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Company Business

Zamil Air Conditioners was founded in 1974 as one of the first air conditioning companies to be established in Saudi Arabia
and today is a leading international manufacturer of air conditioning systems and is Number One in the Middle East.
Zamil Air conditioners manufactures both consumer and central air conditioners and has sales operations in over 55
countries in the Middle East, Europe, Africa and Asia.
The companys operations are structured into four Strategic Business Units (SBUs) supporting five in-house product and
service brands as well as a number of international brands under the OEM sales.
The five in-house brands are Classic, Cooline, CoolCare, Clima Tech and Geoclima.
The four SBUs are:
1. Consumer Business Unit supporting Classic, Cooline, GE and OEM brands for consumers.
2. Unitary & Applied Business Unit supporting Zamil, Cooline, GE and OEM brands for commercial and industrial customers.
3. Zamil CoolCare Business Unit providing industrial, electro mechanical contracting services, HVAC maintenance, retrofit
& operation services and parts.
4. Geoclima srl is an independent business supporting other SBUs for their requirements of chillers & double skin AHUs.
The first three SBUs - Consumer Products, Unitary & Applied Products and CoolCare direct their business operations
from the corporate headquarters in Dammam, Saudi Arabia.
Geoclima has its engineering & production operations located at Monfalcone, Italy and has a design center in Austria.
All the four SBUs, while operating independently, supplement each others activities in a way that makes synergy work at
its best and achieve the corporate goals of maximizing customer satisfaction.
Factories and Productions
Zamil Air Conditioners has two manufacturing plants in Dammam, Saudi Arabia and has one specialty production facility
in Italy operated by Geoclima.
The company can produce up to 550,000 Room Air Conditioners, 300,000 Mini-Split systems and 50,000 Central Air
Conditioning systems per year.
Quality & Product Certificates
The Quality systems and policies at Zamil Air Conditioners comply with the required ISO 9001:2008 certification.
Zamil Air Conditioners is the first company in Saudi Arabia to receive the SASO (Saudi Arabias Standard Organization)
Certificate for Room Air Conditioners. ZACs products are also certified with:
1. CE (Council of European Community)
2. UL (Underwriters Laboratory)
3. Eurovent (Certified Performance)
4. ETL (Test Facilities)
5. SASO (Saudi Arabian Standards Organization)
6. ISO 9001:2008 (International Organization for Standardization)
7. ASME (American Quality of Mechanical Engineers)
Other awards include the prestigious Engineering Excellence Award of General Electric and the inaugural Prince Mohammed
bin Fahd Al Saud Award for Factory Safety.
Our Products
In addition to the consumer products such as the Room Air Conditioners (RAC) and the Mini Splits, Zamil Air Conditioners
manufacturers a host of residential, commercial and industrial air conditioners. This broad range extends from the Concealed
Units up to 5 TR, the Ducted Splits up to 30 TR, the Packaged Units up to 95 TR, the Single and Double Skin Air Handling Units
up to 138,316 CFM and the Water Chillers up to 600 TR cooling capacity. In addition, centrifugal chillers - powered by MHI
compressors - are available up to 5,000 TR.

INDEX
Contents

Page

Introduction .............................................................................................................................................. 2
Model decoding ........................................................................................................................................ 3
Unit features, standard specifications & options .................................................................................... 4-7
Microprocessor controller .......................................................................................................................... 8
Physical data ....................................................................................................................................... 9-11
Selection procedure ............................................................................................................................ 12-13
Performance data ................................................................................................................................ 14-19
Electrical data ..................................................................................................................................... 20-21
Water side pressure drop ........................................................................................................................ 22
Recommended installation for sensor & water flow switch ...................................................................... 23
Unit dimensions ................................................................................................................................. 24-29
Typical schematic wiring diagram ....................................................................................................... 30-31
Typical sequence of operation ................................................................................................................. 32
Application guidelines ......................................................................................................................... 33-41
Rigging instructions ................................................................................................................................. 42
Installation clearance .............................................................................................................................. 43
Mounting location .................................................................................................................................... 44
Load distribution ...................................................................................................................................... 45

CONTINUING RESEARCH RESULTS IN STEADY IMPROVEMENTS.


THEREFORE, THESE SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

INTRODUCTION
The EcoChill high efficiency air cooled chillers are designed to meet the efficiency and environmental demands of today and the future. Utilizing the environmentally friendly R-134a Freon and with
efficiency levels exceeding the ASHRAE 90.1 requirements, Zamil EcoChill chillers offer unmatched
performance for residential, institutional, commercial and industrial applications. EcoChill chillers
are optimized for the GCC environment, offering superior reliability and operation even at the most
demanding times.
HIGH ENERGY EFFICIENCY
EcoChill chillers offer optimum efficiency all year round and over any loading condition that exceeds
the worlds increasing energy conservation demands. EcoChills EER reaches values up to 11 at full
load, and still performs even better at part load with its IPLV reaching 15.5. Higher cooling capacities
with lower energy consumption make EcoChill the right choice for a greener environment.
GREATER RELIABILITY
EcoChill chillers utilize the latest compact twin screw compressor technology available today. The
compressors have fewer moving parts and run relieved even at the most demanding conditions, resulting in higher reliability. EcoChills reliability comes from the proven durability of Zamil chillers, it
is increased further by its simple design, fewer components and independent refrigeration circuit per
compressor design, giving downtime no chance.
LOWER NOISE LEVEL
The combination of the unique structural design of EcoChill along with the optimized condenser fan
design assures quiet operation.
EASY INSTALLATION
The unique skid design of EcoChill offers a single package for the capacity range from 100 to 415
tons and a two piece package for the range from 440 to 570 tons. EcoChill simply needs to be fed
with power and connected to system piping on site, then it is a standalone operating system requiring
minimum supervision.

B : R-134a

7
REFRIGERANT

F : 460-3-60

M: 380-3-60 (4 WIRE)

H : 208/230-3-60

8
ELECTRICAL
SUPPLY
( V-Ph-Hz )

(SEE NOTE # 1
BELOW)

E : COPPER FIN
WITH ResisTec
COATING

D : ALUMINUM FIN
WITH ResisTec
COATING

C : COPPER FIN

B : PRE-COATED
ALUMINUM FIN

A : ALUMINUM FIN

9
CONDENSER COIL

11
COOLER
OPTIONS

12
COMPRESSOR
OPTIONS

13
HGBP
OPTIONS

D : ASME STAMPED
WITH FLANGE
CONN.
(OPTIONAL)

A : COMPRESSOR
A : STANDARD WITH A : STANDARD UNIT A : STANDARD UNIT
CIRCUIT BREAKER
WITHOUT HGBP
WITHOUT
VICTAULIC CONN.
SUCTION
SERVICE VALVE B : HGBP (OPTIONAL)
B : FLANGE CONN.
(OPTIONAL)
B : UNIT WITH
SUCTION
C : ASME STAMPED
SERVICE VALVE
WITH VICTAULIC
(OPTIONAL)
CONN.
(OPTIONAL)

10
CIRCUIT BREAKER

SEE NOTE # 2
BELOW

14 & 15
OPTIONS
&
ACCESSORIES

- MULTI-ResisTec SHEET METAL etc...

- MULTI-ResisTec PIPING

- SPRING ISOLATOR

- WATER FLOW SWITCH

- COMPRESSOR ENCLOSURE

- UNIT MAIN NON-FUSED DISCONNECT SWITCH

- COMPRESSOR & COOLER GUARD

2. COMPUTER SELECTED DIGITS (FROM 'AA' TO 'ZZ') DESCRIBING OTHER OPTIONS & ACCESSORIES OR COMBINATIONS THEREOF, SUCH AS: - CONDENSER COIL GUARD

1. FOR OTHER COATING, SPECIFY YOUR REQUIREMENTS IN WRITING.

NOTES:

570

540

510

470

440

415

400

370

360

320

300

260

240

215

200

185

160

145

130

100

ASh

HIGH EFFICIENCY
AIR COOLED
SCREW WATER
CHILLERS

4, 5 & 6
UNIT SIZE

1, 2 & 3
BASIC
(SERIES)

MODEL DECODING

FEATURES
*

"EcoChill" chillers incorporate the newest advanced microprocessor controller. This controller monitors analog and
digital inputs to achieve precise control & protective functions of the air cooled water chiller units. This microprocessor
controller is complete with all the hardware and software necessary to control the chiller unit and insures its efficiency
and reliability.

*
*
*

Compact unit design and excellent serviceability.

Completely wired control panel with the advanced microprocessor controller provides all the necessary operating and safety controls.

*
*

Compressors are with part winding start.

All fans are die cast aluminum propeller type with aerodynamic design, top discharge, provided with protective
grille mounted on top panel within the unit casing.

All condenser fan motors are high efficiency totally enclosed air over type (TEAO) with class ''F'' winding
insulation and ball bearings. Inherent thermal protection of the automatic reset type and specially designed
for outdoor application.

High efficiency condenser coils with generously designed coil configuration, face areas and utilizing enhanced inner
grooved copper tubes.

All packaged chillers incorporate compact water coolers with enhanced inner grooved copper tubes bundled into a "U"
shaped and expanded into a steel tubular sheet which offer efficient water flow as well as heat transfer design resulting
in optimal unit performance.

*
*
*

Designed to conform to ARI standard 550/590 water chilling packages using the vapor compression cycle.

High Energy Efficiency Ratio (EER) semi-hermetic compact twin screw compressors provided in these units.
Single point power connection (for models ASh100B - ASh415B) to minimize job site installation cost and time. Dual
point power connection for models ASh440B - ASh570B.

Low noise condenser fans, direct drive at 1000 RPM with rolled form venturi design to eliminate short circuiting of
airflow.

Designed to conform to ANSI/ASHRAE 15-1994 Safety code for Mechanical Refrigeration.


Conform to ASHRAE standard 90.1. High Energy Efficiency Ratio (EER) and reliability of these chillers results in
affordable operation and maintenance.

STANDARD SPECIFICATIONS
CAPACITY CONTROL
"EcoChill" chillers are equipped with stepless capacity control system as standard for very accurate response to load
requirements and best part load efficiency. Each compressor is equipped with a slider controller that enables to modulate
capacity between 25% to 100%, thus giving a broad range to control total chiller capacity. This system has following
advantages:
1. Infinite capacity modulation allows the compressor capacity to exactly match the cooling load.
2. Reduce compressor cycling which leads to better operational reliability.
3. Reduce operating cost.
4. For units with Hot gas bypass (optional): The unit modulates down to approximately 50% of its compressor lowest
unloaded capacity.
4

SEMI-HERMETIC COMPACT TWIN SCREW COMPRESSORS


All compressors are compact semi-hermetic twin screw of the high capacity and efficiency due to its perfect profile form
ratio 5:6. Simple and robust construction with slider control valve for capacity unloading, discharge shut-off valves with
optional suction service valves, built-in check valve in discharge gas outlet, oil sight glass, oil fill/drain service valve,
directly flanged-on three stage oil separator with long-life fine filter 10 microns mesh size, robust axial bearings in tandem
configuration, suction gas filter, internal pressure relief valve and manual lock-out electronic protection system for thermal
motor winding temperature, phase reversal, discharge gas temperature protection controls.

HIGH EFFICIENCY CONDENSER COILS


W-configuration condenser coils are corrugated fin and tube type, constructed of enhanced inner grooved seamless
copper tubes 3/8" dia. & 0.011" (0.27 mm) thick copper tubes, mechanically bonded to aluminum fins for maximum heat
transfer efficiency.
As a standard on aluminum fins, ZAC provides Coil
Coating, which is a single component of aluminum
impregnated coating applied on the fins of heat exchanging coils. The product has been designed for Middle East
climate conditions. A high chemical, abrasion and UV resistance has been proven in both laboratories and on field
environment. The coating can be applied at the Zamil Air Conditioners factory as well as in the field for maintenance
or rejuvenation purposes.
As an option, copper fins or acrylic coated aluminum fins or other coated coils may be provided. The fins have
full self spacing collars which completely cover each tube. The staggered tube design further improves the thermal
efficiency. End plates support sheets are 14 gauge galvanized steel, formed to provide structural strength. Each coil is
pressure tested in the factory at not less than 450 psi air pressure.

COMPACT DESIGN SHELL AND TUBE WATER COOLERS


The DX shell & tube cooler with removable U shaped bundled tubes are made of internally grooved copper tubes expanded
into a heavy steel tubular sheets.
The chiller cooler & baffles are constructed of steel and brass respectively. The coolers are insulated with heavy closed
cellular foam insulation (3/4" thick). All chiller barrels are fitted with vent, drain connection and victaulic water pipe connection as standard.
SHELL & TUBE
HEAT
EXCHANGER
(COOLER)

DESIGN PRESSURE,
(BAR/PSIG)

TEST PRESSURE,
(BAR/PSIG)

DESIGN PRESSURE,
(BAR/PSIG)

TEST PRESSURE,
(BAR/PSIG)

CE (STD)

16/235

22.8/335

29/426

41.5/610

ASME (option)

10/147

11.3/165

15.5/228

23.3/342

WATER SIDE

REFRIGERANT SIDE

CABINET
All units are of heavy gauge (G-90) galvanized steel. Steel sheet panels are zinc coated and galvanized by hot dip process
of lock-forming quality conforming to ASTM A 653 commercial weight G-90 followed by air dry paint or backed on electrostatic polyester dry powder coat.

CONTROL PANEL
The control panel design is equivalent to NEMA 4 (IP55) with hinged door for easy access ensuring dust and weatherproof
construction. Internal power and control wiring is neatly routed, adequately anchored and all wires identified with cable
markers as per NEC standards applicable to HVAC industry.
The electrical controls used in the control panel are UL approved which are reliable in operation at high ambient conditions for a long period.

CONDENSER FANS
Condenser fans, the impeller and motors are so constructed to form an integral unit. All fan motors shall be three phase with
class ''F'' winding insulation and ball bearings for high ambient application. These fan motors are high efficiency totally
enclosed air over type (TEAO) with inherent thermal protection of automatic reset type.
5

STANDARD CONTROL & SAFETY DEVICES


MICROPROCESSOR CONTROLLER: This controller monitors analog and digital inputs to achieve precise control & safety
functions of the unit.
COMPRESSOR IN-BUILT PROTECTION DEVICE: Protect the compressor by monitoring:
A) Motor winding temperature in case of overload.
B) Discharge gas temperature in case of overheating.
C) Phase reversal for direction of rotation.
STARTERS: The starter is operated by the control circuit and provides power to the compressor motors. These devices are
rated to handle safely both RLA and LRA of motors.
COMPRESSOR CIRCUIT BREAKERS: Protects against compressor branch circuit fault. When tripped, the breaker opens
the power supply to the compressor and send digital signal to control circuit through auxiliary contacts.
CRANKCASE HEATERS: Each compressor has immersion type crankcase heater. The compressor crankcase heater is
always on when the compressors are de-energized. This protect the system against refrigerant migration, oil dilution and
potential compressor failure.
HIGH PRESSURE SWITCH: This switch provides an additional safety protection in the case of excessive discharge
pressure.
HARD WIRE TO BMS: Communicate the controller to site BMS thru hard wire:
1. Remote Unit Enable/Disable (Start/Stop) a digital input to the controller that allows the user to Start and normally
shutdown the chiller unit from remote or control room.
2. Unit General Alarm a digital output signal from the controller to indicate that alarm is existing in the chiller.
3. Compressor Circuit Enable/Disable a digital input to the controller that allows the user to Start and normally shutdown
the compressor from remote or control room.
4. Second Temperature Control Set point a digital input to the controller that allows the user to enable the second set
point. Value for the second temperature control set point can be modified at the controller parameter.
5. Set point correction an analog input to the controller that allows the user adjust the temperature control set point via
external analog signal (4-20mA).

STANDARD ACCESSORIES
UNIT ON-OFF SWITCH: ON-OFF switch is provided for manually switching the unit control circuit.
INDICATOR LIGHTS: LED lights indicates power ON to the units, MENU adjustment and FAULT indications due to trip on
safety devices.
ELECTRONIC EXPANSION VALVE: Electronic expansion valve is used to regulate the refrigerant flow to the water cooler
and maintain a constant superheat and load optimization.
FILTER DRIER (REPLACEABLE CORE TYPE): Refrigerant circuits are kept free of harmful moisture, sludge, acids and oil
contaminating particles by the filter drier.
SIGHT GLASS: A moisture indicating sight glass installed in the liquid line. An easy-to-read color indicator shows moisture
contents and provides a mean for checking the system refrigerant charge.
LIQUID LINE SOLENOID VALVE: Closes when the compressor is off to prevent any liquid refrigerant from accumulating in
the water cooler during the off cycle.
UNDER & OVER VOLTAGE AND PHASE PROTECTION: Protects against low & high incoming voltage as well as single
phasing, phase reversal and phase imbalance by de-energizing the control circuit. It is an automatic reset device, but it can
be set up for manual reset.
CONTROL CIRCUIT TRANSFORMER: On 460V-3Ph-60Hz power supply factory mounted and wired control circuit transformer is furnished eliminating the need for running a separate 220 volt control circuit power supply.

OPTIONS

(All options are at extra cost. Please check with your nearest dealer/sales office)
HOT GAS BYPASS SYSTEM: Hot gas bypass is provided on the lead circuit to permit operation of the system down to
50% of its unloaded capacity. Under low ambient condition, it controls temperature by eliminating the need to cycle the
compressor on and off, ensuring narrow temperature swing and lengthen the life span of the compressor.
WATER FLOW SWITCH: Paddle type field adjustable flow switch for water cooler circuits. Interlock into unit safety circuits
so that the unit will remain off until water flow is determine.
UNIT MOUNT SPRING ISOLATORS: The spring elements are complete with high frequency vibration control noise pads
and an adjustable top load plate with leveling bolts.
LIQUID COOLERS: ASME code stamped liquid cooler.
PRESSURE GAUGES: Suction & discharge pressures gauges.
SUCTION SERVICE VALVE: Compressor suction port service valves.
NON-FUSED MAIN DISCONNECT SWITCHES: De-energize power supply during servicing/repair works as well as with
door interlock.
CONDENSER COIL GUARD: Protect the condenser coil from physical damage.
COMPRESSOR/COOLER GUARD: Protect the compressor from vandalism.
COMPRESSOR OIL LEVEL SWITCH: This monitors the oil level inside the compressor.
COMPRESSOR ENCLOSURE BOX: Reduce compressor operating noise and keep the compressor clean.
FLANGED COOLER CONNECTION: Easy on-site piping connections.
COOLER HEATER WRAPPED: Prevent freezing up of water on low ambient temperature.
COPPER FINS/TUBES CONDENSER COILS: For seashore salty corrosive environments. Provided with 12 FPI as standard.
COATED COPPER FINS/TUBES CONDENSER COILS: For seashore or acid corrosive environments.
: A two component coating system that withstands the extreme climate conditions. The coating can be
applied to all metal parts of HVAC equipment; the piping, the compressors and grids might require a different pre- treatment
and layer build up. Please check ResisTec product information sheets, the heat exchangers can not be coated using this
type. The coating can be applied at the Zamil Air Conditioners factory as well as in the field for maintenance or rejuvenation
purposes.
BMS: BACNET-IP, MODBUS-RS485, GSM and stand alone remote display panel.
POWER LINE ANALYZER: Performs motor current limitation. Protects against high motor current & over/under voltage.
HAND HELD CONTROLLER: Enables the chiller technician to monitor and serve the chiller by plugging this portable wired
controller into the chiller controller. With built-in magnets, it provides convenient access for chiller status diagnoses and
trouble shooting.
EXTERNAL COMPRESSOR MOTOR OVERLOAD RELAY: Added protection for compressor motor thermal overloading
and prolonged stalling of the motor.
DUAL MAIN POWER ENTRY: Provide flexibility of connecting the chiller to the field power supply. Applicable for chiller
models ASh100B - ASh415B.
EXTENDED MAIN BUSBAR: Provide extended termination for multi cable that may require for chiller with Single power
Entry point. Applicable for chiller models ASh160B - ASh415B.
MAIN POWER TERMINAL LUGS: A ready to install power main terminal lugs for easy connection of main cable in the
field. The lug has wide range to accept cable sizes and designed to fix a maximum of 4 cables per lug.

MICROPROCESSOR CONTROLLER
The microprocessor controller works on the state of art microprocessor technology. This standalone controller monitors
analog and digital inputs to achieve precise control and safety functions of the unit.
The Software works on the Proportional Integral Derivative (PID) algorithm for precise control logic. Also it has with built-in
Adaptive control logic that prevents unnecessary service call, while the controller manage to operate the chiller at safe and
designed operating limits.
The simple to use push button keyboard allows accessing to the operating conditions, control set points and alarm history
that are clearly displayed on a multi-line back illuminated LCD panel.
An easy to install serial port/modem option allows remote monitoring of the operating parameters. With corresponding
windows software, the system allows data to be viewed in tabular or graphic format as well as interact with system set up.
This chiller controller is compatible with the Building Management System (BMS) BACNET/MODBUS protocols through
corresponding optional gateway interfaces.
It is also compatible with GSM protocol through GSM optional gateway that sends up to 3 mobile phone SMS messages
whenever alarm take place, indicating the type of alarm, the corresponding compressor, the related chiller and which location.
The microprocessor consists of the following hardware:
1. User Interface Board: Provided with simple to use push button keyboard and menu driven software to access operating conditions, control set points & alarm history that are clearly displayed on the LCD panel.
2. Main Board: This controls up to two (2) compressor system.
3. Auxiliary Boards: Required for controlling an additional two (2) or more compressors.
4. Remote Monitoring System [Optional]: The micro controller is complete with all hardware and software necessary to
remotely monitor and control the chiller unit.
DISPLAY INFORMATION:
In the normal operating mode the 20 x 4 characters LCD panel display the system status, the temperature of the water
inlet & outlet, the set point, run time of the compressor & the alarm history.
Easily accessible measurements for each circuit include the following:
Suction and discharge temperatures
Suction, discharge and oil level (optional)
Water inlet/outlet temperatures
Compressor status
Fan status
Liquid line solenoid status
Unit/Compressor run time
Compressor amps (optional)
Unit amps (optional)
Unit 3 phase voltage (optional)
The control temperature is continuously displayed on the 3 Digit 7 segments LED Display. The 3 LED lights indicate the
Power ON, Menu adjustment and Fault.
SYSTEM PROTECTION:
The following system protection is provided to ensure system reliability:
Compressor winding overheating
Low suction pressure
High discharge pressure
Freeze protection
Low oil level (optional)
Sensor error/Thermistor malfunction
Time delay Anti recycle time for compressor
Serial communication error
Compressor/fan motor overload
Compressor/fan motor circuit breaker
Compressor reverse rotation
Under/over voltage
Low/high superheat
8

PHYSICAL DATA
UNIT SIZE

ASh100B

ASh130B

ASh145B

ASh160B

ASh185B

ASh200B

ASh215B

COMPRESSOR
PART NUMBER

208/230V-3Ph-60Hz

800-683-13 (2) 800-683-16 (2) 800-683-19 (2) 800-683-13 (3) 800-683-16 (3) 800-683-16 (3) 800-683-13 (4)

380V-3Ph-60Hz

800-683-14 (2) 800-683-17 (2) 800-683-20 (2) 800-683-14 (3) 800-683-17 (3) 800-683-17 (3) 800-683-14 (4)

460V-3Ph-60Hz

800-683-15 (2) 800-683-18 (2) 800-683-21 (2) 800-683-15 (3) 800-683-18 (3) 800-683-18 (3) 800-683-15 (4)

NUMBER OF COMPRESSORS

OIL CHARGE PER COMPRESSOR, Liters

15

22

22

15

22

22

15

100-25

100-25

100-25

100-16

100-16

100-16

100-12

% FULL LOAD CAPACITY CONTROL


MOTOR OVERLOAD PROTECTION (INTERNAL)

ELECTRONIC

OIL LUBRICATION

INJECTION

REFRIGERANT

R-134a

EXPANSION VALVE DEVICE

ELECTRONIC EXPANSION VALVE

CONTROL VOLTAGE

220V-1Ph-60Hz

CONDENSER
CONDENSER COIL Tube Dia.-Rows-Fins per inch*

3/8-4-14

3/8-3-14

3/8-4-14

3/8-4-14

3/8-4-14

3/8-4-14

3/8-3-14

140

175

175

210

276

276

304

AIRFLOW, CFM

87032

116570

108790

130548

145356

145356

192048

NUMBER OF FAN/FAN DIA.,mm

8/800

10/800

10/800

12/800

12/800

12/800

16/800

Total face area, Sq. ft.

FAN MOTOR RPM @ 230/380/460-3-60

990/990/1030 990/990/1030 990/990/1030

990/990/1030 990/990/1030 990/990/1030

990/990/1030

COOLER
COOLER PART NUMBER

800-732-21 800-732-41 800-732-41 800-732-11 800-732-11 800-732-11 800-732-41 (2)

SHELL DIAMETER, mm

324

406

406

406

406

406

406

LENGTH, mm

2698

2741

2741

2717

2717

2717

2741

TOTAL WATER HOLDING VOLUME, Liters

129.5

161.7

161.7

184.4

184.4

184.4

161.7

125

150

150

150

150

150

150

PART NUMBER

N.A.

N.A.

N.A.

N.A.

N.A.

800-516-69

N.A.

EXPANSION VALVE DEVICE

N.A.

N.A.

N.A.

N.A.

N.A.

T.E.V.

N.A.

51

64

72

51

60

67/60

53

WATER IN/OUT PIPE DIA.mm

ECONOMIZER

GENERAL
REFRIGERANT CHARGE PER COMP., kg (COMP. 1/2)

SOUND PRESSURE LEVEL, dBA (3m./5m./10m.) 81.6/78.1/72.8 74.5/71/65.7 74.9/71.4/66.1 83.4/79.9/74.6 75.4/71.8/66.6 75.4/71.8/66.6 84.6/81.1/75.8
SHIPPING/OPERATING WEIGHTS (Aluminum coils), kg

3785/3914

5040/5202

5195/5357

5790/5974

7149/7333

7186/7370

7969/8292

SHIPPING/OPERATING WEIGHTS (Copper coils), kg

4231/4360

5425/5587

5754/5916

6460/6644

8029/8213

8066/8250

8638/8961

NOTES:

1. All compressors with slider control valve unloading.


2. All compressors operate at 3500 RPM @ 60Hz.
3. Cooler vent and drain size are 1/2" MPT.
4. All coolers are single face refrigerant connection.
5. Sound pressure level : 2dBA.
* CU/CU option has 12FPI.

PHYSICAL DATA
UNIT SIZE

ASh240B

ASh260B

ASh300B

ASh320B

ASh360B

ASh370B

ASh400B

ASh415B

COMPRESSOR
PART NUMBER

208/230V-3Ph-60Hz

800-683-16 (2)
800-683-16 (2)
800-683-13 (2) 800-683-16 (4) 800-683-13 (6) 800-683-13 (4) 800-683-16 (6) 800-683-16 (6) 800-683-19 (6) 800-683-19 (6)

380V-3Ph-60Hz

800-683-17 (2)
800-683-17 (2)
800-683-14 (2) 800-683-17 (4) 800-683-14 (6) 800-683-14 (4) 800-683-17 (6) 800-683-17 (6) 800-683-20 (6) 800-683-20 (6)

460V-3Ph-60Hz

800-683-18 (2)
800-683-18 (2)
800-683-18 (4) 800-683-15 (6) 800-683-15 (4) 800-683-18 (6) 800-683-18 (6) 800-683-21 (6) 800-683-21 (6)
800-683-15 (2)

NUMBER OF COMPRESSORS
OIL CHARGE PER COMPRESSOR, Liters
% FULL LOAD CAPACITY CONTROL

22/15

22

15

22/15

22

22

22

22

100-12

100-12

100-8

100-8

100-8

100-8

100-8

100-8

MOTOR OVERLOAD PROTECTION (INTERNAL)

ELECTRONIC

OIL LUBRICATION

INJECTION

REFRIGERANT

R-134a

EXPANSION VALVE DEVICE

ELECTRONIC EXPANSION VALVE

CONTROL VOLTAGE

220V-1Ph-60Hz

CONDENSER
3/8-4-14
3/8-3-14

3/8-4-14

3/8-4-14

3/8-4-14

3/8-4-14

3/8-4-14

3/8-4-14

3/8-4-14

304

304

430.7

521.3

521.3

521.3

521.3

521.3

AIRFLOW, CFM

186128

180560

220770

232398

269038

269038

269038

269038

NUMBER OF FAN/FAN DIA.,mm

16/800

16/800

18/800

18/800

22/800

22/800

22/800

22/800

CONDENSER COIL Tube Dia.-Rows-Fins per inch*


Total face area, Sq. ft.

FAN MOTOR RPM @ 230/380/460-3-60

990/990/1030 990/990/1030 990/990/1030 990/990/1030 990/990/1030 990/990/1030 990/990/1030 990/990/1030

COOLER
COOLER PART NUMBER

800-732-41 (2)

800-732-41 (2)

800-732-73 (2)

800-732-54 (2)

800-732-54 (2)

800-732-11 (2)

800-732-11 (2)

800-732-65 (2)

SHELL DIAMETER, mm

406

406

406

406

406

406

406

457

LENGTH, mm

2741

2741

2717

2741

2741

2717

2717

2762

TOTAL WATER HOLDING VOLUME, Liters

161.7

161.7

161.7

161.7

161.7

184.4

184.4

252

150

150

150

150

150

150

150

200

PART NUMBER

N.A.

N.A.

N.A.

N.A.

N.A.

N.A.

N.A.

N.A.

EXPANSION VALVE DEVICE

N.A.

N.A.

N.A.

N.A.

N.A.

N.A.

N.A.

N.A.

REFRIGERANT CHARGE PER COMP., kg (COMP. 1/2)

64/53

64

53

64/53

64

64

67

72

SOUND PRESSURE LEVEL, dBA (3m./5m./10m.)

82.3/78.7/73.5

76.6/73/67.8

86.3/82.7/77.5

84.7/81.2/75.9

78/74.5/69.2

78/74.5/69.2

78.6/75.1/69.8

78.6/75.1/69.8

SHIPPING/OPERATING WEIGHTS (Aluminum coils), kg

8814/9137

9631/9954 10768/11091 11912/12235 13496/13819 13703/14072 13789/14158 14221/14725

SHIPPING/OPERATING WEIGHTS (Copper coils), kg

9633/9956 10601/10924 12142/12465 13574/13897 15158/15481 15365/15734 15451/15820 15883/16387

WATER IN/OUT PIPE DIA.mm

ECONOMIZER

GENERAL

NOTES:

1. All compressors with slider control valve unloading.


2. All compressors operate at 3500 RPM @ 60Hz.
3. Cooler vent and drain size are 1/2" MPT.
4. All coolers are single face refrigerant connection.
5. Sound pressure level : 2dBA.
* CU/CU option has 12FPI.

10

PHYSICAL DATA
UNIT SIZE

ASh440B

ASh470B

ASh510B

ASh540B

ASh570B

COMPRESSOR
PART NUMBER

208/230V-3Ph-60Hz

800-683-13 (8)

380V-3Ph-60Hz

800-683-14 (8)

460V-3Ph-60Hz

800-683-15 (8)

800-683-16 (4)
800-683-13 (4)
800-683-17 (4)
800-683-14 (4)
800-683-18 (4)
800-683-15 (4)

800-683-16 (8)
800-683-17 (8)
800-683-18 (8)

800-683-19 (4)
800-683-16 (4)
800-683-20 (4)
800-683-17 (4)
800-683-21 (4)
800-683-18 (4)

800-683-19 (8)
800-683-20 (8)
800-683-21 (8)

NUMBER OF COMPRESSORS

OIL CHARGE PER COMPRESSOR, Liters

15

22/15

22

22

22

100-6

100-6

100-6

100-6

100-6

% FULL LOAD CAPACITY CONTROL


MOTOR OVERLOAD PROTECTION (INTERNAL)

ELECTRONIC

OIL LUBRICATION

INJECTION

REFRIGERANT

R-134a

EXPANSION VALVE DEVICE

ELECTRONIC EXPANSION VALVE

CONTROL VOLTAGE

220V-1Ph-60Hz

CONDENSER
3/8-4-14

3/8-4-14
3/8-3-14

3/8-3-14

3/8-4-14
3/8-3-14

3/8-4-14

608

608

736

736

736

AIRFLOW, CFM

361120

372256

406368

396768

387616

NUMBER OF FAN/FAN DIA.,mm

32/800

32/800

32/800

32/800

32/800

990/990/1030

990/990/1030

990/990/1030

990/990/1030

990/990/1030

800-893-41 (2)

800-893-41 (2)

800-893-41 (2)

800-893-39 (2)

800-893-39 (2)

SHELL DIAMETER, mm

508

508

508

559

559

LENGTH, mm

3326

3326

3326

3343

3343

TOTAL WATER HOLDING VOLUME, Liters

802

802

802

974

974

WATER IN/OUT PIPE DIA.mm

200

200

200

200

200

800-516-68

N.A.

N.A.

N.A.

N.A.

T.E.V.

N.A.

N.A.

N.A.

N.A.

REFRIGERANT CHARGE PER COMP., kg (COMP. 1/2)

53

60/51

60

72/60

72

SOUND PRESSURE LEVEL, dBA (3m./5m./10m.)

80/76.5/71.2

80/76.5/71.2

80/76.4/71.2

80.2/76.7/71.4

80.4/76.9/71.6

SHIPPING/OPERATING WEIGHTS (Aluminum coils), kg

2 x 7940/2 x 8341

2 x 8572/2 x 8973

2 x 9423/2 x 9824

2 x 9799/2 x 10286

2 x 9970/2 x 10457

SHIPPING/OPERATING WEIGHTS (Copper coils), kg

2 x 8911/2 x 9312

2 x 9391/2 x 9792

CONDENSER COIL Tube Dia.-Rows-Fins per inch*


Total face area, Sq. ft.

FAN MOTOR RPM @ 230/380/460-3-60

COOLER
COOLER PART NUMBER

ECONOMIZER
PART NUMBER
EXPANSION VALVE DEVICE

GENERAL

NOTES:

1. All compressors with slider control valve unloading.


2. All compressors operate at 3500 RPM @ 60Hz.
3. Cooler vent and drain size are 1/2" MPT.
4. All coolers are single face refrigerant connection.
5. Sound pressure level : 2dBA.
* CU/CU option has 12FPI.

11

2 x 10233/2 x 10634 2 x 10791/2 x 11278 2 x 11143/2 x 11630

SELECTION PROCEDURE (English units)


DESIGN REQUIREMENTS
CAPACITY
The following design requirements must be known to select a package chiller.
ELEVATION ABOVE
CORRECTION
SEA LEVEL (FT.)
1. Required cooling capacity in tons
FACTOR
1.00
0
2. Leaving chilled water temperature in 0F (LCWT)
0.99
2000
3. Chilled water flow rate in GPM
0.98
4000
0
_
4. Chilled water cooling range in F (water in temp. water out temp.)
0.97
6000
0.96
8000
5. Design ambient temperature
0.95
10000
6. Minimum ambient temperature
TABLE - 1
7. Altitude
CAPACITY
POWER
ARI
8. Electrical power supply
EVAPORATOR FOULING
SAMPLE SELECTION
Select an Air Cooled high efficiency Packaged chiller for the following conditions:
Required system capacity is 140 tons at 540F entering chilled water
and 440F leaving water. Design ambient temperature is 950F.
Altitude is 2000 feet above sea level.
Water cooler fouling factor is 0.00010. Power supply: 380V-3Ph-60Hz.

0.00010
0.00025
0.00050
0.00075
0.00100

STEP-1: UNIT SELECTION


Entering the capacity performance data at given LCWT and ambient temperature.
ASh145B chiller unit at sea level will produce 142.9 tons and 141.6 kW compressor
power input at 440F leaving chilled water temperature with 100F water temperature
difference and 950F ambient temperature.
For the conditions required, the unit actual cooling capacity when corrected for
altitude (0.99) and fouling factor (1.0).
Capacity = 142.9x0.99x1.0 = 141.4 Tons, which then exceeds the requirements.
So the selection is correct.

Required capacity (Tons) x 24


Cooling Range, T

1.000
0.992
0.978
0.965
0.951

1.000
0.997
0.990
0.984
0.978

ARI-550/590

TABLE - 2

+0.6
+0.4
+0.2
0
-0.2
-0.4
5

STEP-2: CHILLED WATER FLOW (GPM):


Water GPM =

CORRECTION INPUT
STANDARDS
FACTOR
FACTOR

CORRECTION FACTOR (0F)

FACTOR (HR-FT2-0F/BTU)

10

15

20

CHILLED WATER TEMPERATURE RISE (0F)

140 x 24
100F

TABLE - 3
= 336 GPM

Referring to pressure drop chart (page # 22), pressure drop at 336 GPM = 8.2 ft. of water for selected model.
NOTE: The total flow rate should be divided by 2 for models ASh215B - ASh570B to find out the total pressure drop.
STEP-3: ELECTRICAL
Refer to electrical data at 380V-3Ph-60Hz, the main power wire size for ASh145B is to be sized for a minimum circuit
ampacity (MCA) of 361 Amps and maximum over current protection (MOCP) of 506 Amps.
STEP-4: CHILLED WATER PUMP SELECTION
For chilled water pump selection, add all pressure drop in the closed chilled water loop piping to the pressure drop
calculated in step 2.
STEP-5: LCWT CORRECTION
Refer to table-3: Add correction factor to design leaving chilled water temperature (LCWT) when chilled water temperature range is above 100F and subtract correction from design leaving chilled water temperature (LCWT) when water
temperature range is below 100F.
EXAMPLE:
If LCWT rise is 12.50F, enter correction curve at 12.50F and read the correction factor of 0.2. The corrected LCWT is
44+0.2 = 44.20F.
NOTE: 1. When the chilled water temperature rise is less than 50F, the high water flow rate will result to excessive
pressure drop. In such cases, contact factory for special selection of a cooler with wider baffle spacing.
2. Please refer to water pressure drop curves.
12

SELECTION PROCEDURE (Metric units)


DESIGN REQUIREMENTS
CAPACITY
The following design requirements must be known to select a proper package chiller.
ELEVATION ABOVE
CORRECTION
SEA LEVEL (Meter)
1. Required cooling capacity in kilowatt (kW)
FACTOR
0
1.00
2. Leaving chilled water temperature in 0C (LCWT)
600
0.99
3. Chilled water flow rate in LPS
1200
0.98
0
_
4. Chilled water cooling range in C (water in temp. water out temp.)
1800
0.97
2400
0.96
5. Design ambient temperature
3000
0.95
6. Minimum ambient temperature
TABLE
1
7. Altitude
POWER
ARI
8. Electrical power supply
EVAPORATOR FOULING CAPACITY
CORRECTION
FACTOR (M2-0C/W)

STEP-1: UNIT SELECTION


Entering the capacity performance data at given LCWT and ambient temperature.
ASh145B chiller unit at sea level will produce 497.3 kW and 141.1 kW compressor
power input at 60C leaving chilled water temperature with 60C water temperature
difference and 350C ambient temperature.
For the conditions required, the unit actual cooling capacity when corrected for
altitude (0.99) and fouling factor (1.0).
Capacity = 497.3x0.99X1.0 = 492.3 kW, which then exceeds the requirements.
So the selection is correct.
STEP-2: CHILLED WATER FLOW (LPS):
Water LPS =

Required capacity (kW) x 0.239


Cooling Range, T

INPUT
STANDARDS
FACTOR

1.000
0.992
0.978
0.965
0.951

0.000018
0.000044
0.000088
0.000132
0.000176

1.000
0.997
0.990
0.984
0.978

ARI-550/590

TABLE - 2

+0.33
CORRECTION FACTOR (0C)

SAMPLE SELECTION
Select an Air Cooled high efficiency Packaged chiller for the following conditions:
Required system capacity is 480 kW at 120C entering chilled water
and 60C leaving water. Design ambient temperature is 350C.
Altitude is 600 meter above sea level.
Water cooler fouling factor is 0.000018. Power supply: 380V-3Ph-60Hz.

FACTOR

+0.22
+0.11
0
-0.11
-0.22

10

CHILLED WATER TEMPERATURE RISE (0C)

480 x 0.239
6 0C

= 19.1 LPS

TABLE - 3

Referring to pressure drop chart (page # 22), pressure drop at 19.1 LPS = 19.4 kPa for selected model.
NOTE: The total flow rate should be divided by 2 for models ASh215B - ASh570B to find out the total pressure drop.
STEP-3: ELECTRICAL
Refer to electrical data at 380V-3Ph-60Hz, the main power wire size for ASh145B is to be sized for a minimum circuit
ampacity (MCA) of 361 Amps and maximum over current protection (MOCP) of 506 Amps.
STEP-4: CHILLED WATER PUMP SELECTION
For chilled water pump selection, add all pressure drop in the closed chilled water loop piping to the pressure drop
calculated in step 2.
STEP-5: LCWT CORRECTION
Refer to table-3: Add correction factor to design leaving chilled water temperature (LCWT) when chilled water temperature range is above 60C and subtract correction from design leaving chilled water temperature (LCWT) when water
temperature range is below 60C.
EXAMPLE:
If LCWT rise is 7.40C, enter correction curve at 7.40C and read the correction factor of 0.11. The corrected LCWT is
60C+0.11 = 6.110C.
NOTE: 1. When the chilled water temperature rise is less than 30C, the high water flow rate will result to excessive
pressure drop. In such cases, contact factory for special selection of a cooler with wider baffle spacing.
2. Please refer to water pressure drop curves.

13

14

ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B
ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B

UNIT
SIZE

97.6
121.1
135.5
144.4
171.9
180.8
200.5
221.0
240.6
284.3
304.7
341.3
340.8
371.4
398.2
416.2
441.9
480.1
508.7
536.6
99.9
124.6
139.2
150.0
178.9
187.7
206.2
227.3
247.4
292.1
313.0
350.4
354.5
386.2
406.9
427.4
454.6
493.7
522.9
551.4

96.1
121.7
138.8
143.4
176.0
193.4
197.9
221.7
246.2
293.0
313.1
358.1
357.9
419.0
430.3
411.2
443.4
494.2
528.8
563.6
97.0
122.9
140.2
145.5
178.3
195.7
200.2
224.1
248.7
296.2
316.2
361.3
362.8
425.2
434.0
414.7
448.3
499.4
534.3
569.4

CAP. COMP.
(Tons)
kW
234.2
290.7
325.1
346.6
412.6
433.9
481.1
530.3
577.5
682.4
731.4
819.0
817.9
891.2
955.6
998.9
1060.6
1152.3
1220.9
1287.9
239.9
299.0
334.1
360.1
429.3
450.6
494.9
545.5
593.8
701.1
751.3
841.1
850.8
926.9
976.5
1025.7
1090.9
1185.0
1255.0
1323.3

91.6
113.3
126.4
135.8
161.5
172.2
187.7
206.6
224.8
266.7
285.8
319.8
319.9
347.2
370.7
397.6
413.3
448.5
474.7
500.3
93.9
116.6
130.0
141.1
168.1
178.8
193.2
212.7
231.4
274.1
293.8
328.7
332.8
361.2
379.1
408.4
425.4
461.6
488.4
514.5

106.4
136.0
153.5
159.0
197.2
221.1
219.0
246.7
275.2
325.1
348.6
401.2
401.3
464.7
475.8
464.9
493.5
552.5
587.8
623.3
107.4
137.3
155.1
161.2
199.6
223.5
221.4
249.3
277.9
328.5
351.9
404.7
406.3
471.3
479.8
468.6
498.6
558.0
593.7
629.6

9.0
8.8
8.8
9.0
8.8
8.5
9.0
8.9
8.8
8.9
9.0
8.7
8.7
8.2
8.6
9.1
8.9
8.8
8.8
8.8
9.2
8.9
9.0
9.2
9.1
8.7
9.2
9.1
9.0
9.1
9.1
8.8
8.9
8.4
8.7
9.3
9.1
8.9
8.9
8.9

EER
219.9
271.8
303.4
326.0
387.6
413.2
450.4
495.9
539.6
640.0
685.9
767.6
767.7
833.4
889.6
954.3
991.9
1076.5
1139.3
1200.6
225.4
279.7
312.1
338.6
403.4
429.2
463.6
510.4
555.3
658.0
705.1
788.9
798.7
866.9
909.9
980.2
1020.9
1107.8
1172.1
1234.8

85.4
105.0
116.8
126.7
150.5
163.0
174.2
191.7
208.3
248.1
265.9
297.3
297.8
321.5
341.5
377.1
383.3
415.6
438.9
461.7
87.5
108.2
120.3
131.7
156.7
169.4
179.5
197.4
214.6
255.2
273.5
305.8
310.0
334.6
349.7
387.5
394.9
428.1
452.0
475.3

118.7
152.7
170.2
177.5
222.2
254.1
243.8
276.0
309.0
363.1
390.5
452.0
452.2
516.5
526.9
529.3
552.0
620.5
655.4
690.5
119.7
154.0
171.8
179.7
224.6
256.6
246.2
278.6
311.8
366.5
393.9
455.5
457.2
523.3
531.1
533.0
557.2
626.0
661.5
697.2

7.6
7.3
7.4
7.6
7.4
7.1
7.6
7.5
7.4
7.5
7.5
7.2
7.2
6.9
7.2
7.7
7.5
7.3
7.3
7.4
7.8
7.5
7.6
7.8
7.6
7.3
7.8
7.7
7.5
7.6
7.7
7.4
7.4
7.1
7.3
7.8
7.7
7.5
7.5
7.5

EER

NOTES:
1. Packaged chillers are rated with ARI standard 550/590.
2. Performance data are based on 100F water range in evaporator.
3. Ratings are based on 0.00010 (hr-ft2-0F/Btu) fouling factor for evaporator.
4. Direct interpolation is permissible. Do not extrapolate.
5. kW power input is for compressor only.
6. EER for entire unit. Refer to electrical data for fan kW.

10.5
10.3
10.3
10.4
10.4
10.0
10.5
10.5
10.4
10.4
10.5
10.2
10.2
9.7
10.1
10.6
10.5
10.4
10.4
10.3
10.7
10.5
10.5
10.7
10.7
10.3
10.7
10.7
10.6
10.6
10.7
10.4
10.5
9.9
10.3
10.8
10.7
10.6
10.5
10.5

EER
204.9
252.1
280.3
304.1
361.2
391.1
418.1
460.0
500.0
595.3
638.0
713.4
714.7
771.5
819.7
905.0
920.0
997.4
1053.3
1108.0
210.1
259.7
288.6
316.0
376.2
406.5
430.7
473.9
515.1
612.5
656.5
734.0
744.0
803.1
839.2
929.9
947.7
1027.5
1084.8
1140.8

78.7
96.5
106.6
117.1
139.0
153.1
160.1
176.0
191.2
228.4
244.9
273.5
274.6
294.0
310.7
354.5
352.0
381.2
401.2
420.8
80.8
99.5
109.9
121.7
144.8
159.3
165.1
181.5
197.3
235.2
252.2
281.9
286.1
306.2
318.5
364.3
363.1
393.3
413.8
433.8

132.9
171.8
188.7
199.0
250.9
292.5
272.3
309.6
347.7
406.9
438.8
510.2
510.6
574.1
583.4
604.4
619.1
698.0
731.3
765.2
133.8
173.1
190.3
201.0
253.2
295.1
274.5
312.0
350.4
410.1
442.1
513.6
515.4
580.9
587.8
608.0
624.1
703.5
737.5
772.0

6.4
6.1
6.2
6.3
6.1
5.8
6.3
6.2
6.1
6.2
6.2
5.9
6.0
5.7
6.0
6.4
6.2
6.0
6.1
6.1
6.5
6.2
6.3
6.5
6.3
6.0
6.5
6.4
6.2
6.3
6.3
6.1
6.2
5.9
6.1
6.5
6.4
6.2
6.2
6.3

EER
189.0
231.5
255.9
281.0
333.5
367.5
384.3
422.4
458.9
548.2
587.7
656.5
658.9
705.6
745.6
850.7
844.9
915.0
962.9
1009.9
194.0
238.9
263.8
292.1
347.6
382.4
396.2
435.7
473.4
564.5
605.3
676.5
686.7
734.9
764.3
874.4
871.4
944.0
993.1
1041.1

75.3
92.1
101.3
112.1
133.0
148.0
152.8
167.9
182.4
218.2
234.0
261.3
262.5
279.6
294.6
342.4
335.9
363.6
381.7
399.4
77.3
95.1
104.5
116.5
138.7
154.1
157.6
173.3
188.3
224.8
241.2
269.5
273.8
291.3
302.2
351.9
346.7
375.5
393.9
412.1

140.7
182.3
198.6
210.7
266.7
313.7
287.9
327.9
368.8
430.9
465.4
542.0
542.5
605.0
613.7
645.9
655.8
740.4
772.5
805.2
141.6
183.6
200.3
212.6
268.9
316.3
290.0
330.3
371.5
433.9
468.5
545.4
547.2
611.8
618.2
649.4
660.6
745.8
778.6
812.2

5.8
5.5
5.6
5.8
5.5
5.3
5.8
5.6
5.5
5.6
5.6
5.4
5.4
5.2
5.4
5.8
5.6
5.4
5.5
5.5
5.9
5.6
5.7
5.9
5.7
5.4
5.9
5.8
5.6
5.8
5.8
5.5
5.6
5.3
5.5
5.9
5.8
5.6
5.6
5.7

EER

180.7
220.9
243.1
269.0
319.1
355.3
366.7
403.1
437.7
523.7
561.5
627.0
630.1
671.0
707.0
821.7
806.1
872.6
916.0
958.7
185.6
228.2
250.8
279.7
332.8
369.8
378.2
416.0
452.0
539.5
578.8
646.8
657.1
699.1
725.2
844.7
832.0
901.2
945.5
989.0

WATER
FLOW
(GPM)

1300F AMBIENT TEMPERATURE

WATER
CAP. COMP.
FLOW
kW
(GPM) (Tons)

1250F AMBIENT TEMPERATURE

WATER
CAP. COMP.
FLOW
kW
(GPM) (Tons)

1150F AMBIENT TEMPERATURE

WATER
CAP. COMP.
FLOW
kW
(GPM) (Tons)

1050F AMBIENT TEMPERATURE

PERFORMANCE DATA (English units)


WATER
CAP. COMP.
FLOW
kW
(GPM) (Tons)

950F AMBIENT TEMPERATURE

LEGEND:
kW - Compressor power input
GPM - Gallons Per Minute
EER - Energy Efficiency Ratio

42 0F

40 0F

LEAVING
CHILLED
WATER TEMP.
(LCWT)

15

ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B
ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B

UNIT
SIZE

102.2
128.2
142.9
155.6
185.6
194.4
212.8
234.2
254.6
299.6
320.7
358.1
367.8
400.4
414.7
439.3
468.4
508.1
537.4
566.1
105.4
132.9
147.6
161.3
192.3
201.0
221.5
243.3
263.9
309.0
330.2
367.5
381.0
414.3
426.1
454.4
486.6
526.7
556.2
584.9

97.8
124.2
141.6
147.6
180.6
197.8
202.9
226.8
251.4
299.3
319.1
364.1
367.5
431.3
437.3
418.4
453.7
504.9
540.0
575.3
99.0
125.9
143.4
149.8
182.9
200.0
206.4
230.4
255.0
303.2
322.8
367.4
372.3
437.2
442.2
423.2
460.8
512.1
547.4
582.8

CAP. COMP.
(Tons)
kW
245.2
307.7
343.0
373.5
445.5
466.6
510.7
562.1
611.1
719.0
769.6
859.5
882.7
961.0
995.2
1054.3
1124.1
1219.3
1289.9
1358.6
252.9
319.0
354.4
387.1
461.6
482.4
531.6
583.9
633.5
741.7
792.4
882.0
914.4
994.4
1022.7
1090.5
1167.7
1264.1
1334.9
1403.8

96.2
120.1
133.7
146.4
174.5
185.3
199.6
219.5
238.5
281.6
301.4
336.5
345.5
374.8
387.3
420.2
439.0
475.8
502.8
529.2
99.6
124.8
138.5
151.9
181.0
191.7
208.2
228.5
247.8
291.1
311.1
346.0
358.2
388.2
399.7
435.1
457.0
494.4
521.7
548.2

108.3
138.7
156.6
163.3
202.0
225.9
224.2
252.2
280.8
331.8
355.1
407.7
411.3
477.8
483.7
472.5
504.3
564.0
599.9
636.1
109.7
140.6
158.6
165.6
204.4
228.2
227.9
256.0
284.8
336.1
359.1
411.5
416.4
484.1
489.6
477.6
512.0
571.9
608.1
644.5

9.3
9.1
9.1
9.4
9.3
8.9
9.4
9.3
9.2
9.2
9.3
9.0
9.1
8.6
8.8
9.4
9.3
9.1
9.1
9.1
9.6
9.4
9.4
9.7
9.6
9.2
9.7
9.6
9.4
9.4
9.5
9.2
9.4
8.9
9.0
9.7
9.6
9.4
9.4
9.3

EER
230.9
288.3
321.0
351.4
418.9
444.7
479.0
526.8
572.3
675.8
723.5
807.7
829.2
899.5
929.6
1008.4
1053.5
1141.8
1206.8
1270.1
239.0
299.6
332.5
364.5
434.3
460.1
499.6
548.4
594.7
698.7
746.7
830.5
859.6
931.7
959.3
1044.3
1096.7
1186.4
1252.0
1315.8

89.9
111.8
124.0
136.7
162.9
175.6
185.7
204.1
221.7
262.6
281.2
313.8
322.1
347.5
358.3
398.9
408.2
442.2
466.4
490.0
93.4
116.4
128.8
141.9
169.1
181.9
194.1
213.0
231.0
272.2
291.0
323.8
334.3
360.3
371.4
413.6
426.0
460.7
485.3
509.1

120.7
155.5
173.5
181.8
227.0
259.1
249.0
281.6
314.9
369.9
397.3
458.8
462.2
530.0
535.6
537.1
563.1
632.3
668.2
704.3
122.2
157.5
175.7
184.0
229.5
261.6
252.8
285.6
319.1
374.4
401.6
463.0
467.5
536.7
542.5
542.3
571.1
640.8
677.1
713.6

7.9
7.7
7.7
8.0
7.8
7.5
8.0
7.8
7.7
7.8
7.8
7.5
7.7
7.3
7.4
8.0
7.8
7.7
7.7
7.7
8.1
7.9
7.9
8.2
8.0
7.7
8.2
8.1
7.9
8.0
8.0
7.7
7.9
7.5
7.6
8.2
8.1
7.9
7.9
7.9

EER

NOTES:
1. Packaged chillers are rated with ARI standard 550/590.
2. Performance data are based on 100F water range in evaporator.
3. Ratings are based on 0.00010 (hr-ft2-0F/Btu) fouling factor for evaporator.
4. Direct interpolation is permissible. Do not extrapolate.
5. kW power input is for compressor only.
6. EER for entire unit. Refer to electrical data for fan kW.

10.8
10.7
10.7
10.9
10.9
10.6
10.9
10.9
10.8
10.8
10.9
10.6
10.8
10.1
10.4
11.0
10.9
10.8
10.7
10.7
11.1
11.0
10.9
11.2
11.2
10.8
11.2
11.2
11.1
11.0
11.1
10.8
11.0
10.4
10.6
11.3
11.2
11.0
11.0
10.9

EER
215.8
268.2
297.5
328.1
390.9
421.5
445.7
489.9
532.0
630.2
674.9
753.2
773.1
833.9
859.8
957.4
979.8
1061.2
1119.3
1175.9
224.2
279.5
309.1
340.5
405.8
436.5
465.9
511.3
554.4
653.2
698.4
777.1
802.4
864.8
891.5
992.7
1022.5
1105.8
1164.6
1221.8

83.2
103.1
113.6
126.4
150.7
165.4
171.1
188.1
204.3
242.5
259.9
290.0
297.7
318.3
327.4
375.4
376.2
407.3
428.0
448.3
86.9
107.7
118.4
131.4
156.7
171.5
179.3
196.9
213.5
252.0
269.8
300.4
309.5
330.6
341.2
389.8
393.7
425.8
446.8
467.3

134.9
174.7
192.1
203.0
255.6
297.6
277.3
315.0
353.6
413.5
445.5
517.0
520.4
587.7
592.9
612.0
630.0
710.0
744.6
779.7
136.4
176.8
194.5
205.1
258.1
300.2
280.9
319.0
357.9
417.9
449.9
521.5
525.6
594.7
600.7
617.1
638.1
718.8
754.0
789.8

6.7
6.4
6.4
6.7
6.5
6.2
6.7
6.5
6.4
6.5
6.5
6.2
6.3
6.1
6.2
6.7
6.5
6.3
6.4
6.4
6.9
6.6
6.7
6.9
6.7
6.4
6.9
6.8
6.6
6.7
6.7
6.4
6.5
6.2
6.4
6.9
6.8
6.6
6.6
6.6

EER
199.8
247.3
272.6
303.5
361.7
397.0
410.7
451.4
490.2
582.0
623.7
696.1
714.5
763.9
785.6
901.1
902.8
977.5
1027.2
1075.8
208.5
258.6
284.2
315.3
376.1
411.6
430.2
472.4
512.5
604.9
647.5
720.9
742.8
793.3
819.0
935.5
944.9
1022.0
1072.4
1121.6

79.8
98.6
108.1
121.1
144.4
160.1
163.5
179.8
195.3
232.0
248.8
277.7
285.1
303.0
311.2
362.8
359.6
389.4
408.1
426.4
83.4
103.2
112.9
125.9
150.3
166.1
171.5
188.5
204.6
241.5
258.7
288.2
296.7
314.9
325.3
376.9
377.0
407.8
426.8
445.4

142.6
185.1
202.1
214.6
271.2
318.9
292.7
333.2
374.7
437.3
471.9
548.9
552.1
618.6
623.4
653.3
666.4
752.3
785.8
820.0
144.2
187.2
204.6
216.6
273.7
321.5
296.2
337.2
379.1
441.6
476.3
553.5
557.2
625.6
631.8
658.2
674.4
761.2
795.5
830.5

6.1
5.8
5.9
6.1
5.9
5.6
6.1
5.9
5.8
5.9
5.9
5.6
5.8
5.5
5.6
6.1
5.9
5.8
5.8
5.8
6.3
6.0
6.1
6.3
6.1
5.8
6.3
6.2
6.0
6.1
6.1
5.8
5.9
5.7
5.8
6.3
6.2
5.9
6.0
6.0

EER

191.4
236.6
259.6
290.7
346.7
384.2
392.5
431.5
468.7
556.9
597.2
666.6
684.3
727.2
746.8
870.8
863.1
934.6
979.4
1023.4
200.2
247.8
271.1
302.1
360.8
398.6
411.7
452.4
490.9
579.6
621.0
691.8
712.1
755.8
780.8
904.6
904.7
978.8
1024.4
1069.0

WATER
FLOW
(GPM)

1300F AMBIENT TEMPERATURE

WATER
CAP. COMP.
FLOW
kW
(GPM) (Tons)

1250F AMBIENT TEMPERATURE

WATER
CAP. COMP.
FLOW
kW
(GPM) (Tons)

1150F AMBIENT TEMPERATURE

WATER
CAP. COMP.
FLOW
kW
(GPM) (Tons)

1050F AMBIENT TEMPERATURE

PERFORMANCE DATA (English units)


WATER
CAP. COMP.
FLOW
kW
(GPM) (Tons)

950F AMBIENT TEMPERATURE

LEGEND:
kW - Compressor power input
GPM - Gallons Per Minute
EER - Energy Efficiency Ratio

46 0F

44 0F

LEAVING
CHILLED
WATER TEMP.
(LCWT)

16

ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B
ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B

UNIT
SIZE

110.0
138.7
153.7
167.0
198.9
207.4
231.9
254.3
275.4
321.2
342.7
380.5
394.0
427.9
444.2
472.4
508.5
549.6
579.6
608.7
114.0
143.4
159.1
172.5
205.2
213.5
239.4
262.7
284.8
332.6
355.2
395.0
406.4
440.7
460.5
487.0
525.4
568.3
599.7
630.1

100.8
128.1
145.6
152.0
185.1
202.1
210.6
234.7
259.5
308.2
327.6
372.1
377.1
443.0
450.0
428.9
469.5
521.2
556.7
592.3
102.3
129.9
147.7
154.1
187.3
204.1
213.6
238.1
263.2
313.0
332.5
377.5
381.8
448.5
457.0
433.6
476.2
528.8
564.7
600.9

CAP. COMP.
(Tons)
kW
264.1
332.8
368.8
400.8
477.5
497.8
556.6
610.2
661.0
770.9
822.5
913.1
945.7
1027.0
1066.0
1133.8
1220.4
1319.0
1391.1
1461.0
273.6
344.3
381.8
413.9
492.5
512.5
574.6
630.5
683.6
798.3
852.6
947.9
975.3
1057.7
1105.3
1168.7
1261.1
1363.9
1439.3
1512.2

104.3
130.5
144.5
157.3
187.4
198.0
218.3
239.3
259.1
303.1
323.5
359.2
370.8
401.4
418.4
452.8
478.5
516.9
544.8
571.8
108.0
135.0
149.6
162.7
193.5
204.0
225.3
247.2
268.0
313.8
335.3
372.8
382.8
413.9
433.5
466.7
494.4
534.5
563.6
591.9

111.7
142.9
161.1
167.8
206.8
230.6
232.2
260.6
289.6
341.4
364.4
416.8
421.5
490.4
498.5
483.7
521.2
581.8
618.3
655.0
113.1
144.8
163.2
170.0
209.2
232.8
235.2
264.0
293.5
346.2
369.4
422.3
426.4
496.4
505.7
488.4
528.0
589.6
626.6
663.9

9.9
9.7
9.6
9.9
9.8
9.4
10.0
9.9
9.7
9.7
9.7
9.4
9.6
9.1
9.3
10.0
9.9
9.6
9.6
9.6
10.1
9.9
9.9
10.1
10.0
9.6
10.2
10.1
9.9
9.9
10.0
9.6
9.8
9.2
9.5
10.2
10.1
9.9
9.8
9.8

EER
250.4
313.3
346.8
377.6
449.7
475.2
523.9
574.2
621.8
727.6
776.5
862.0
889.9
963.4
1004.2
1086.8
1148.4
1240.6
1307.5
1372.4
259.2
324.1
359.0
390.4
464.3
489.6
540.8
593.3
643.1
753.2
804.8
894.7
918.8
993.4
1040.4
1120.0
1186.6
1282.9
1352.7
1420.5

98.2
122.1
134.7
147.2
175.3
188.1
203.9
223.5
242.1
284.0
303.3
336.8
346.6
373.1
390.7
430.9
447.1
482.9
508.0
532.4
101.6
126.3
139.4
152.3
181.2
193.9
210.4
231.0
250.4
293.9
314.3
349.6
358.3
385.2
404.5
444.0
461.9
499.4
525.6
550.9

124.2
160.0
178.4
186.3
232.0
264.1
257.1
290.3
324.2
379.8
407.0
468.5
472.8
543.3
552.5
548.4
580.6
651.2
687.9
724.9
125.6
161.9
180.5
188.4
234.4
266.6
259.9
293.7
328.1
384.4
411.9
474.1
478.0
549.7
559.7
553.0
587.3
659.1
696.3
734.0

8.4
8.2
8.2
8.4
8.3
7.9
8.5
8.4
8.2
8.2
8.3
7.9
8.1
7.7
7.9
8.5
8.4
8.1
8.1
8.1
8.6
8.4
8.4
8.6
8.4
8.0
8.7
8.6
8.4
8.4
8.4
8.1
8.3
7.8
8.1
8.7
8.6
8.3
8.3
8.3

EER

NOTES:
1. Packaged chillers are rated with ARI standard 550/590.
2. Performance data are based on 100F water range in evaporator.
3. Ratings are based on 0.00010 (hr-ft2-0F/Btu) fouling factor for evaporator.
4. Direct interpolation is permissible. Do not extrapolate.
5. kW power input is for compressor only.
6. EER for entire unit. Refer to electrical data for fan kW.

11.4
11.3
11.2
11.5
11.5
11.1
11.5
11.5
11.4
11.3
11.4
11.0
11.3
10.6
10.8
11.6
11.5
11.3
11.3
11.2
11.6
11.6
11.4
11.7
11.7
11.3
11.8
11.7
11.6
11.5
11.6
11.3
11.5
10.8
11.1
11.8
11.7
11.6
11.5
11.4

EER
235.7
292.9
323.2
353.2
420.7
451.4
489.4
536.5
581.1
681.5
728.0
808.4
831.8
895.4
937.8
1034.2
1073.0
1159.0
1219.2
1277.7
243.8
303.0
334.6
365.4
435.0
465.5
505.0
554.3
601.0
705.4
754.3
839.1
860.0
924.6
970.7
1065.6
1108.6
1198.6
1261.4
1322.3

91.7
113.2
124.2
136.4
162.7
177.5
188.7
207.0
224.4
263.6
281.9
313.4
321.4
342.8
360.9
406.5
414.1
447.5
469.1
490.1
94.7
117.1
128.6
141.3
168.5
183.3
194.7
213.9
232.1
272.7
292.1
325.4
332.7
354.5
373.2
418.8
0.0
462.8
485.3
507.2

138.5
179.3
197.4
207.2
260.6
302.9
285.1
323.8
363.2
423.3
455.4
527.3
530.9
601.6
611.9
623.0
647.5
729.5
765.4
801.8
139.7
181.2
199.6
209.3
263.1
305.4
287.7
327.0
367.1
427.4
460.0
532.8
536.2
608.2
618.9
627.3
0.0
737.3
773.8
810.9

7.2
6.8
6.9
7.1
6.9
6.5
7.2
7.0
6.8
6.9
6.9
6.6
6.7
6.4
6.6
7.1
7.0
6.8
6.8
6.8
7.3
7.0
7.1
7.3
7.1
6.7
7.3
7.2
7.0
7.1
7.1
6.8
6.9
6.5
6.8
7.3
0.0
7.0
7.0
7.0

EER
220.1
271.8
298.0
327.3
390.5
426.1
452.9
496.9
538.6
632.6
676.7
752.2
771.2
822.7
866.2
975.6
993.8
1074.1
1125.8
1176.2
227.3
281.1
308.5
339.0
404.4
439.9
467.2
513.3
557.0
654.5
701.0
780.9
798.6
850.8
895.8
1005.1
0.0
1110.6
1164.6
1217.2

88.3
108.7
118.7
130.7
156.2
172.1
180.7
198.5
215.3
252.9
270.8
301.3
308.3
326.8
345.2
393.3
397.0
429.2
448.8
467.9
91.1
112.4
122.8
135.5
161.9
177.7
186.4
205.0
222.6
261.6
280.5
312.8
319.5
338.3
356.8
0.0
0.0
0.0
464.2
484.1

146.2
189.8
207.6
218.6
276.2
324.2
300.2
341.9
384.4
446.8
481.6
559.3
562.6
632.7
643.5
663.9
683.8
772.0
807.0
842.9
147.4
191.6
209.8
220.6
278.7
326.8
302.7
345.0
388.1
450.7
486.0
564.7
567.9
639.4
650.4
0.0
0.0
0.0
815.3
851.9

6.6
6.2
6.3
6.5
6.3
5.9
6.6
6.4
6.2
6.3
6.3
6.0
6.1
5.8
6.0
6.5
6.4
6.2
6.2
6.2
6.7
6.4
6.4
6.7
6.4
6.1
6.7
6.6
6.4
6.5
6.5
6.2
6.3
6.0
6.2
0.0
0.0
0.0
6.4
6.4

EER

211.8
260.8
284.8
313.8
375.0
412.9
433.8
476.4
516.7
607.0
649.9
723.2
740.0
784.4
828.5
944.0
952.7
1030.2
1077.1
1122.9
218.7
269.7
294.8
325.2
388.6
426.5
447.5
492.0
534.2
627.9
673.3
750.8
766.9
811.9
856.2
0.0
0.0
0.0
1114.1
1162.0

WATER
FLOW
(GPM)

1300F AMBIENT TEMPERATURE

WATER
CAP. COMP.
FLOW
kW
(GPM) (Tons)

1250F AMBIENT TEMPERATURE

WATER
CAP. COMP.
FLOW
kW
(GPM) (Tons)

1150F AMBIENT TEMPERATURE

WATER
CAP. COMP.
FLOW
kW
(GPM) (Tons)

1050F AMBIENT TEMPERATURE

PERFORMANCE DATA (English units)


WATER
CAP. COMP.
FLOW
kW
(GPM) (Tons)

950F AMBIENT TEMPERATURE

LEGEND:
kW - Compressor power input
GPM - Gallons Per Minute
EER - Energy Efficiency Ratio

50 0F

48 0F

LEAVING
CHILLED
WATER TEMP.
(LCWT)

17

ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B
ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B

UNIT
SIZE

340.5
422.3
472.3
503.1
598.8
630.1
698.8
770.2
838.8
991.4
1062.5
1190.0
1187.1
1294.0
1389.4
1451.6
1540.5
1673.8
1773.5
1871.0
349.5
434.3
485.8
521.0
621.5
652.8
718.0
791.8
862.6
1020.0
1093.7
1225.9
1231.7
1342.7
1424.1
1489.9
1583.6
1721.2
1823.9
1924.3

CAP.
(kW)

LEGEND:
kW - Compressor power input
LPS - Liters Per Second
COP - Coefficient of Performance

5 0C

4 0C

LEAVING
CHILLED
WATER TEMP.
(LCWT)

95.8
121.3
138.4
142.9
175.5
192.9
197.2
221.0
245.4
292.1
312.1
357.1
356.8
417.6
429.0
410.2
442.0
492.6
527.2
561.8
96.8
122.5
139.8
144.8
177.6
195.0
199.4
223.3
247.9
295.4
315.5
360.7
361.3
423.4
433.2
413.6
446.7
497.8
532.7
567.8

COMP.
kW
13.6
16.8
18.8
20.1
23.9
25.1
27.9
30.7
33.4
39.5
42.4
47.4
47.3
51.6
55.4
57.9
61.4
66.7
70.7
74.6
13.9
17.3
19.4
20.8
24.8
26.0
28.6
31.6
34.4
40.7
43.6
48.9
49.1
53.5
56.8
59.4
63.1
68.6
72.7
76.7

321.9
397.5
443.9
476.0
566.2
603.1
658.6
725.3
789.2
936.0
1003.1
1122.7
1121.5
1218.3
1303.2
1393.3
1450.6
1574.5
1666.8
1756.8
330.4
408.9
456.7
493.0
587.6
624.9
676.8
745.7
811.8
963.1
1032.7
1156.8
1163.6
1264.3
1335.9
1430.2
1491.4
1619.5
1714.6
1807.4

CAP.
(kW)
105.0
134.0
151.5
156.8
194.4
217.6
216.0
243.3
271.3
320.6
343.7
395.5
395.4
458.4
469.7
457.9
486.6
544.7
579.8
615.1
106.0
135.3
153.1
158.7
196.5
219.8
218.2
245.7
273.9
324.0
347.2
399.3
400.0
464.5
474.0
461.5
491.4
549.9
585.6
621.4

COMP.
kW
2.7
2.6
2.6
2.7
2.6
2.5
2.7
2.7
2.6
2.6
2.7
2.6
2.6
2.4
2.5
2.7
2.7
2.6
2.6
2.6
2.7
2.7
2.7
2.7
2.7
2.6
2.7
2.7
2.7
2.7
2.7
2.6
2.6
2.5
2.6
2.7
2.7
2.7
2.7
2.7

COP
12.8
15.9
17.7
19.0
22.6
24.0
26.3
28.9
31.5
37.3
40.0
44.8
44.7
48.6
52.0
55.6
57.8
62.8
66.5
70.1
13.2
16.3
18.2
19.7
23.4
24.9
27.0
29.7
32.4
38.4
41.2
46.1
46.4
50.4
53.3
57.0
59.5
64.6
68.4
72.1

WATER
FLOW
(LPS)

400C AMBIENT TEMPERATURE

298.3
366.5
407.7
441.8
524.8
568.3
608.0
668.9
727.1
865.9
928.0
1037.6
1038.3
1121.4
1193.7
1316.2
1337.7
1450.2
1531.9
1611.6
306.2
377.3
419.7
457.6
544.8
589.1
625.0
688.0
748.2
891.1
955.7
1069.6
1077.6
1163.9
1223.8
1351.1
1375.9
1492.5
1576.6
1658.8

CAP.
(kW)
118.2
151.9
169.3
176.6
221.1
252.8
242.5
274.6
307.5
361.3
388.6
449.8
449.9
513.8
524.5
526.8
549.3
617.4
652.1
687.1
119.1
153.2
170.9
178.5
223.3
255.1
244.7
277.0
310.1
364.6
392.0
453.5
454.5
520.1
528.9
530.3
554.1
622.7
658.0
693.6

COMP.
kW
2.2
2.1
2.2
2.2
2.2
2.1
2.2
2.2
2.2
2.2
2.2
2.1
2.1
2.0
2.1
2.2
2.2
2.1
2.2
2.2
2.3
2.2
2.2
2.3
2.2
2.1
2.3
2.2
2.2
2.2
2.2
2.2
2.2
2.1
2.1
2.3
2.2
2.2
2.2
2.2

COP
11.9
14.6
16.3
17.6
20.9
22.7
24.2
26.7
29.0
34.5
37.0
41.4
41.4
44.7
47.6
52.5
53.3
57.8
61.1
64.3
12.2
15.0
16.7
18.2
21.7
23.5
24.9
27.4
29.8
35.5
38.1
42.7
43.0
46.4
48.8
53.9
54.9
59.5
62.9
66.1

WATER
FLOW
(LPS)

460C AMBIENT TEMPERATURE

273.3
334.1
369.2
405.5
481.0
531.1
554.7
609.7
662.2
791.7
848.6
947.8
950.4
1017.4
1077.1
1230.9
1219.4
1320.4
1389.3
1456.9
280.5
344.2
380.3
420.0
499.7
551.0
570.4
627.5
682.1
815.0
874.4
977.9
987.1
1056.4
1104.6
1263.4
1255.1
1360.2
1431.1
1500.6

CAP.
(kW)
133.6
172.6
189.3
199.8
252.2
294.4
273.4
311.0
349.3
408.7
441.0
512.9
513.2
576.1
585.6
608.1
621.9
701.4
734.3
767.9
134.5
173.9
190.9
201.6
254.3
296.7
275.5
313.2
351.9
411.8
444.2
516.4
517.5
582.3
590.1
611.5
626.5
706.4
740.2
774.4

COMP.
kW
1.8
1.7
1.8
1.8
1.8
1.7
1.8
1.8
1.7
1.8
1.8
1.7
1.7
1.6
1.7
1.8
1.8
1.7
1.8
1.8
1.9
1.8
1.8
1.9
1.8
1.7
1.9
1.8
1.8
1.8
1.8
1.8
1.8
1.7
1.8
1.9
1.8
1.8
1.8
1.8

COP
10.9
13.3
14.7
16.2
19.2
21.2
22.1
24.3
26.4
31.6
33.8
37.8
37.9
40.6
43.0
49.1
48.6
52.6
55.4
58.1
11.2
13.7
15.2
16.7
19.9
22.0
22.7
25.0
27.2
32.5
34.9
39.0
39.4
42.1
44.0
50.4
50.0
54.2
57.1
59.8

WATER
FLOW
(LPS)

520C AMBIENT TEMPERATURE

PERFORMANCE DATA (Metric units)

NOTES:
1. Packaged chillers are rated with ARI standard 550/590.
2. Performance data are based on 60C water range in evaporator.
3. Ratings are based on 0.000018 (m2 -0C/W) fouling factor for evaporator.
4. Direct interpolation is permissible. Do not extrapolate.
5. kW power input is for compressor only.
6. COP for entire unit. Refer to electrical data for fan kW.

3.1
3.0
3.0
3.0
3.0
2.9
3.1
3.1
3.0
3.0
3.1
3.0
3.0
2.8
3.0
3.1
3.1
3.0
3.0
3.0
3.1
3.1
3.1
3.1
3.1
3.0
3.1
3.1
3.1
3.1
3.1
3.0
3.0
2.9
3.0
3.1
3.1
3.1
3.1
3.1

COP

WATER
FLOW
(LPS)

350C AMBIENT TEMPERATURE

260.2
317.4
349.0
386.5
458.2
511.7
527.0
579.1
628.7
752.9
807.3
901.1
904.7
962.6
1016.1
1184.9
1158.2
1253.4
1315.2
1375.9
267.2
327.2
359.6
400.3
476.4
531.1
542.0
596.3
648.1
775.2
832.1
930.4
940.3
999.8
1042.2
1216.1
1192.6
1292.0
1355.4
1417.7

CAP.
(kW)
142.1
184.1
200.2
212.7
269.4
317.5
290.5
331.0
372.4
434.9
469.9
547.6
548.0
609.7
618.6
653.5
662.0
747.5
779.1
811.4
143.0
185.2
201.7
214.4
271.4
319.8
292.4
333.2
374.8
437.9
473.0
551.0
552.2
615.9
622.9
656.7
666.3
752.5
784.8
817.9

COMP.
kW
1.6
1.6
1.6
1.6
1.6
1.5
1.6
1.6
1.6
1.6
1.6
1.5
1.5
1.5
1.5
1.7
1.6
1.5
1.6
1.6
1.7
1.6
1.6
1.7
1.6
1.5
1.7
1.6
1.6
1.6
1.6
1.6
1.6
1.5
1.6
1.7
1.6
1.6
1.6
1.6

COP
10.4
12.7
13.9
15.4
18.3
20.4
21.0
23.1
25.1
30.0
32.2
35.9
36.1
38.4
40.5
47.2
46.2
50.0
52.4
54.9
10.7
13.0
14.3
16.0
19.0
21.2
21.6
23.8
25.8
30.9
33.2
37.1
37.5
39.9
41.6
48.5
47.6
51.5
54.0
56.5

WATER
FLOW
(LPS)

550C AMBIENT TEMPERATURE

18

ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B
ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B

UNIT
SIZE

356.5
445.2
497.3
538.7
643.2
674.4
736.9
812.1
884.1
1043.4
1118.3
1251.9
1274.4
1388.7
1449.2
1525.5
1624.2
1764.1
1868.1
1969.6
364.7
457.9
510.2
556.6
664.7
695.6
760.2
836.6
909.4
1069.5
1144.6
1278.2
1316.7
1433.6
1478.0
1567.0
1673.2
1814.6
1919.2
2021.1

CAP.
(kW)

LEGEND:
kW - Compressor power input
LPS - Liters Per Second
COP - Coefficient of Performance

7 0C

6 0C

LEAVING
CHILLED
WATER TEMP.
(LCWT)

97.5
123.6
141.1
146.7
179.7
197.0
201.6
225.6
250.2
298.1
318.1
363.3
365.6
428.9
436.3
416.7
451.2
502.4
537.6
572.9
98.4
124.9
142.4
148.7
181.7
198.9
204.3
228.3
253.0
301.2
321.0
366.0
370.0
434.4
439.8
420.4
456.6
508.0
543.3
578.7

COMP.
kW
14.2
17.8
19.8
21.5
25.6
26.9
29.4
32.4
35.3
41.6
44.6
49.9
50.8
55.4
57.8
60.8
64.8
70.3
74.5
78.5
14.5
18.3
20.3
22.2
26.5
27.7
30.3
33.4
36.3
42.6
45.6
51.0
52.5
57.2
58.9
62.5
66.7
72.4
76.5
80.6

337.3
419.6
468.0
509.9
608.3
645.7
695.2
765.5
832.8
986.1
1056.8
1182.5
1204.3
1308.1
1361.2
1465.1
1531.0
1661.4
1757.9
1852.0
345.8
432.2
481.1
527.0
629.0
666.3
718.1
789.7
857.9
1012.2
1083.4
1209.4
1245.0
1351.4
1391.7
1506.2
1579.3
1711.6
1809.0
1903.8

CAP.
(kW)
106.8
136.5
154.4
160.7
198.7
221.9
220.5
248.1
276.3
327.0
350.0
402.1
404.5
470.3
477.4
464.8
496.1
554.9
590.8
626.9
107.8
137.9
155.9
162.7
200.9
224.0
223.3
251.0
279.3
330.3
353.2
405.1
409.1
476.1
481.5
468.8
501.9
560.9
597.1
633.4

COMP.
kW
2.8
2.7
2.7
2.8
2.8
2.6
2.8
2.8
2.7
2.7
2.8
2.7
2.7
2.5
2.6
2.8
2.8
2.7
2.7
2.7
2.8
2.8
2.8
2.8
2.8
2.7
2.8
2.8
2.8
2.8
2.8
2.7
2.8
2.6
2.7
2.8
2.8
2.8
2.8
2.7

COP
13.5
16.7
18.7
20.3
24.3
25.7
27.7
30.5
33.2
39.3
42.1
47.2
48.0
52.2
54.3
58.4
61.0
66.3
70.1
73.9
13.8
17.2
19.2
21.0
25.1
26.6
28.6
31.5
34.2
40.4
43.2
48.2
49.6
53.9
55.5
60.1
63.0
68.3
72.1
75.9

WATER
FLOW
(LPS)

400C AMBIENT TEMPERATURE

313.1
387.6
430.8
473.4
564.4
609.2
642.6
707.1
768.8
913.5
979.3
1095.1
1116.2
1205.1
1249.1
1384.8
1414.2
1533.4
1618.9
1702.3
321.9
400.0
443.8
489.6
584.1
629.2
664.9
730.9
793.8
939.5
1006.1
1122.8
1154.9
1246.1
1281.3
1425.0
1461.8
1583.2
1669.7
1754.0

CAP.
(kW)
120.0
154.4
172.3
180.5
225.4
257.4
247.0
279.4
312.7
367.6
395.0
456.5
459.0
526.1
532.6
533.7
558.9
627.9
663.6
699.7
121.1
155.9
174.0
182.4
227.6
259.6
249.9
282.5
315.8
371.1
398.4
459.8
463.6
532.2
537.4
537.8
564.9
634.3
670.4
706.8

COMP.
kW
2.3
2.2
2.3
2.3
2.3
2.2
2.3
2.3
2.2
2.3
2.3
2.2
2.2
2.1
2.2
2.3
2.3
2.2
2.2
2.2
2.4
2.3
2.3
2.4
2.3
2.2
2.4
2.3
2.3
2.3
2.3
2.2
2.3
2.2
2.2
2.4
2.3
2.3
2.3
2.3

COP
12.5
15.5
17.2
18.9
22.5
24.3
25.6
28.2
30.7
36.4
39.0
43.7
44.5
48.1
49.8
55.2
56.4
61.1
64.6
67.9
12.8
16.0
17.7
19.5
23.3
25.1
26.5
29.1
31.7
37.5
40.1
44.8
46.1
49.7
51.1
56.8
58.3
63.1
66.6
69.9

WATER
FLOW
(LPS)

460C AMBIENT TEMPERATURE

287.3
354.3
391.0
434.7
518.3
570.4
587.2
646.0
702.2
836.6
897.4
1003.3
1023.7
1094.7
1129.7
1295.6
1292.0
1400.1
1472.1
1542.7
296.3
366.8
404.0
449.9
537.1
589.7
608.7
669.3
727.0
862.3
924.4
1031.8
1060.7
1133.3
1163.3
1334.5
1338.6
1449.7
1522.6
1593.9

CAP.
(kW)
135.3
175.1
192.4
203.4
256.4
299.0
277.6
315.6
354.4
414.7
447.1
519.4
521.9
588.5
594.1
614.8
631.2
711.7
745.9
780.8
136.4
176.7
194.3
205.3
258.6
301.4
280.4
318.6
357.7
418.1
450.5
522.9
526.5
594.7
599.5
618.8
637.3
718.3
753.1
788.5

COMP.
kW
1.9
1.8
1.9
1.9
1.9
1.8
1.9
1.9
1.8
1.9
1.9
1.8
1.8
1.7
1.8
1.9
1.9
1.8
1.8
1.8
2.0
1.9
1.9
2.0
1.9
1.8
2.0
1.9
1.9
1.9
1.9
1.8
1.9
1.8
1.8
2.0
1.9
1.9
1.9
1.9

COP
11.5
14.1
15.6
17.3
20.7
22.7
23.4
25.8
28.0
33.4
35.8
40.0
40.8
43.7
45.0
51.7
51.5
55.8
58.7
61.5
11.8
14.6
16.1
17.9
21.4
23.5
24.3
26.7
29.0
34.4
36.9
41.1
42.3
45.2
46.4
53.2
53.4
57.8
60.7
63.6

WATER
FLOW
(LPS)

520C AMBIENT TEMPERATURE

PERFORMANCE DATA (Metric units)

NOTES:
1. Packaged chillers are rated with ARI standard 550/590.
2. Performance data are based on 60C water range in evaporator.
3. Ratings are based on 0.000018 (m2 -0C/W) fouling factor for evaporator.
4. Direct interpolation is permissible. Do not extrapolate.
5. kW power input is for compressor only.
6. COP for entire unit. Refer to electrical data for fan kW.

3.2
3.1
3.1
3.2
3.2
3.1
3.2
3.2
3.2
3.1
3.2
3.1
3.1
3.0
3.0
3.2
3.2
3.1
3.1
3.1
3.2
3.2
3.2
3.2
3.3
3.1
3.2
3.2
3.2
3.2
3.2
3.1
3.2
3.0
3.1
3.3
3.2
3.2
3.2
3.2

COP

WATER
FLOW
(LPS)

350C AMBIENT TEMPERATURE

273.9
337.2
370.1
414.5
494.5
550.1
558.4
614.4
667.9
796.4
854.9
955.8
975.8
1036.5
1067.1
1247.4
1228.9
1331.5
1395.8
1459.0
283.0
349.7
383.0
429.2
512.9
569.2
579.5
637.5
692.7
821.9
881.8
984.7
1012.1
1073.8
1101.3
1285.6
1275.0
1380.9
1446.0
1509.8

CAP.
(kW)
143.8
186.5
203.3
216.1
273.4
322.2
294.4
335.5
377.4
440.6
475.8
554.0
556.4
622.0
627.1
659.9
670.9
757.7
790.6
824.4
144.8
188.1
205.2
217.8
275.6
324.6
297.1
338.4
380.7
443.9
479.2
557.5
561.0
628.3
632.9
663.7
676.9
764.3
798.0
832.4

COMP.
kW
1.7
1.6
1.7
1.7
1.7
1.6
1.7
1.7
1.6
1.7
1.7
1.6
1.6
1.6
1.6
1.7
1.7
1.6
1.6
1.6
1.8
1.7
1.7
1.8
1.7
1.6
1.8
1.7
1.7
1.7
1.7
1.6
1.7
1.6
1.6
1.8
1.7
1.7
1.7
1.7

COP
10.9
13.4
14.8
16.5
19.7
21.9
22.3
24.5
26.6
31.8
34.1
38.1
38.9
41.3
42.5
49.7
49.0
53.1
55.7
58.2
11.3
13.9
15.3
17.1
20.5
22.7
23.1
25.4
27.6
32.8
35.2
39.3
40.4
42.8
43.9
51.3
50.8
55.1
57.7
60.2

WATER
FLOW
(LPS)

550C AMBIENT TEMPERATURE

19

ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B
ASh 100B
ASh 130B
ASh 145B
ASh 160B
ASh 185B
ASh 200B
ASh 215B
ASh 240B
ASh 260B
ASh 300B
ASh 320B
ASh 360B
ASh 370B
ASh 400B
ASh 415B
ASh 440B
ASh 470B
ASh 510B
ASh 540B
ASh 570B

UNIT
SIZE

376.7
474.3
526.9
574.8
686.2
716.6
790.4
868.2
942.0
1102.9
1178.5
1311.9
1359.0
1478.1
1522.0
1619.3
1736.3
1879.7
1985.0
2087.4
404.6
507.9
563.7
610.6
727.4
756.8
846.7
929.7
1008.4
1178.7
1259.5
1401.5
1440.3
1562.7
1634.2
1722.9
1859.3
2011.9
2123.7
2232.1

CAP.
(kW)

LEGEND:
kW - Compressor power input
LPS - Liters Per Second
COP - Coefficient of Performance

10 0C

8 0C

LEAVING
CHILLED
WATER TEMP.
(LCWT)

99.7
126.7
144.2
150.6
183.8
200.9
207.7
231.8
256.6
305.1
324.7
369.5
374.4
439.8
445.1
425.1
463.7
515.3
550.7
586.3
102.7
130.3
148.2
154.5
187.9
204.7
214.2
238.8
264.0
314.1
333.7
378.8
383.0
450.1
458.9
434.6
477.6
530.4
566.5
602.8

COMP.
kW
15.0
18.9
21.0
22.9
27.4
28.6
31.5
34.6
37.6
44.0
47.0
52.3
54.2
58.9
60.7
64.6
69.2
75.0
79.2
83.2
16.1
20.3
22.5
24.3
29.0
30.2
33.8
37.1
40.2
47.0
50.2
55.9
57.4
62.3
65.2
68.7
74.1
80.2
84.7
89.0

358.3
448.6
497.9
544.6
649.7
686.8
747.8
820.9
890.4
1045.7
1117.6
1243.8
1285.8
1394.4
1438.2
1557.9
1641.8
1776.4
1874.8
1970.4
385.3
481.0
533.4
579.3
689.8
726.4
801.8
880.2
954.5
1118.7
1195.8
1330.5
1365.0
1477.1
1547.7
1658.4
1760.3
1904.1
2008.7
2110.1

CAP.
(kW)
109.3
139.8
157.9
164.7
203.1
226.2
226.9
254.7
283.2
334.5
357.2
409.0
413.7
481.9
487.7
473.7
509.5
568.8
605.2
641.7
112.4
143.6
162.1
168.7
207.4
230.3
233.4
261.9
291.1
343.7
366.6
418.9
422.9
492.9
502.4
483.5
523.8
584.7
621.8
659.2

COMP.
kW
2.9
2.8
2.8
2.9
2.9
2.8
2.9
2.9
2.8
2.8
2.8
2.8
2.8
2.7
2.7
2.9
2.9
2.8
2.8
2.8
3.0
3.0
2.9
3.0
3.0
2.9
3.0
3.0
3.0
3.0
3.0
2.9
2.9
2.8
2.8
3.0
3.0
3.0
2.9
2.9

COP
14.3
17.9
19.9
21.7
25.9
27.4
29.8
32.7
35.5
41.7
44.6
49.6
51.3
55.6
57.3
62.1
65.5
70.8
74.8
78.6
15.4
19.2
21.3
23.1
27.5
29.0
32.0
35.1
38.1
44.6
47.7
53.1
54.4
58.9
61.7
66.1
70.2
75.9
80.1
84.1

WATER
FLOW
(LPS)

400C AMBIENT TEMPERATURE

334.7
416.4
460.6
506.3
604.0
649.2
693.9
761.7
826.1
972.9
1040.5
1158.2
1194.2
1287.3
1330.7
1475.6
1523.3
1647.6
1735.4
1820.6
360.7
447.4
494.5
539.5
643.0
687.8
744.9
818.0
887.3
1042.3
1115.2
1241.5
1271.0
1367.1
1436.3
1571.8
0.0
1769.7
1863.0
1953.6

CAP.
(kW)
122.6
158.0
176.2
184.5
229.9
261.9
253.5
286.4
320.0
375.5
402.7
464.0
468.4
538.3
544.7
542.9
572.8
642.7
679.2
716.0
125.7
161.9
180.6
188.4
234.5
266.4
259.8
293.6
328.1
384.5
412.1
474.3
478.0
550.1
560.4
552.5
0.0
659.2
696.5
734.4

COMP.
kW
2.4
2.3
2.4
2.4
2.4
2.3
2.4
2.4
2.4
2.4
2.4
2.3
2.3
2.2
2.3
2.4
2.4
2.3
2.3
2.3
2.6
2.5
2.5
2.5
2.5
2.4
2.6
2.5
2.5
2.5
2.5
2.4
2.4
2.3
2.4
2.6
0.0
2.5
2.5
2.5

COP
13.3
16.6
18.4
20.2
24.1
25.9
27.7
30.4
32.9
38.8
41.5
46.2
47.6
51.3
53.1
58.8
60.7
65.7
69.2
72.6
14.4
17.8
19.7
21.5
25.6
27.4
29.7
32.6
35.4
41.6
44.5
49.5
50.7
54.5
57.3
62.7
0.0
70.6
74.3
77.9

WATER
FLOW
(LPS)

460C AMBIENT TEMPERATURE

309.6
383.0
420.7
465.7
556.3
609.2
636.7
699.5
759.0
895.4
958.9
1068.2
1098.5
1172.4
1215.0
1383.7
1398.9
1513.5
1587.6
1660.0
334.3
412.3
452.6
497.2
594.0
646.7
684.4
752.4
816.9
960.7
1029.7
1148.2
1172.7
1248.8
1315.9
0.0
0.0
0.0
1708.1
1785.2

CAP.
(kW)
138.0
178.8
196.7
207.2
260.8
303.8
283.9
322.6
362.1
422.5
454.9
527.4
531.3
601.0
607.9
623.8
645.2
727.1
762.5
798.5
141.0
182.7
201.2
211.0
265.5
308.5
289.9
329.7
370.3
431.0
464.0
537.8
541.1
613.4
624.4
0.0
0.0
0.0
780.2
817.5

COMP.
kW
2.0
1.9
2.0
2.0
2.0
1.9
2.0
2.0
1.9
2.0
2.0
1.9
1.9
1.8
1.9
2.0
2.0
1.9
1.9
1.9
2.1
2.0
2.0
2.1
2.1
2.0
2.1
2.1
2.0
2.1
2.1
2.0
2.0
1.9
2.0
0.0
0.0
0.0
2.0
2.0

COP
12.3
15.3
16.8
18.6
22.2
24.3
25.4
27.9
30.3
35.7
38.2
42.6
43.8
46.7
48.4
55.2
55.8
60.4
63.3
66.2
13.3
16.4
18.0
19.8
23.7
25.8
27.3
30.0
32.6
38.3
41.1
45.8
46.8
49.8
52.5
0.0
0.0
0.0
68.1
71.2

WATER
FLOW
(LPS)

520C AMBIENT TEMPERATURE

PERFORMANCE DATA (Metric units)

NOTES:
1. Packaged chillers are rated with ARI standard 550/590.
2. Performance data are based on 60C water range in evaporator.
3. Ratings are based on 0.000018 (m2 -0C/W) fouling factor for evaporator.
4. Direct interpolation is permissible. Do not extrapolate.
5. kW power input is for compressor only.
6. COP for entire unit. Refer to electrical data for fan kW.

3.3
3.3
3.2
3.3
3.3
3.2
3.3
3.3
3.3
3.3
3.3
3.2
3.3
3.1
3.1
3.3
3.3
3.3
3.2
3.2
3.4
3.4
3.4
3.4
3.5
3.3
3.5
3.5
3.4
3.4
3.4
3.3
3.4
3.2
3.3
3.5
3.5
3.4
3.4
3.4

COP

WATER
FLOW
(LPS)

350C AMBIENT TEMPERATURE

296.3
365.7
399.6
444.4
531.7
588.3
606.9
667.2
724.4
854.8
916.3
1021.6
1049.1
1111.8
1153.8
1333.8
1334.4
1444.3
1510.5
1575.3
320.3
394.1
430.5
475.0
568.6
625.2
652.8
718.2
780.3
917.9
985.0
1099.8
1121.7
1186.3
1252.2
0.0
0.0
0.0
0.0
1696.4

CAP.
(kW)
146.4
190.2
207.7
219.6
277.8
327.0
300.5
342.3
385.0
448.2
483.5
562.2
565.7
634.6
641.8
668.5
684.7
773.2
807.6
842.8
149.3
194.1
212.3
223.3
282.5
331.8
306.2
349.2
393.2
456.3
492.3
572.5
575.5
647.3
658.5
0.0
0.0
0.0
0.0
862.0

COMP.
kW
1.8
1.8
1.8
1.8
1.8
1.7
1.8
1.8
1.7
1.8
1.8
1.7
1.7
1.6
1.7
1.8
1.8
1.7
1.7
1.7
2.0
1.9
1.9
1.9
1.9
1.8
1.9
1.9
1.8
1.9
1.9
1.8
1.8
1.7
1.8
0.0
0.0
0.0
0.0
1.8

COP
11.8
14.6
15.9
17.7
21.2
23.5
24.2
26.6
28.9
34.1
36.5
40.7
41.8
44.3
46.0
53.2
53.2
57.6
60.2
62.8
12.8
15.7
17.2
18.9
22.7
24.9
26.0
28.6
31.1
36.6
39.3
43.9
44.7
47.3
49.9
0.0
0.0
0.0
0.0
67.6

WATER
FLOW
(LPS)

550C AMBIENT TEMPERATURE

20

242

198

342

414

198

342

414

198

342

414

198

342

414

198

342

414

198

342

414

198

342

414

198

342

414

198

342

414

198

342

414

198

342

414

380-3-60

460-3-60

220-3-60

380-3-60

460-3-60

220-3-60

380-3-60

460-3-60

220-3-60

380-3-60

460-3-60

220-3-60

380-3-60

460-3-60

220-3-60

380-3-60

460-3-60

220-3-60

380-3-60

460-3-60

220-3-60

380-3-60

460-3-60

220-3-60

380-3-60

460-3-60

220-3-60

380-3-60

460-3-60

220-3-60

380-3-60

460-3-60
506

418

242

506

418

242

506

418

242

506

418

242

506

418

242

506

418

242

506

418

242

506

418

242

506

418

242

506

418

242

506

418

Max.

Min.

COMPRESSOR TYPE-1

484
1045
630
528
967
582
491
1105
666

380
810
488
410
801
482
408
897
540

628

747

1240

581

689

1145

498

591

982

732

873

1448

663

789

1310

602

717

1190

560

577

451

456

957

394

468

777

424

506

838

373

444

737

297

354

749

311

368

611

304

361

599

269

318

529

214

253
423

534

520

631

423

534

885

612

742

520

631

423

534

885

520

631

520

631

423

534

885

520

631

104.0

125.9
520

631

208.0 1040

82.8

100.2

165.6

104.0

125.9

208.0 1040

104.0

125.9

208.0 1040

82.8

100.2

165.6

117.4

142.1

235.0 1040

104.0

125.9

208.0 1040

82.8

100.2

165.6

119.7

144.9

239.0 1224

104.0

125.9

208.0 1040

82.8

100.2

166

201

333

132

160

265

166

201

333

166

201

333

132

160

265

188

227

376

166

201

333

132

160

265

192

232

382

166

201

333

132

160

COMPRESSOR TYPE-2

83

100

166

82.8

100.2

165.6

104

125.9

208

423

534

885

423

534

885

520

631

1040

132

160

265

132

160

265

166

201

333

CB
CB
RLA LRA
Qty.
(each) (each) Poles MTA Qty.
-

18

18

18

18

18

18

16

16

16

16

16

16

16

16

16

12

12

12

12

12

12

12

12

12

10

10

10

10

10

10

Qty.

3.5

3.5

6.1

3.5

3.5

6.1

3.5

3.5

6.1

3.5

3.5

6.1

3.5

3.5

6.1

3.5

3.5

6.1

3.5

3.5

6.1

3.5

3.5

6.1

3.5

3.5

6.1

3.5

3.5

6.1

3.5

3.5

6.1

56

56

97.6

56

56

97.6

56

56

97.6

42

42

73.2

42

42

73.2

42

42

73.2

35

35

61

35

35

61

28

28

48.8

FCA

63

63

37.80

34.38

63

63

34.38 109.8

37.80

34.38

34.38 109.8

33.60

30.56

30.56

33.60

30.56

30.56

33.60

30.56

30.56

25.20

22.92

22.92

25.20

22.92

22.92

25.20

22.92

22.92

21.00

19.10

19.10

21.00

19.10

19.10

16.80

15.28

15.28

FLA Total
(each) kW

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

1200

1200

1200

1200

1200

1200

1200

1200

1200

1000

1000

1000

800

800

800

900

900

900

900

900

900

600

600

600

600

600

600

600

600

600

400

400

400

5.22

5.22

5.22

5.22

5.22

5.22

5.22

5.22

5.22

4.35

4.35

4.35

3.48

3.48

3.48

3.91

3.91

3.91

3.91

3.91

3.91

2.61

2.61

2.61

2.61

2.61

2.61

2.61

2.61

2.61

1.74

1.74

1.74

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

CRANKCASE HEATER
COMP.
CB
Total Total START
Volts
(Qty.)
Watts Amps

CONDENSER FAN MOTORS

NOTES:
1. Customer to specify the exact nominal power supply available at site so that electrical components are selected accurately, failing to do so will affect
unit performance & terms of warranty.
2. Main power must be supplied from a single field supplied and mounted fused disconnects, using dual element time delay fuse or circuit breaker.
3. The maximum incoming wire size is 500 MCM. On units having MCA greater than 500 MCM wire, the factory supplied power terminal block will accept
two or more parallel field wires per pole phase.
4. The compressor crankcase heaters must be energized for 12 hours before the unit is initially started or after a prolonged power disconnection.
5. Under compressor type 1 are the big compressors or compressor with economizer, and type 2 are the small compressors or compressor without Economizer.
6. All field wiring must be in accordance with NEC and local standards.
7. Minimum and maximum unit supply voltages are shown in the tabulated data above.
8. Neutral line required on 380V-3Ph-60Hz power supply only.
9. The 10% voltage variation from the nominal is allowed for a short time only, not permanent.
10. RLA & MCA values are based on nominal conditions.

CB
CB
RLA LRA
MCA MOCP Qty.
(each) (each) Poles MTA Qty.
421
587
2 165.6 885
3
265
2

SUPPLY VOLTAGE

Nominal
(V-Ph-Hz)
220-3-60

LEGEND:
MCA - Minimum Circuit Ampacity per NEC 430-24
MOCP - Maximum Over Current Protection
RLA - Rated Load Amps
LRA - Locked Rotor Amps
CB
- Circuit Breaker
MTA - Must Trip Amps
FLA - Full Load Amps
FCA - Fan Circuit Amps
kW
- Kilo Watt
PW
- Part Winding Start Compressor

ASh 320B

ASh 300B

ASh 260B

ASh 240B

ASh 215B

ASh 200B

ASh 185B

ASh 160B

ASh 145B

ASh 130B

ASh 100B

UNIT
SIZE

ELECTRICAL DATA

21

198

342

414

198

342

414

198

342

414

198

342

414

198

342

414

198

342

414

198

342

414

198

342

414

198

342

414

380-3-60

460-3-60

220-3-60

380-3-60

460-3-60

220-3-60

380-3-60

460-3-60

220-3-60

380-3-60

460-3-60

220-3-60

380-3-60

460-3-60

220-3-60

380-3-60

460-3-60

220-3-60

380-3-60

460-3-60

220-3-60

380-3-60

460-3-60

220-3-60

380-3-60

460-3-60

Min.

COMPRESSOR TYPE-1

506

418

242

506

418

242

506

418

242

506

418

242

506

418

242

506

418

242

506

418

242

506

418

242

506

945

1128

1867

945

1128

1867

831

990

1642

831

565/565 684/684

672/672 817/817

1113/1113 1352/1352

533/533 653/653

634/634 779/779

1051/1051 1290/1290

498/498 602/602

591/591 717/717

982/982 1190/1190

456/456 560/560

540/540 666/666

897/897 1105/1105

432/432 520/520

511/511 618/618

849/849 1025/1025

825

983

1628

825

983

1628

727

864

1434

727

520

520

631

612

742

104.0
208.0 1040
125.9

4
8
8

144.9
119.7
239.0 1224
144.9
119.7

4
4
8
8
8

192

232

382

192

232

382

166

201

333

166

201

333

141

171

283

192

232

382

192

232

382

166

201

333

166

COMPRESSOR TYPE-2

104

125.9

208

83

100

166

520

631

1040

423

534

885

166

201

333

132

160

265

CB
CB
RLA LRA
Qty.
(each) (each) Poles MTA Qty.
-

32

32

32

32

32

32

32

32

32

32

32

32

32

32

32

22

22

22

22

22

22

22

22

22

22

22

22

Qty.

3.5

3.5

6.1

3.5

3.5

6.1

3.5

3.5

6.1

3.5

3.5

6.1

3.5

3.5

6.1

3.5

3.5

6.1

3.5

3.5

6.1

3.5

3.5

6.1

3.5

3.5

6.1

FCA

77

77

77

77

77

77

77

77

112

112

112

112

112

112

112

112

67.20

61.12

112

112

61.12 195.2

67.20

61.12

61.12 195.2

67.20

61.12

61.12 195.2

67.20

61.12

61.12 195.2

67.20

61.12

61.12 195.2

46.20

42.02

42.02 134.2

46.20

42.02

42.02 134.2

46.20

42.02

42.02 134.2

46.20

42.02

42.02 134.2

FLA Total
(each) kW

16

16

16

16

16

16

16

16

16

16

16

16

16

16

16

11

11

11

11

11

11

11

11

11

11

11

11

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

230

7.83

7.83

7.83

7.83

7.83

7.83

7.83

7.83

7.83

7.83

7.83

7.83

2400 10.43

2400 10.43

2400 10.43

2400 10.43

2400 10.43

2400 10.43

2400 10.43

2400 10.43

2400 10.43

2400 10.43

2400 10.43

2400 10.43

2400 10.43

2400 10.43

2400 10.43

1800

1800

1800

1800

1800

1800

1800

1800

1800

1800

1800

1800

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

PW

CRANKCASE HEATER
COMP.
CB
Total Total START
Volts
(Qty.)
Watts Amps

CONDENSER FAN MOTORS

NOTES:
1. Customer to specify the exact nominal power supply available at site so that electrical components are selected accurately, failing to do so will affect
unit performance & terms of warranty.
2. Main power must be supplied from a single field supplied and mounted fused disconnects, using dual element time delay fuse or circuit breaker.
3. The maximum incoming wire size is 500 MCM. On units having MCA greater than 500 MCM wire, the factory supplied power terminal block will accept
two or more parallel field wires per pole phase.
4. The compressor crankcase heaters must be energized for 12 hours before the unit is initially started or after a prolonged power disconnection.
5. Under compressor type 1 are the big compressors or compressor with economizer, and type 2 are the small compressors or compressor without
Economizer.
6. All field wiring must be in accordance with NEC and local standards.
7. Minimum and maximum unit supply voltages are shown in the tabulated data above.
8. Neutral line required on 380V-3Ph-60Hz power supply only.
9. The 10% voltage variation from the nominal is allowed for a short time only, not permanent.
10. RLA & MCA values are based on nominal conditions.
11. Models ASh440B - ASh570B are with dual main power supply. So, MCA & MOCP have two values.

612

742

612

742

239.0 1224

520

631

520

631

104.0

125.9

208.0 1040

423

88.4

534

885

612

742

107.0

176.7

119.7

144.9

239.0 1224

119.7

144.9

239.0 1224

104.0

125.9

208.0 1040

104.0

CB
CB
RLA LRA
Max. MCA MOCP Qty.
(each) (each) Poles MTA Qty.
242 1434 1642
6 208.0 1040
3
333
6
418
864
990
6 125.9 631
3
201
6

SUPPLY VOLTAGE

Nominal
(V-Ph-Hz)
220-3-60

LEGEND:
MCA - Minimum Circuit Ampacity per NEC 430-24
MOCP - Maximum Over Current Protection
RLA - Rated Load Amps
LRA - Locked Rotor Amps
CB
- Circuit Breaker
MTA - Must Trip Amps
FLA - Full Load Amps
FCA - Fan Circuit Amps
kW
- Kilo Watt
PW
- Part Winding Start Compressor

ASh 570B

ASh 540B

ASh 510B

ASh 470B

ASh 440B

ASh 415B

ASh 400B

ASh 370B

ASh 360B

UNIT
SIZE

ELECTRICAL DATA

200

WATER SIDE PRESSURE DROP


23

60 70 80 90 100

30
20
8 9 10
7
6
5
1

PRESSURE DROP (FT. OF WATER)

40

50

4
5
6

50

60

70

80

300

200

90 100

400

500

600 700 800 900 1000 1200

1500

FLOW RATE - GPM


MODEL No.
ASh100B
ASh130B
ASh145B
ASh160B
ASh185B
ASh200B
ASh215B
ASh240B
ASh260B
ASh300B

MODEL No.

CURVE No. Minimum GPM Maximum GPM


1
2
2
3
3
3
2
2
2
2

181
221
243
269
319
355
367
403
438
523

ASh320B
ASh360B
ASh370B
ASh400B
ASh415B
ASh440B
ASh470B
ASh510B
ASh540B
ASh570B

287
364
403
436
519
534
606
666
722
840

CURVE No. Minimum GPM Maximum GPM


2
2
3
3
4
5
5
5
6
6

561
627
630
671
706
744
795
863
906
949

897
998
1029
1117
1165
1216
1332
1444
1526
1606

CONVERSION FACTOR: GPM = 0.063 Liters per second.


Feet of water = 2.989 Kilo Pascal (kpa).
NOTE : 1. If an application requires certain water flow rate outside these limits, please check with your nearest dealer/sales office.
2. The total flow rate should be divided by 2 for models ASh215B thru ASh570B in order to find out the total pressure drop.

22

SUGGESTED INSTALLATION
LEAVING/RETURN WATER TEMPERATURE SENSOR & WATER FLOW SWITCH
NOTE: 1. For chiller with 2 coolers, leaving water temperature sensor and return water temperature sensor should be installed in the water piping
main header of every chiller.
2. Water flow switch should be installed vertically on the horizontal pipe line closed to the leaving water port of every cooler.

CONTROL PANEL

23

DIMENSIONS
ASh100B

ASh130B & ASh145B

NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.

24

25

NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.

ASh160B, ASh185B & ASh200B

DIMENSIONS
A
2075
2465

MODEL
ASh160B
ASh185B - ASh200B

DIMENSIONS

26

NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.

ASh215B, ASh240B & ASh260B

27

NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.

* EXTRA HEIGHT FOR 230V CONTROL BOX.

ASh300B & ASh320B

DIMENSIONS
A
2185
2465

MODEL
ASh300B
ASh320B

DIMENSIONS

28

NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.

* EXTRA HEIGHT FOR 230V CONTROL BOX.

ASh360B, ASh370B, ASh400B & ASh415B

DIMENSIONS

2200
2130

ASh415B

ASh360B - ASh400B

MODEL

DIMENSIONS

3474

3420

510

483

29

NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.

ASh440B, ASh470B, ASh510B, ASh540B & ASh570B

DIMENSIONS

A
508
536

MODEL
ASh440B - ASh510B
ASh540B - ASh570B

DIMENSIONS

TYPICAL SCHEMATIC WIRING DIAGRAM


(PART WINDING START)
HVTB / NF DISCONNECT SWITCH
L1

REFER TO UNIT
NAMEPLATE FOR
POWER SUPPLY

L2
L3

COMP

L1K

L1L

L2J

L2K

L2L

L3I

L3J

L3K

FM
7

FM
3

L1

FM
4

FM
8

FM
2

37F

36F

37B

36B

FMC8

35B

37H

36H

35H

37D

36D

FM
5

FM
1

L3L
FMC7

FMC6

35D

37E

36E

FMC5

35E

37A

37C

FMC4

FMC3

35G

FMC2

35C

T1B
T2B
T3B

COMP

L1J

L2I

36A

FMC1

CB20

L1I

35A

CC4

36C

CC2

T1C
T2C
T3C

T1A
T2A
T3A

CC3

T1D
T2D
T3D

CC1

L1D
L2D
L3D

L1B
L2B
L3B

L1C
L2C
L3C

L1A
L2A
L3A

ETB/LUG

CB19

35F

CB18

CB17

CB2

37G

CB1

36G

NTB
SEE NOTE # 7

FM
6

NTB
CONTROL VOLTAGE

1B

F1 5A

230V-1PH

ATB

CCA1-1

3A

CCA2-1

3B

ATB

1HTR

COMP1 OILHTR

2HTR

COMP2 OILHTR

SEE ALSO UNLOADER


TIMER DETAILS

T1
T1

T2

SSPS1

T2

SSPS2

COMP1 SSPS
COMP2 SSPS

S1( CONTROL POWER)


SERIAL CABLE

UVR
1A

230VAC

(SEE UVM CONNECTION)

8A

MB

23A

JP2A
HPS1
10A

TRANS2

A2/D2(CB-1)

9A

A4/D4(HPS-1)

8B

EEV
AO1
+

A6/D6(SSPS-2)

CBA2-1

23B

2A
5A

A7/D7(CB-2)

JP3A

A8/D8(OL-2)

9B

10B

FLS

EEVB

A3/D3(OL-1)

A5/D5(FCB-1)

HPS2

A1/D1(SSPS-1)

CBA1-1

SSPS2

TO ATB
230VAC

TRANS
4 24VAC

SSPS1

10

CWP*

A9/D9(HPS-2)
A02
+

A10/D10(FCB-2)

11

A11/D11(FLW)

2B
5B

2G
A12/D12 (EXT. ENABLE)

OB1 EEVB JUMPER & DIP SWITCH

X1 RED
X1 GRN
EEV
1

X1 WHT
X1 BLK

TD1

CLOSED

TU1

CLOSED

TL1

OPEN

JU1

OPEN

EEV CARD

S1
(DIP)

X2 RED
X2 GRN
EEV
2

X2 WHT
X2 BLK

24V

ON

OFF

ON

OFF

12V

OFF

ON

OFF

OFF

**SEE ALSO DISCHARGE TEMPERATURE


CONNECTION

PE

2H

12/24VAC
+
X9
A1
V1 +
+
B1
DIP S1
4
3
2
1
+
A2
V2
+
+
B2
PE
-

A13/D13 (EMERGENCY)
AC/DC(DIGITAL COM)
R1(DIG OUT)
1C

R9(DIG OUT)

ALARM - NO CONTACT

6A

ALARM - NC CONTACT

16

9O

18A

10O

19A

TK3
TK7

R10(DIG OUT)
R11(DIG OUT)

12O

R13(DIG OUT)

TK5

112
116
TK1
110
114

FMC1
FMC2
FMC3
FMC4

TK4

FMC5
FMC6
FMC7
FMC8

11O

R12(DIG OUT)

20A

13O

18B

14O

19B

REMOTE MONITORING
INTERFACE
(SEE OPTION BOX)

R15(DIG OUT)

15O

R16(DIG OUT)

16O

COM2
R17(DIG OUT)

17C

R18(DIG OUT)

18C

22A
T1S
SUCTION TEMP SENSOR COMP1

LIQUID INJECTION 1

23A

(A5-SP1)

TK6

113
117
111
115

LIQUID INJECTION 2
UL4-1

18O

15B

UL4-2

28A
29A

CTR-FAN 4
CTR-FAN 8
CTR-FAN 2
CTR-FAN 6

SL.I2

15A

O1

SH

TK2

17O

ST1
(A1-ST1)

20B

CTR-FAN 3
CTR-FAN 7
CTR-FAN 1
CTR-FAN 5

SL.I1

TK8

R14(DIG OUT)

LIQUID LINE SOLENOID2


POWER DECREASE CP2
HOT GAS BYPASS SOLENOID

8NO
8NC

COMP2 CONTACTOR

UL2-2

14B

LIQUID LINE SOLENOID1


POWER DECREASE CP1

7O

R8(DIG OUT)

8C

CC2

6O

R7(DIG OUT)

7C

7A

12B

5O

R6(DIG OUT)

6C

14A

4O

COMP1 CONTACTOR

LLS2

R5(DIG OUT)

5C

3O

UL2-1

LLS1

R4(DIG OUT)

4C

CC1

2O

R3(DIG OUT)

3C

12A

1O

R2(DIG OUT)

2C

POWER INCREASE CP1


POWER INCREASE CP2

- SPT1 - COMP1
SUCTION PRESSURE
+ TRANSDUCER

SH

24A

(A2-TOUT)

T2S
TOUT/LWT TEMP. SENSOR

25A

TOUT

T3S
SUCTION TEMP SENSOR COMP2

23B

D1
(A6-DP1)

22B

30A
31A

- DPT1 - COMP1
DISCHARGE PRESSURE
+ TRANSDUCER

ST2
(A3-ST2)

O1
(A7-OP1)

+
SH

SH

26A
T4S
TIN/RWT TEMP. SENSOR

27A

28B

29B

S2
TIN
(A4-TIN)

(A8-SP2)

- SPT2 - COMP2
SUCTION PRESSURE
+ TRANSDUCER

JU2

JU1
TU1
TD1

JUMPER & DIP SWITCH


SELECTION ON MAIN BOARD
JU1
CLOSED
JU2
TU1
TD1
TL1
S1
(DIP)

1
ON

CLOSED
CLOSED
CLOSED
OPEN
2
3
OFF OFF

TL1
S1

USER INTERFACE BOARD

ON

D2 (A9-DP2)+

SET

1 2 3 4

MENU *
ESC

31B

- DPT2 - COMP2
DISCHARGE PRESSURE
+ TRANSDUCER

SH

On/Off *

TOUT=10C TIN=15C
COOLING 75%

4
OFF

30B

DIP

SERIAL CABLE

O2 -

X53
X52

GND

(A10-OP2) +

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.

30

TYPICAL SCHEMATIC WIRING DIAGRAM


(PART WINDING START)
COMP LAYOUT

FIELD INTERFACE

LEGEND

UNIT EXTERNAL ENABLE/DISABLE


ATB
1

COMP1

VFC

CBA

COMP2

CONTROL PANEL

ATB
2G

VFC FROM CLIENT

COMPRESSOR EXTERNAL ENABLE/DISABLE


ATB
1

FAN LAYOUT
COMP FAN 1

ATB
1

VFC1

VFC2

ATB
A18

ATB
A17

VFC1 FOR COMPRESSOR 1

CONTROL PANEL

FAN1

FAN3

FAN5

FAN7

FAN2

FAN4

FAN6

FAN8

VFC2 FOR COMPRESSOR 2

VFC1 AND VFC2 FROM CLIENT

UNIT GENERAL ALARM

COMP FAN 2

ATB
7A

VFC

FACTORY WIRED
UNLOADER TIMER DETAILS

VFC
FROM
MAIN
BOARD

ATB
6A

TO CLIENT

TIMER 11
CCAT11-1

AR11
4AA

3A
ATB
1

VFC

UL3-1

AR11-1

SECOND TEMPERATURE CONTROL SET POINT

3AA

UL3-1

TIMER 21
CCAT21-1

ATB
A16

AR21
4BB

3B

VFC FROM CLIENT

UL3-2

AR21-1

3BB

UL3-2

SET POINT CORRECTION


ATB
RH1

ABOVE CONNECTION IS APPLICABLE ONLY FOR ZAC P/N 80062300.


SET POINT = 180 SEC

4-20mA

ANALOG SIGNAL
FROM CLIENT

ATB
RH2

MODBUS CONNECTION FOR 1 CHILLER (OPTIONAL)

8 16 32 64 128

COMPRESSOR CONTACTOR CONNECTION FOR PART WIND START


CC1

TO MAIN
BOARD
(COM2)

CC2
2

12A

GND
+

RS485 TO CLIENT
CONNECT GND
AT ONE END ONLY

RS485

256
512

ON

CC1A-2

12B

CC3

CC2A-2

61A

CC4
61B

FOR PART WIND START TIME DELAY SWITCH (TDS) (OPTIONAL)


CC1A-2
61A

1
CC2A-2

BACNET CONNECTION FOR 1 CHILLER (OPTIONAL)

CC3

TDS1-1SEC
62A

2
CC4

TDS2-1SEC
61B

62B

** DISCHARGE TEMPERATURE SENSOR CONNECTION


GND
+

TO MAIN
BOARD
(COM2)

C1

X7
T1

RS485 TO GATEWAY
CONNECT GND
AT ONE END ONLY

RS485

USE FOR OB1 EEVB ONLY

C2

X8
T2

D1

DT1

D2

DT2

EEVB
ECONOMIZER CONNECTION (WHEN AVAILABLE)
IP

TO
CLIENT BMS

13A

ECO1

13B

ECO2

2 ECONOMIZER 1

TO MB (20)

- GND
RS485

24VAC
FROM CLIENT

BACNET GATEWAY

2 ECONOMIZER 2

TO MB (50)
HOT GAS BYPASS (OPTIONAL)
MB
7C

SINGLE MAIN POWER ENTRY

R7

NOTES

HGBS

7O

15

1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.


ALL FIELD WIRING TO COMPLY WITH LOCAL CODES.

L1
L2
L3

MAIN POWER
TERMINAL # 1

IF THE HGBS IS ENABLE COOLER HEATER TAPE WHEN REQUIRED MUST USE EXTERNAL DEVICE

COOLER HEATER TAPE (OPTIONAL)


1

NTB
2

7C

R7

HEATER

7O

15

SEE NOTE #7.


IF THE HGBS IS ENABLE COOLER HEATER TAPE WHEN REQUIRED MUST USE EXTERNAL DEVICE

ETB/LUG

JUMPER SETUP ON
MAIN BOARD

UVM CONNECTION
L1
L2
L3

DUAL MAIN POWER ENTRY


1L1
1L2
1L3

MAIN POWER
TERMINAL # 1

NOTE:
TERMINAL A,B,& C
ON UVM TO BE
PHASE MATCHED WITH
UNIT CONTROLS.
1A

UVR

UVM
1

COMP

FIELD POWER
SUPPLY
SEE NOTE #4

2L2
2L3

L
N

70A/B

MAIN POWER
TERMINAL # 2

71A/B
TI
Current Transformer
wire number, 70A/71A for
Comp 1 and 70B/71B for
Comp 2.

CONTROL
POWER
TERMINAL # 3

TL2

OPEN

TD2

CLOSED

TU2

CLOSED

JU11

1-2 CLOSED

JU13

1-2 CLOSED

JU15

1-2 CLOSED

JU5

1-2 CLOSED

JU6

1-2 CLOSED

JU7

1-2 CLOSED

JU8

1-2 CLOSED

JU9

1-2 CLOSED

GROUND FAULT PROTECTION (OPTIONAL)

2L1

31

32
1
Comp 1

T2
A1 A2
EARTH FAULT RELAY
32 31 34

A3/D3 (MB)
65A
REMOVE JP2A

EFR1
32

ETB/LUG

31

1
Comp 2

2. FUSES TO DUAL ELEMENT TYPE.


3. USE COPPER CONDUCTORS ONLY.

MB

FIELD POWER
SUPPLY
SEE NOTE #4

THERMAL MAGNETIC CIRCUIT BREAKER AUXILIARY


COMP COMPRESSOR
CC
COMPRESSOR CONTACTOR
CCA
COMPRESSOR CONTACTOR AUXILIARY
CWP
CHILLED WATER PUMP
ETB
EARTH TERMINAL BLOCK
FLS
FLOW SWITCH
FM
FAN MOTOR
FMC
FAN MOTOR CONTACTOR
FT
THERMAL MAGNETIC CB FAULT TRIP CONTACT
F
FUSE
HPS
HIGH PRESSURE SWITCH
HGBS HOT GAS BYPASS SOLENOID
HVTB
HIGH VOLTAGE TERMINAL BLOCK
JP
JUMPER
LPS
LOW PRESSURE SWITCH
MB
MASTER BOARD
NTB
NEUTRAL TERMINAL BLOCK
OLR
OVER LOAD RELAY
PT
PRESSURE TRANSDUCER
P
POTENTIAL BAND
SLE
ECONOMIZER SOLENOID
SB
SLAVE BOARD
S1
CONTROL SWITCH
SSPS
SOLID STATE PROTECTION SYSTEM
TMCB THERMAL MAGNETIC CIRCUIT BREAKER
TRANS TRANSFORMER
TDS
TIME DELAY SWITCH
TS
TEMPERATURE SENSOR
UL
UNLOADER
UVM
UNDER VOLTAGE MONITOR
UVR
UNDER VOLTAGE RELAY
TERMINAL BLOCK
- - - - - FIELD SUPPLY
LEGEND ON MAIN BOARD
D1
DIGITAL INPUT 1
C/1C
COMMON
1O
DIGITAL OUT 1
DC
DIGITAL COMMON
T1
THERMISTOR 1
SH
SHIELD
X52/X53 SERIAL COMMUNICATION PORT
PE
POTENTIAL EARTH
JU/TU/TD/TL BOARD JUMPERS

A8/D8 (MB)
65A
REMOVE JP3A

EFR2

31

JU4

1-2 CLOSED

JU3

1-2 CLOSED

JU19

1-2 CLOSED

JU12

1-2 CLOSED

JU10

1-2 CLOSED

4. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER


TO BE PROVIDED BY END USER WITH RATING AS
RECOMMENDED BY MANUFACTURER.
5. POWER MUST BE SUPPLIED TO CRANKCASE
HEATER FOR MINIMUM OF 12 HOURS PRIOR TO
SYSTEM START UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE
HEATER MUST BE ON FOR 12 HOURS BEFORE
OPERATING THE SYSTEM.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY
RESULT IN COMPRESSOR DAMAGE.
6. MARK IN THE BOX FOUND AT THE UPPER RIGHT OF
THE RESPECTIVE OPTIONAL ITEM, IF THE OPTIONAL
ITEM IS INCLUDED IN THE UNIT.
7. NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz
POWER SUPPLY ONLY.

TYPICAL SEQUENCE OF OPERATION


Sequence of Operation
The following describes the sequence of operation for a two screw compressor chiller unit.
Operation is similar for a one or four compressor unit.
For initial start-up, the following conditions must be met:
All power supplied to the unit shall be energized for 12 hours.
Control power switch on for at least 5 minutes.
All safety conditions satisfied.
Press ESC on the microcomputer keypad.
Chilled water pump running and chilled water flow switch contact closed.
Customer interlock contact closed, if any.

STAGE - ON SEQUENCE
Staging ON & OFF sequence, shall be accomplished by the Leaving water temperature control selection.
Stage #1:
If the Leaving Water Temperature is greater than the Stage 1- ON water temperature set point value, the Compressor #1
liquid line solenoid & slider control valves shall be switched ON. Now the compressor is in the minimum or unloaded
capacity. The compressor capacity is varied to achieve the full/part load capacity as per the load demand.
As discharge pressure of Compressor #1 rises, the corresponding fans are energize accordingly to the fan stage-ON set
point. If the discharge pressure falls below the fan stage-OFF set point value, the corresponding fans will turn off.
Stage #2:
If the Leaving Water Temperature is greater than the Stage 2- ON water temperature set point value, the Compressor #2
liquid line solenoid & slider control valves shall be switched ON. Now the compressor is in the minimum or unloaded
capacity. The compressor capacity is varied to achieve the full/part load capacity as per the load demand.
As discharge pressure of Compressor #2 rises, the corresponding fans are energize accordingly to the fan stage-ON set
point. If the discharge pressure falls below the fan stage-OFF set point value, the corresponding fans will turn off.

STAGE - OFF SEQUENCE


During the staging OFF, the first-in last-out sequence is adopted, if equalization of compressor timing is not selected. Else
the more used is switched off.
As the applied load decreases and when the leaving water temperature falls below the stage 2 -OFF water temperature set
point value, stage 2 is turned off.
If the leaving water temperature falls below the stage 1-OFF water temperature set point value, the stage 1 is turned off.

32

APPLICATION GUIDELINES
INTRODUCTION
These guidelines should be considered when designing systems and their installation utilizing Zamil ASh series liquid
chillers. Stable operation, performance, energy efficiency and reliability of units is often dependent upon proper compliance with these recommendations. When any application varies from these guidelines, it should be referred with Zamil
Air Conditioners for specific recommendations.

UNIT SELECTION/SIZING
Unit selection procedure and capacities are provided in this catalog for proper selection. The Zamil electronic selection
program may also be utilized for this purpose.
Over sizing chillers beyond a maximum limit of 5 10 % in order to assure adequate capacity or considering future
expansions is not recommended. Over sizing adversely affects the operating efficiency due to erratic system operation
and excessive compressor cycling which also results in reduced compressor life. It should be noted that, units operate
more efficiently when fully loaded rather than larger equipment operating at partial capacities. In addition, an oversized
unit is usually more costly to purchase, install and operate.
When over sizing is desired due to anticipation of future plant expansion, consider using multiple units. For example,
install a single chiller for the present load requirement and install a second chiller for the foreseen additional load demand
due to expansion. Further, it is also recommended that installing two chillers instead of a single chiller be considered in
applications where partial load operation at low capacities is necessary.
Operation of two chillers at higher loading is preferred to operating a single chiller at or near its minimum possible capacity.

FOULING FACTOR AND WATER REQUIREMENT


The tabulated performance data provided in this catalog are based on a fouling factor of 0.00010 hr-ft2-0F/Btu (0.000018 m2-0C/W).
As fouling factor is increased, unit capacity decreases and power input increases. For unit selection at other fouling factors, apply
appropriate correction factor from the table provided in this catalog.
These chillers are suitable for operation with well maintained water systems. Using unclean and untreated water may
result in scale and deposit formation causing reduced cooler efficiency or heat transfer and corrosion or pitting leading to
possible equipment damage. The more scale forming material and suspended solids in the system water, the greater the
chances of scale and deposit formation and fouling. These include calcium, magnesium, biological growth (algae, fungi
and bacteria), dirt, silt, clays, organic contaminants (oils), silica, etc. which should be kept to the minimum to retard scale
and deposit formation. In order to prevent corrosion and pitting, the pH value of the water flowing through the cooler must
be kept between 7 and 8.5. Zamil recommends that a water treatment specialist is consulted to provide and maintain
water treatment, this is particularly critical with glycol systems.

EFFECT OF ALTITUDE ON UNIT CAPACITY


The tabulated performance data provided in this catalog are for use at or near sea level altitude application. At altitudes
substantially above sea level, the decreased air density will reduce condenser capacity and therefore unit capacity. For unit
selection at these higher altitudes, apply appropriate correction factor from the table provided in this catalog.

HIGH AMBIENT CONSIDERATION


These chillers are designed for year round operation over a range of ambient temperatures. As a standard, these chillers
can start and operate satisfactorily up to 1300F (550C) ambient temperature at rated nominal voltage.

WATER FLOW RATES AND COOLER PRESSURE DROP


The maximum and minimum water flow rates for all unit models and the pressure drop chart are provided in this catalog.
The design water flow rate must be within this range. Design flow rates below the minimum limits will result in laminar
flow causing freeze-up problems, stratification and poor control and flow rates beyond the maximum limits cause excessive pressure drop and severe tube erosion.
During unit operation, water flow rate must not vary more than 5% from the design flow rate. The water flow switch should be
calibrated accordingly. The piping and pumping layout should be right for the application and must assure proper water return
and circulation. When using glycol solution, flow rate and pressure drop are higher than with water, therefore care must be
taken not to exceed the limits. In such applications, consult Zamil Air Conditioners for specific recommendations.
33

COOLER FLUID (WATER OR GLYCOL) TEMPERATURES RANGE


Unit can start and pull down from 950F (350C) entering fluid temperature. The design leaving chilled fluid temperature
(LCWT) range as mentioned earlier in the tabulated performance data is 40 to 500F. The design entering chilled fluid
temperature range is 50 to 600F. The design cooler temperature drop (T) range is 5 to 150F.
The tabulated performance data provided in this catalog is based on a chilled water temperature drop of 100F. Units may
be operated at any desired temperature drop within the range of 5 to 150F as long as the temperature and flow limits are
not violated and appropriate correction factors are applied on the capacity and power input. The Zamil electronic selection program can be very handy in selecting equipment at different temperature drops.
It should be noted that temperature drop outside the aforesaid range is not permitted as it is beyond the optimum range of
control and could adversely affect the functioning of microprocessor controller and may also prove to be detrimental for the
equipment.

FLOW RATES AND/OR WATER TEMPERATURES OUT OF RANGE


Certain applications (particularly process cooling jobs) call for flow rates and/or water temperatures that are outside the
above mentioned limits/range. Our chillers can be utilized for these applications by selecting the chiller based on the
specific process load and making a suitable piping and mixing arrangement in order to bring the flow rates and/or water
temperatures relevant to the chiller within acceptable limits.
Example 1:
An application requires 240 GPM of water at 450F and the return water temperature is 650F.
A standard chiller can be used for this application as shown in the following basic schematic layout (single mixing arrangement).
45F
240 GPM

45F
500 GPM

200 TR
Chiller

Load
200 TR

45F
260 GPM

54.6F
500 GPM

65F
240 GPM

Example 2:
An application requires 192 GPM of water at 650F and the return water temperature is 800F.
A standard chiller can be used for this application as shown in the following basic schematic layout (dual mixing arrangement).
45F
340 GPM

120 TR
Chiller

45F
82.2 GPM

45F
257.8 GPM

65F
192 GPM

Load
120 TR

80F
109.8 GPM

53.4F
340 GPM

53.4F
80F
340 GPM 82.2 GPM

34

80F
192 GPM

COOLER FREEZE PROTECTION


If the unit is located in an area where ambient temperatures fall below 320F (00C), cooler protection in the form of Ethylene
Glycol Solution is required to protect the cooler and fluid piping from low ambient freeze-up. This glycol solution must be
added to the water system loop to bring down the freezing point of water to a difference of 150F (8.30C) below minimum
operating ambient temperature.
Using this glycol solution causes a variation in unit performance, flow rate and pressure drop, therefore appropriate
correction factors from the aforementioned table in this catalog should be applied.

MULTIPLE CHILLER ARRANGEMENT OR PLANT CONFIGURATION


A multiple chiller system has two or more chillers connected by parallel or series piping to a common distribution system.
Multiple chiller arrangements offer the advantage of operational flexibility, standby capacity and less disruptive maintenance. Also, they offer some standby capacity if repair work must be done on a chiller from a set of duty chillers. Starting
in-rush current is reduced, as well as power costs at partial-load conditions.
A multiple chiller arrangement should be provided if the system load is greater than a single chiller capacity, standby
capability is desired, large temperature drop (greater than 150F) is desired or application calls for splitting the total
capacity for better part load operation.
In designing a multiple chiller plant, units of same size should be preferred over different sizes to facilitate balanced water
flow. It is mandatory that cooler flow rates must be balanced to ensure proper flow to each chiller based on its respective
capacity. As mentioned above, two basic multiple chiller systems are used: parallel and series chilled water flow.
In the parallel arrangement, liquid to be chilled is divided among the liquid chillers; the multiple chilled streams are
combined again in a common line after chilling. Water temperatures (EWT or LWT) can be used to cycle units On and Off
based on the cooling demand. Parallel arrangements permit adding chillers in the future for plant expansion with the
appropriate considerations beforehand.
In the series arrangement, the chilled liquid pressure drop may be higher unless coolers with fewer liquid-side passes or
baffles are used. No over chilling by either unit is required, and compressor power consumption is lower than it is for the
parallel arrangement at partial loads. It is also possible to achieve higher overall entering to leaving temperature drops,
which may in turn provide the opportunity for lower chilled water design temperature, lower design flow and resulting
installation and operational cost savings. Series chiller arrangements can be controlled in several ways based on the
water temperatures depending on cooling demand.
A valved piping bypass is suggested around each chiller to facilitate future servicing as it gives the personnel an option
for service without a complete shutdown.
Zamil recommends the parallel arrangement for design temperature drops (T) up to 150F and the series arrangement
beyond that i.e., 16 to 200F. Complete design details on these parallel and series chilled water flow arrangements can be
found in the ASHRAE handbooks and other design literature which should be referred by the designer in preparing his
detailed designs.

PIPING ARRANGEMENTS AND PLANT LAYOUT


Our chillers are suitable for incorporating in Two Pipe single temperature systems or Four Pipe independent load
systems. The system piping circuit (load distribution circuit) should be basically parallel piping either Direct Return or
Reverse Return system with a good pumping arrangement.
The method of circuiting and pumping is a judgment decision by the designer. The designer must weigh the pros and
cons of cost, nature of load and configuration of building, energy economics, flexibility, installation requirements and
others to determine the best arrangement for his project. In all cases, it must be ensured that the design water flow is
constantly maintained through the chillers at all stages of operation. Some suggested arrangements with basic schematic layouts are as follows:

35

A. Single or multiple chillers with constant water flow through chillers and load system:

CHWS

Load

Chiller

3-Way
Valve

Load

3-Way
Valve

CHWR
Constant Speed Pump

In this type of arrangement, constant water flow through the chillers and load distribution piping circuit is maintained.
Before proceeding further, a brief explanation on the operation of a typical chilled water system / valves which is fundamental to the design or analysis of a system.
Where multiple zones of control are required, the various load devices are controlled first; then the source (chillers)
system capacity is controlled to follow the capacity requirement of the loads. Control valves are commonly used to control
loads. These valves control the capacity of each load by varying the amount of water flow through the load device.
Control valves for these applications are two-way (straight-through) and three-way valves. The effect of either valve is to
vary the amount of water flowing through the load device. With a two-way valve, as the valve strokes from full-open to fullclosed, the quantity of water flowing through the load gradually decreases from design flow to no flow. The three-way
mixing valve has the same effect on the load as the two way valve - as the load reduces, the quantity of water flowing
through the load decreases in proportion to the load and the difference amount is directed through a bypass.
In terms of load control, a two-way valve and a three-way valve perform identical functionsthey both vary the flow
through the load as the load changes. The fundamental difference between the two-way valve and the three-way valve is
that as the source or distribution system sees the load, the two-way valve provides a variable flow load response and the
three-way valve provides a constant flow load response.
Referring to the foregoing schematic layout, this is a conventional system and is not as energy efficient as the two-way
valve systems especially on the pumping side due to constant water circulation in the system. On multiple chiller installations, pumps are required to operate continuously and the sequencing of chillers is dependent on water temperatures.

36

B. Single or multiple chillers with constant water flow through chillers and variable water flow through load
system (primary/secondary pumping arrangement):
CHWS

Variable
Speed Secondary Pump

Load

Load

Chiller
Flow Sensor

2-Way
Valve

2-Way
Valve

Constant Speed
Primary Pump

CHWR

System
Controller

This system is called a Primary Secondary System and in this arrangement, the generation zone is separated from the
transportation or distribution zone. In this type of arrangement also, constant water flow through the chillers is maintained,
however the quantity of water flowing through the load distribution pump/piping system decreases in proportion to the load
and the difference amount is directed through a bypass pipe that connects the supply and return headers. This bypass pipe
forms a Hydraulic Coupling between the points A B and is also called as Common Bridge or Decoupling Line. The
sequence of operation is similar as the foregoing system with the following explanation:
The speed of the secondary chiller pump is controlled by the differential pressure sensor/transmitter, maintaining the
desired differential pressure (P) across the cooling coils, their control valves and the branch piping. This pump speed is
modulated within a broad range in order to reduce the pumping head and alter the water flow rate based on the changing load
conditions.
The primary pumps are constant speed pumps and the design flow rate through the chillers remains constant. Each chillerpump combination operates independently from the remaining chillers and each pump is shutdown when the respective
chiller is stopped. The sequencing of chillers is dependent on water flow. If greater flow is demanded than that supplied by
the chiller-pumps, return water is forced through the bypass into the supply header. This flow indicates a need for additional
chiller capacity and another chiller-pump starts. Excess bypass flow with reference to the set points in the system controller in the opposite direction i.e., into the return header indicates overcapacity and the chiller-pumps are turned off.
Energy is saved because the system head and water flow rate are reduced on the Secondary Pump when there are partial
cooling loads on the system and due to cycling of Primary Pumps.
Note: Some designers may consider installing constant speed pumps and utilize pressure relief bypass control valves
controlled by a differential pressure sensor/controller to maintain a fixed differential pressure between the supply and return
mains of the chilled water system in order to accommodate for the required chiller flow and to achieve some form of variable
volume system. This method is not recommended as its a wasteful practice because a considerable amount of energy is
lost, an almost constant volume system results and the pumping energy remains substantially that required at full system
flow and head.
Also, the problem with this system is improper control of the bypass valve which does not guarantee proper flow through the
chillers and high differential pressures in the control valves on the cooling coils when the system friction subsides at low
loads which can cause lifting of the valve stems or wire cutting of the valve seats. Further, as all the water must be pumped
at a head equal to or greater than the design head, the pump or pumps are forced to run up the pump head capacity curve,
which increases the overpressure on the system and also increases the wear on the pumps, since they are forced to
operate with high radial thrusts.
37

UNIT LOCATION AND INSTALLATION


These chillers are designed for outdoor installation and can be installed at ground level or on a suitable rooftop location. In
order to achieve good operation, performance and trouble-free service, it is essential that the proposed installation location
and subsequent installing procedures meet the following requirements:

The most important consideration while deciding upon the location of air cooled chillers is the provision for supply of
adequate ambient air to the condenser and removal of heated discharge air from the condenser. This is accomplished
by maintaining sufficient clearances which have been specified in this Catalog around the units and avoiding obstructions in the condenser air discharge area to prevent the possibility of warm air circulation. Further, the condenser fans are
propeller type and are not recommended for use with ductwork or other hindrances in the condenser air stream. Where
these requirements are not complied, the supply or discharge airflow restrictions or warm air recirculation will cause
higher condensing temperatures resulting in poor unit operation, higher power consumption and possible eventual failure
of equipment.

The units longitudinal axis should be parallel to the prevailing wind direction in order to ensure a balanced air flow through
the condenser coils. Consideration should also be given to the possibility of down-drafts caused by adjacent buildings,
which may cause recirculation or uneven unit airflow. For locations where significant cross winds are expected, an
enclosure of solid or louver type is recommended to prevent wind turbulence interfering with the unit airflow. When units
are installed in an enclosure, the enclosure height should not exceed the height of the unit.

The location should be selected for minimum sun exposure and away from hot air sources, steam, exhaust vents and
sources of airborne chemicals that could attack the condenser coils and steel parts of the unit. Avoid locations where the
sound output and air discharge from the units may be objectionable.

If the location is an area which is accessible to unauthorized persons, steps must be taken to prevent access to the unit
by means of a protective fence. This will help to prevent the possibility of vandalism, accidental damage or possible
harm caused by unauthorized removal of panels or protective guards exposing rotating or high voltage components.

The clearance requirements prescribed above are necessary to maintain good airflow and provide access for unit operation and maintenance. However, it is also necessary to consider access requirements based on practical considerations
for servicing, cleaning and replacing large components.

The unit must be installed on a ONE-PIECE, FLAT and LEVELLED {within 1/2'' (13 mm) over its length and width} /
CONCRETE BASE that extends fully to support the unit. The carrying or supporting structure should be capable of
handling complete operating weight of the unit as given in the Physical Data tables in this Catalog.

For ground level installations, it must be ensured that the concrete base is stable and does not settle or dislocate upon
installation of the unit which can strain the refrigerant lines resulting in leaks and may also cause compressor oil return
problems. It is recommended that the concrete slab is provided with appropriate footings. The slab should not be
connected to the main building foundation to avoid noise and vibration transmission.

For rooftop installations, choose a place with adequate structural strength to safely support the entire operating weight of
the unit. The unit shall be mounted on a concrete slab similar to ground installations. The roof must be reinforced for
supporting the individual point loads at the mounting isolator locations. It must be checked and ensured that the concrete
base is perfectly horizontal and levelled, especially if the roof has been pitched to aid in water removal. It should be
determined prior to installation if any special treatment is required to assure a levelled installation else it could lead to the
above mentioned problems.

Vibration isolators are necessary for installing these chillers in order to minimize the transmission of vibrations. The two
types of vibration isolators generally utilized for mounting these units are Neoprene Pads and Spring Isolators. Neoprene
Pads are recommended for ground level normal installations jobs where vibration isolation is not critical and job costs
must be kept to a minimum. Spring Isolators are recommended for ground level installations which are noise-sensitive
areas or exposed to wind loads and all roof top installations. For critical installations (extremely noise and vibration
sensitive areas), follow the recommendations of structural and acoustical consultants.

Based on the specific project requirements, choose the type of vibration isolators best suited for the application. Carefully select the vibration isolators models / configuration based on the respective point loads and place each mount in its
correct position following the Load Distribution Data and Mounting Drawings provided in this Catalog. Refer to the
Schematic Mounting Layout drawings provided in the IOM manual of these chillers for further details in this regard.

38

COOLER PIPING CONNECTIONS


The following pertinent guidelines are served to ensure satisfactory operation of the units. Failure to follow these recommendations may cause improper operation and loss of performance, damage to the unit and difficulty in servicing and maintenance:

Water piping must be connected correctly to the unit i.e., water must enter from the inlet connection on the cooler and
leave from the outlet connection.

A flow switch must be installed in the field piping at the outlet of the cooler (in horizontal piping) and wired back to the unit
control panel using shielded cable. There should be a straight run of piping of at least five pipe diameters on either side
of the flow switch. Paddle type flow switches can be obtained from Zamil which are supplied as optional items.

The chilled water pump(s) installed in the piping system should discharge directly into the unit cooler. The pump(s) may

be controlled external to the unit - but an interlock must be wired to the unit control panel (as shown in the wiring diagram)
so that the unit can start only upon proof of pump operation.
Flexible connections suitably selected for the fluid and pressure involved should be provided as mandatory in order to
minimize transmission of vibrations to the piping / building as some movement of the unit can be expected during normal
operation. The piping and fittings must be separately supported to prevent any loading on the cooler.

The cooler must be protected by a strainer, preferably of 20 mesh, fitted as close as possible to the liquid inlet connection, and provided with a means of local isolation.

Thermometer and pressure gauge connections should be provided on the inlet and outlet connections of each cooler.
Pressure gauges are recommended to check the water pressure before and after the cooler and to determine if any
variations occur in the cooler and system. When installing pressure taps to measure the amount of pressure drop across
the water side of the cooler, the taps should be located in the water piping a minimum of 24 inches downstream from any
connection (flange etc.) but as near to the cooler as possible.

Drain and air vent connections should be provided at all low and high points in the piping system to permit complete
drainage of the cooler and piping as well as to vent any air in the pipes. Hand shut-off valves are recommended for use
in all lines to facilitate servicing.

The system water piping must be flushed thoroughly before connecting to the unit cooler. The cooler must not be
exposed to flushing velocities or debris released during flushing. It is recommended that a suitably sized bypass and
valve arrangement is installed to allow flushing of the piping system. The bypass can be used during maintenance to
isolate the cooler without disrupting flow to other units.

The following is a suggested piping arrangement at the chiller for single unit installations. For multiple chiller installations, each unit should be piped as shown:

OUT
IN

Isolating Valve - Normally Open

Pressure tapping

Isolating Valve - Normally Closed

Flow Switch

Balancing Valve

Connection (flanged / Victaulic)

Flow meter

Pipe work

Strainer

Flexible connection

Note: For chillers with two coolers, the connecting pipes for entering and leaving water on one cooler must be joined to the
corresponding pipes on the other cooler before connecting to the main headers in the system piping.
39

CHILLED FLUID VOLUME REQUIREMENT


The volume of water in a piping system loop is critical to the smooth and proper operation of a chilled water system. If
sufficient volume of water is not there in the system, the temperature control can be lost resulting in erratic system
operation and excessive compressor cycling. Therefore, to prevent this effect of a Short Water Loop ensure that total
volume of water in the piping system loop equals or exceeds 3 Gallons per Nominal Ton of cooling capacity for standard
air conditioning applications and 6 Gallons per Nominal Ton of cooling capacity for process cooling jobs where accuracy
is vital and applications requiring operation at very low ambient temperatures and low loading conditions.
For example, chiller model ASh100 operating with a design water flow rate of 215 GPM for a standard air conditioning
application would require 100 (Nom. Cap.) x 3 = 300 Gallons of water in the piping system loop.
To achieve the aforementioned water volume requirements, it may be necessary to install a tank in the piping system
loop to increase the volume of water in the system and therefore, reduce the rate of change of return water temperature.
This tank should be provided on the return water side to the chiller and the tank should be baffled to ensure that there is
no stratification and the entering stream thoroughly mixes with the tank water. See recommended tank design schematics below:

TANK SCHEMATIC

SUGGESTIONS ON SYSTEM DESIGN AND PIPING PRACTICES


The prospective chilled water system should be designed to the specific requirements of the owner and to achieve the
most efficient system possible. Following are some recommendations:

The first decision a designer of a chilled water system must make is the selection of the temperature differential.
Temperature differential is the difference between the supply water and the return water temperatures. There is no one
temperature difference for all chilled water systems. The actual temperature difference that is selected for a specific
installation is determined by the cost of the cooling coils for various temperature differences and the effect that higher
differences may have on the operating cost of the chillers. A careful balance between energy savings and first cost
should be made by the designer. These are the decisions that must be made by the designer for each application and
only experienced designers should entertain water temperature differences in excess of 120F on chilled water systems. A number of conditions must be recognized before making the final selection of temperature differential:
a) An increase in temperature differential decreases water flow and therefore saves pumping energy.
b) An increase in temperature differential may increase the cost of cooling coils that must operate with a higher mean
temperature difference.
c) Higher temperature differentials increase the possibilities of loss of temperature difference in coils due to dirt on the
air side and chemical deposits on the water side of them.
d) Laminar flow on the water side due to lower velocities at low loads on a coil is always a concern of the water system
designer. The possibility of laminar flow is greater with higher temperature differences. Laminar flow reduces the
heat-transfer rate and should not occur in a coil at any point in its load range. Many systems operate inefficiently
because of coils that were selected at too low a friction loss through them at design load; therefore, at reduced
loads and flows, they operate with laminar flow.

40

Control of Return Water Temperature: Return water temperature is one of the most important operating values for a
chilled water system. It tells the operator just how good a job the control system and coils are doing in converting
energy from the chillers to the air or water systems that are cooling the building. This is such a basic criterion that it
should be addressed early in the design of a chilled water system. The proper method of controlling return temperature
is through the correct selection of control valves and cooling coils. In conclusion, one of the designers most important
tasks is the selection of a sound temperature differential that will provide maximum possible system efficiency. The
second step in this process is to ensure that the differential is maintained after the system is commissioned.

The water system should be configured to distribute the water efficiently with a minimum use of energy-wasting
devices. These devices are listed here:
a) Three-way temperature control valves
b) Balancing valves, manual or automatic
c) Pressure-reducing or pressure-regulating valves

The piping should be designed without


a) Reducing flanges or threaded reducing couplings
b) Bullhead connections (e.g., two streams connected to the run connections of a tee with the discharge on the branch
of the tee)

The friction for the piping should be calculated for all pipe runs, fittings and valves.
Cooling coils should be selected with a high enough water velocity in the tubes to avoid laminar flow throughout the
normal load range imposed on the coils.

Coil control valves and their actuators should be sized to ensure that they can operate at all loads on the system
without lifting the valve head off the valve seat.

Expansion tank should be provided to so that water volume changes can be accommodated. Expansion tanks are
generally connected to the suction side of the pump - lowest pressure point.

Pumps in parallel must always operate at the same speed. There may be some exceptional cases where parallel
pumps are operated at different speeds, but only experienced designers should make evaluations for such a proposed
operation. Also, it is better to use pumps of the same size when operating them in parallel. Variable speed pumps
should be controlled so that pumps operating in parallel never have more than one percent difference in actual operating speed. Mixing of constant and variable speed pumps in parallel operation is wrong and leads to disastrous
results.

Distribution pumps should be selected for maximum efficiency at the design condition and within the economic constraints of the project. Distribution pumps should be added and subtracted to avoid operation of pumps at points of
high thrust and poor efficiency. Pump sequencing should achieve maximum possible system efficiency.

Differential pressure control (bypass) valves should never be installed at the pump discharges.
Check valves should be provided in pump discharges when pumps are operating in parallel. Pump discharge check
valves should be center guided, spring loaded, disc type check valves and should be sized so that the check valve is
full open at design flow rate. Generally this will require the check valve to be one pipe size smaller than the connecting
piping.

Circuiting Chilled water to Multiple Chillers : There are fundamentals for the circuiting of chillers that should not be
violated in order to achieve maximum efficiency. Some of these are:
a) Design the piping arrangement so that energy consumption of chillers is not increased.
b) Arrange the piping so that all chillers receive the same return water temperature.
c) Ensure that the required design water flow through the coolers is always maintained.

41

RIGGING INSTRUCTIONS
ATTENTION TO RIGGERS
Hook rigging sling thru holes in base rail, as shown below.
Holes in base rail are centered around the unit center of gravity.
Center of gravity is not unit center line.
Ensure center of gravity aligns with the main lifting point before lifting.
Use spreader bar when rigging, to prevent the slings from damaging the unit.
CAUTION
All panels should be in place when rigging.
Care must be taken to avoid damage to the coils during handling.
Insert packing material between coils & slings as necessary.
MODELS: ASh100B - ASh200B
LIFT

LIFT
SPREADER BAR

PROPER CLEARANCE
TO BE PROVIDED

MODELS: ASh215B - ASh260B &


ASh440B - ASh570B (2 MODULES)*
LIFT
SPREADER BAR

PROPER CLEARANCE
TO BE PROVIDED

* Please refer to page-29 for the total unit dimensions of ASh440B - ASh570B.
MODELS: ASh300B - ASh415B

SPREADER BAR
PROPER CLEARANCE
TO BE PROVIDED

42

LIFT

INSTALLATION CLEARANCE
WALL

MODEL NUMBER

ASh100B - ASh260B

3000

2000

ASh300B - ASh415B

3500

2500

ASh440B - ASh570B

4500

3500

FIGURE - 1
STRAIGHT WALL

FIGURE - 2
CORNER WALL
NOTE: 1. All dimensions are in mm.
2. Pit installations are not recommended. Re-circulation of hot condenser air in combination with surface air
turbulence can not be predicted, hot air re-circulation will severely affect unit efficiency (EER) and can
cause high pressure or fan motor temperature trips.

43

MOUNTING LOCATION
MODELS: ASh100B

MODELS: ASh130B - ASh200B


MODEL

MODELS: ASh215B - ASh260B

MODELS: ASh300B - ASh415B

MODELS: ASh440B - ASh570B

MODULE - A

MODULE - B

NOTE: All dimensions are in mm. Tolerance: 2mm.

44

ASh130B

1586

ASh145B

1586

ASh160B

2094

ASh185B

2094

ASh200B

2094

LOAD DISTRIBUTION, kg. (ALUMINUM CONDENSER COIL)


MODEL No.

R1

R2

R3

R4

R5

R6

R7

R8

R9

R10

R11

R12

R13

R14

R15

R16

R17

R18

R19

ASh100

720

688

673

637

606

590

R20
-

ASh130

728

700

691

682

627

600

591

582

ASh145

749

721

712

703

645

618

609

599

ASh160

824

789

778

766

739

704

693

682

ASh185

1038

1004

992

981

864

830

818

807

ASh200

1044

1010

998

987

867

833

821

810

ASh215

907

869

850

844

838

842

804

785

779

773

ASh240

1016

978

959

953

946

903

865

846

840

833

ASh260

1121

1083

1064

1058

1052

960

923

904

897

891

ASh300

882

862

852

842

832

827

822

775

755

745

735

725

720

715

ASh320

982

962

952

942

932

927

922

839

819

809

799

789

784

779

ASh360

1128

1108

1098

1088

1078

1073

1068

919

899

889

879

869

864

859

ASh370

1141

1121

1111

1101

1091

1086

1081

942

922

912

902

892

887

882

ASh400

1150

1130

1120

1110

1100

1095

1090

946

926

916

906

896

891

886

ASh415

1178

1158

1148

1138

1128

1123

1118

998

978

968

958

948

943

938

ASh440

920

879

858

852

845

847

806

785

778

771

845

852

858

879

920

771

778

785

806

847

ASh470

1007

966

945

938

931

887

845

825

818

811

931

938

945

966

1007

811

818

825

845

887

ASh510

1116

1075

1054

1047

1040

948

907

886

879

872

1040

1047

1054

1075

1116

872

879

886

907

948

ASh540

1154

1113

1092

1085

1078

1002

961

940

934

927

1078

1085

1092

1113

1154

927

934

940

961

1002

ASh570

1173

1131

1111

1104

1097

1018

977

956

949

942

1097

1104

1111

1131

1173

942

949

956

977

1018

LOAD DISTRIBUTION, kg. (COPPER CONDENSER COIL, 12FPI)


MODEL No.

R1

R2

R3

R4

R5

R6

R7

R8

R9

R10

R11

R12

R13

R14

R15

R16

R17

R18

R19

ASh100

794

763

747

711

680

664

R20
-

ASh130

776

749

739

730

676

648

639

630

ASh145

819

791

782

773

715

688

678

669

ASh160

907

873

861

850

823

788

777

765

ASh185

1148

1114

1102

1091

974

940

928

917

ASh200

1154

1120

1108

1097

977

943

931

920

ASh215

974

936

917

911

905

909

871

852

846

840

ASh240

1098

1060

1041

1034

1028

985

947

928

922

915

ASh260

1218

1180

1162

1155

1149

1057

1020

1001

994

988

ASh300

981

961

951

941

931

926

921

873

853

843

833

823

818

813

ASh320

1100

1080

1070

1060

1050

1045

1040

958

938

928

918

908

903

898

ASh360

1247

1227

1217

1207

1197

1192

1187

1038

1018

1008

998

988

983

978

ASh370

1260

1240

1230

1220

1210

1205

1200

1060

1040

1030

1020

1010

1005

1000

ASh400

1268

1248

1238

1228

1218

1213

1208

1064

1044

1034

1024

1014

1009

1004

ASh415

1297

1277

1267

1257

1247

1242

1237

1117

1097

1087

1077

1067

1062

1057

ASh440

1017

976

955

949

942

944

903

882

875

868

942

949

955

976

1017

868

875

882

903

944

ASh470

1089

1048

1027

1020

1013

969

927

907

900

893

1013

1020

1027

1048

1089

893

900

907

927

969

ASh510

1197

1156

1135

1128

1121

1029

988

967

960

953

1121

1128

1135

1156

1197

953

960

967

988

1029

ASh540

1253

1212

1191

1184

1177

1102

1060

1040

1033

1026

1177

1184

1191

1212

1253

1026

1033

1040

1060

1102

ASh570

1290

1249

1228

1221

1214

1135

1094

1073

1066

1060

1214

1221

1228

1249

1290

1060

1066

1073

1094

1135

R1

R2

R3

R4

R1

R6

45

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