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This paper reports a systematic study of the effects on composite properties of dif-
ferent chemical treatments on natural fibers. Both short flax fibers and flax cellulose
pulp in a polypropylene matrix have been investigated. The influence of treatments
on fiber properties was investigated by means of spectroscopic, thermal and me-
chanical tests. Moreover, the effects of fiber treatment on the crystallinity of the ma-
trix were analyzed using differential scanning calorimetry and optical microscopy.
The mechanical properties of the composites obtained were studied using tensile and
bending tests. It is shown that most of the main properties of the composites can
be improved by adequately treating the fibers. The results of this study provide a
database mainly devoted to material selection for the automotive industry. This
research has been performed as a part of the ECOFINA project in the framework of
the 5th European Research Program of the European Community. Polym. Compos.
25:470 479, 2004. 2004 Society of Plastics Engineers.
(8). At the moment, it is possible to obtain good com- Although many chemical treatments have been re-
posites using PP and many different lignocellulosic ported in the scientific literature, the available results
fibers and by using the most common processing are difficult to compare because of the intrinsic differ-
techniques (9, 10). However, poor thermal and environ- ences of natural systems coming from different geo-
mental stability with degradation of the mechanical graphical regions and different harvesting, production
properties due to their moisture sensitivity and poor and processing conditions. Thus, the aim of this work
fiber-matrix adhesion are the main problems of natural is not to review the extensive literature on fiber chemi-
fiber composites, hindering industrial-scale application cal treatments but to compare the effects of different
of these materials (11). treatments on two well-defined flax derived fibers. The
In order to improve the performance of the compos- proposed treatments and their effects on the fiber
ites based on natural reinforcements, fiber treatments properties were characterized by infrared spectroscopy,
are generally adopted to improve adhesion between the calorimetry, and thermogravimetry and by single fiber
fibers and the matrix. Previous studies have shown tensile tests. Then, in order to determine the surface
that independently of the matrix composition, natural energy values, contact angle measurements were used.
hydrophilic fibers do not present good chemical com- Furthermore, the effectiveness of the fiber treatments
patibility with hydrophobic polymer matrices, such as on the composite properties has been evaluated, as well
polypropylene (1216). So, the fiber surface must be as its effects on the matrix crystallinity, on the interfa-
treated to increase compatibilization with the matrix, cial shear strength, and on the mechanical properties
using different processes such as bleaching, grafting of (tensile, flexural) of the composites.
monomers, and acetylation. In addition to these treat-
ments, the use of a compatibilizer or a coupling agent EXPERIMENTAL
for effective stress transfer across the interface can be
Materials
adopted (1720). An effective chemical modification
method for natural fibers is graft copolymerization, Two different kinds of cellulose-based reinforcement
where the reaction is initiated by the free radicals or were used in this work. Natural flax fibers (NF), obtained
functional groups of the cellulose molecule, providing a by a retting process of flax plants from Finflax (Fin-
route to significantly modify the characteristics of the land), and flax pulp fibers (FP) obtained by flax cooking,
adhesion between the polymer and the fibers. Chemical in a process similar to Kraft pulping, from Celesa (Spain).
grafting involves attaching to the surface of a fiber/filler This pulp has 5 wt% shives content (wooden content of
a suitable polymer with a solubility parameter similar the pulp) and a permanganate index of 9.4. Maleic
to that of the polymer matrix, acting as an interfacial anhydride (MA) from Cepsa, maleic anhydride-poly-
agent and improving bonding between the fiber and the propylene copolymer (MAPP Epolene E-43) kindly sup-
matrix. The resulting copolymer has properties related plied by Eastman Chemical, and vinyltrimethoxy silane
to both the fibrous cellulose and the grafted polymer. (VTMO) kindly supplied by Degussa were used as cou-
For example, the treatment of cellulose fibers with hot pling agents. Epolene E -43 has a low molecular weight
polypropylene-maleic anhydride (MAPP) copolymers (Mn 3900, Mw 9100), 0.934 g/ml density and acid
provides covalent bonds across the interface (21). The number of 45. A commercially isotactic grade of poly-
reaction mechanism can be divided into two steps: the propylene (iPP), Eltex P HV200 from Solvay (Melt Flow
activation of the copolymer by heating (T 170C, be- Index: 2.9 dg/min at 190C and 5 Kg, and density 0.90
fore fiber treatment) and the esterification of cellulose. g/cm3), was used in this research.
As an effect of this treatment, the surface energy of
the fibers can be changed to a level much closer to the Fiber Treatments
surface energy of the matrix. Fibers were treated with two different amounts of
Acetylation, which is another chemical treatment for MA; in particular two different percentages respect of
natural fibers, has been extensively applied to wood fiber weight were used (5% and 10%). Fibers were es-
cellulose (22) to stabilize the cell wall, thereby improv- terified for 25 h with MA and dissolved in boiling ace-
ing dimensional stability and environmental resist- tone (T 50 5C) with a fiber/solvent ratio of 1:25
ance, since no adsorbed water can cause further swell- (wt/V). Thereafter, fibers were washed several times in
ing or shrinkage of the composite material. While the cold acetone and distilled water, and finally dried in an
acetylation treatment has long been used on textiles, oven at 105C for at least 24 h before testing (25).
research has only recently been carried out to assess Treatments with 5% and 10% wt MAPP were also
its usefulness in the case of natural fiberbased com- used. For these treatments, MAPP was dissolved in
posites (22). Organosilane is another important group boiling xylene (T 150 5C) with a fiber/solvent ratio
of coupling agents, mainly used for glass-fiber rein- of 1:25 (wt/V). Then, the fibers were soaked in the so-
forced polymers, that has recently shown its effectiveness lution for 56 minutes. As in the former case, the fibers
as a compatibilizer for natural fiber polymer compos- were washed and carefully dried (25, 26). For silaniza-
ites (23). The organo-functional group in the silane- tion, VTMO was dissolved in acidified water (pH 3.5)
coupling agent generally reacts with the polymer either for 10 minutes to get a better functionalization. Then,
through copolymerization or through the formation of the fibers were added and maintained for 1 h in the
an interpenetrating network (24). solution to obtain a 2.5 wt% (27).
state for about 2 min, which was sufficient for the drop-
let to flatten and for the fiber to immerse in the poly-
mer. The specimen was cooled at room temperature.
The prepared specimen was a polymer-flattened drop-
let with a diameter of about 15 mm and a thickness of
about 0.1 mm in which a natural fiber was embedded.
The real embedded fiber length, le , was measured by
means of an optical microscope Hund mod. Wetzlar
H600. The tensile measurements were carried out with
a Minimat 2000 Miniature Materials Tester (Rheomet-
ric Scientific) to a testing speed of 0.05 mm/min and
with a load cell of 20 N (sensitive in a range of 0.02 to
20 N). The samples were clamped in a machine in two
different ways. In the first method, the droplet was di-
rectly clamped to one side of the machine and the fiber
to the other side of the machine, having a free length Fig. 1. FTIR spectra of treated natural flax fibers.
of approximately 0.5 mm. In the second method, the
droplet was glued to a glass plate, which was clamped
to the machine and, like the first method, the fiber was
clamped to the other side of the machine, also having a
free length in the order of 0.5 mm. In both methods, the
curves and the values obtained were similar. The force
applied to the fiber was recorded as a function of the
displacement. The classic approach of Kelly-Tyson (29)
for the estimation of the apparent interfacial shear
strength, IFSS, is based on the hypothesis of circular
section of the fiber and calculated as:
Fmax
IFSS (3)
dle
where d is the fiber diameter, le is the embedded length
and Fmax is the maximum value of the load displace-
ment curve. In the case of vegetable fibers the non-cir- Fig. 2. FTIR spectra of treated flax pulps (FP).
cular shape of their cross sections was often observed
(30, 31). Then, some authors suggest the use of the
fiber real perimeter instead of the mean diameter for 36). MA treatment leads to a more intense peak at about
the calculation of the IFSS (23, 32). However, in order 1735 cm1, due to the esterification reaction. Also the
to obtain simple results that could indicate the effec- shape of the 3700 3000 cm1 broadband changes after
tiveness of the proposed treatments in a comparative MA treatment, thus indicating a variation in the ratio
way, an equivalent diameter can be assumed (33, 34). of intermolecular to intermolecular OH bonds. MAPP
In our case, the measurement of the fiber diameters treatment also produces a new ester group, which ap-
was performed by optical microscopy. pears at 1740 cm1, while VTMO treatment produces a
Finally, tensile tests and three-point bending tests on narrow peak around 1650 cm1.
composite samples were carried out using a universal
mechanical testing machine, Instron model 4206, ac- Thermal Degradation of Fibers
cording to ASTM D790M and ASTM D638M standards, Figures 3ab compare the effect of treatments on the
respectively. polar component and on the total surface energy of
natural treated flax fibers and flax pulps. The surface
RESULTS AND DISCUSSION energy values for PP are also shown. The treatments
produced an increase in the contact angle of NF with
Spectroscopic Analysis of Fibers
water, therefore decreasing its polarity. However, in the
Figures 1 and 2 compare the IR spectra of the natural case of FP, the contact angle does not depend on the
flax fibers (NF) and the flax pulps (FP) before and after treatments because the initial contact angle of the un-
the treatments. The zone between 1800 1600 cm1, re- treated pulp is very high. While the contact angle with
lated to the formation of new ester groups between hy- bromonaphthalene decreases, the contact angle with
droxyl groups from cellulose and applied agents, is the ethylene glycol varies in an irregular way. The Wilhelmy
most interesting area of the spectra (35). The presence technique used for NF shows lower values than the
of an intense peak in the NF spectra at about 1735 cm1 Washburn technique used for FP. MAPP seems to be
associated to carbonyl (CO) stretching of acetyl groups the better treatment for both flax fiber and pulp be-
of hemicellulose in the natural flax is remarkable (24, cause it reaches a polar component similar to that for
(a) (b)
Fig. 3. Effect of fiber treatments (a) on the polar component and (b) on the total surface energy of natural flax fibers and pulps.
PP, which is strongly non-polar. The VTMO treatment The specific effects of the fiber treatment on the en-
also produces a high reduction of the polar component dothermic water evaporation peak can be observed in
(Table 1). Fig. 6. MA and MAPP treatments restrict the evolution
In thermogravimetric tests on natural fibers, a com- of retained water; while VTMO treated fibers have a
mon behavior observed for all samples is the dehydra- worse response.
tion process in which 5%8% of water is removed at low
temperatures. According to the existing literature (37),
it has been established that there is no fiber degra-
dation up to 160C. Above this temperature, thermal
stability decreases and the decomposition of the fibers
takes place. Figure 4 shows the derivative curves of the
cellulose thermal degradation process obtained by
thermal dynamic scans for fibers with different treat-
ments. In particular, the peak of maximum weight loss
was investigated for all the treatments. The fiber treat-
ments analyzed slightly improve the thermal stability of
the fibers, showing a higher temperature of decomposi-
tion and a lower weight loss rate with respect to un-
treated flax fibers. This effect is more evident with MAPP
treated fibers at higher weight percentages (10%). Fig-
ure 5 shows the endothermic DTA peak of flax fibers in
the temperature range of 320C 370C. Trends similar
to those shown by DTG curves are observed. Fig. 4. DTG curves for treated flax fibers.
Contact Angle ()
Flax fibers
Untreated 52.5 57.4 46.0
5% MA 59.6 40.0 35.8
10% MA 61.2 37.4 33.7
5% MAPP 85.4 76.2 32.6
10% MAPP 88.0 79.6 40.0
2.5% VTMO 81.3 52.9 32.8
Flax pulps
Untreated 90.0 78.5 49.6
5% MA 84.3 63.2 48.7
10% MA 85.9 60.1 47.2
5% MAPP 88.8 80.7 46.4
10% MAPP 89.5 82.8 44.3
2.5% VTMO 86.5 72.5 43.8 Fig. 5. DTA curvesendothermic peak of cellulose decompo-
sition.
E0 (GPa) 0 (MPa)
Flax fibers
Untreated 33.2 2.6 1054 2.6
10% MAPP 32.9 1.9 959 2.1
10% MA 35.8 3.2 992 2.4
2.5% VTMO 33.4 2.9 635 1.9
Flax pulps
Untreated 20.9 3.6 727 2.8
10% MAPP 20.7 2.8 689 2.4
Fig. 7. Logarithmic plot of stress vs failure probability for 10% MA 18.3 3.3 332 2.2
untreated flax fibers. Solid line is a best fit straight line to the 2.5% VTMO 20.5 3.3 589 2.7
experimental data points shown.
Fig. 8. Weibull distribution of tensile strength for (a) flax fibers and (b) flax pulps.
Flax fibers
Untreated 1558 37 26.9 0.6 3446 55 47.1 0.6
5% MAPP 1830 120 33.9 2.0 3208 70 45.2 0.3
10% MAPP 1605 180 35.4 1.1 2989 63 47.6 0.6
5% MA 1733 102 30.2 1.2 3629 39 43.4 0.3
10% MA 1632 107 30.0 1.4 3827 99 42.9 0.1
2.5% VTMO 1828 58 30.4 0.4 3392 58 41.2 0.9
(a)
Flax pulps
Untreated 1558 37 30.4 0.9 2651 150 41.7 1.6
5% MAPP 1830 120 38.1 1.4 2812 36 49.9 0.7
10% MAPP 1605 180 38.9 1.9 2747 57 50.9 0.5
5% MA 1733 102 27.9 3.9 2933 19 38.7 0.3
10% MA 1632 107 28.1 1.0 2637 61 36.4 0.4
2.5% VTMO 1828 58 33.0 1.7 2730 62 40.3 0.6
Mechanical Properties
of Natural Fiber Composites
The influence of fiber treatment on flexural and tensile
properties for natural flax/PP as well as for flax pulp/PP
composites with a 30 wt% fiber content is shown in
Table 4. Except for the MA-treated flax pulp (FP) com-
posites, flexural and tensile strengths were improved
in all cases. Moreover, MAPP-treated fiber composites
showed the highest strength values. On the other hand,
the flexural and tensile modulus slightly changed with
the treatments.
The effects of the treatments on the IFSS, measured
by means of pull-out tests, are reported in Table 5. Ac-
cording to the surface energy values and the mechani-
Fig. 11. Degradation process DTG peaks of natural flax in PP cal properties, MAPP and VTMO treatments produce a
matrix composites analyzed. slight improvement of adhesion. Other studies (4446)
39. G. Cantero, A. Arbelaiz, F. Mugika, A. Valea, and I. Mon- 43. A. K. Rana, R. K. Basak, B. C. Mitra, M. Lawther, and
dragon, J. Reinf. Plast. Comp., 22, 37 (2003). A. N. Banerjee, J. Appl. Polym. Sci., 64 (1997).
40. B. Wielage, Th. Lampke, G. Marx, K. Nestler, and D. 44. J. M. Felix and P. Gatenholm, J. Appl. Polym. Sci., 42
Starke, Thermochimica Acta, 337, 1 2 (1999). (1991).
41. A. M. A. Nada and M. L. Hassan, Polym. Degrad. and 45. K. Oksman and C. Clemons, J. Appl. Polym. Sci., 67
Stab., 67, 111115 (2000). (1998).
42. C. Albano, J. Gonzlez, M. Ichazo, and D. Kaiser, Polym. 46. M. A. Lpez-Manchado, M. Arroyo, J. Biagiotti, and J. M.
Degr. Stab., 66, 2 (1999). Kenny, J. Appl. Polym. Sci. (in press).