e.. operating mode depen dant) Machine Base with Hydraulic System oO ° ° ° Cooling water shut off valve Cooling water distributor with 4, 6 or 8 free cooling circuits Hydraulic oll preheating Crane with electric hoist to simplify mold installation and swiveling / repositioning of the injection unit Package 2 Quality Controt Machine clock, alarm mem: ory Programmable stroke point and minimum time for the injection time monitoring Dosage time monitoring Material cushion monitor ing Error evaluation Clamping unit ° ° ° 0° Clamping unit swivable Clamping unit vertically up. wards Core pull control, various programs, pressures and speeds for insertion and retraction programmable Unscrewing unit for thread: ed cores with two ditec- tions of rotation; for instal- lation on the fixed or mov- able mold platen , time! stroke contrciled or with fixed limit Mold blow unit Parts chute with or without part monitoring Automatic central grease lubrication for the toggle system Power actuated safety gate, programmable opening time Package 3 Extended Machine Move- ment 2nd mold closing stage 3rd stage for mold opening Mold protection double action Measured time for mold protection in the mold clos- ing panel Ejector advanced at pro- {gram end (cycle end) Ejector retraction betwe the strokes with program- mable stroke (numerous short strokes) Ejector movement with mold intermediate stop 5601 ejector intermediate stop Injection Unit ° ° ° ° Device for parting line injection Extended nozzle tips Needle type shut off nozzle, spring actuated Needle type shut off nozzle, hydraulically actuated Thermoplastic cylinder complete with abrasion ani high abrasion proof outfitting Thermoplastic cylinder wit abrasion proof outfitting Vented cylinder Thermoset cylinder Elastomeric cylinder Outfitting for LSR processing Nozzle advance with pro- grammable speed (=2 stage Wss201) Nozzle retraction with pro: ‘grammable speed Nozzle retraction before dosage Material decompression with programmable speed Material decompression before dosage Back pressure = 0 in manua Mold with manual opening > $504 ‘Ath injection speed stage {for injection profile 3rd pressure stage in hold ing pressureThese technical specifications refer to the specifications at the time of printing. We reserve the right to modify specifications in the interest of a continuing program of further development. infinitely adjustable max. 2.36 — Ll a5 5 aT Poo ©) hydraulic ejector vy ‘i OHO 0.11in. stroke of mold protection platen 1.96/1.18* nozele in forward position stroke mold height view ¥ View x 3.77 without coupling Nozzle penetration Center ejector 2.75 with coupling mo he on [035] arrelief in zne mold at 2.36in ejector stroke with use of a coupling counter bore only for short sprue * Dimensions only apply for thermoset molds Refer to seperate dimension sheet for parting line unityuo 35% OSLO co co Fixed Platen ed a7 View A ik wo ¥ bore for mech. closing —| “+ ee stroke protection e i 3 o 3 "| 8 rf z 3 co eas | I ore 051 ia thread 1912-90 dee wee Movable Platen View 8 7 tread 225 deep 4 an 2 o r Ss ~ fa. sos I | EP 3 b| \— bore ia, 01 with counterbo safety gate Ce 33.46 a 45.35“Maximum Shot Capacities for the Most Important Materials (in oz)” “Screw diameter in 0.78 0.38 118 Polystyrene - PS 0.92 — 1.45 2.08 “Siyrene heteropohmerizater 8 052 145 208 SAN, AB 095 a 25 Cellulose acetate cae 1B 1.76 257 Celluloseacetobutyrate CAB 1.06 1.66 2.40 Polymethy methacryist punta 1.06 162 236 Polyphenylene oxide, mod. PPO - 0.95 ry 212 Polycarbonate mc 1.06 166 240 Polysulphoneate 50 1.08 173 2a7 Polyamide PAGE, PAS 102 159 226 PA 6.10, PA 119 0.95 148 - 212, Poyoximethylene Povecta) Pow i 138 282 Polyethylene terephthalate RETP 120 187 272 Poyethylen SSSR Gai 138 _ ~ PE rigid 0.85, 1.90 Foiypropytene P - oo ia? 140 “Fluorpolymerides (Teflon, Hostaflon) EP, PCED 780 295 230 efzel ere 152 236 339 Polyingl dhoride PVC rigid 123 +90 275 PO 13 176 2 3) 80% of theretal @} seorage vue ) i — ( q a 3 3523, 4921 l.connection [eas toss Cooling water return ine 6 34 40.94 Cooling water connections el. connection 23.62 + 69.49. 19.68 cooling water supply line G 3/4 * Dimensions are not binding as the control cabinet can be installed in varying positions