Dadf s1 SM PDF

Service Manual
Feeder
DADF-S1
Aug 17 2007
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair
of products. This manual covers all localities where the products are sold. For this reason, there may be information in this
manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When
changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need
arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition
of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or
translated into another language, in whole or in part, without the written consent of Canon Inc.
COPYRIGHT 2001 CANON INC.

Printed in Japan
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo
Indicates an item of reference assisting the understanding of the topic in question.

REF.
Provides a description of a service mode.
Provides a description of the nature of an error indication.

Introduction
The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer-
ence to the timing of operation.
In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the
direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in
supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low".(The voltage value, how-
ever, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors
used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the
DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be com-
municated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be
able to identify and isolate faults in the machine."
Contents
Contents
Chapter 1 Specifications
1.1 Product Specifications ................................................................................................................................1- 1
1.1.1 Specifications .......................................................................................................................................................... 1- 1
1.2 Names of Parts ...........................................................................................................................................1- 3
1.2.1 External View........................................................................................................................................................... 1- 3
1.2.2 Cross Section .......................................................................................................................................................... 1- 3
1.3 Using the Machine ......................................................................................................................................1- 3
1.3.1 Original Placement Indicator ................................................................................................................................... 1- 3
1.3.2 Warning and Action to Take .................................................................................................................................... 1- 4
Chapter 2 Functions
2.1 Basic Construction......................................................................................................................................2- 1
2.1.1 Overview of the Electrical Circuit............................................................................................................................. 2- 1
2.2 Basic Operation ..........................................................................................................................................2- 1
2.2.1 Drive Communication Diagram................................................................................................................................ 2- 1
2.2.2 Both-sided reading .................................................................................................................................................. 2- 2
2.2.3 Outline of operation modes ..................................................................................................................................... 2- 3
2.3 Document Detection ...................................................................................................................................2- 5
2.3.1 Overview.................................................................................................................................................................. 2- 5
2.3.2 Checking the Presence/Absence of an Original ...................................................................................................... 2- 6
2.3.3 Document size detection ......................................................................................................................................... 2- 6
2.3.4 Overview of CIS (contact image sensor) ............................................................................................................... 2- 11
2.3.5 Analog process inside the CIS .............................................................................................................................. 2- 11
2.3.6 CIS Glass Move Control ........................................................................................................................................ 2- 12
2.3.7 CIS Glass Dust Detection ..................................................................................................................................... 2- 13
2.4 Detecting Jams .........................................................................................................................................2- 14
2.4.1 JAM ....................................................................................................................................................................... 2- 14
2.5 Power Supply ...........................................................................................................................................2- 15
2.5.1 Power supply ......................................................................................................................................................... 2- 15
2.6 Stamp Operation ......................................................................................................................................2- 16
2.6.1 Overview................................................................................................................................................................ 2- 16
Chapter 3 Parts Replacement Procedure

3.1 Removing from the Host Machine ..............................................................................................................3- 1
3.1.1 Feeder ..................................................................................................................................................................... 3- 1
3.1.1.1 DADF-S1.................................................................................................................................................................................. 3- 1
3.2 External Covers ..........................................................................................................................................3- 1
3.2.1 Reversal Guide........................................................................................................................................................ 3- 1
3.2.1.1 Before Removing Read Guide ................................................................................................................................................. 3- 1
3.2.1.2 Removing Read Guide............................................................................................................................................................. 3- 1
3.2.2 Front Cover.............................................................................................................................................................. 3- 2
3.2.2.1 Detaching the Front Cover....................................................................................................................................................... 3- 2
3.2.3 Rear Cover .............................................................................................................................................................. 3- 2
3.2.3.1 Detaching Rear Cover ............................................................................................................................................................. 3- 2
3.2.4 Rear Lower Cover ................................................................................................................................................... 3- 2
3.2.4.1 Before Detaching the Rear Lower Cover ................................................................................................................................. 3- 2
3.2.4.2 Detaching Rear Lower Cover................................................................................................................................................... 3- 3
3.2.5 Lower Left Cover ..................................................................................................................................................... 3- 3
3.2.5.1 Before Detaching the Lower Left Cover................................................................................................................................... 3- 3
Contents
3.2.5.2 Detaching the Lower Left Cover .............................................................................................................................................. 3- 3

3.2.6 Feeder Cover ...........................................................................................................................................................3- 3
3.2.6.1 Before Detaching the Feeder Cover ........................................................................................................................................ 3- 3
3.2.6.2 Detaching the Feeder Cover.................................................................................................................................................... 3- 3
3.2.6.3 Before Detaching the Feeder Inside Cover.............................................................................................................................. 3- 3
3.2.6.4 Detaching the Feeder Inside Cover ......................................................................................................................................... 3- 3
3.2.7 Guide .......................................................................................................................................................................3- 4
3.2.7.1 Before Removing the Harness Guide (the front side) .............................................................................................................. 3- 4
3.2.7.2 Removing the Harness Guide (the front side).......................................................................................................................... 3- 4
3.2.7.3 Before Removing the Harness Guide (the rear side)............................................................................................................... 3- 4
3.2.7.4 Removing the Harness Guide (the rear side) .......................................................................................................................... 3- 4
3.2.7.5 Before Removing the Flat Cable Guide ................................................................................................................................... 3- 4
3.2.7.6 Removing the Flat Cable Guide............................................................................................................................................... 3- 4
3.2.8 Inside Cover (Upper)................................................................................................................................................3- 5
3.2.8.1 Detaching the Inside Cover...................................................................................................................................................... 3- 5
3.2.9 CIS glass..................................................................................................................................................................3- 5
3.2.9.1 Before Remove the CIS glass.................................................................................................................................................. 3- 5
3.2.9.2 Removing the CIS Glass.......................................................................................................................................................... 3- 5
3.3 Drive System .............................................................................................................................................. 3- 6
3.3.1 CIS Motor................................................................................................................................................................3- 6
3.3.1.1 Before Removing the CIS Glass Motor Assembly ................................................................................................................... 3- 6
3.3.1.2 Removing the CIS Glass Motor Assembly............................................................................................................................... 3- 6
3.3.2 Read Motor ..............................................................................................................................................................3- 6
3.3.2.1 Before Removing the Read Motor ........................................................................................................................................... 3- 6
3.3.2.2 Removing the Read Motor ....................................................................................................................................................... 3- 6
3.3.3 Pickup Motor ............................................................................................................................................................3- 7
3.3.3.1 Before Removing the Pickup Motor ......................................................................................................................................... 3- 7
3.3.3.2 Removing the Pickup Motor..................................................................................................................................................... 3- 7
3.3.4 Engaging Motor........................................................................................................................................................3- 8
3.3.4.1 Before Removing the Engaging Motor..................................................................................................................................... 3- 8
3.3.4.2 Removing the Engaging Motor ................................................................................................................................................ 3- 8
3.3.5 Horizontal Registration Motor ..................................................................................................................................3- 8
3.3.5.1 Before Removing the Second Registration Motor.................................................................................................................... 3- 8
3.3.5.2 Removing the Second Registration Motor ............................................................................................................................... 3- 8
3.3.6 Delivery Reversal Motor...........................................................................................................................................3- 8
3.3.6.1 Before Removing the Delivery Reversal Motor........................................................................................................................ 3- 8
3.3.6.2 Removing the Delivery Reversal Motor ................................................................................................................................... 3- 8
3.3.7 Drive Unit .................................................................................................................................................................3- 9
3.3.7.1 Before Removing the Motor Unit.............................................................................................................................................. 3- 9
3.3.7.2 Removing the Motor Unit ......................................................................................................................................................... 3- 9
3.4 Document Feeding System ........................................................................................................................ 3- 9
3.4.1 Pickup Roller Unit ....................................................................................................................................................3- 9
3.4.1.1 Before Removing the Pickup Roller Unit.................................................................................................................................. 3- 9
3.4.1.2 Removing the Pickup Roller Unit ............................................................................................................................................. 3- 9
3.4.2 Pickup Roller / Feed Roller ......................................................................................................................................3- 9
3.4.2.1 Before Removing Pickup Roller/Feed Roller ........................................................................................................................... 3- 9
3.4.2.2 Removing Pickup Roller/Feed Roller ....................................................................................................................................... 3- 9
3.4.3 Separation Plate/Separation Pad...........................................................................................................................3- 10
3.4.3.1 Before Removing the Separation Plate/Separation Pad........................................................................................................ 3- 10
3.4.3.2 Removing the Separation Plate/Separation Pad ................................................................................................................... 3- 10
3.4.3.3 Adjusting the Separation Pressure ........................................................................................................................................ 3- 10
3.4.4 No.1 Registration Roller Roll..................................................................................................................................3- 11
3.4.4.1 Before Removing the No.1 Registration Roller Roll............................................................................................................... 3- 11
3.4.4.2 Removing No.1 Registration Roller Roll ................................................................................................................................ 3- 11
3.4.5 No.1 Registration Roller.........................................................................................................................................3- 11
3.4.5.1 Before Removing the No.1 Registration Roller ...................................................................................................................... 3- 11
3.4.5.2 Removing the No.1 Registration Roller.................................................................................................................................. 3- 11
3.4.6 No.2 Registration Roller Roll..................................................................................................................................3- 11
3.4.6.1 Before Removing the No.2 Registration Roller Roll............................................................................................................... 3- 11
3.4.6.2 Removing the No.2 Registration Roller Roll .......................................................................................................................... 3- 11
Contents
3.4.7 No.2 Registration Roller ........................................................................................................................................ 3- 12

3.4.7.1 Before Removing the No.2 Registration Roller ...................................................................................................................... 3- 12
3.4.7.2 Removing the No.2 Registration Roller.................................................................................................................................. 3- 12
3.4.8 Read Roller 1......................................................................................................................................................... 3- 12
3.4.8.1 Before Removing the Read Roller 1 ...................................................................................................................................... 3- 12
3.4.8.2 Removing the Read Roller 1.................................................................................................................................................. 3- 12
3.4.9 Read Roller 3......................................................................................................................................................... 3- 12
3.4.9.1 Before Removing the Read Roller 3 ...................................................................................................................................... 3- 12
3.4.9.2 Removing the Read Roller 3.................................................................................................................................................. 3- 12
3.4.10 Platen Roller ........................................................................................................................................................ 3- 13
3.4.10.1 Before Removing the Platen Roller 1................................................................................................................................... 3- 13
3.4.10.2 Removing the Platen Roller 1 .............................................................................................................................................. 3- 13
3.4.11 Platen Roller 2 ..................................................................................................................................................... 3- 13
3.4.11.1 Before removing the Platen Roller 2 .................................................................................................................................... 3- 13
3.4.11.2 Removing the platen roller 2 ................................................................................................................................................ 3- 14
3.4.12 Platen Roller Roll Upstream ................................................................................................................................ 3- 14
3.4.12.1 Before Removing the Platen Roller Roll Upstream unit ....................................................................................................... 3- 14
3.4.12.2 Removing the Platen Roller Roll Upstream unit................................................................................................................... 3- 14
3.4.12.3 Before Removing the Platen Roller roll Upstream ............................................................................................................... 3- 15
3.4.12.4 Removing the Platen Roller Roll Upstream.......................................................................................................................... 3- 15
3.4.13 Platen Roller Roll Downstream............................................................................................................................ 3- 15
3.4.13.1 Removing the Platen Roller Roll Downstream Unit.............................................................................................................. 3- 15
3.4.13.2 Before Removing the Platen Roller Roll Downstream ......................................................................................................... 3- 16
3.4.13.3 Removing the Platen Roller Roll Downstream ..................................................................................................................... 3- 16
3.4.14 Reversing Roller .................................................................................................................................................. 3- 16
3.4.14.1 Before Removing the Reversing Roller................................................................................................................................ 3- 16
3.4.14.2 Removing the Reversing Roller ........................................................................................................................................... 3- 16
3.4.15 Reversion Roller Roll ........................................................................................................................................... 3- 16
3.4.15.1 Remove the Reversing Roller Roll ....................................................................................................................................... 3- 16
3.4.16 Delivery Roller ..................................................................................................................................................... 3- 17
3.4.16.1 Before Removing the Delivery Roller Unit............................................................................................................................ 3- 17
3.4.16.2 Removing the Delivery Roller Unit ....................................................................................................................................... 3- 17
3.4.16.3 Before Removing the Delivery Roller ................................................................................................................................... 3- 17
3.4.16.4 Removing the Delivery Roller............................................................................................................................................... 3- 18
3.4.17 Delivery Roll......................................................................................................................................................... 3- 18
3.4.17.1 Before Removing the Delivery Roll ...................................................................................................................................... 3- 18
3.4.17.2 Removing the Delivery Roll.................................................................................................................................................. 3- 18
3.4.18 Feed Roller Guide................................................................................................................................................ 3- 18
3.4.18.1 Before Removing the Delivery Feeding Guide..................................................................................................................... 3- 18
3.4.18.2 Removing the Delivery Feeding Guide ................................................................................................................................ 3- 18
3.4.19 Open/Close Guide Sheet..................................................................................................................................... 3- 18
3.4.19.1 Before Removing the Open/Close Guide............................................................................................................................. 3- 18
3.4.19.2 Removing the Open/Close Guide ........................................................................................................................................ 3- 18
3.4.20 Duct-Collection Sheet .......................................................................................................................................... 3- 19
3.4.20.1 Before Removing the Duct-Collection Sheet........................................................................................................................ 3- 19
3.4.20.2 Removing the Duct-Collection Sheet ................................................................................................................................... 3- 19
3.5 Electrical System ......................................................................................................................................3- 19
3.5.1 CIS Unit ................................................................................................................................................................. 3- 19
3.5.1.1 Before Remove the CIS Unit.................................................................................................................................................. 3- 19
3.5.1.2 Removing the CIS Unit .......................................................................................................................................................... 3- 19
3.5.2 Fan ........................................................................................................................................................................ 3- 20
3.5.2.1 Before Removing the Read Motor Cooling Fan ..................................................................................................................... 3- 20
3.5.2.2 Removing the Read Motor Cooling Fan................................................................................................................................. 3- 20
3.5.2.3 Before Removing the CIS Unit Cooling Fan (front)................................................................................................................ 3- 20
3.5.2.4 Removing the CIS Unit Cooling Fan (front) ........................................................................................................................... 3- 20
3.5.2.5 Before Removing the CIS Cooling Unit Fan (rear)................................................................................................................. 3- 21
3.5.2.6 Removing the CIS Cooling Unit Fan (rear) ............................................................................................................................ 3- 21
3.5.2.7 Before Removing the Delivery/Registration Motor Cooling Fan ............................................................................................ 3- 21
3.5.2.8 Removing the Delivery/Registration Motor Cooling Fan ........................................................................................................ 3- 21
3.5.3 ADF Controller PCB .............................................................................................................................................. 3- 21
Contents
3.5.3.1 Before Removing the ADF Controller PCB ............................................................................................................................ 3- 21

3.5.3.2 Removing the ADF Controller PCB........................................................................................................................................ 3- 21
3.5.3.3 Procedure of Replacing the ADF Controller PCB .................................................................................................................. 3- 22
3.5.4 Document Width Volume .......................................................................................................................................3- 22
3.5.4.1 Before Removing the Document Width Volume .................................................................................................................... 3- 22
3.5.4.2 Removing the Document Width Volume ................................................................................................................................ 3- 22
3.5.4.3 Mounting the Document Width Volume ................................................................................................................................. 3- 22
3.5.4.4 Adjusting the Side Guide Plate (slide guide) Position............................................................................................................ 3- 22
3.5.5 Solenoid .................................................................................................................................................................3- 23
3.5.5.1 Before Removing the Engaging Solenoid Unit....................................................................................................................... 3- 23
3.5.5.2 Removing the Engaging Solenoid Unit .................................................................................................................................. 3- 23
3.5.5.3 Before Removing the Engaging Solenoid .............................................................................................................................. 3- 24
3.5.5.4 Removing the Engaging Solenoid.......................................................................................................................................... 3- 24
3.5.6 ADF Driver PCB.....................................................................................................................................................3- 24
3.5.6.1 Before Removing the ADF Driver PCB .................................................................................................................................. 3- 24
3.5.6.2 Removing the ADF Driver PCB.............................................................................................................................................. 3- 24
3.5.7 Separation Sensor .................................................................................................................................................3- 24
3.5.7.1 Before Removing the Post-separation Sensor....................................................................................................................... 3- 24
3.5.7.2 Removing the Post-separation Sensor .................................................................................................................................. 3- 24
3.5.8 Read Sensor ..........................................................................................................................................................3- 24
3.5.8.1 Before removing the Read Sensor......................................................................................................................................... 3- 24
3.5.8.2 Removing the Read Sensor................................................................................................................................................... 3- 24
3.5.9 Delivery Reversal Sensor ......................................................................................................................................3- 24
3.5.9.1 Before Removing the Delivery Reversal Sensor.................................................................................................................... 3- 24
3.5.9.2 Removing the Delivery Reversal Sensor ............................................................................................................................... 3- 24
Chapter 4 Maintenance
4.1 User Maintenance ...................................................................................................................................... 4- 1
4.1.1 Cleaning...................................................................................................................................................................4- 1
4.1.2 Replacement............................................................................................................................................................4- 1
4.2 Maintenance and Inspection ...................................................................................................................... 4- 3
4.2.1 Periodically Replaced Parts .....................................................................................................................................4- 3
4.2.1.1 Periodically Replaced Parts ..................................................................................................................................................... 4- 3
4.2.2 Durables...................................................................................................................................................................4- 3
4.2.2.1 Durables................................................................................................................................................................................... 4- 3
4.2.3 Periodical Servicing .................................................................................................................................................4- 4
4.2.3.1 Scheduled Servicing Chart ...................................................................................................................................................... 4- 4
4.2.4 Cleaning...................................................................................................................................................................4- 5
4.2.4.1 Rollers...................................................................................................................................................................................... 4- 5
4.2.4.2 Guides...................................................................................................................................................................................... 4- 7
4.2.4.3 Sensors.................................................................................................................................................................................... 4- 9
4.3 Adjustment ............................................................................................................................................... 4- 11
4.3.1 Basic Adjustment ...................................................................................................................................................4- 11
4.3.1.1 Overview ................................................................................................................................................................................ 4- 11
4.3.1.2 Angle Guide (angle of opening at 90 deg) ............................................................................................................................. 4- 11
4.3.1.3 Sensor Output........................................................................................................................................................................ 4- 11
4.3.1.4 Tray Width.............................................................................................................................................................................. 4- 11
4.3.1.5 Eliminating the Tilt.................................................................................................................................................................. 4- 11
4.3.1.6 Height..................................................................................................................................................................................... 4- 12
4.3.1.7 Right Angle ............................................................................................................................................................................ 4- 12
4.3.1.8 Registration Roller Skew Adjustment..................................................................................................................................... 4- 13
4.3.1.9 Angle Guide (angle of opening of 70 deg) ............................................................................................................................. 4- 14
4.3.1.10 Magnification ........................................................................................................................................................................ 4- 14
4.3.1.11 Horizontal Registration......................................................................................................................................................... 4- 15
4.3.1.12 Leading Edge Registration................................................................................................................................................... 4- 16
4.3.1.13 White Level .......................................................................................................................................................................... 4- 17
4.3.1.14 Adjusting the Hinge Pressure............................................................................................................................................... 4- 17
4.3.2 Adjustment at Time of Parts Replacement ............................................................................................................4- 18
4.3.2.1 Overview ................................................................................................................................................................................ 4- 18
Contents
4.3.2.2 Procedure of Replacing the ADF Controller PCB .................................................................................................................. 4- 18

4.4 Outline of Electrical Components .............................................................................................................4- 19
4.4.1 Sensors ................................................................................................................................................................. 4- 19
4.4.2 Motor, Clutch, Solenoid, PCB, etc. ........................................................................................................................ 4- 20
4.4.3 Connector .............................................................................................................................................................. 4- 22
4.5 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB .....................................4- 23
4.5.1 Overview................................................................................................................................................................ 4- 23
4.5.2 DADF Controller PCB............................................................................................................................................ 4- 23
4.5.3 Original Placement led PCB .................................................................................................................................. 4- 24
Chapter 5 Error Code

5.1 Overview.....................................................................................................................................................5- 1
5.1.1 Overview.................................................................................................................................................................. 5- 1
5.2 Service Error Code .....................................................................................................................................5- 2
5.2.1 Error Code ............................................................................................................................................................... 5- 2
5.3 Jam Codes .................................................................................................................................................5- 4
5.3.1 Jam Codes .............................................................................................................................................................. 5- 4
5.4 Alam Code ..................................................................................................................................................5- 6
5.4.1 Alarm Code.............................................................................................................................................................. 5- 6
Contents
Chapter 1 Specifications
Contents
Contents
1.1 Product Specifications....................................................................................................................................................1-1

1.1.1 Specifications ............................................................................................................................................................................... 1-1
1.2 Names of Parts ...............................................................................................................................................................1-3
1.2.1 External View .............................................................................................................................................................................. 1-3
1.2.2 Cross Section ............................................................................................................................................................................... 1-3
1.3 Using the Machine .........................................................................................................................................................1-3
1.3.1 Original Placement Indicator ....................................................................................................................................................... 1-3
1.3.2 Warning and Action to Take........................................................................................................................................................ 1-4
Chapter 1
1.1 Product Specifications
1.1.1 Specifications
0015-6809
T-1-1
Item Specifications Remarks

Document pickup method Auto pickup-delivery method
Document type Sheet document / book document
Document weight BW document (1-sided sheet document): As for a document exceeding 432 mm, feed a 1-sided
AB series 42~ 128g/m2 sheet: 60 to 90 g/m2
INCHseries 50~ 128g/m2
BW document (2-sided sheet document):
50~ 128g/m2
Color document:
64~ 128g/m2
BW/Color mix (BW document):

50~ 128g/m2
Document size Size: As for B6, landscape feeding only

B6, A5 (STMT)~ A3, (LDR:11x17)
Feeding direction:
128.0mm~ 432.0mm
(Extra long mode*1:630mm)
Width direction:
139.5mm~ 304.8mm
(Feedable size:304.8mm)
Document set direction Document tray pickup:

face-up stacking
Document set position Document tray pickup:

center reference
Document reading method Stream reading 2-sided simultaneous reading: 423 mm and below
Document separation method Upper separation
Document feeding mode 1-sided / reversing 2-sided / 2-sided simultaneous reading
Document tray capacity L size/S size *2: 100-sheet

(Under the condition of 80 g/m2 and below)
As for a document exceeding 80 g/m2, weight conversion.
Height of bend document: 10 mm and below
As for a document exceeding 432 mm, set one sheet at a time
1-1
Chapter 1
Item Specifications Remarks

Document mix function Mixture of the same series Set a document at the rear side.
Mixture of different series
- Assured combination of mixture of different series

AB series: A3/B4 B4/A4R A4/B5 B5/A5
Document size detection function Normal operation:

Width detection and LGL/LTR length detection on the pickup tray
Length detection during the feeding
Mixed document:
Length/width detection during the feeding
Left document recognition Available with combination of the main body
Stamp function Available Optional setting (the service mode switching)
Document processing speed Stream reading 600dpi 1-sided :77ipm, 2-sided :87ipm S size*2, value for 2-side is reference.
1-sided :38ipm, 2-sided :50ipm L size*2, value for 1-side and 2-side are for reference.
SEND 1-sided :77ipm, 2-sided :100ipm S size*2

300dpi
1-sided :38ipm, 2-sided :53ipm L size*2 value for 1-side and 2-side are for reference.
Standard 400mm/s Reading speed
Min~ Max 200 to 400mm/s
Communication method with the Serial communication

reader
Power supply DC24V, DC13V supply from the connected equipment
Weight About 20.2kg
Dimensions 615.3(W) x
560.3(D) x
156.2(H) mm
Usage environment According to the connected equipment

Temperature range
Humidity range
*1: Set the extra long mode with the service mode.
Select COPIER > OPTION > USER > MF-LG-ST, and set to 1. (Default: 0)
*2: The paper size specification is as follow:

L size: A3, LDR
S size: A4, LTR
1-2
Chapter 1
1.2 Names of Parts
1.2.1 External View

0015-6813
[2]
[3]
[1]
[4]
[6]
[5]
F-1-1
[1] Feeder cover
[2] Slide guide
[3] Original pickup tray
[4] Original delivery assembly
[5] Front cover
[6] Lower left cover
1.2.2 Cross Section

0015-6815
[1] [2] [3] [4] [5]

[13]
[12]
[11] [9] [8] [7] [6]

[10]
F-1-2
[1] No. 2 registration roller
[2] Reversing roller
[3] No. 1 registration roller
[4] Feed roller
[5] Pickup roller
[6] Delivery roller
[7] Read roller 3
[8] Platen roller 2
[9] Read roller 2
[10] Platen roller 1
[11] Read roller 1
[12] CIS unit
[13] Registration rear roller
1.3 Using the Machine
1.3.1 Original Placement Indicator

0015-6816
The original placement indicator goes on when an original is placed in the original tray, and it flashes to indicate the presence of a jam.
1-3
Chapter 1
Original placement indication
F-1-3
1.3.2 Warning and Action to Take

0015-6820
If the original placement indicator starts to flash while an original is being moved, suspect a jam, and go through the following:
1) Check all originals in the tray.

2) Open the feeder cover, and remove any jammed original.
3) Put the originals in order starting from 1st to last page, and place the stack back in the ADF.
1-4
Chapter 2 Functions
Contents
Contents
2.1 Basic Construction .........................................................................................................................................................2-1

2.1.1 Overview of the Electrical Circuit ............................................................................................................................................... 2-1
2.2 Basic Operation..............................................................................................................................................................2-1
2.2.1 Drive Communication Diagram................................................................................................................................................... 2-1
2.2.2 Both-sided reading ....................................................................................................................................................................... 2-2
2.2.3 Outline of operation modes.......................................................................................................................................................... 2-3
2.3 Document Detection ......................................................................................................................................................2-5
2.3.1 Overview...................................................................................................................................................................................... 2-5
2.3.2 Checking the Presence/Absence of an Original........................................................................................................................... 2-6
2.3.3 Document size detection .............................................................................................................................................................. 2-6
2.3.4 Overview of CIS (contact image sensor) ................................................................................................................................... 2-11
2.3.5 Analog process inside the CIS ................................................................................................................................................... 2-11
2.3.6 CIS Glass Move Control ............................................................................................................................................................ 2-12
2.3.7 CIS Glass Dust Detection ......................................................................................................................................................... 2-13
2.4 Detecting Jams .............................................................................................................................................................2-14
2.4.1 JAM............................................................................................................................................................................................ 2-14
2.5 Power Supply ...............................................................................................................................................................2-15
2.5.1 Power supply.............................................................................................................................................................................. 2-15
2.6 Stamp Operation ..........................................................................................................................................................2-16
2.6.1 Overview.................................................................................................................................................................................... 2-16
Chapter 2
2.1 Basic Construction
2.1.1 Overview of the Electrical Circuit

0015-6823
The machine uses the DADF controller PCB to control. This PCB possesses CPU (IC401).
CPU reads the signals inputted at a sensor etc. or the signal from the host machine and in response, drives the loads such as motor or solenoid etc. by standard timing.
DADF CONTROLLER PCB
EEPROM
(IC412)
CPU ASIC1
CIS UNIT
(IC401) (IC403)
FLASH
ROM
(IC402)
MOTOR
ASIC2
SENSOR SOLENOID
(IC404)
CLUTCH
READER CONTROLLER PCB
F-2-1
2.2 Basic Operation
2.2.1 Drive Communication Diagram

0015-6831
This is the feeding equipment exclusively for stream reading.

The equipment possesses 6 motors, 1 clutch and 1 solenoid as a drive load.
In addition, this equipment carries the original (back side) reading unit (CIS unit).
T-2-1
Name (Symbol) Roll

Pickup motor (M1) Execute pick up/feeding of a document.
Feeding motor (M2) Execute feeding of a document.
Delivery reversing motor (M3) Execute delivery or reversing of a document.
Pressure motor (M4) Execute pressuring or separating the read roller 1.
Secondary registration motor (M5) Execute feeding of a document.
CIS glass moving motor (M6) Execute moving the CIS glass
Pickup clutch (CL1) Transfer the drive of the pickup motor (M1) to the pickup roller and feeding
roller.
Unlock solenoid (SL2) Execute pressuring or separating at the lower feeding roller.
The following is a drive diagram of the equipment.
2-1
Chapter 2
DADF
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16]
SL2
M2 M4 M6 M5 M1 M3
CL1
PI6
PI4
PCB2 PI3
PI1
PI12
CIS unit
PCB3 PCB4
PI11
F-2-2
[1] Read motor drive signal [2] Separation motor drive signal
[3] Primary read sensor signal [4] CIS glass shift motor drive signal
(READ_S)
[5] Secondary registration motor drive [6] Secondary registration sensor signal
signal (2RES_S)
[7] Pickup motor drive signal [8] Primary registration sensor signal (RES_S)
[9] Separation rear sensor signal [10] Cover open/close sensor signal
(BNG_S) (Cover_SH)
[11] Delivery/reversing motor drive [12] Unlock solenoid drive signal (R_SPL)
signal
[13] Delivery/reversing sensor signal [14] Secondary read sensor signal (2R_S)
(HH_S)
[15] A4/LTR detecting sensor signal [16] LTR/LGL detecting sensor signal (LG_S)
(A4LT_S)
2.2.2 Both-sided reading

0016-0940
A CIS unit is installed in the machine. Therefore, both-sided simultaneous reading can be selected in addition to the conventional reversal both-sided reading.
In the reversal both-sided reading, the document is reversed in the machine and the CCD unit installed in the reader assembly reads its both sides.
In the both-sided simultaneous reading, the document is fed only once in the machine. The CCD unit reads its first side, and the CIS unit reads its second side at
the same time.
2-2
Chapter 2
[2]
[1]
[B]
[4]
[3]
[A]
F-2-3
[A] CCD unit (first-side reading) [B] CIS unit (second-side reading)
[1] Pickup [2] Feeding
[3] Reversing [4] Delivery
The following is the sequence of each reading method.

T-2-2
Both-sided readings sequences
Both-sided reversal reading [1]->[2]->[3]->[2]->[4]
Both-sided simultaneous reading [1]->[2]->[4]
MEMO:
Both-sided reading method can be selected in the following user mode.
Both-sided > Detailed settings > Feeder reading method
2.2.3 Outline of operation modes

0016-0941
The machine executes the following 4 types of operation mode, executing individual modes according to the instructions from the host machine for printing. The
following table shows these operation modes, outlines of the modes, and corresponding printing modes:
2-3
Chapter 2
T-2-3
Operation mode Both-sided reading method Outline of operation Corresponding printing mode
1. Normal rotation ------ Picks up the document, reads with the CCD unit and delivers it. single-sided original -> single-sided
pickup/delivery print
single-sided original -> double-sided

print
extra-length original->single-sided
print
single-sided original of same

configuration
-> double-sided print (inch-
configuration only)
single-sided original of same

configuration
-> single-sided print (inch-
configuration only)
Both-sided simultaneous Picks up the document, and reads its first side with the CCD unit double-sided original (Both-sided
reading and its second side with the CIS unit and delivers it. simultaneous reading)
->double-sided print
double-sided original (Both-sided

simultaneous reading)
->single-sided print
double-sided original of same

configuration
(Both-sided simultaneous reading)
-> double-sided print (inch-
configuration only)

configuration
(Both-sided simultaneous reading)
-> single-sided print (inch-
configuration only)
2. Normal Both-sided reversal reading Picks up the document and reads its first side with the CCD unit. double-sided original (Both-sided
rotation pickup/reversal After that, reverses it and reads its second side. In order to keep reversal reading)->double-sided print
delivery the side of the document, reverses it again and delivers it.
double-sided original (Both-sided

reversal reading)->double-sided print
2-4
Chapter 2
Operation mode Both-sided reading method Outline of operation Corresponding printing mode
3. Idle feed/reversal Both-sided reversal reading Executes idle feed to identify the document size. Reads its first double-sided original of different
pickup/reversal delivery side with the CCD unit after the idle feed. After that, reverses it configurations(Both-sided reversal
again and reads its second side. In order to keep the side of the reading)->double-sided print
document, reverses and delivers it.
double-sided original of different

configurations(Both-sided reversal
reading)->double-sided print
Both-sided simultaneous Executes idle feed to identify the document size. Picks up again double-sided original of same
reading the document after the idle feed, reads its first side with the CCD configuration (Both-sided simultaneous
unit and its second side with the CIS unit and delivers it. reading)->double-sided print

configuration (Both-sided simultaneous
reading)->single-sided print
4. Idle feed/reversal ----- executes idle feed to identify the size of the originals, reverses it, single-sided original of different
pickup/delivery and delivers it after it has been read. configurations
->single-sided print
single-sided original of different

configurations
->double-sided print
A sheet of paper is identified as follows in terms of size:

small-size: B6,A5R,A5,A4,B5,LTR,STMT
large-size: A4R,B5R,A3,B4,LTRR,LGL,279.4x431.8mm(11x17)
2.3 Document Detection
2.3.1 Overview
0015-6853
The machine possesses the following 2 modes of operation to suit different printing modes:
a. normal mode (other than mix of different configurations or extra-length)

T-2-4
Item Description Sensor used

(notation)
Presence/absence checks the presence/absence of an original in the original pickup tray. document detecting
of original sensor (PI5)
Original size identification
Feed direction The length is detected by turning on/off the post-separation sensor when turning on the read sensor. post-separation sensor
(PCB2)
read sensor (PCB3)
checks the length of the original placed in the original pickup tray; identification of LTR and LGL. LTR-R/LGL sensor
(PI4)
2-5
Chapter 2

(notation)
Cross-feed checks the width of the original placed in the original pickup tray. original width volume
direction (VR)
identification between A4R/A5R and LTRR/STMTR A4/LTR sensor (PI3)
b. Mix of Different Configurations/Extra-Length
If the originals are of different configurations or are of extra length, the following 3 detection mechanisms are used:
T-2-5

(notation)
checks the checks the presence/absence of an original in the original pickup tray. document detecting
presence/absence of sensor (PI5)
an original in the
original pickup tray.
Original presence/absence
Cross-feed checks the width of the original placed in the original pickup tray. original width volume
direction (VR)
Feed direction checks the length of the original with reference to the time (distance) from when the read sensor goes on to when it read sensor (PCB3)
goes off.
2.3.2 Checking the Presence/Absence of an Original

0015-6856
The machine uses the original detection sensor (PI5) to check the presence/absence of an original in the original tray.
When an original is placed on the tray, the detecting lever operates in conjunction with the light-blocking plate, during which the light-blocking plate blocks the
light of the photo interrupter. As a result, the original detection sensor (PI5) generates the original detection signal (EMP_S), which will cause the DADF controller
PCB to turn on the original placement indicator.
DADF controller PCB

EMP_LED
EMP_S
PI5 LED
Detection lever Oliginal
F-2-4
2.3.3 Document size detection

0016-0942
A. Normal Printing
The machine identifies the size of an original with reference to combinations of the size (width, length) detected on the original tray and the size (length) detected
while the original is being moved.
a. Detecting the Size of the Original in Feed Direction
When an original is placed on the original tray, the light-blocking plate operates in keeping with the detecting lever of the LGL/LTR detecting sensor (PI4) to block
the light of the photo interrupter. The machine identifies whether or not the original is LGL with reference to the LGL/LTR detecting sensor signal (LG_S) and the
width of the original. The machine communicates the original size information to the host machine as soon as the Start key is pressed.
2-6
Chapter 2
DADF controller PCB
Large size original
LG_S
Detection lever
PI4
F-2-5
The machine detects the size of an original in feed direction with reference to the state of the post-separation sensor (PCB2) after the read sensor (PCB3) has gone
off and the state of the LGL/LTR detecting sensor (PI4) on the tray.
The machine measures the length of the time from when the read sensor goes on to when it goes off to find out the length of the original; it then uses the result of
the measurement and the result of detection made on the original tray to identify the size of the original.
DADF Controller PCB

BNG_S_LED
BNG_S
Trailing edge of the original

(small size)
PCB2
PCB3
Trailing edge of the original

read standing by position (large size)
F-2-6
b. Detecting the Size of the Original in Width Direction
The width of an original is detected using the original width detecting volume (VR) found inside the original tray. The volume operates in conjunction with the
slide guide, its resistance changing (analog) as the slide is moved. The DADF controller PCB reads these changes in resistance as the original size signal (WIDTH),
and recognizes them as specific widths.
To make sure that the original width volume (VR) correctly detects A4R/LTRR and A5R/STMT widths, a special A4/LTR detecting sensor (PI3) is used inside the
original tray; the sensor goes '1' (AB/inch identification signal) when the width of the original is 197 mm or more and less than 214 mm.
2-7
Chapter 2
DADF controller PCB
A4LT_S
WIDTH
Slide guide
(rear)
A4/LTR detecting sensor

PI3)
Gear
Original width
detecting volume (VR)
Slide guide
(front)
F-2-7
The track of the slide guide is given a groove so that the slide may stop at specific default sizes. Some sizes, however, are extremely close to each other, possibly
causing the slide to stop at the wrong point. To make sure that the slide stops at the correct stops, the slide is provided with a positioning roll [1], which restricts the
stops as follows:
T-2-6
Marking on slide guide Slide guide stop position

positioning roll
Side with 1 groove Slide with 2
grooves
A4R A4R A4R

LTRR
INCH LTRR A4R

LTRR
2-8
Chapter 2
[1]
A4R
F-2-8
B. Mix of Different Configurations, Extra-Length

The document width volume (VR) and the size sensor 1 to 4 (P17 to 10) detect each size. See the following chart for details.
VR
PI10
PI8
PI9
PI7
DADF controller PCB
F-2-9
AB-Configuration
2-9
Chapter 2
T-2-7
Document
Size Size length
width width detection Detected size
sensor 3 sensor 4 (detected from the AB series
Document width Size width sensor Size width (PI9) (PI10) No. 2 registration
volume results (VR) 1 (PI7) sensor 2 (PI8) motor drive signal)
Width>272 ON A3
ON A4
OFF ON B4
OFF ON B5
OFF ON Length>/=222 A4-R
OFF ON Length<222 A5
OFF Length>/=193 B5-R
OFF Length<193 B6
272>/=Width>247 ON B4
ON B5
OFF ON Length>/=222 A4-R
OFF ON Length<222 A5
OFF ON Length>/=193 B5-R
OFF ON Length<193 B6
OFF A5-R
ON Length>/=222 A4-R
247>/=Width>200
ON Length<222 A5
OFF ON Length>/=193 B5-R
OFF ON Length<193 B6
OFF OFF A5-R
200>/=Width>172 OFF Length>/=193 B5-R
OFF Length<193 B6
OFF A5-R
A4R
172>/=Width
Inch-Configuration
T-2-8
Document length
detection (detected
Size width sensor
from the No. 2 Detected size AB series
3 (PI9)
Document width Size width sensor Size width Size width sensor 4 registration motor
volume results (VR) 1 (PI7) sensor 2 (PI8) (PI10) drive signal)
Width>272 ON LDR
ON LTR
ON LGL
OFF Length>/=222 LTR-R
OFF Length<222 STMT
247>/=Width>200 ON LGL
ON LTR-R
2-10
Chapter 2
Document length
detection (detected
Size width sensor
from the No. 2 Detected size AB series
3 (PI9)
Document width Size width sensor Size width Size width sensor 4 registration motor
volume results (VR) 1 (PI7) sensor 2 (PI8) (PI10) drive signal)
ON Length>/=222 STMT
OFF Length<222 STMT-R
Length>/=222 STMT-R
172>/=Width
2.3.4 Overview of CIS (contact image sensor)

0016-0928
The CIS (contact image sensor) is used for document exposure and reading, where image reading is executed by one image, one line.
T-2-9
Components Function
[1] Xenon lamp Light source delivered to the document
[2] Rod lens array Lets in the reflected light from the document
[3] CCD array Receives the reflected light passing through the rod lens array
Reading line
[3]
Scanning direction
[1] Reading glass

[2]
[1]
[3]
[1] [2] [1]
F-2-10
2.3.5 Analog process inside the CIS

0016-0929
The contact image sensor (CIS) performs the analog image process in the following flow.
The rod lens array lets in the reflected light from the document.
The CCD array receives the light.
-> The CCD array converts it into the electronic signal (photoelectric conversion) and outputs it.
2-11
Chapter 2
-> The CCD array consists of the 16 channels (units).
Each channel has an output correction table. The image signal, for which gain correction and offset correction have been made against the input luminance signal,
are output.
Image characteristics
Output
CCD chanel 16
Actual characteristics
Input
5 CB
rP
ive
Dr
6
ots
6D 7
45
F-2-11
- In the case that the contact image sensor (CIS) has been replaced, enter the following correction values in the service mode.
<Service mode>
- COPIER>ADJUST>CCD>DFCH-G2
- COPIER>ADJUST>CCD>MTF-M1
Execute COPIER>FUNCTION>MTF-CLC .
Execute COPIER>FUNCTION>DF-LNR .
2.3.6 CIS Glass Move Control

0016-2607
This machine has a CIS glass on the undersurface of the CIS unit.
A standard white plate is attached to this glass for correction of shading and dirt detection.
The DADF controller drives M6 when necessary and moves the CIS glass.
By executing such procedure, the DADF controller compares reflection data of the standard white plate position with that of the image scanning position, and ex-
ecutes the above-mentioned correction.
The following shows the timing of the CIS glass move.
T-2-10
Status CIS Glass Move Operation
Wait Yes
Standby No
Recovery from sleep mode Yes
Simultaneous scanning at
Yes
double-sided mode
Last rotation Yes
2-12
Chapter 2
DADF-CONT
[1] [2]
M6
[4]
[3]
[5]
F-2-12
[1] CIS glass move motor drive signal
[2] CIS glass home position detection signal
[3] Standard white plate
[4] CIS unit
[5] CIS glass
PI13: CIS glass home position sensor
M6: CIS glass move motor
DADF-CONT: DADF controller PCB
Operation when a failure detected in CIS unit:

If light reflected on the standard white plate is under the specified intensity during the afore-mentioned control of CIS glass movement, DADF controller PCB
returns an error of CIS unit.
In this case DADF controller PCB will notify the error to the machine and performs the following operations.
1) Displays E225-0101 error.
2) This error will be cleared when the user turns off and on the power switch. This triggers function-restricted mode.
(CIS unit suspends its functions and only CCD unit performs duplexing reading.)
3) A pop-up screen appears on the control panel to show the following message.
"The feeder should be inspected. Please contact your service representative. You can continue to use the machine, however, duplexing reading might be slowed
down."
4) When closing the pop-up screen, the following message will be shown on the bottom of the control panel.
"The feeder should be inspected. Please contact your service representative."
2.3.7 CIS Glass Dust Detection

0016-8362
Lines may appear on image because of dust or dirt attached on the surface of the CIS glass when scanning the 2nd side of the 2-sided printing with this machine.
To prevent it, the dust detection correction function is equipped.
With this function, the DC controller shifts the CIS glass to the scanning position at the specified timing (see Note 1). Then, the CIS unit detects the degree of soil
on the scanning side.
If dirt is detected at a scanning point (see Note 2), the CIS unit moves to the next point where is not soiled so that prevent faulty image.
There are 3 scanning points, and the detection is executed in the order indicated below. If dirt is detected at the first point, the glass moves to the next point and
scan the 2nd side.
If dirt is detected at all scanning points, the user message urging the cleaning of the scanning glass is indicated. (The DF operation is available while the message
is indicated.)
2-13
Chapter 2
DADF-CONT
[1] [2]
M6
[4]
[3]
[5]
[4]
[3]
[C] [B] [A] [5]
0.5mm
21.5mm
[6] [7]
F-2-13
[1] CIS glass shift motor drive signal
[2] CIS glass home position detection signal
[3] Standard white plate
[4] CIS unit
[5] CIS glass
[6] Home position
[7] Scanning position
M6: CIS glass shift motor
DADF-CONT: DADF controller PCB
T-2-11
1. The timings of the detection are as follow:

At the startup of the dust detection correction function
- At every job end
- When opening/closing the DF
- At power on
- When recovering from sleep mode
2. The scanning points are the following 3 points indicated above: A, B, and C.
2.4 Detecting Jams
2.4.1 JAM
0015-6875
The machine checks for an original jam using the sensors shown in the figure. The timing at which a check is made is programmed in the ROM on the DADF
controller PCB, and the presence/absence of a jam is identified in terms of whether there is paper over a particular sensor.
when it detects a jam, it communicates the fact to its host machine using a code, which may be checked in the host machine's service mode.
-Service Mode Screen of the Host Machine
2-14
Chapter 2
Display I/O Adjust Function Option Test Counter

< JAM > < 1/7 > < READY>
No. DATE TIME1 TIME2 L CODE P CNTR SIZE
01 1031 1653 1653 1 0001 1 9399 A4
02 1030 1921 1923 0 0A11 0 0 --------
03 1030 1748 1748 1 0042 2 2515 A4
04 1030 1152 1152 1 0005 1 8668 A4
05 1029 1810 1813 0 010D 1 8096 A4
06 1029 1755 1756 0 0A08 0 0 --------
07 ---- ---- ---- - ---- - ---- --------
08 ---- ---- ---- - ---- - ---- --------
F-2-14
PCB2 PI6
PI12 PI1
PCB3
PI11 PCB4
F-2-15
2.5 Power Supply
2.5.1 Power supply

0015-6877
The following is a diagram of the power supply system of the machine.

The machine receives the 2 systems (24V, 13V) of power supply from the reader unit.
24V is mainly used by the motor, clutch and solenoid.
The 16V power is generated via the DC converter circuit and used in the inverter.
Four kinds of voltage (12V, 5V, 3.3V, 2.5V, 1.8V) are generated from the system 13V via the four DC converter circuits (DC-DC converter circuits 1 to 4). They
are used for the following loads and elements.
12V: CIS unit
5V: Sensor
3.3V, 2.5V, 1.8V: IC inside the PCB
2-15
Chapter 2
DADF
DC-DC 16V Inv erter

converter (For CIS Lamp)
24V 24V
Motor
DC-DC 2.5V
converter 24V
Solenoid
DC-DC 3.3V
Reader converter 3
24V
DC-DC 1.8V Clutch
converter 4
13V DC-DC 12V 12V

CIS unit
converter 1
DC-DC 5V 5V
Sensor
converter 2
F-2-16
2.6 Stamp Operation
2.6.1 Overview
0015-6879
When the host machine is in fax mode and its stamp function is selected, the machine will put a stamp in response to a command from the DADF Contoroller PCB
to indicate that the original in question has been read or transmitted.
Document
Stamp solenoid drive signal
Stamp solenoid (SL1)

STMP_SOL
DADF controller PCB
F-2-17
MEMO
A new stamp cartridge is good for about 7,000 stamps and you can find out how many times it has been used using the following service mode item. When you
have fitted a stamp, be sure to execute the following so that the machine will recognize its presence: FEEDER>OPTION>STAMP-SW.
2-16
Chapter 3 Parts Replacement Procedure
Contents
Contents
3.1 Removing from the Host Machine.................................................................................................................................3-1

3.1.1 Feeder........................................................................................................................................................................................... 3-1
3.1.1.1 DADF-S1 ........................................................................................................................................................................................................3-1
3.2 External Covers..............................................................................................................................................................3-1
3.2.1 Reversal Guide............................................................................................................................................................................. 3-1
3.2.1.1 Before Removing Read Guide ........................................................................................................................................................................3-1
3.2.1.2 Removing Read Guide ....................................................................................................................................................................................3-1
3.2.2 Front Cover .................................................................................................................................................................................. 3-2
3.2.2.1 Detaching the Front Cover ..............................................................................................................................................................................3-2
3.2.3 Rear Cover ................................................................................................................................................................................... 3-2
3.2.3.1 Detaching Rear Cover .....................................................................................................................................................................................3-2
3.2.4 Rear Lower Cover........................................................................................................................................................................ 3-2
3.2.4.1 Before Detaching the Rear Lower Cover........................................................................................................................................................3-2
3.2.4.2 Detaching Rear Lower Cover..........................................................................................................................................................................3-3
3.2.5 Lower Left Cover......................................................................................................................................................................... 3-3
3.2.5.1 Before Detaching the Lower Left Cover.........................................................................................................................................................3-3
3.2.5.2 Detaching the Lower Left Cover.....................................................................................................................................................................3-3
3.2.6 Feeder Cover ................................................................................................................................................................................ 3-3
3.2.6.1 Before Detaching the Feeder Cover ................................................................................................................................................................3-3
3.2.6.2 Detaching the Feeder Cover............................................................................................................................................................................3-3
3.2.6.3 Before Detaching the Feeder Inside Cover .....................................................................................................................................................3-3
3.2.6.4 Detaching the Feeder Inside Cover .................................................................................................................................................................3-3
3.2.7 Guide............................................................................................................................................................................................ 3-4
3.2.7.1 Before Removing the Harness Guide (the front side) .....................................................................................................................................3-4
3.2.7.2 Removing the Harness Guide (the front side).................................................................................................................................................3-4
3.2.7.3 Before Removing the Harness Guide (the rear side) ......................................................................................................................................3-4
3.2.7.4 Removing the Harness Guide (the rear side) ..................................................................................................................................................3-4
3.2.7.5 Before Removing the Flat Cable Guide ..........................................................................................................................................................3-4
3.2.7.6 Removing the Flat Cable Guide......................................................................................................................................................................3-4
3.2.8 Inside Cover (Upper) ................................................................................................................................................................... 3-5
3.2.8.1 Detaching the Inside Cover .............................................................................................................................................................................3-5
3.2.9 CIS glass ...................................................................................................................................................................................... 3-5
3.2.9.1 Before Remove the CIS glass .........................................................................................................................................................................3-5
3.2.9.2 Removing the CIS Glass .................................................................................................................................................................................3-5
3.3 Drive System..................................................................................................................................................................3-6
3.3.1 CIS Motor ................................................................................................................................................................................... 3-6
3.3.1.1 Before Removing the CIS Glass Motor Assembly .........................................................................................................................................3-6
3.3.1.2 Removing the CIS Glass Motor Assembly .....................................................................................................................................................3-6
3.3.2 Read Motor .................................................................................................................................................................................. 3-6
3.3.2.1 Before Removing the Read Motor ..................................................................................................................................................................3-6
3.3.2.2 Removing the Read Motor ..............................................................................................................................................................................3-6
3.3.3 Pickup Motor ............................................................................................................................................................................... 3-7
3.3.3.1 Before Removing the Pickup Motor ...............................................................................................................................................................3-7
3.3.3.2 Removing the Pickup Motor ...........................................................................................................................................................................3-7
3.3.4 Engaging Motor ........................................................................................................................................................................... 3-8
3.3.4.1 Before Removing the Engaging Motor ...........................................................................................................................................................3-8
3.3.4.2 Removing the Engaging Motor .......................................................................................................................................................................3-8
3.3.5 Horizontal Registration Motor ..................................................................................................................................................... 3-8
3.3.5.1 Before Removing the Second Registration Motor ..........................................................................................................................................3-8
3.3.5.2 Removing the Second Registration Motor......................................................................................................................................................3-8
3.3.6 Delivery Reversal Motor.............................................................................................................................................................. 3-8
3.3.6.1 Before Removing the Delivery Reversal Motor .............................................................................................................................................3-8
3.3.6.2 Removing the Delivery Reversal Motor .........................................................................................................................................................3-8
Contents
3.3.7 Drive Unit .................................................................................................................................................................................... 3-9

3.3.7.1 Before Removing the Motor Unit ................................................................................................................................................................... 3-9
3.3.7.2 Removing the Motor Unit............................................................................................................................................................................... 3-9
3.4 Document Feeding System............................................................................................................................................ 3-9
3.4.1 Pickup Roller Unit ....................................................................................................................................................................... 3-9
3.4.1.1 Before Removing the Pickup Roller Unit....................................................................................................................................................... 3-9
3.4.1.2 Removing the Pickup Roller Unit................................................................................................................................................................... 3-9
3.4.2 Pickup Roller / Feed Roller.......................................................................................................................................................... 3-9
3.4.2.1 Before Removing Pickup Roller/Feed Roller ................................................................................................................................................. 3-9
3.4.2.2 Removing Pickup Roller/Feed Roller............................................................................................................................................................. 3-9
3.4.3 Separation Plate/Separation Pad ................................................................................................................................................ 3-10
3.4.3.1 Before Removing the Separation Plate/Separation Pad................................................................................................................................ 3-10
3.4.3.2 Removing the Separation Plate/Separation Pad............................................................................................................................................ 3-10
3.4.3.3 Adjusting the Separation Pressure ................................................................................................................................................................ 3-10
3.4.4 No.1 Registration Roller Roll .................................................................................................................................................... 3-11
3.4.4.1 Before Removing the No.1 Registration Roller Roll.................................................................................................................................... 3-11
3.4.4.2 Removing No.1 Registration Roller Roll ..................................................................................................................................................... 3-11
3.4.5 No.1 Registration Roller ............................................................................................................................................................ 3-11
3.4.5.1 Before Removing the No.1 Registration Roller............................................................................................................................................ 3-11
3.4.5.2 Removing the No.1 Registration Roller ....................................................................................................................................................... 3-11
3.4.6 No.2 Registration Roller Roll .................................................................................................................................................... 3-11
3.4.6.1 Before Removing the No.2 Registration Roller Roll.................................................................................................................................... 3-11
3.4.6.2 Removing the No.2 Registration Roller Roll................................................................................................................................................ 3-11
3.4.7 No.2 Registration Roller ............................................................................................................................................................ 3-12
3.4.7.1 Before Removing the No.2 Registration Roller............................................................................................................................................ 3-12
3.4.7.2 Removing the No.2 Registration Roller ....................................................................................................................................................... 3-12
3.4.8 Read Roller 1 ............................................................................................................................................................................. 3-12
3.4.8.1 Before Removing the Read Roller 1............................................................................................................................................................. 3-12
3.4.8.2 Removing the Read Roller 1......................................................................................................................................................................... 3-12
3.4.9 Read Roller 3 ............................................................................................................................................................................. 3-12
3.4.9.1 Before Removing the Read Roller 3............................................................................................................................................................. 3-12
3.4.9.2 Removing the Read Roller 3......................................................................................................................................................................... 3-12
3.4.10 Platen Roller............................................................................................................................................................................. 3-13
3.4.10.1 Before Removing the Platen Roller 1 ......................................................................................................................................................... 3-13
3.4.10.2 Removing the Platen Roller 1 ..................................................................................................................................................................... 3-13
3.4.11 Platen Roller 2.......................................................................................................................................................................... 3-13
3.4.11.1 Before removing the Platen Roller 2 .......................................................................................................................................................... 3-13
3.4.11.2 Removing the platen roller 2 ...................................................................................................................................................................... 3-14
3.4.12 Platen Roller Roll Upstream .................................................................................................................................................... 3-14
3.4.12.1 Before Removing the Platen Roller Roll Upstream unit ............................................................................................................................ 3-14
3.4.12.2 Removing the Platen Roller Roll Upstream unit ........................................................................................................................................ 3-14
3.4.12.3 Before Removing the Platen Roller roll Upstream ..................................................................................................................................... 3-15
3.4.12.4 Removing the Platen Roller Roll Upstream ............................................................................................................................................... 3-15
3.4.13 Platen Roller Roll Downstream ............................................................................................................................................... 3-15
3.4.13.1 Removing the Platen Roller Roll Downstream Unit .................................................................................................................................. 3-15
3.4.13.2 Before Removing the Platen Roller Roll Downstream............................................................................................................................... 3-16
3.4.13.3 Removing the Platen Roller Roll Downstream........................................................................................................................................... 3-16
3.4.14 Reversing Roller ...................................................................................................................................................................... 3-16
3.4.14.1 Before Removing the Reversing Roller...................................................................................................................................................... 3-16
3.4.14.2 Removing the Reversing Roller.................................................................................................................................................................. 3-16
3.4.15 Reversion Roller Roll .............................................................................................................................................................. 3-16
3.4.15.1 Remove the Reversing Roller Roll ............................................................................................................................................................. 3-16
3.4.16 Delivery Roller......................................................................................................................................................................... 3-17
3.4.16.1 Before Removing the Delivery Roller Unit ................................................................................................................................................ 3-17
3.4.16.2 Removing the Delivery Roller Unit............................................................................................................................................................ 3-17
3.4.16.3 Before Removing the Delivery Roller ........................................................................................................................................................ 3-17
3.4.16.4 Removing the Delivery Roller .................................................................................................................................................................... 3-18
3.4.17 Delivery Roll............................................................................................................................................................................ 3-18
3.4.17.1 Before Removing the Delivery Roll ........................................................................................................................................................... 3-18
3.4.17.2 Removing the Delivery Roll ....................................................................................................................................................................... 3-18
Contents
3.4.18 Feed Roller Guide .................................................................................................................................................................... 3-18

3.4.18.1 Before Removing the Delivery Feeding Guide...........................................................................................................................................3-18
3.4.18.2 Removing the Delivery Feeding Guide.......................................................................................................................................................3-18
3.4.19 Open/Close Guide Sheet .......................................................................................................................................................... 3-18
3.4.19.1 Before Removing the Open/Close Guide....................................................................................................................................................3-18
3.4.19.2 Removing the Open/Close Guide................................................................................................................................................................3-18
3.4.20 Duct-Collection Sheet .............................................................................................................................................................. 3-19
3.4.20.1 Before Removing the Duct-Collection Sheet..............................................................................................................................................3-19
3.4.20.2 Removing the Duct-Collection Sheet..........................................................................................................................................................3-19
3.5 Electrical System..........................................................................................................................................................3-19
3.5.1 CIS Unit ..................................................................................................................................................................................... 3-19
3.5.1.1 Before Remove the CIS Unit ........................................................................................................................................................................3-19
3.5.1.2 Removing the CIS Unit.................................................................................................................................................................................3-19
3.5.2 Fan.............................................................................................................................................................................................. 3-20
3.5.2.1 Before Removing the Read Motor Cooling Fan ...........................................................................................................................................3-20
3.5.2.2 Removing the Read Motor Cooling Fan .......................................................................................................................................................3-20
3.5.2.3 Before Removing the CIS Unit Cooling Fan (front).....................................................................................................................................3-20
3.5.2.4 Removing the CIS Unit Cooling Fan (front).................................................................................................................................................3-20
3.5.2.5 Before Removing the CIS Cooling Unit Fan (rear) ......................................................................................................................................3-21
3.5.2.6 Removing the CIS Cooling Unit Fan (rear) ..................................................................................................................................................3-21
3.5.2.7 Before Removing the Delivery/Registration Motor Cooling Fan.................................................................................................................3-21
3.5.2.8 Removing the Delivery/Registration Motor Cooling Fan.............................................................................................................................3-21
3.5.3 ADF Controller PCB.................................................................................................................................................................. 3-21
3.5.3.1 Before Removing the ADF Controller PCB .................................................................................................................................................3-21
3.5.3.2 Removing the ADF Controller PCB .............................................................................................................................................................3-21
3.5.3.3 Procedure of Replacing the ADF Controller PCB ........................................................................................................................................3-22
3.5.4 Document Width Volume .......................................................................................................................................................... 3-22
3.5.4.1 Before Removing the Document Width Volume..........................................................................................................................................3-22
3.5.4.2 Removing the Document Width Volume......................................................................................................................................................3-22
3.5.4.3 Mounting the Document Width Volume.......................................................................................................................................................3-22
3.5.4.4 Adjusting the Side Guide Plate (slide guide) Position ..................................................................................................................................3-22
3.5.5 Solenoid ..................................................................................................................................................................................... 3-23
3.5.5.1 Before Removing the Engaging Solenoid Unit.............................................................................................................................................3-23
3.5.5.2 Removing the Engaging Solenoid Unit.........................................................................................................................................................3-23
3.5.5.3 Before Removing the Engaging Solenoid.....................................................................................................................................................3-24
3.5.5.4 Removing the Engaging Solenoid.................................................................................................................................................................3-24
3.5.6 ADF Driver PCB........................................................................................................................................................................ 3-24
3.5.6.1 Before Removing the ADF Driver PCB .......................................................................................................................................................3-24
3.5.6.2 Removing the ADF Driver PCB ...................................................................................................................................................................3-24
3.5.7 Separation Sensor....................................................................................................................................................................... 3-24
3.5.7.1 Before Removing the Post-separation Sensor...............................................................................................................................................3-24
3.5.7.2 Removing the Post-separation Sensor...........................................................................................................................................................3-24
3.5.8 Read Sensor ............................................................................................................................................................................... 3-24
3.5.8.1 Before removing the Read Sensor.................................................................................................................................................................3-24
3.5.8.2 Removing the Read Sensor ...........................................................................................................................................................................3-24
3.5.9 Delivery Reversal Sensor........................................................................................................................................................... 3-24
3.5.9.1 Before Removing the Delivery Reversal Sensor ..........................................................................................................................................3-24
3.5.9.2 Removing the Delivery Reversal Sensor ......................................................................................................................................................3-24
Chapter 3
3.1 Removing from the Host Machine
3.1.1 Feeder [1]
3.1.1.1 DADF-S1
0015-6880
1) Turn off the power switch [1] on the control panel. [2]
2) Turn off the main power switch [2].
3) Disconnect the power cable from the power outlet [3].
[2] OFF
[3]
[1] OFF
d ON/OFF
Z b g
K C h
J E ^
[ U [h
X g b v
X ^ [ g
R g X g
N A
s/ G [ d
[3]
F-3-1
4) Disconnect the 2 connectors [1] of the ADF communication cable. [1]
F-3-4
[1]
7) Move the equipment in the direction of the arrow [A] and move up in the
direction of the arrow [B] to detach.
- 3 rollet screws [1]
[1]
[B]
[A]
F-3-2
5) Disconnect the connector [1] of the ADF power supply cable from the host
machine.
F-3-5
3.2 External Covers
3.2.1 Reversal Guide
3.2.1.1 Before Removing Read Guide

0015-9504
[1] 1) Detach the front cover. (page 3-2)Reference[Detaching the Front Cov-
er]
2) Detach the feeder cover. (page 3-3)Reference[Detaching the Feeder
Cover]
3.2.1.2 Removing Read Guide

0015-9505
F-3-3 1) Open the open/close guide [1] in the direction of the arrow.
6) Turn up the rubber cover [1] and remove the angle guide plate [2].
- 2 bind screws [3].
3-1
Chapter 3
[1]
[1]
F-3-6
2) Remove the feeding guide (upper) [1].
- 3 stepped screws [2]
- 1 truss head screws [3] F-3-10
3) Open the equipment in the direction of the arrow.
[3]
[2]
[1]
[2]
[1]
F-3-7
3) Remove the harness from the wire clip [1] and remove the reversing guide.
- 2 TP screws [3] F-3-11
- 2 connectors [4] 4) Detach the front cover [1].
- 1 self-tapping screw [2]
- 1 TS screw [3]
[3]
[1] [4]
[1] [2]
[4]
F-3-12
3.2.3 Rear Cover

[3]
3.2.3.1 Detaching Rear Cover
0015-6883
1) Open the feed cover [1] and the document tray [2].
[2] [3] 2) Detach the rear cover [3].
- 4 TP screws [4]
F-3-8
[1]
3.2.2 Front Cover [4]
3.2.2.1 Detaching the Front Cover

0015-6882
1) Open the feeder cover [1] in the direction of the arrow.
[1] [2]
[3]
[4]
F-3-13
3.2.4 Rear Lower Cover
3.2.4.1 Before Detaching the Rear Lower Cover

F-3-9 0015-8902
2) Remove 2 TP screws [1]. 1) Detach the rear cover. (page 3-3)Reference[Detaching Rear Cover]
3-2
Chapter 3
3.2.4.2 Detaching Rear Lower Cover

1) Detach the lower rear cover [1].
0015-8901
[1]
- 2 bind screws [2]
[2]
[1] [2]
F-3-14
3.2.5 Lower Left Cover
3.2.5.1 Before Detaching the Lower Left Cover

0015-8903
1) Detach the front cover. (page 3-2)Reference[Detaching the Front Cov-

er] F-3-16
3.2.5.2 Detaching the Lower Left Cover 3) Remove 1 positioning pin [1].
0015-6884
- 1 bind screw [2]
1) Open the equipment in the direction of the arrow and detach the lower left
cover [1]. [2] [1]
- 2 TP screws [2]
[1] [2]
F-3-17
4) Detach the feeder cover [1] in the direction of the arrow.
[1]
F-3-15
3.2.6 Feeder Cover
3.2.6.1 Before Detaching the Feeder Cover

0015-6885

er]
3.2.6.2 Detaching the Feeder Cover

0015-6886 F-3-18
1) Open the feeder cover [1] in the direction of the arrow and remove 1 E-
ring [2]. 3.2.6.3 Before Detaching the Feeder Inside Cover
0015-9492

er]
2) Detach the feeder cover. (page 3-3)Reference[Detaching the Feeder
Cover]
3.2.6.4 Detaching the Feeder Inside Cover

0015-9494
1) Detach the feeder inside cover [1].

- 4 self-tapping screws [2].
3-3
Chapter 3
[1] [2] [1]
[2]
[2] [2]
F-3-19
3.2.7 Guide
3.2.7.1 Before Removing the Harness Guide (the front

side) F-3-21
0015-9496
1) Detach the front cover. (page 3-2)Reference[Detaching the Front Cov- 3.2.7.5 Before Removing the Flat Cable Guide
er] 0016-1686
1) Detach the rear cover. (page 3-2)Reference[Detaching Rear Cover]

3.2.7.2 Removing the Harness Guide (the front side) 2) Detach the rear lower cover. (page 3-3)Reference[Detaching Rear Low-
0015-9497
er Cover]
1) Remove the harness guide [1].
- 2 bind screws [2] 3.2.7.6 Removing the Flat Cable Guide
- 10 connectors [3] 0016-1687
1) Remove the ADF driver PCB unit [1].

[1] [3] [2] - 7 connectors [2]
- 3 bind screws [3]
[2] [1]
[3]
[3]
[3]
[2]
[3]
[3] [3]
[2]
F-3-20
3.2.7.3 Before Removing the Harness Guide (the rear

side) [2]
0015-9498
[3]
1) Detach the rear cover. (page 3-2)Reference[Detaching Rear Cover] F-3-22
2) Detach the rear lower cover. (page 3-3)Reference[Detaching Rear Low- 2) Disconnect the harness from the wire saddle [1] and the edge saddle [2]
er Cover] and disconnect 2 connectors [3].
3) Detach the flat cable guide. (page 3-4)Reference[Removing the Flat Ca-
ble Guide]
[2]
3.2.7.4 Removing the Harness Guide (the rear side)
0015-9499
1) Remove the harness guide [1].

- 2 bind screws [2]
[1]
[3]
F-3-23
3-4
Chapter 3
3) Detach the ADF controller PCB cover [1].

- 6 bind screws [2] [2] [1]
[2] [1]
[2]
F-3-27
2) Pull the lever [1], and open the white sheet support guide [2] in the direc-
F-3-24 tion of the arrow.
4) Disconnect the flat cable [1] and open the flat cable guide [2] in the direc-
tion of the arrow.
[1]
F-3-28
[1] [2]
F-3-25
Be careful that the opening/closing area [1] of the white sheet support plate
3.2.8 Inside Cover (Upper) (external) is not contact with the copyboard glass [2].
The surface of the copyboard glass may be damaged in the above situation.
3.2.8.1 Detaching the Inside Cover
0015-7060
1) Open the feeder cover.

2) Detach the inside cover [1]. [1]
- 2 TP screws [2]
[2]
[2]
3) Slide the CIS glass [2] in the direction [A].

4) Remove the guide [1] in the direction of the arrow [B], and pull out the
CIS glass [2] in the direction of the arrow [C].
[1]
[2]
F-3-26
[A]
3.2.9 CIS glass
[1]
[C]
3.2.9.1 Before Remove the CIS glass
0015-9241

er]
3.2.9.2 Removing the CIS Glass [B]

0015-9243
1) Pull the lever [1], and open the white sheet support plate (external) [2] in
the direction of the arrow. F-3-29
3-5
Chapter 3
1. Do not touch the glass surface when attaching/detaching the CIS glass.
[1]
[2]
[3]
F-3-30
2. Detach the guide [1] in the direction of [B]; then, pull out the CIS glass 2) Remove the CIS glass motor assembly Unit [1].
[2] in the direction [C] to detach. - 1 connector [2]
- 3 bind screws [3]
Be careful not to lose the tension attached to the spring [4] on the plate of the
CIS glass motor assembly unit.
When mounting the unit, be sure the belt engaged in the pulley at the motor
end.
[C]
[B] [4]
[1]
[3]
[2]
3. Replace the CIS unit simultaneously with the CIS glass. Enter each
correction value of the included service parts by the service mode.
[3]
The following are the detailed procedure.
1) Replace the CIS unit and the CIS glass.

[1]
2) Enter each correction value described on the included label by the

service mode. [2]
- COPIER>ADJUST>CCD>DFCH-G10 F-3-31
- COPIER>ADJUST>CCD>MTF-M1 3) Remove the CIS glass motor assembly [1].
- COPIER>ADJUST>CCD>MTF-M2 - 2 TP screws [2]
- COPIER>ADJUST>CCD>MTF-S1 [2]
3) Execute COPIER > FUNCTION > MTF-CLC.
4) Execute COPIER > FUNCTION > DF-LNR.
5) Attach the label contained in service parts to the relevant area located
inside of the reader front cover.
6) Transcribe the value entered

in the step 2) onto the service label at the back of the front cover.
[1]
F-3-32
3.3.2 Read Motor
3.3.2.1 Before Removing the Read Motor

0015-9513

3.3 Drive System 2) Detach the rear lower cover. (page 3-3)Reference[Detaching Rear Low-
er Cover]
3.3.1 CIS Motor 3) Detach the flat cable guide. (page 3-4)Reference[Removing the Flat Ca-
ble Guide]
3.3.1.1 Before Removing the CIS Glass Motor Assembly 3.3.2.2 Removing the Read Motor
0015-9517
1) Remove the feeder cover. (page 3-3)Reference[Detaching the Feeder 1) Remove the read motor cooler fan unit.
0015-9514
Cover] - 1 bind screw [2]

2) Remove the read guide. (page 3-1)Reference[Removing Read Guide]
3.3.1.2 Removing the CIS Glass Motor Assembly

0015-9518
1) Remove the size sensor unit [1].

- 1 connector [2]
- 1 bind screw [3]
3-6
Chapter 3
[2]
[1]
[2]
[2] [1] F-3-36
F-3-33
2) Loosen the 2 screws [1], and move the read motor [2] down; then, tighten
the 2 screws [1] you have loosened. When mounting the read motor, make the belt [2] teeth engage in the pulley
[1] at the motor end.
[2]
[1]
[1] [1]
[2]
F-3-34
When mounting it, loosen the screws [1] to put it back to its initial position. F-3-37
3) Disconnect the connector [1], and remove the 2 screws [2]; then, detach
the feed roller [3]. 3.3.3 Pickup Motor
4) Remove the read motor unit [1].
- 3 bind screws [2] 3.3.3.1 Before Removing the Pickup Motor
- 1 connector [3] 0015-6887

[2] 2) Detach the rear lower cover. (page 3-3)Reference[Detaching Rear Low-
er Cover]
ble Guide]
4) Detach the harness guide (the rear side). (page 3-4)Reference[Remov-
ing the Harness Guide (the rear side)]
[1]
3.3.3.2 Removing the Pickup Motor
0015-6888
1) Remove the feed motor [1].

- 2 bind screws [2]
[2]
[1]
[2]
[3]
F-3-35
Follow the steps above when detaching the read roller unit.
Follow the steps below when detaching the read roller.
5) Remove the read motor [1]. F-3-38

- 2 bind screws [2]
When mounting, make the belt teeth engage in the pulley.
3-7
Chapter 3
[1]
[2]
[2]
[2]
F-3-42
2) Remove the second registration motor [1].
[1] - 2 bind screws [2]
F-3-39
[1]
3.3.4 Engaging Motor
3.3.4.1 Before Removing the Engaging Motor

0015-9515

er]
2) Detach the harness guide (the front side). (page 3-4)Reference[Remov-
ing the Harness Guide (the front side)]
3.3.4.2 Removing the Engaging Motor

0015-9516
1) Remove the unlock motor unit [1].

- 3 bind screws [2] [2]
[2]
F-3-43
When mounting the second registration motor, make the belt [2] teeth engage
in the pulley [1] at the motor end.
[1] [2]
[1] [2]
F-3-40
2) Remove the unlock motor [1].
- 2 bind screws [2]
[1] [2]
F-3-44
[2]
F-3-41 3.3.6 Delivery Reversal Motor
3.3.5 Horizontal Registration Motor 3.3.6.1 Before Removing the Delivery Reversal Motor
0015-6893

3.3.5.1 Before Removing the Second Registration Motor 2) Detach the rear lower cover. (page 3-3)Reference[Detaching Rear Low-
0015-9500
1) Detach the rear cover. (page 3-2)Reference[Detaching Rear Cover] er Cover]

2) Detach the rear lower cover. (page 3-3)Reference[Detaching Rear Low- 3) Detach the flat cable guide. (page 3-4)Reference[Removing the Flat Ca-
er Cover] ble Guide]
3) Detach the flat cable guide. (page 3-4)Reference[Removing the Flat Ca- 4) Detach the harness guide (the rear side). (page 3-4)Reference[Remov-
ble Guide] ing the Harness Guide (the rear side)]
4) Detach the harness guide (the rear side). (page 3-4)Reference[Remov- 5) Detach the motor unit. (page 3-9)Reference[Removing the Motor Unit]
3.3.6.2 Removing the Delivery Reversal Motor
0015-6896
3.3.5.2 Removing the Second Registration Motor 1) Remove the delivery reversal motor [1].
1) Remove the second registration motor unit [1].
0015-9501
- 2 bind screws [2]
- 3 bind screws [2]
3-8
Chapter 3
[2]
[1]
[2]
F-3-48
[1]
F-3-45
3.4 Document Feeding System
When mounting the motor unit after the delivery reversing motor mounted, 3.4.1 Pickup Roller Unit
make the belt [2] teeth engage in the pulley [1] at the end of the second reg-
istration motor. 3.4.1.1 Before Removing the Pickup Roller Unit
0015-7059
1) Detach the inside cover. (page 3-5)Reference[Detaching the Inside Cov-

er]
[1] [2] 3.4.1.2 Removing the Pickup Roller Unit
0015-6911
1) Remove the pickup roller unit [1].

- 2 resin stop ring [2]
- 2 bushings [3]
[2]
[3]
F-3-46
3.3.7 Drive Unit [3]
3.3.7.1 Before Removing the Motor Unit

0016-1688

2) Detach the rear lower cover. (page 3-3)Reference[Detaching Rear Low- [1]
er Cover]
ble Guide]
F-3-49
3.3.7.2 Removing the Motor Unit
1) Remove the motor unit [1].
0016-1690
3.4.2 Pickup Roller / Feed Roller
- 3 bind screws [2]
3.4.2.1 Before Removing Pickup Roller/Feed Roller
[2]
0015-7062

er]
2) Remove the pickup roller unit. (page 3-9)Reference[Removing the
Pickup Roller Unit]
[1] 3.4.2.2 Removing Pickup Roller/Feed Roller

0015-6914
1) Remove the pick-up roller support mount [1].

- 3 resin stop rings [2]
Be careful not to lose the dowel pins [3] when dismounting the pick-up roller
[2] support mount.
F-3-47
Make sure the leading edge joint mounted on the shaft of the pick-up roller
unit before mounting the motor unit.
3-9
Chapter 3
3.4.3 Separation Plate/Separation Pad
3.4.3.1 Before Removing the Separation Plate/Separation

[3] Pad
0015-7063

er]
2) Remove the pickup roller unit. (page 3-9)Reference[Removing the
Pickup Roller Unit]
3.4.3.2 Removing the Separation Plate/Separation Pad

0015-6917
1) Remove the separation plate/separation pad [1].

- 2 bind screws [2]
[1] [2]
F-3-50
2) Remove the feed roller [1].
[1]
[1]
[2]
F-3-54
2) Remove the separation plate [1] and separation pad [2].
[2]
F-3-51
3) Remove the pickup roller [1]. [1]
F-3-55
3.4.3.3 Adjusting the Separation Pressure

0015-6918
[1] [2]
F-3-52 MEMO:
This adjustment is required when double feeding and the likes occur.
T-3-1
Do not reverse the mounting direction of the pick-up roller/feed roller.
The end with the bearing should be mounted on the side [A] in the figure. Pressure adjusting Separation
The wider end of sheet [2] should be mounted to the pick-up roller side to roll pressure
avoid the separation guide easily fallen off from the feed roller support
mount. Side A low
[1] Side B high
[A]
1) Reverse the face of the pressure adjusting roller [1] (from face A to face
B) and reattach to the spring.
[A]
[2]
F-3-53
3-10
Chapter 3
[1] [3]
[2]
[1]
[2]
F-3-59
3.4.5 No.1 Registration Roller

F-3-56 3.4.5.1 Before Removing the No.1 Registration Roller
0015-7067

er]
The springs should be fit in the correct positions. 2) Detach the rear cover. (page 3-2)Reference[Detaching Rear Cover]
The folded spring [1] should be mounted on the downstream of the feeding 3) Detach the rear lower cover. (page 3-3)Reference[Detaching Rear Low-
direction. er Cover]
ble Guide]
6) Detach the motor unit. (page 3-9)Reference[Removing the Motor Unit]
3.4.5.2 Removing the No.1 Registration Roller

0015-6931
1) Remove the No.1 registration roller in the direction of the arrow (From
[A] to [B] in order).
[1] - 2 E-rings [2]
- 1 gear [3]
- 2 bushings [4]
[4] [4]
[3] [2]
[2]
F-3-57 [1]
3.4.4 No.1 Registration Roller Roll [B]
3.4.4.1 Before Removing the No.1 Registration Roller

Roll
0015-7064 [A]
er]
2) Remove the feeder cover. (page 3-3)Reference[Detaching the Feeder
Cover] F-3-60
3) Detach the feeder inside cover. (page 3-3)Reference[Detaching the
Feeder Inside Cover] 3.4.6 No.2 Registration Roller Roll
3.4.4.2 Removing No.1 Registration Roller Roll 3.4.6.1 Before Removing the No.2 Registration Roller
0015-6924
1) Remove the shaft retainer [1]. Roll

- 1 self-tapping screw [2] 0015-7071

er]
Cover]
Feeder Inside Cover]
3.4.6.2 Removing the No.2 Registration Roller Roll

0015-6935
1) Remove the shaft retainer [1].

- 1 self-tapping screw [2]
[1]
[2]
F-3-58
2) Remove the 1 No.1 registration roller roll (large) [1] and 2 No.1 registra-
tion roller rolls (small) [2].
- 2 E-rings for each [3]
3-11
Chapter 3
3.4.8 Read Roller 1
3.4.8.1 Before Removing the Read Roller 1

0015-8970

er]
2) Detach the lower left cover. (page 3-3)Reference[Detaching the Lower
Left Cover]
[2] 4) Detach the rear lower cover. (page 3-3)Reference[Detaching Rear Low-
er Cover]
Cover]
[1] 6) Detach the read guide. (page 3-1)Reference[Removing Read Guide]
F-3-61 ing the Harness Guide (the front side)]
2) Remove the 5 No.2 registration roller rolls. 8) Detach the engaging motor. (page 3-8)Reference[Removing the Engag-
- 2 E-rings for each [2] ing Motor]
[2] ble Guide]
10) Remove the read motor unit. (page 3-6)Reference[Removing the Read
Motor]
11) Detach the platen roller roll downstream unit. (page 3-15)Refer-
ence[Removing the Platen Roller Roll Downstream Unit]
12) Detach the platen roller 1. (page 3-13)Reference[Removing the Platen
Roller 1]
13) Detach the platen upstream roll unit. (page 3-14)Reference[Removing
the Platen Roller Roll Upstream unit]
3.4.8.2 Removing the Read Roller 1

0015-6962
1) Remove the plate with bushing [1], remove the spring [2] and remove the
read roller 1 [3].
[1]
F-3-62
3.4.7 No.2 Registration Roller [1]
[2]
3.4.7.1 Before Removing the No.2 Registration Roller
0015-7177

er]
Cover] [3]
4) Detach the Engaging motor. (page 3-8)Reference[Removing the Engag-
ing Motor] [2]
6) Detach the rear lower cover. (page 3-3)Reference[Detaching Rear Low- [1]
er Cover] F-3-64
ble Guide] 3.4.9 Read Roller 3
Motor] 3.4.9.1 Before Removing the Read Roller 3
0015-9519
3.4.7.2 Removing the No.2 Registration Roller 1) Detach the front cover. (page 3-2)Reference[Detaching the Front Cov-
0015-6940
er]
1) Remove the No.2 registration roller in the direction of the arrow (From
[A] to [B] in order). 2) Remove the feeder cover. (page 3-3)Reference[Detaching the Feeder
- 2 E-rings [2] Cover]
- 2 bushings [3] 3) Detach the harness guide (the front side). (page 3-4)Reference[Remov-
- 1 gear [4] ing the Harness Guide (the front side)]
4) Detach the engaging solenoid unit. (page 3-23)Reference[Removing the
Engaging Solenoid Unit]
6) Detach the rear lower cover. (page 3-3)Reference[Detaching Rear Low-
er Cover]
[3] [3] ble Guide]
[4] [1] ing the Harness Guide (the rear side)]
[2] 9) Detach the motor unit. (page 3-9)Reference[Removing the Motor Unit]
[2] 10) Detach the open/close guide. (page 3-18)Reference[Removing the
Open/Close Guide]
[B]
3.4.9.2 Removing the Read Roller 3
0015-9520
1) Move the busing [2] to the direction of the arrow.

- 2 E rings [1]
[A]
F-3-63
3-12
Chapter 3
(From [A] to [B] in order).

[2] [1] [1] [2]
[1]
[B]
[A]
F-3-65
2) Release the spring pressure [1]. F-3-69
3.4.10 Platen Roller
3.4.10.1 Before Removing the Platen Roller 1

0015-8959
1) Detach the platen roller roll downstream unit. (page 3-15)Reference[Re-

[1] [1] moving the Platen Roller Roll Downstream Unit]
3.4.10.2 Removing the Platen Roller 1

0015-8961
1) Remove the platen roller 1 [1].

- 1 belt [2]
- 2 resin stop rings [3]
- 2 busings [4]
[2] [3]
[4]
F-3-66
3) Remove the 2 front belts [1], the E ring [2], the pulley [3] and the bushing
[4].
[4] [3] [2]
[1]
[1]
[4]
F-3-67
4) Remove the back belt [1], the E ring [2], the pulley [3] and the bearing [4].
[3]
F-3-70
3.4.11 Platen Roller 2
3.4.11.1 Before removing the Platen Roller 2

0015-9521
[4] 1) Detach the front cover. (page 3-2)Reference[Detaching the Front Cov-
er]
Cover]
[3]
4) Detach the engaging solenoid unit. (page 3-23)Reference[Removing the
Engaging Solenoid Unit]
[2] [1] 5) Detach the rear cover. (page 3-2)Reference[Detaching Rear Cover]
F-3-68 6) Detach the rear lower cover. (page 3-3)Reference[Detaching Rear Low-
er Cover]
5) Remove the read roller 3 [1] while sliding it in the direction of the arrow
3-13
Chapter 3
7) Detach the flat cable guide. (page 3-4)Reference[Removing the Flat Ca- ble Guide]
ble Guide] 10) Remove the read motor unit. (page 3-6)Reference[Removing the Read
8) Detach the harness guide (the rear side). (page 3-4)Reference[Remov- Motor]
ing the Harness Guide (the rear side)] 11) Detach the Platen roller roll downstream unit. (page 3-15)Refer-
9) Detach the motor unit. (page 3-9)Reference[Removing the Motor Unit] ence[Removing the Platen Roller Roll Downstream Unit]
10) Detach the open/close guide. (page 3-18)Reference[Removing the 12) Detach the Platen roller 1. (page 3-13)Reference[Removing the Platen
Open/Close Guide] Roller 1]
11) Detach the read roller 3. (page 3-12)Reference[Removing the Read
Roller 3] 3.4.12.2 Removing the Platen Roller Roll Upstream unit
0015-8972
1) Remove the back E ring [1] inside of the front.

3.4.11.2 Removing the platen roller 2
0015-9522
1) Detach the front attached plate [1].

- 1 bear [3]
- 1 collar [4]
- 1 bushing [5]
- 2 bind screws [6]
[1]
[6] [1]
[1]
F-3-73
2) Move the spring [1] to the direction of the arrow to release the pressure.
[5] [4] [3] [2]

F-3-71
2) Remove the platen roller 2 [1].
- 1 E ring [2]
- 1 bushing [3]
- 2 bearing [4]
[4]
[1]
[4]
[3]
[1] [1]
[2]
F-3-74
3) Remove the front belt [1], 2 E rings [2], the pulley [3] and the bushing [4].
[2]
F-3-72
[2] [1]
3.4.12 Platen Roller Roll Upstream
3.4.12.1 Before Removing the Platen Roller Roll

Upstream unit
0015-8964

er]
Left Cover]
er Cover] [4]
Cover]
6) Detach the read guide. (page 3-1)Reference[Removing Read Guide] [3]
7) Detach the harness guide (the front side). (page 3-4)Reference[Remov- F-3-75
8) Detach the Engaging motor. (page 3-8)Reference[Removing the Engag- 4) Remove the back 2 E rings [1], the pulley [2] and bearing [3].
ing Motor]
3-14
Chapter 3
ence[Removing the Platen Roller Roll Downstream Unit]

12) Detach the Platen roller 1. (page 3-13)Reference[Removing the Platen
[1] Roller 1]
13) Detach the Platen upstream roll unit. (page 3-14)Reference[Removing
the Platen Roller Roll Upstream unit]
14) Detach the read roller 1. (page 3-12)Reference[Removing the Read
Roller 1]
3.4.12.4 Removing the Platen Roller Roll Upstream

0015-6979
[3] 1) Pull out the roll shaft to the direction of the arrow and remove 3 platen
roller roll upstreams (large) [2], 4 platen roller roll upstreams (small) [3].
Be careful not to lose the roll when pulling out the roll shaft, because the roll
[2] is not fixed to the shaft.
[1] [1]
[3]
[2]
F-3-76
5) Open the equipment and remove the plate [1] holding platen roll upstream
unit. [2]
- 1 TP screw [2]
[3]
[2]
[1] F-3-79
3.4.13 Platen Roller Roll Downstream
3.4.13.1 Removing the Platen Roller Roll Downstream

Unit
0015-9008
1) Open the host machine and remove the platen roller roll downstream unit
[1] in the direction of the arrow (From [A] to [B] in order).
- 1 bind screw [2]
F-3-77
6) Remove the platen roller roll upstream unit [1].
Remove the platen downstream roll unit with moving it to the direction of
the arrow as it has the claw to be hooked [3].
[1]
[3]
F-3-78
3.4.12.3 Before Removing the Platen Roller roll Upstream

0015-8985

er] [2]
Left Cover]
er Cover]
5) Remove the feeder cover. (page 3-3)Reference[Detaching the Feeder [B]
Cover]
6) Detach the read guide. (page 3-1)Reference[Removing Read Guide] [A]
8) Detach the Engaging motor. (page 3-8)Reference[Removing the Engag-
ing Motor]
[1]
ble Guide]
Motor]
11) Detach the Platen roller roll downstream unit. (page 3-15)Refer- F-3-80
3-15
Chapter 3
3.4.13.2 Before Removing the Platen Roller Roll

Downstream
0015-9013
1) Detach the Platen roller roll downstream unit. (page 3-15)Refer-

ence[Removing the Platen Roller Roll Downstream Unit] [A]
[B]
3.4.13.3 Removing the Platen Roller Roll Downstream
0015-6984
1) Remove the E ring [1], pull out the shaft [2] to the direction of the arrow
and remove the platen roller roll downstream [3]. [1]
Be careful not to lose the roll when pulling out the shaft.
[2]
[3]
F-3-83
3) Remove the reversing guide plate [1]
- 2 bind screws[2]
[2]
[1]
F-3-81
3.4.14 Reversing Roller
3.4.14.1 Before Removing the Reversing Roller

0015-9029
1) Detach the rear cover. (page 3-2)Reference[Detaching Rear Cover] [1]

2) Detach the rear lower cover. (page 3-3)Reference[Detaching Rear Low- F-3-84
er Cover]
3) Detach the flat cable guide. (page 3-4)Reference[Removing the Flat Ca- 4) Remove the reversing roller[1].
ble Guide] - 2 E rings [2]
4) Detach the harness guide (the rear side). (page 3-4)Reference[Remov- - 2 bushings [3]
ing the Harness Guide (the rear side)] - 1 pulley [4]
[3]
3.4.14.2 Removing the Reversing Roller [4]
0015-6994
1) Remove 2 feeding guides [1]. [2]

- 1 stepped screw [2]
- 1 TP screw [3]
[3] [1] [2] [3]
[2]
[1]
F-3-82
2) Remove the open/close guide [1] from [A] to [B] in order.
F-3-85
3.4.15 Reversion Roller Roll
3.4.15.1 Remove the Reversing Roller Roll

0015-6995
1) Open the feeder cover [1] and the open/close guide [2].
3-16
Chapter 3
[2]
[1]
[1] [2]
F-3-86
2) Remove the reversing roller roll [1].
- 1 E ring [2]
[2] [1]
[2]
F-3-89
3) Remove 2 E rings [1], 1 gear [2] and 2 bushings [3].
[3]
F-3-87 [1]
3.4.16 Delivery Roller
3.4.16.1 Before Removing the Delivery Roller Unit

0015-9057

er Cover]
ble Guide]
3.4.16.2 Removing the Delivery Roller Unit

0015-9060
1) Remove the harness from 2 cable clamps [1] and remove the harness [3]
clamp.
- 1 binding screw [3]
[2]
[1] [2] [3]
[1]
F-3-90
4) Remove the delivery roller unit [1] in the direction of the arrow (From [A]
to [B] in order).
[1]
[A]
[B]
F-3-88
2) Remove the Pick Up Motor Unit [2].
- 4 binding screws [2]
F-3-91
3.4.16.3 Before Removing the Delivery Roller

0015-9063

er Cover]
ble Guide]
3-17
Chapter 3
ing the Harness Guide (the rear side)] 8) Detach the No.1 registration roller. (page 3-11)Reference[Removing the
5) Detach the delivery roller unit. (page 3-17)Reference[Removing the De- No.1 Registration Roller]
livery Roller Unit]
3.4.18.2 Removing the Delivery Feeding Guide
3.4.16.4 Removing the Delivery Roller 0015-9508
0015-9062
1) Remove the Delivery feeding guide [1].
1) Remove the delivery roller [1]. - 1 stepped screw [2]
- 2 E rings [2] - 1 TP screw [3]
- 2 Bushings [3] - 1 connector [4]
[2]
[3]
[1] [4]
[3]
[2]
F-3-92
3.4.17 Delivery Roll [3] [1] [2]

F-3-94
3.4.17.1 Before Removing the Delivery Roll
0015-9509
1) Detach the front cover. (page 3-2)Reference[Detaching the Front Cov- 3.4.19 Open/Close Guide Sheet
er]
2) Detach the rear cover. (page 3-2)Reference[Detaching Rear Cover] 3.4.19.1 Before Removing the Open/Close Guide
3) Detach the rear lower cover. (page 3-3)Reference[Detaching Rear Low- 0015-9502
er Cover] 1) Detach the rear cover. (page 3-2)Reference[Detaching Rear Cover]

4) Detach the flat cable guide. (page 3-4)Reference[Removing the Flat Ca- 2) Detach the rear lower cover. (page 3-3)Reference[Detaching Rear Low-
ble Guide] er Cover]
5) Detach the harness guide (the rear side). (page 3-4)Reference[Remov- 3) Detach the flat cable guide. (page 3-4)Reference[Removing the Flat Ca-
ing the Harness Guide (the rear side)] ble Guide]
6) Detach the delivery roller unit. (page 3-17)Reference[Removing the De- 4) Detach the harness guide (the rear side). (page 3-4)Reference[Remov-
livery Roller Unit] ing the Harness Guide (the rear side)]
7) Detach the motor unit. (page 3-9)Reference[Removing the Motor Unit] 5) Detach the motor unit. (page 3-9)Reference[Removing the Motor Unit]
8) Detach the No.1 registration roller. (page 3-11)Reference[Removing the
No.1 Registration Roller] 3.4.19.2 Removing the Open/Close Guide
9) Detach the delivery feeding guide. (page 3-18)Reference[Removing the
0015-9503
1) Remove the 2 feeding guides [1].

Delivery Feeding Guide] - 1 stepped screw [2]
- 1 TP screw [3]
3.4.17.2 Removing the Delivery Roll
0015-9510
1) Remove the delivery roll [1]. [3] [1] [2]
[1] [1]
F-3-95
2) Remove the open/close guide [1] from [A] to [B] in order.
F-3-93
3.4.18 Feed Roller Guide
3.4.18.1 Before Removing the Delivery Feeding Guide

0015-9507

er]
er Cover]
ble Guide]
6) Detach the delivery roller unit. (page 3-17)Reference[Removing the De-
livery Roller Unit]
3-18
Chapter 3
[1]
[A]
[B]
[1]
[2]
F-3-98
2) Remove the CIS main unit [1].
[1]
F-3-96
3.4.20 Duct-Collection Sheet
3.4.20.1 Before Removing the Duct-Collection Sheet

0015-9175

er]
Cover]
Feeder Inside Cover]
3.4.20.2 Removing the Duct-Collection Sheet F-3-99

0015-6998
1) Remove the dirt removing sheet [A][B][D][E] and stick it to the same T-3-2
place.
[E] 1. This unit is easier to install after pulling out the connector [1] of the cable
from the opening
[2]
[B]
[E]
[D] [1]
[D]
[A]
F-3-97
3.5 Electrical System
3.5.1 CIS Unit

[2].
3.5.1.1 Before Remove the CIS Unit 2. Be sure to push the cable [1] in the inside [2] of the host machine before
0015-9185
[1]
er]
2) Detach the CIS glass. (page 3-5)Reference[Removing the CIS Glass]
3) Detach the CIS cooling unit fan (rear). (page 3-21)Reference[Removing
the CIS Cooling Unit Fan (rear)]
3.5.1.2 Removing the CIS Unit

0015-9188
1) Free the full-flat cable [1].

- Ferrite core [2] 1pc.
removing this unit. [2]
3-19
Chapter 3
3. Replace the CIS glass simultaneously with the CIS unit. Enter each
correction value of the included service parts by the service mode. [5] [3] [1]
The following are the detailed procedure.
1) Replace the CIS unit and the CIS glass.
2) Enter each correction value described on the included label by the service
mode.
- COPIER>ADJUST>CCD>MTF-S1 [2] [4]
3) Execute COPIER > FUNCTION > MTF-CLC. F-3-101
4) Execute COPIER > FUNCTION > DF-LNR. 3.5.2.3 Before Removing the CIS Unit Cooling Fan (front)
0015-9194
5) Attach the label contained in service parts to the relevant area located 1) Detach the front cover. (page 3-2)Reference[Detaching the Front Cov-
inside of the reader front cover. er]
6) Transcribe the value entered in the step 2) onto the service label at the Cover]
back of the front cover.
3) Detach the read guide. (page 3-1)Reference[Removing Read Guide]
3.5.2.4 Removing the CIS Unit Cooling Fan (front)

0015-9195
1) Remove the second read sensor cover [1].

- 2 self-tapping screws [2]
4. Do not touch the lens [1] of this unit by hands. [1]

[1]
[2]
F-3-102
2) Move the fan/motor mount [1] to the direction of the arrow.
3) Remove the 1 edge saddle [1].

4) Remove the CIS unit [2].
- Screw [3] 2pc. [2]
[3]
[2] [2]
[2]
[1]
[3] [1]
F-3-103
3) Remove the CIS unit cooling fan (front) [1].
- 1 connector [2]
F-3-100
[2]
3.5.2 Fan
3.5.2.1 Before Removing the Read Motor Cooling Fan

0015-9190
3.5.2.2 Removing the Read Motor Cooling Fan [1]

0015-9191
1) Remove the harness from the wire clip [2] and the cable clamp [3] and
then remove the read motor cooling fan [1].
- 2 binding screw [4]
- 1 connector [5]
[3]
F-3-104
3-20
Chapter 3
3.5.2.5 Before Removing the CIS Cooling Unit Fan (rear)

[3] [1]
0015-9317

er]
3.5.2.6 Removing the CIS Cooling Unit Fan (rear)

0015-9319
1) Open the feeder cover [1] and the open/close guide [2].
[2]
F-3-108
3.5.2.7 Before Removing the Delivery/Registration Motor

Cooling Fan
[1] [2] 0015-9200

F-3-105
2) Remove the feed guide [1]. er Cover]
- 3 stepped screw [2] 3) Detach the flat cable guide. (page 3-4)Reference[Removing the Flat Ca-
- 1 bind screw [3] ble Guide]
[1] 5) Remove the pickup motor. (page 3-7)Reference[Removing the Pickup
Motor]
[2]
3.5.2.8 Removing the Delivery/Registration Motor
Cooling Fan
0015-9208
1) Remove the delivery/registration motor cooling fan [1].

[3] - 1 connector [2]
[2]
[1]
F-3-106
3) Disconnect the connector [1] of the CIS unit and remove the 3 edge sad-
dles [2].
[2]
[2]
[1]
[3]
F-3-109
3.5.3 ADF Controller PCB
3.5.3.1 Before Removing the ADF Controller PCB

0015-9511

er Cover]
ble Guide]
3.5.3.2 Removing the ADF Controller PCB

0015-9512
1) Remove the ADF controller PCB [1].

F-3-107 - 9 screws [2]
- 9 connectors [3]
4) Remove the CIS cooling unit fan (rear) [1]. - 1 flat cable [4]
- 2 screw [2]
- 1 connector [3]
3-21
Chapter 3
[3] [2] [4]

[1]
[2]
[3]
[1]
[2]
[2]
[3] [2]
F-3-110
3.5.3.3 Procedure of Replacing the ADF Controller PCB

0016-0322
[3] [2]
1) In a service mode, input the correcting values described on the service la- [2]
bel found at the backside of the front cover.
- COPIER>ADJUST>CCD>DFCH-G2 F-3-112
- COPIER>ADJUST>CCD>MTF-M1 3.5.4.3 Mounting the Document Width Volume
- COPIER>ADJUST>CCD>MTF-M2 0015-7003
- COPIER>ADJUST>CCD>MTF-M3 1) Move the side guide [1] as wide as possible.

- COPIER>ADJUST>CCD>MTF-S1
2) Select: COPIER>FUNCTION>MTF-CLC
3) Select: COPIER>FUNCTION>DF-LNR
3.5.4 Document Width Volume
3.5.4.1 Before Removing the Document Width Volume

0015-7206

er]
3.5.4.2 Removing the Document Width Volume

0015-7002
1) Shift up the original pickup tray and detach the original pickup tray cover [2]
[2].
- 3 screws [1]
[2] [1]
[2]
[3]
F-3-113
2) Turn the gear [2] fully counterclockwise, and mount it so that the arrows
[3] match.
If you have replaced the original width volume, be sure to adjust the position
of the side guide plate.
F-3-111 3.5.4.4 Adjusting the Side Guide Plate (slide guide)

2) Detach the document width volume [3], Position
- 3 connectors [1] 0015-7004
- 2 screws [2]
MEMO:
Adjust the position of the side guide plate on the ADF original pickup tray,
if the margin is not within the standard value after adjusting in the service
mode of the host machine.
a. Adjusting in a Service Mode of the Host Machine

1) Prepare a test chart.
Make the test chart using A4 or LTR paper by following procedure, when
no test chart is available.
3-22
Chapter 3
10mm
10mm 10mm
10mm
Right angle
F-3-114
2) Set the test chart on the original pickup tray, and execute a 100% magni-
fication copy.
3) Lay the test chart on top of the image outputted in step 2) to confirm the
image is within the following standard value.
A</=1mm
B</=1mm
Go to step 4, when the image is not within the standard value.

[1] [4] [2] [3]
F-3-117
Paper used in step 2)
A
4) Move the original width volume unit [4] to the front or rear side to adjust.
Feed 5) Tighten the screw [1] loosened before and the screw fixed with the adjust-
direction
ing long hole [3].
6) Attach the cover after adjusting.
7) Print a test chart and verify if the image is within the standard values.
Test Char t
Paper used in step 2) 3.5.5 Solenoid

B
Feed
direction
3.5.5.1 Before Removing the Engaging Solenoid Unit
0015-9218

Test Char t er]
F-3-115
4) Press 2 and 8 at the same time then User mode key on the control
3.5.5.2 Removing the Engaging Solenoid Unit
0015-9219
panel to move to the service mode. 1) Remove the harness from the harness guide and remove the engaging so-
5) Select: COPIER>ADJUST>ADJ-XY>ADY-Y-DF and change the setting lenoid unit [1].
to adjust. - 1 connector [2]
If enlarging the setting, A margin will be larger and B margin will be - 1 E ring [3]
smaller. - 2 binding screws [4]
[1 measureF0.1mm]
<Adjustable range -30 to 30> [1]
6) Print a test chart and verify if image is within the standard value.
b. Adjusting the Position of the Side Guide Plate on the ADF Pickup
Tray
1) Open the feeder cover ant detach the inside cover.
2) Detach the cover [2].
- 3 screws [1] [4]
[2] [1]
[2] [3]
F-3-118
Be careful not to lose the spring [1] hooked onto the attached plate when re-
moving the engaging solenoid unit.
F-3-116
3) Loosen the screw [1] and remove the screw [2] from the positioning hole
side, and then tighten it temporarily with the adjusting long hole [3].
In case of A > 1mm : Move the volume unit to the front side
In case of B > 1mm : Move the volume unit to the rear side [1]
F-3-119
3-23
Chapter 3
3.5.5.3 Before Removing the Engaging Solenoid

0015-9222
[2]
er]
2) Remove the engaging solenoid unit. (page 3-23)Reference[Removing
the Engaging Solenoid Unit]
3.5.5.4 Removing the Engaging Solenoid

0015-9225
1) Remove the engaging solenoid [1].

[1]
[3]
[1]
F-3-122
[2]
Sensor adjustment must be done after replacing the sensor plate.
F-3-120
3.5.8 Read Sensor
3.5.6 ADF Driver PCB
3.5.8.1 Before removing the Read Sensor
3.5.6.1 Before Removing the ADF Driver PCB 0015-7213
0015-7210 1) Detach the front cover. (page 3-2)Reference[Detaching the Front Cov-
1) Detach the rear cover. (page 3-2)Reference[Detaching Rear Cover] er]
2) Detach the rear lower cover. (page 3-3)Reference[Detaching Rear Low- 2) Detach the feeder cover. (page 3-3)Reference[Detaching the Feeder
er Cover] Cover]
3) Detach the read guide. (page 3-1)Reference[Removing Read Guide]
3.5.6.2 Removing the ADF Driver PCB
1) Remove the ADF driver PCB [1].
0015-7008
3.5.8.2 Removing the Read Sensor
0015-7013
- 7 connectors [2] 1) Remove the read sensor [1].

- 4 binding screws [3] - 2 self-tapping screws [2]
- 1 connector [3]
[2] [1] [3]
[3] [2]
[2]
[1]
[3] [3] F-3-123
3.5.9 Delivery Reversal Sensor

[2]
F-3-121 3.5.9.1 Before Removing the Delivery Reversal Sensor
0015-9237

3.5.7 Separation Sensor er]
3.5.7.1 Before Removing the Post-separation Sensor 3) Detach the rear lower cover. (page 3-3)Reference[Detaching Rear Low-
0015-7212
er Cover]
1) Detach the Inside cover. (page 3-5)Reference[Detaching the Inside 4) Detach the flat cable guide. (page 3-4)Reference[Removing the Flat Ca-
Cover] ble Guide]
3.5.7.2 Removing the Post-separation Sensor 5) Detach the harness guide (the rear side). (page 3-4)Reference[Remov-
0015-7010
1) Remove the post-separation sensor [1]. 6) Detach the delivery roller unit. (page 3-17)Reference[Removing the De-
- 2 binding screws [2] livery Roller Unit]
- 1 connector [3] 7) Remove the motor unit. (page 3-9)Reference[Removing the Motor
Unit]
8) Detach the No.1 registration roller. (page 3-11)Reference[Removing the
No.1 Registration Roller]
9) Detach the delivery feeding guide. (page 3-18)Reference[Removing the
Delivery Feeding Guide]
3.5.9.2 Removing the Delivery Reversal Sensor

0015-7016
1) Remove the delivery reversal sensor [1].

- 2 self-tapping screws [2]
3-24
Chapter 3
[2]
[1]
F-3-124
3-25
Chapter 4 Maintenance
Contents
Contents
4.1 User Maintenance ..........................................................................................................................................................4-1

4.1.1 Cleaning ....................................................................................................................................................................................... 4-1
4.1.2 Replacement................................................................................................................................................................................. 4-1
4.2 Maintenance and Inspection...........................................................................................................................................4-3
4.2.1 Periodically Replaced Parts ......................................................................................................................................................... 4-3
4.2.1.1 Periodically Replaced Parts.............................................................................................................................................................................4-3
4.2.2 Durables ....................................................................................................................................................................................... 4-3
4.2.2.1 Durables ..........................................................................................................................................................................................................4-3
4.2.3 Periodical Servicing ..................................................................................................................................................................... 4-4
4.2.3.1 Scheduled Servicing Chart ..............................................................................................................................................................................4-4
4.2.4 Cleaning ....................................................................................................................................................................................... 4-5
4.2.4.1 Rollers .............................................................................................................................................................................................................4-5
4.2.4.2 Guides .............................................................................................................................................................................................................4-7
4.2.4.3 Sensors ............................................................................................................................................................................................................4-9
4.3 Adjustment ...................................................................................................................................................................4-11
4.3.1 Basic Adjustment ....................................................................................................................................................................... 4-11
4.3.1.1 Overview .......................................................................................................................................................................................................4-11
4.3.1.2 Angle Guide (angle of opening at 90 deg) ....................................................................................................................................................4-11
4.3.1.3 Sensor Output................................................................................................................................................................................................4-11
4.3.1.4 Tray Width ....................................................................................................................................................................................................4-11
4.3.1.5 Eliminating the Tilt .......................................................................................................................................................................................4-11
4.3.1.6 Height ............................................................................................................................................................................................................4-12
4.3.1.7 Right Angle ...................................................................................................................................................................................................4-12
4.3.1.8 Registration Roller Skew Adjustment...........................................................................................................................................................4-13
4.3.1.9 Angle Guide (angle of opening of 70 deg)....................................................................................................................................................4-14
4.3.1.10 Magnification ..............................................................................................................................................................................................4-14
4.3.1.11 Horizontal Registration ...............................................................................................................................................................................4-15
4.3.1.12 Leading Edge Registration ..........................................................................................................................................................................4-16
4.3.1.13 White Level .................................................................................................................................................................................................4-17
4.3.1.14 Adjusting the Hinge Pressure......................................................................................................................................................................4-17
4.3.2 Adjustment at Time of Parts Replacement ................................................................................................................................ 4-18
4.3.2.1 Overview .......................................................................................................................................................................................................4-18
4.3.2.2 Procedure of Replacing the ADF Controller PCB ........................................................................................................................................4-18
4.4 Outline of Electrical Components................................................................................................................................4-19
4.4.1 Sensors ....................................................................................................................................................................................... 4-19
4.4.2 Motor, Clutch, Solenoid, PCB, etc. ........................................................................................................................................... 4-20
4.4.3 Connector ................................................................................................................................................................................... 4-22
4.5 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB.....................................................4-23
4.5.1 Overview.................................................................................................................................................................................... 4-23
4.5.2 DADF Controller PCB............................................................................................................................................................... 4-23
4.5.3 Original Placement led PCB ...................................................................................................................................................... 4-24
Chapter 4
4.1 User Maintenance
4.1.1 Cleaning
0015-7018
Advise the user to clean the following parts as necessary or every 10,000 prints without fail.
T-4-1
Parts Method Intervals Remarks

Wipe it with a cloth moistened with water
Copyboard glass (large) Reader unit parts
(well wrung) or solution of mild detergent:
Copyboard glass (small) then, dry wipe it. -This is the obverse platen glass.
- Reader unit parts
As necessary
or
every 10,000
Platen roller 1
Platen roller 2
As necessary
Copyboard glass retainer Reader unit parts
White plate (copyboard cover)

Vertical size plate Reader unit parts
Reverse platen glass Included in the ADF

- Use the cleaning tool included
in the ADF assembly.
[8]
[4]
[3]
[6]
[5] [2] [7] [1]

F-4-1
4.1.2 Replacement
0015-7019
1. Replacing the Stamp

1) Open the feeder cover and the open/close guide.
2) Open the reversing flapper.
3) Using tweezers, fit the new stamp in place.
Make sure that the printing side faces upward.
4-1
Chapter 4
F-4-2
Be sure to push in the stamp until a click is felt. A gap can cause paper jams.
4-2
Chapter 4
4.2 Maintenance and Inspection
4.2.1 Periodically Replaced Parts
4.2.1.1 Periodically Replaced Parts

0015-7020
The machine does not have parts that must be replaced on a periodical basis.
4.2.2 Durables
4.2.2.1 Durables
0015-7021
Some parts of the machine may have to be replaced once or more over the period of product life because of wear or damage. Replace them when they fail7, using
the following table as a guide; the number of originals the machine has picked up may be checked using the host machine's service mode:
T-4-2
No Parts name Parts No. Q'ty Lifetime Remarks

1 Pickup roller FC3-0722 1
2 Separation pad unit FL2-0748 1
3 Separation Roller FC5-3115 1

They are replaced according to the number of
4 Dust-colleting tapeA FC5-2959 1 80,000 originals
actual paper feed.
5 Dust-colleting tapeB FC5-2960 1
6 Dust-colleting tapeD FC5-3016 2
7 Dust-colleting tapeE FC5-3017 4
8 Stamp(option) FC7-5465 1 They are replaced when the print is light or the 1/
2 or less cannot be printed.
7,000 originals
[7] [5]
[6] [7] [4] [6]
[3] [1] [2]
[8]
F-4-3
Expected service life shows the central value of a group of evaluation data points. Parts Numbers may subject to change because of design.
4-3
Chapter 4
4.2.3 Periodical Servicing
4.2.3.1 Scheduled Servicing Chart

0015-7022
Do not use solvents or oils other than those indicated.

Be sure to clean the rollers and scrapers, as the presence of paper lint or dust on them can cause lines in images.
A: clean B: lubricate C: replace D: adjustment
T-4-3
Servicing*1
No Parts name 80,000 originals or 6 months 160,000 originals or 12 month
1 Post-separation sensor (prism) A

2 Read sensor (prism) A
3 Delivery reversal sensor (prism) A
4 No. 1 registration roller A
5 No. 2 registration roller A
6 Pickup roller A
7 Read roller 1 A
8 Read roller 2 A
9 Read roller 3 A
Feed roller
10 A
Reversal roller
11 A
Delivery roller
12 A
Registration rear roller

13 A
14 each Roller/Roll A
15 each Scraper A
16 DADF height (See the Adjustment Procedure.) D
*1: the actual number of originals the machine has handled may be checked using its host machine's service mode: COPIER>COUNTER>FEEDER>FEED.
*2: apply silicone oil.
The following diagram shows the arrangement of the parts that need to be serviced on a periodical basis:
[6]
[5] [11] [4] [1] [10]
[13]
[2]
[12]
[7] [8] [9] [3]
F-4-4
4-4
Chapter 4
4.2.4 Cleaning
4.2.4.1 Rollers
0015-9595
1. No. 1 registration roll, No. 2 registration roll, registration rear roll, registration rear roller, No. 2 registration roller
1) Perform the following procedure for cleaning the No. 1 registration roll [1], the No. 2 registration roll [2], the registration rear roll [3], the registration rear roller
[4], the No. 2 registration roller [5].
1-1) Enter the service mode: FEEDER>FUNCTION>ROLL-CLN and reverse the ROLL-CLN; then, press the OK to reverse the roller.
1-2) Push a lint-free paper moistened with alcohol, etc, onto each roller to clean them.
1-3) Press the OK to stop the roller.
MEMO:
The No. 1 registration roll, the No. 2 registration roll and the registration
rear roll are not rotated by executing FEEDER > FUNCTION > ROLL-
CLN.
[1]
[2]
[3]
[4] [5]
F-4-5
2. Reversing roller, No. 1 registration roller, reversing roller roll
1) Open the feed cover.
2) Open the reversing guide [1].
3) Clean the reversing roller [2], the No. 1 registration roller [3], the reversing roller roll [4] with a lint-free paper moistened with alcohol, etc.
[4] [1]
[2] [3]
F-4-6
3. Second-surface read roller
1) Open the feed cover and the reversing guide.
2) Detach the guide plate.
3) Clean the second-surface read roller [1] with a lint-free paper moistened with alcohol, etc.
4-5
Chapter 4
[1]
F-4-7
4. Read roller 1
1) Detach the front cover and the feeder cover.
2) Detach the feeder guide and the read roller guide.
3) Clean the Read roller 1 [1] with a lint-free paper moistened with alcohol, etc.
[1]
F-4-8
5. Platen roller 1, platen roll (front), platen roll (rear)
1) Open the ADF.
2) Clean the platen roller 1 [1], the platen roll (front) [2], the platen roll (rear) [3] with a lint-free paper moistened with alcohol, etc.
[2] [1] [3]
F-4-9
6. Read roll, roll scraper
1) Open the ADF and detach the lower left cover.
2) Clean the read roll [1] and the roll scraper [2] with a lint-free paper moistened with alcohol, etc.
[1]
[2]
F-4-10
7. Read roll 2, read roll 3
1) Open the ADF and the white sheet support plate (external) [1].
2) Clean the read roll 2 [2] and the read roll 3 [3] with a lint-free paper moistened with alcohol, etc.
4-6
Chapter 4
[2] [3] [1]
F-4-11
8. Second-surface platen roller
1) Open the ADF and the white sheet support plate (external).
2) Open the white sheet plate (inside) [1].
3) Clean the second-surface platen roller [2] with a lint-free paper moistened with alcohol, etc.
[2] [1]
F-4-12
9. Delivery reversing upper roller, delivery reversing lower roller
1) Raise the document pickup tray.
2) Clean the delivery reversing upper roller [1] and the delivery reversing lower roller [2] with a lint-free paper moistened with alcohol etc.
Pay due attention to prevent the static charge eliminator from getting caught
in the roller.
[1]
[2]
F-4-13
4.2.4.2 Guides
0015-9611
1. Inside feeder cover, read guide, feeder guide, open/close guide (front), registration guide
2) Clean the feeder inside cover [1], the read guide [2], the feeder guide [3], the open/close guide [4] and the registration guide [5] with a lint-free paper moistened
with alcohol, etc.
4-7
Chapter 4
[1]
[2] [3] [4] [5]

F-4-14
2. Delivery feeding guide, open/close guide (back)
1) Open the feeder cover and the open/close guide [2].
2) Clean the back of the delivery feeding guide [1] and the open/close guide [2] with a lint-free paper moistened with alcohol, etc.
[1] [2]
F-4-15
3. Roll scraper
1) Open the feeder cover and detach the feeder inside cover.
2) Clean the roll scraper [1] with a lint-free paper moistened with alcohol, etc.
[1]
[1]
F-4-16
4. Delivery upper guide
1) Open the feeder cover and the open/close guide.
2) Clean the front and back of the delivery upper guide [1] with a lint-free paper moistened with alcohol, etc.
4-8
Chapter 4
[1]
F-4-17
4.2.4.3 Sensors
0015-7025
1. Delivery Reversal Sensor, Prism

2) Open the reversal guide.
3) Open the reversal Flapper.
4) Clean the prism [1] using an air blower brush.
[1]
F-4-18
2. Read Sensor, Prism
1) Detach the feeder cover.
2) Detach the feed guide.
3) Detach the read roller guide.
4) Clean the front read sensor (hole) [1] using an air blower brush.
[1]
F-4-19
5) Clean the rear read sensor (hole) [1] using an air blower brush.
4-9
Chapter 4
[1]
F-4-20
3. Separation Read Sensor, Prism

1) Open the feed cover.
2) Detach the inside cover.
3) Detach the post-separation sensor.
4) Clean the post-separation sensor (hole) [1] using an air blower brush and the prism [2] using a cotton swab.
[2] [1]
F-4-21
4-10
Chapter 4
Adjustment Procedure
1) Turn on the host machine, and start its service mode.
4.3 Adjustment <Starting Service Mode>
Press the User Mode key; press the 2 an 8 keys at the same time; then,
press the user Mode key once again.
4.3.1 Basic Adjustment
4.3.1.1 Overview
0015-7027 Check to be sure that there is no paper inside the ADF before starting the ad-
The machine's basic adjustments must be made in the following order: justments.
[1] angle guide (angle of opening at 90 deg)
[2] sensor output*1 2) Make the following selections to highlight [SENS-IN];
[3] tray width*1 FEEDER>FUNCTION>SENS-INT
[4] tilt 3) Press the OK key.
[5] height In response, the machine will run an automatic adjustment session, and
[6] right angle will indicate 'OK!' if it ends normally.
[7] registration roller skew 4) When done, end service mode.
[8] angle guide (angle of opening at 70 deg)
[9] magnification*1 4.3.1.4 Tray Width
[10] horizontal registration*1 0015-7030
[11] leading edge registration*1

[12] white level*1
[13] hinge pressure
To adjust the tray width, go through the steps under either "1. AB-Configu-
*1: adjustment made using the host machine's service mode. ration" or "2. Inch-Configuration."
Memo: 1. AB-Configuration
Be sure to make these basic adjustments whenever you have detached the 1) Turn on the host machine, and start its service mode.
machine or replaced any of the parts indicated. <Starting Service Mode>
Press the User Mode key; press the 2 and 8 keys at the same time;
then, press the User Mode key once again.
4.3.1.2 Angle Guide (angle of opening at 90 deg) 2) Touch the following in sequence on the screen to bring up the Adjustment
0015-7028 screen: FEEDER>FUNCTION>TRY-A4.
This item is performed since some operations are difficult to implement 3) Move the tray side guide to the index A4/A3.
without widening the opening of the ADF. 4) Press the OK key to register the A4 width.
To be precise, the opening angle of the ADF is made 70 to 90 deg. 5) Move the tray side guide to the index A5R.
1) Bend over the edge of the rubber cover [1], and remove the 2 mounting 6) Touch [TRY-A5R] to highlight.
screws [2]; then, detach the angle guide plate [3]. 7) Move the tray side guide to the index A5R.
8) Press the OK key to register the A5R width.
9) Press the Reset key twice to end service mode.
[1] 10) Turn off the host machine's control panel power switch and main power
switch in sequence.
11) Turn on the host machine's main power switch.
2. Inch-Configuration
1) Turn on the host machine, and start its service mode.
[3] <Service Mode>
Press the User Mode key, and press the 2 and 8 keys at the same time;
then, press the User Mode key once again.
2) Touch the following in sequence on the screen to bring up the Adjustment
screen: FEEDER>FUNCTION>TRY-LTR.
3) Move the tray side guide to the index LTR/11x17.
4) Press the OK key to register the LTR width.
5) Touch [TRY-LTRR] to highlight.
6) Move the tray side guide to the index STRM/LTRR/LGL.
[2] 7) Press the OK key to register the LTRR width.
8) Press the Reset key twice to end service mode.
9) Turn off the host machine's control panel power switch and main power
switch in sequence.
10) Turn on the host machine's main power switch.
4.3.1.5 Eliminating the Tilt

0015-7031
Be sure you have adjusted the angle of the ADF before starting the following
adjustment:
1) Loosen the nut [1] found at the rear of the left hinge; then, turn the hex
bolt [2] so that the fixing member [3] is as far as the line marking [4].
- turn the bolt clockwise to move the member ahead.

- turn the bolt counterclockwise to move the member in reverse.
[1] 2) Tighten the nut.
F-4-22
4.3.1.3 Sensor Output

0015-7029
Make the following adjustments if you have replaced any of the following
parts:
- reader controller PCB
- post-separation sensor PCB (PCB2)
- read sensor PCB (PCB3)
- delivery reversal sensor PCB (PCB4)
If you have replaced any of the sensors (i.e., PCB2, PCB3, PCB4), be sure
to clean the surface of the prism before starting to make the adjustments.
4-11
Chapter 4
4.3.1.7 Right Angle

0015-7033
The following steps adjust the relationship between the machine's original
feed direction and the host machine's scanner system:
1. In the case of single-side and both-side (the first surface) reading
1) Prepare a test chart.
If no test chat is available, create the test chart indicated below with A4 or
LTR paper.
2) Place the test chart on ADF and make one copy.
[2] [1]
[4]
10mm
10mm 10mm
10mm
Right angle
F-4-26
[3] 3) Overlay the test chart on top of the image obtained in step2 and check the
angle (A part).
F-4-23
[A]
4.3.1.6 Height
0015-7032
1) With the machine closed, check to see if the height adjusting rolls [1]
found at the left rear and front are in contact with the reading glass [2].
[1]
F-4-27
4) Loosen the 2 knurled screws found at the front of the right hinge unit.
5) Bend over the edge of the rubber cover [2] found at the rear of the right
hinge unit, and loosen the fixing nut [3]; make adjustments using the bolt
with a hex hole [4].
[2]
F-4-24
Memo:
To facilitate the work, try executing the following to turn on the scanning
lamp using the host machine's service mode: COPIER>FUNCTION>MISC-
R>SCANLAMP.
<If Not in Contact>

If the height adjusting rolls [1] at the left front and rear are not in contact
with the reading glass [2],turn the fixing screw [3] found at the top of the left
hinge.
[3]
F-4-25
4-12
Chapter 4
[1]
[2]
[4] [3]
F-4-30
5) Adjust the position of the CIS unit to correct the squareness.
* In the case of A is less than 90 deg: Slide the CIS unit to the right side
(black arrow)
* In the case of A is 90 deg or more: Slide the CIS unit to the left side (white
arrow)
F-4-31
6) Tighten the adjusting screw.
[1] 7) Attach the front cover.
F-4-28 4.3.1.8 Registration Roller Skew Adjustment
- if A>B (less than 90 deg), turn the bolt clockwise. 0015-7034
- if A<B (90 deg or more), turn the bolt counterclockwise. Be sure to execute this adjustment after the squareness adjustment.
6) After adjustment, tighten the nut to fix the bolt with a hex hole [3] in place. A. Skew Verify
7) Place the Test Chart in the machine once again, and make a copy; then, 1) Set the test chart on the ADF and make a two-sided reading copy.
check to see that the angle is a right angle. 2) Check the edge image margin at (A) side and (B) side in each of the first
side and second side of the output test chart. If (A) and (B) are not even, ex-
ecute the registration roller skew adjustment described below.
2. In the case of both-side reading (the second surface)
1) Set the test chart on ADF and print the backside of the test chart in both-
side reading.
2) Verify the squareness of an image by the leading edge of the output test
chart. Verify the squareness by checking the angle of A part.
A
[A]
F-4-32
B. Procedure of Registration Roller Skew Adjustment
B-1. 1 Face (Front Side) Adjustment
1) Remove the screw [1] and tighten it into the screw hole (long hole) [2]
temporally.
F-4-29
3) Detach the front cover.
4) Loosen the adjusting screw [1].
4-13
Chapter 4
[1]
[1]
[3]
[2]
[2]
F-4-33
In the case of A>B
Slide the plate [1] up to adjust.
In the case of A<B

Slide the plate [1] down to adjust.
2) Tighten the screw fixed loosely before after the adjusting.
3) Print a test chart to verify there is no skew.
B-2. 2 Face (Back Side) Adjustment
1) Remove the screw [1] and tighten it into the screw hole (long hole) [2]
temporally.
[1]
F-4-35
4.3.1.10 Magnification
0015-7036
Be aware that there are 2 types of the reproduction ratio adjustment in the
reading unit; front side reading unit and back side reading unit.
1. In the case of single-side reading or both-side reading (front side)
1) Using A4 or LTR paper, prepare a test chart as follows:
10mm
[1]
[2] 10mm 10mm

10mm
Right angle
F-4-36
2) Place the test chart you have prepared on the copyboard glass, and make
F-4-34
a copy. Refer to the output as copy A.
In the case of A>B 3) Place the test chart in the original pickup tray, and make a single-side
Slide the plate up to adjust. copy. Refer to the output as copy B.
4) Put copy A and copy B together, and compare the length of the image in
In the case of A<B feed direction, making sure that dimension a is as indicated. If not, go to step
Slide the plate down to adjust. 5).
2) Tighten the screw fixed temporally before after adjusting.
3) Print a test chart to verify there is no skew. standard: a </= 1 mm
4.3.1.9 Angle Guide (angle of opening of 70 deg)
0015-7035
Adjust the angle of opening as follows:

1) Bend over the edge of the rubber cover [1], and mount the angle guide
plate [3] in place using 2 screws [2].
4-14
Chapter 4
<If Cop A Is Shorter> <If Cop A Is Shorter>

Copy A Copy A
Feed Feed
direction a direction a
Copy B Copy B
<If Copy A Is Longer> <If Copy A Is Longer>
Copy A Copy A
Feed Feed
direction a direction a
Copy B Copy B
F-4-37 F-4-39
5) Start service mode as follows: press the User Mode key, press the 2 and 8 5) Start service mode as follows: press the User Mode key, press the 2 and 8
keys at the same time, and press the User Mode key once again. keys at the same time, and press the User Mode key once again.
6) Make the following selections: FEEDER>ADJUST>LA-SPEED; then, 6) Make the following selections: FEEDER>ADJUST>LA-SPEED2; then,
change the setting to make adjustments. change the setting to make adjustments.
-To make the image on copy B longer, decrease the setting (so that the stream -To make the image on copy B longer, decrease the setting (so that the
reading speed will be decreased). stream reading speed will be decreased).
To make the image on copy B shorter, increase the setting (so that the stream To make the image on copy B shorter, increase the setting (so that the
reading speed will be increased). stream reading speed will be increased).
[ range -30 to 30 : -3 to + 3 % ] [ range -30 to 30 : -3 to + 3 % ]
7) Make a copy of the text charge once again, and check to see that the image 7) Make a copy of the text charge once again, and check to see that the image
is as indicated. is as indicated.
1) Using A4 or LTR paper, prepare a test chart as follows: 4.3.1.11 Horizontal Registration
0015-7037
Be aware that there are 2 types of the horizontal registration adjustment in

the reading unit; front side reading unit and back side reading unit.
10mm
1) Obtain the Test Chart.

If the Test Chart is not available, prepare one using A4 or LTR paper as
follows:
10mm 10mm
10mm
Right angle
10mm
F-4-38 10mm 10mm

10mm
2) Place the test chart you have prepared on the copyboard glass, and make
a copy. Refer to the output as copy A. Right angle
3) Place the test chart in the original pickup tray, and make a backside copy
in both-side reading. Refer to the output as copy B.
4) Put copy A and copy B together, and compare the length of the image in
feed direction, making sure that dimension a is as indicated. If not, go to F-4-40
step 5).
2) Place the Test Chart in the original pickup tray, and make a single-side
standard: a </= 1 mm copy.
3) Put the Test Chart over the output of step 2), and check to see that the fol-
lowing is true
A </= 1 mm
B </= 1 mm
If not, go to step 4).
4-15
Chapter 4
Paper used in step 2) Paper used in step 2)

A A
Feed Feed
direction direction
Test Chart Test Chart
Paper used in step 2) Paper used in step 2)
B B
Feed Feed
direction direction
Test Chart Test Chart

F-4-41 F-4-43
5) Make the following selections: COPIER>ADJUST>ADJ-XY>ADY-Y- 5) Make the following selections: COPIER>ADJUST>ADJ-XY>ADJY-
DF. Then, change the setting to make adjustments. DF2. Then, change the setting to make adjustments.
- A higher setting will increase the margin of A, decreasing the margin of B. - A higher setting will increase the margin of A, decreasing the margin of B.
(in: 0.1 m) (in: 0.1 m)
(range: -30 to 30) (range: -30 to 30)
6) Make a copy of the Test Chart once again, and check to see that the image 6) Make a copy of the Test Chart once again, and check to see that the image
is as indicated. is as indicated.
1) Obtain the Test Chart. 4.3.1.12 Leading Edge Registration
If the Test Chart is not available, prepare one using A4 or LTR paper as 0015-7038
follows: Be aware that there are 2 types of the leading edge registration adjustment
in the reading unit; front side reading unit and back side reading unit.
1) Obtain the Text Chart.
If the Text Chart is not available, make one using A4 or LTR paper as fol-
10mm
lows:
10mm 10mm
10mm
10mm
Right angle
10mm 10mm
10mm
F-4-42
Right angle
2) Place the Test Chart in the original pickup tray, and make a backside copy
in both-side reading.
3) Put the Test Chart over the output of step 2), and check to see that the fol-
lowing is true F-4-44
A </= 1 mm
B </= 1 mm 2) Place the Text Chart in the original tray, and make a single-side copy.
3) Check to see that dimension A of the Test Chart and the image obtained
If not, go to step 4). in step 2) are as indicated:
A </= 1 mm
B </= 1 mm
If not, go to step 4).
4-16
Chapter 4
A A
B B
F-4-45 F-4-47
5) Make the following selections: FEEDER>ADJUST>DOCST. Then, 5) Make the following selections: FEEDER>ADJUST>DOCST2. Then,
change the setting to make adjustments. change the setting to make adjustments.
- if A >/= 1 mm, increase the setting (so that the margin will be increased). - if A >/= 1 mm, increase the setting (so that the margin will be increased).
- if B >/= 1 mm, decrease the setting (so that the margin will be decrease). - if B >/= 1 mm, decrease the setting (so that the margin will be decrease).
(unit: 0.5 mm) (unit: 0.5 mm)

(range: -30- to 10; -5 to +5 mm) (range: -30- to 10; -5 to +5 mm)
6) Make a copy of the Test Chart once again, and see the image is as indicat- 6) Make a copy of the Test Chart once again, and see the image is as indicat-
ed. ed.
1) Obtain the Text Chart. 4.3.1.13 White Level
If the Text Chart is not available, make one using A4 or LTR paper as fol- 0015-7039
lows: 1) Place A4 or LTRR paper on the copyboard glass, and close the machine.
Make sure that the paper is not too small. Otherwise, white level may not be
10mm
adjusted.
2) Make the following selections on the Service Mode screen to bring up the
Adjustment screen: COPIER>FUNCTION>CCD.
10mm 10mm 3) Touch [DF-WLVL1] to highlight.
10mm
4) Press the OK key.

Right angle In response, the machine runs an auto adjustment session, and will indi-
cate 'OK!' if it ends normally.
5) Remove the paper from the copyboard glass, and place it in the original
pickup tray of the machine.
F-4-46 6) Press [DF-WLVL2] on the touch panel to highlight.
7) Press the OK key.
2) Place the Text Chart in the original tray, and make a backside copy in In response, the machine will run an auto adjustment session (duplexing
both-side reading. stream reading).
3) Check to see that dimension A of the Test Chart and the image obtained 8) Press the Reset key twice to end service mode.
in step 2) are as indicated:
A </= 1 mm
B </= 1 mm
4.3.1.14 Adjusting the Hinge Pressure
0015-7040
If not, go to step 4). 1) Open the ADF, and measure the height of the point at which it stops clos-
ing when let go.
2) Check to see if the height is 10 to 20 cm in range.
<If Not As Indicated>
1. if 10 cm or less, turn it counterclockwise using a hex wrench to make ad-

justments.
2. if 20 cm or more, turn it clockwise using a hex wrench to make adjust-

ments.
Memo
Service Tool
hex wrench (8 mm); CK - 0540
4-17
Chapter 4
10 20cm
F-4-48
4.3.2 Adjustment at Time of Parts Replacement
4.3.2.1 Overview
0015-7041
Make the appropriate adjustments whenever you have replaced the following
major parts:
- reader controller PCB (i.e., after EEPROM initialization)
[1]sensor output
[2]tray width
[3]magnification
[4]horizontal registration
[5]leading edge registration
[6]white level
- DADF controller PCB (when clearing EEPROM)
[1]magnification (Backside in both-side reading)
[2]horizontal registration (Backside in both-side reading)
[3]leading edge registration (Backside in both-side reading)
- Post-separation sensor
[1]sensor output
- Read sensor
[1]sensor output
- Post-separation sensor
[1]sensor output
- Original detecting volume
[1]tray width
Memo:
For details of these adjustments, see the instructions given for basic adjust-
ments.
If you have replaced the reader controller PCB (or initialized EEPROM), see
the descriptions given under "After Replacing the Reader Controller PCB"
on the host machine service manual.
4.3.2.2 Procedure of Replacing the ADF Controller PCB

0016-0129
1) In a service mode, input the correcting values described on the service la-
bel found at the backside of the front cover.
- COPIER>ADJUST>CCD>MTF-S1
2) Select: COPIER>FUNCTION>MTF-CLC
3) Select: COPIER>FUNCTION>DF-LNR
4-18
Chapter 4
4.4 Outline of Electrical Components
4.4.1 Sensors
0015-7042
T-4-4
Symbol Name Roll Parts Number

PI1 Registration sensor Detect an original (front) reading timing WG8-5593
PI2 Separation HP sensor Detect the pressure/release status in separation motor WG8-5593
A4/LTR detecting sensor Identify a document as AB series or INCH series WG8-5593
PI3
PI4 LTR-R/LGL sensor Identify a document as LGL or LTR WG8-5593

PI5 Document Detecting Sensor Detect the presence/absence of a document WG8-5593
PI6 Cover open/close detecting sensor Detect the feeder cover as open or close WG8-5593
PI7 Size detecting sensor 1 Identify the document width WG8-5593
Size detecting sensor 2 WG8-5593
PI8
PI9 Size detecting sensor 3 WG8-5593

Size detecting sensor 4 WG8-5593
PI10
Secondary read sensor Detect the document (back side) reading timing WG8-5593
PI11
Secondary registration sensor Detect the document (back side) registration timing WG8-5593
PI12
CIS glass moving HP sensor Detect the CIS glass home position 1 WG8-5593
PI13
T-4-5
Symbol I/O > FEEDER Connector No. JAM/E code

P001-1 1:Present
PI1 J411 0003, 0004, 0043, 0044
P004-5 1:Present
PI2 P006-2 1:ON(Light block) J413
P005-0 1:A4R J408
PI3
PI4 P005-1 1:Lerge J408

PI5 P005-2 0:Present J410
PI6 P005-3 1:Close J410 0092, 0093
P004-3 1:Present J412
PI10
P006-5 1:Present J413 0011, 0012, 0045, 0046, 0050, 0051, 0052
PI11
P001-3 1:Present J412 0009, 0010, 0043, 0044, 0049

PI12
P006-3 1:Present
P006-6 1:HP sensor J412
PI13
4-19
Chapter 4
PI4
PI5
PI3
PI1
PI12
PI6
PI10
PI8
PI13
PI11 PI9
PI7
PI2
F-4-49
4.4.2 Motor, Clutch, Solenoid, PCB, etc.

0015-7043
T-4-6
Symbol Name Roll Parts No.

M1 Pickup motor Drive picking up operation FK2-0204-000
Read motor Drive feeding operation FK2-0205-000

M2
M3 Feeding/reversing motor Drive the feeding reversing roller, the reversing roller FK2-3714-000
M4 Separation motor Pressure/release the read roller 1 FK2-0207-000
Secondary registration motor Drive the secondary registration roller FK2-3713-000
M5
CIS glass moving motor Drive the CIS glass FK2-3715-000

M6
CL1 Pickup clutch Drive the pickup roller FK2-0209-000

Stamp solenoid (When only the option is operating) Drive the approved stamp FK2-3724-000
SL1
SL2 Separation solenoid Pressure the delivery reversing lower roller FK2-0210-000
FM1 Read motor cooling fan Cool down the internal machine FH6-1742-000
CIS unit cooling fan (front) Cool down the CIS unit FH6-1742-000
FM2
CIS unit cooling fan (rear) FH6-1742-000

FM3
Delivery motor/registration motor cooling fan Cool down the delivery motor and the registration motor FH6-1742-000
FM5
PCB1 ADF controller PCB Control the ADF FM3-0370-000

Post separation sensor PCB Detect jam FM2-1022-000
PCB2
Read sensor PCB FM2-1022-000

PCB3
Delivery/reversing sensor PCB FM2-1022-000

PCB4
Document set display LED PCB Detect the presence/absence of a document on a tray FM2-1023-000
PCB5
Inverter PCB FK2-3723-000

PCB6
ADF Driver PCB Control the motors in relevant with ADF FM3-0371-000
PCB7
Original width volume Detect the width of an original FM2-1024-000

VR
T-4-7
Symbol I/O > FEEDER PART-CHK JAM/E code Connector No.

P002-2 0:Feeding direction MTR-CHK>0 J211
M1 P002-3 1:In operation
P002-6 MTR-CHK>1 J212
P002-0 0:Feeding direction MTR-CHK>2 J213
M4 MTR-CHK>3 E413 J214
P002-4 1:In operation MTR-CHK>4 J216L
M5
P002-5 0:Feeding direction
4-20
Chapter 4
Symbol I/O > FEEDER PART-CHK JAM/E code Connector No.

MTR-CHK>5 J214
M6
CL1 P003-0 1:ON CL-CHK>0 J213

P003-1 1:ON SL-CHK>1 J409
SL1 P005-7 0:with stamp
SL2 SL-CHK>0 J214

P003-2 1:ON FAN-CHK>0 J215
FM1 P004-6 1:alarm
P003-3 1:ON FAN-CHK>1 J412
FM2 P005-4 1:alarm
P005-6 1:alarm
P003-3 1:ON FAN-CHK>1 J413
FM3 P005-4 1:alarm
P005-6 1:alarm
P003-2 1:ON FAN-CHK>0 J215
FM5
P004-6 1:alarm
PCB1 0001, 0002 ---
P004-4 1:Present 0042 ---
PCB2 P007
P011
P001-0 0:Present 0005, 0006, 0045, 0046 ---
P006-4 1:Present
PCB3 P008
P012
P001-2 0:Present 0007, 0008, 0047, 0048 ---
PCB4 P006-1 1:Present
P009
P003-6 1:display ON ---
PCB5
---
PCB6
E400 ---
PCB7
P010 J408
VR
CL1
M5
M1
M2 VR
FM5
M3
FM1 SL1
SL2
FM3
M6
FM2
M4
F-4-50
4-21
Chapter 4
PCB1
PCB7
PCB2
PCB5
PCB6 PCB4
PCB3
F-4-51
4.4.3 Connector
0016-0032
J413
J412
J700
J834 J701
J734
J733
J835 J832
J732
J731
J720
J715
J7 J702
J1010
J710
J820
J958
J833
J810
J5
J800
J305 J408
J407
J411
J409
J410
J403
J2051
J2052
J201
J2050
J1401
J2053
J202
J100
J203
J111
J204
J112 J1401
F-4-52
4-22
Chapter 4
J404
J201
J214
J2142
J2140
J2143
J2141
J212
J216
J211
J215
J213
J2151
J215
J2131
J2130
F-4-53
4.5 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB
4.5.1 Overview
0015-7044
Of the LEDs and check pins used in the machine, those needed for servicing the machine in the field are discussed.
Do not touch the check pins not indicated in the list. They are intended for use at the factory, and require special tools and high accuracy.
4.5.2 DADF Controller PCB

0015-7045
Some LEDs emit dim light even when they area off. The is a normal condition, and must be kept in mind.
4-23
Chapter 4
J409 IC801
J403 J404 J413 J412
J407
LED401
IC401
IC601
IC501
IC402 J401
J411 J408 J410 IC602
J405
J406
J402
F-4-54
4.5.3 Original Placement led PCB

0015-7046
LED201
1
J201
3
F-4-55
4-24
Chapter 5 Error Code
Contents
Contents
5.1 Overview ........................................................................................................................................................................5-1

5.1.1 Overview...................................................................................................................................................................................... 5-1
5.2 Service Error Code.........................................................................................................................................................5-2
5.2.1 Error Code.................................................................................................................................................................................... 5-2
5.3 Jam Codes ......................................................................................................................................................................5-4
5.3.1 Jam Codes .................................................................................................................................................................................... 5-4
5.4 Alam Code .....................................................................................................................................................................5-6
5.4.1 Alarm Code .................................................................................................................................................................................. 5-6
Chapter 5
5.1 Overview
5.1.1 Overview
0015-7054
The CPU of the machine's ADF controller PCB is equipped with a function to monitor the state of the machine, flashing the Original Placement indicator when it
finds a fault in the course of a check it runs as programmed. The machine communicates the presence of a fault to its host machine in the form of a code, which is
any of the following 3 types; check the Original Placement indicator to find out the nature of a fault:
T-5-1
Nature of fault Original Placement indicator

Alarm flashes at intervals of 240 msec
Jam flashes at intervals of 160 msec
Error flashes at intervals of 80 msec
In addition, you may also use the host machine's service mode for a specific code for an alarm or jam; an error, on the other hand, will be indicated on the host
machine's control panel in the form of an error code:
Display I/O Adjust Function Option Test Counter

< JAM > < 1/7 > < READY>
No. DATE TIME1 TIME2 L CODE P CNTR SIZE
01 1031 1653 1653 1 0001 1 9399 A4
02 1030 1921 1923 0 0A11 0 0 --------
03 1030 1748 1748 1 0042 2 2515 A4
04 1030 1152 1152 1 0005 1 8668 A4
05 1029 1810 1813 0 010D 1 8096 A4
06 1029 1755 1756 0 0A08 0 0 --------
07 ---- ---- ---- - ---- - ---- --------
08 ---- ---- ---- - ---- - ---- --------
F-5-1
5-1
Chapter 5
5.2 Service Error Code
5.2.1 Error Code

0016-0841
T-5-2
Code Details Code Contents Details

E202 HP position detection error
The HP position, which is the criterion for positioning of the front side reader optical motor or backside optical glass motor, cannot be detected
within a specified period.
Cause: Fault occurred in the motor, driver IC, or separation HP sensor. A fault occurred in the guide for glass move (in the case of the backside
optical glass motor)
1 Scanner HP A fault occurred in outward HP positioning of the front side reader optical motor
error
2 Scanner HP A fault occurred in homeward HP positioning of the front side reader optical motor.
error
101 Glass HP A fault occurred in outward HP positioning of the backside optical glass motor.
30mm at HP detection
error
102 Glass HP A fault occurred in homeward HP positioning of the backside optical glass motor.
10mm at HP detection
error
E225 Light volume error

Cause: Unstable power/light volume, CCD not driving, a fault occurred in the analog processor
1 Light volume error on the front side The light volume becomes less than the standard level when shading is executed by
the CCD unit.
101 Light volume error on the backside The light volume becomes less than the standard level when shading is executed by
the CIS unit.
5-2
Chapter 5

E227 Power supply (24V) error
The 24V port does not become active within a specified period.
Cause: Unstable power supply, a fault occurred in wire connection between the reader and controller, a fault occurred in wire connection between
the reader controller PCB and ADF controller PCB, blowout of a fuse
1 The 24V port for the reader controller PCB is turned off when power is turned on.
2 The 24V port for the reader controller PCB is turned off when a job starts.
3 The 24V port for the reader controller PCB is turned off when a job completes.
4 The 24V port for the reader controller PCB is turned off when load is driven.
101 The 24V port for the ADF controller PCB is turned off when power is turned on.
102 The 24V port for the ADF controller PCB is turned off when a job starts.
103 The 24V port for the ADF controller PCB is turned off when a job completes.
E248 EEPROM error

Writing/reading cannot be performed when accessing EEPROM.
Cause: Unstable power supply, a fault occurred in the reader controller PCB, a fault occurred in the ADF controller PCB
1 An error occurred when turning on the power of the EEPROM for the reader
controller PCB.
2 An error occurred when performing writing to the EEPROM of the reader controller
PCB.
3 An error occurred when performing reading after writing to the EEPROM of the
reader controller PCB.
101 An error occurred when turning on the power of the EEPROM for the ADF
controller PCB.
102 An error occurred when performing writing to the EEPROM of the ADF controller
PCB.
103 An error occurred when performing reading after writing to the EEPROM for the
ADF controller PCB.
E400 A fault has been detected in the communication with th ADF driver PCB.
Cause: there is an open circuit; there is a fault in the DC controller PCB.
1 Check sum error The check sum value of the data received from the ADF driver PCB fails to match
14 times continuously.
2 Status error The status of the data received from the ADF drive PCB fails to match 14 times
continuously.
3 Reception error An SCI serial communication error interrupt has been detected 14 times
continuously.
100 ASIC communication error An error occurred in communication between the ADF controller PCB and ASIC
(RAKUDA).
5-3
Chapter 5

E413 The level of the separation HP sensor does not change within a specific period of time.
Cause: there is a fault in the separation motor or the driver PCB; there is a fault in the separation HP sensor; there has been an increase in the load
of the separation cam.
1 Read roller 1 open The level of the Separation HP sensor does not change within a specific period of
time after the Separation motor has been driven.
2 Read roller 1 close The level of the Separation HP sensor does not change within a specific period of
time after the Separation motor has been driven.
E423 SDRAM (video image memory) error
Cause: Unstable power supply, a fault occurred in the ADF controller PCB, a fault occurred in SDRAM
1 SDRAM access error An error occurred during access to the SDRAM.
2 SDRAM verification error

3 SDRAM unit count error
5.3 Jam Codes
5.3.1 Jam Codes

0015-7544
T-5-3
Code Sensor Type Sensor No. Description
Post-separation sensor: non arrival PCB2 The post-separation sensor does not detect paper when the paper has been moved
452 (45.2 mm x 10) mm after the start of separation.
01H
Post-separation sensor: stationary PCB2 - The separation sensor detects paper when the paper has been moved 500 mm (if an
extra long paper, +200 mm) 45.5 mm after the registration pickup.
02H - The sensor goes on before the paper (paper with hole) has been fed 12 mm after the
detection of the trailing edge; then, the separation sensor detects the paper when the
paper has been fed 50 mm after the activation of the sensor.
Primary registration sensor: non arrival PI1 The primary registration sensor does not detect paper when the paper has been fed
134.8 mm (33.7 mm x 4) after the activation of the post-separation sensor.
03H
Primary registration sensor: stationary PI1 The primary registration sensor does not go off although paper has been fed 4 times
the interval between the separation sensor and the primary registration sensor (42.5
04H x 4) after the activation of the separation sensor.
Primary read sensor: non arrival PCB3 - The read sensor does not detect paper when the paper has been fed 364.2 mm
(182.1 x 2) from the registration point.
- The read sensor does not detect paper when the paper has been fed 157.4 mm (78.7
x 2) from the secondary registration point.
05H
Primary read sensor: stationary PCB3 - The read sensor detects paper when the paper has been fed 500 mm (if an extra long
paper, +200 mm) after the start of feed, resumed after a temporary stop for reading.
- At the time of LTRR/LGL recognition in the mix mode, the read sensor detects
paper when the paper has been fed 514 mm after the start of feed from the edging
06H wait point.
Delivery sensor: non arrival PCB4 - In the mode other than the high-speed duplexing mode, the delivery sensor does
not detect paper when the paper is fed 132.1 mm (66.1 mm x 2) after it has reached
the leading edge downstream roller with reference to the activation of the read
sensor.
- At the time of switchback, the delivery sensor does not detect paper when the paper
07H has been fed 50 mm (25 x 2 mm) after the start of feed.
5-4
Chapter 5
Code Sensor Type Sensor No. Description
Delivery sensor: stationary PCB4 The delivery sensor detects paper when the paper has been fed 161.9 mm (111.9 +
50 mm) from the trailing edge read end point.
08H
Secondary registration sensor: non arrival PI12 - The secondary registration sensor does not go on although paper is fed 4 times the
interval between the primary registration roller and the secondary registration sensor
(82.2 x 4 mm) after re-pickup from the primary registration roller in case of pickup
from the tray with the simplexing pickup.
- At the time of pickup from the reversing duplexing path with the reversing
duplexing pickup, the secondary registration roller does not go on although paper
has been fed 4 times the interval between the point from the reversing roller +20 mm
and the secondary registration sensor (22.6 x 4 mm).
09H
Secondary registration sensor: stationary PI12 The secondary registration sensor detects paper when the paper has been fed 500 x
2 mm after the activation of the secondary registration sensor.
10H
Secondary read sensor: non arrival PI11 The read 2 sensor does not go on although paper has been fed twice the interval
between the read position and the secondary read sensor (47.4 x 2) after the start of
11H reading.
Secondary read sensor: stationary PI11 At the time of the secondary read sensor detection, the read sensor detects paper
12H when the paper has been fed 500 mm (if an extra long paper, +200 mm).
1st sheet post-separation sensor: stationary PCB2 1st sheet of the post-separation sensor stationary (02H)
42H
1st sheet registration sensor: non arrival PI1,PI12 1st sheet of the registration sensor non arrival (03H)
43H
1st sheet registration sensor: stationary PI1,PI12 1st sheet of the registration sensor stationary (04H)
44H
1st sheet read sensor: non arrival PCB3,PI11 1st sheet of the read sensor non arrival (05H)
45H
1st sheet read sensor: stationary PCB3,PI11 1st sheet of the read sensor stationary (06H)
46H
1st sheet delivery sensor: non arrival PCB4 1st sheet of the delivery sensor non arrival (07H)
47H
1st sheet delivery sensor: stationary PCB4 1st sheet of the delivery sensor stationary (08H)
48H
1st sheet secondary registration sensor: non PI12 1st sheet of the secondary registration sensor non arrival (09H)
arrival
49H
1st sheet of secondary registration sensor: PI11 1st sheet of the secondary registration sensor stationary (10H)
50H stationary
1st sheet of secondary read sensor: non PI11 1st sheet of the secondary read sensor non arrival (11H)
51H arrival
1st sheet of secondary read sensor: PI11 1st sheet of the secondary read sensor stationary (12H)
52H stationary
DF open SR3 The ADF has been opened while in operation.

90H
User DF open SR3 The ADF has been opened while in operation (paper wait).
91H
DF cover open PI6 The cover has been opened while in operation (the drive system in operation).
92H
User cover open PI6 The cover has been opened while in operation (paper wait).
93H
*1: Although it used to be considered as an error, as a remedy, consider it as a jam during reading.
In case that the error occurs once again during the lock initialization at the time of the jam recovery, consider it as an error.
In case that the lock initialization is executed normally at the time of the jam recover, the job can be continued.
Although driving the unlock motor, the level of the unlock HP sensor is not changed within the specified time.
Cause: fault in either the motor or the driver IC, the unlock HP sensor fault, increased load on the unlock cam
5-5
Chapter 5
5.4 Alam Code
5.4.1 Alarm Code

0015-7636
The machine flashes the original detection LED at intervals of 240 msec when it identifies a fault as being an alarm condition.
T-5-4
Code Fault Description
xx03 Separation has failed. The 1st original does not reach the post-separation sensor.
The 1st original does not reach the registration sensor.
xx11 The number of jam recovery sheets is greater than In jam recovery mode, the tray runs out of originals before as many as 'the number of recovery sheets
the number of originals. - 1' has been delivered.
xx14 High-speed duplexing operation fails. The original is longer than the specified limit.
5-6
Aug 17 2007

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Service Manual

COPYRIGHT 2001 CANON INC.

Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item of reference assisting the understanding of the topic in question.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

The following rules apply throughout this Service Manual:

Chapter 3 Parts Replacement Procedure

3.2.5.2 Detaching the Lower Left Cover .............................................................................................................................................. 3- 3

3.4.7 No.2 Registration Roller ........................................................................................................................................ 3- 12

3.5.3.1 Before Removing the ADF Controller PCB ............................................................................................................................ 3- 21

4.3.2.2 Procedure of Replacing the ADF Controller PCB .................................................................................................................. 4- 18

Chapter 5 Error Code

1.1 Product Specifications....................................................................................................................................................1-1

1.1 Product Specifications

Item Specifications Remarks

Document type Sheet document / book document

BW/Color mix (BW document):

Document size Size: As for B6, landscape feeding only

Document set direction Document tray pickup:

Document set position Document tray pickup:

Document separation method Upper separation

Document feeding mode 1-sided / reversing 2-sided / 2-sided simultaneous reading

Document tray capacity L size/S size *2: 100-sheet

As for a document exceeding 80 g/m2, weight conversion.

Height of bend document: 10 mm and below

As for a document exceeding 432 mm, set one sheet at a time

Item Specifications Remarks

Mixture of different series

- Assured combination of mixture of different series

Document size detection function Normal operation:

Left document recognition Available with combination of the main body

Stamp function Available Optional setting (the service mode switching)

SEND 1-sided :77ipm, 2-sided :100ipm S size*2

Standard 400mm/s Reading speed

Min~ Max 200 to 400mm/s

Communication method with the Serial communication

Weight About 20.2kg

Usage environment According to the connected equipment

*2: The paper size specification is as follow:

1.2 Names of Parts

1.2.1 External View

1.2.2 Cross Section

[1] [2] [3] [4] [5]

[11] [9] [8] [7] [6]

1.3 Using the Machine

1.3.1 Original Placement Indicator

Original placement indication

1.3.2 Warning and Action to Take

1) Check all originals in the tray.

2.1 Basic Construction .........................................................................................................................................................2-1

2.1 Basic Construction

2.1.1 Overview of the Electrical Circuit

DADF CONTROLLER PCB

READER CONTROLLER PCB

2.2 Basic Operation

2.2.1 Drive Communication Diagram

This is the feeding equipment exclusively for stream reading.

Name (Symbol) Roll

The following is a drive diagram of the equipment.