Nett/Residual Further Risk
Hazard and
Ref
Sources
H-04.01 Bottled gas under pressure
CO2 bottles
Portable fire extinguisher
Air condition gas bottles
Acetylene for welding and cutting
Breathing apparatus set
Span gas bottles
Medical O2 bottles
H-04.02 Water under pressure
Drain vessel (Hydrophore)
Fresh water (FW) generator
Firewater main and hoses
Sea water system
Strength testing of pipe work and
vessels
Cleaning
Fire extinguisher (Fixed/Portable)
H-04.03 Air under high pressure
Instrument air system
Compressed air system
Starting air receiver
Instrument air compressor
Instrument air receiver
Instrument air dryer
Portable air compressor
Air bottles (SCBA, lifeboat air)
Threats
(Causes)
Dropped cylinder
Over- pressurised manifold
Knocking off regulator
Operator error-connection of wrong regulator
Regulator failure
Poor condition of bottles received
Inadequate maintenance
Substandard fitting
Dislodging of tested PRV due to parting gas
hose connection.
Incompetent personnel carrying out task.
Failure of instrument air tubing and fitting.
Loose connection
Unsecured compressed gas cylinder
Inadvertent opening of equipment
Gasket/flange failure/fatigue
Internal and external corrosion
Improper use during cleaning
Testing of fire fighting systems
Human errors during maintenance activities
Inadequate maintenance
Equipment failure/fatigue
Pipe/Flange leak
Internal and external corrosion
Overpressure
Impact damage/dropped object
Vibration/fatigue
Inadequate maintenance
Vessel modification activities
Equipment failure
Human error during maintenance activities and
normal operations
Gross Risk Rating Remarks/
Top Event Consequences Control Barrier Recovery Measure Risk Rating Reduction
Action Party
Measures
P E A R P E A R
Uncontrolled release Rupture, mechanical damage, missile, violent failure of gauge/pipework C4 C1 C2 C2 Design of bottles (international standards) and storage racks Sufficient back-up supplies of necessary gas B2 B1 B1 B1
of energy Uncontrolled release of compressed air or gas resulting in injury or fatality (directly from the Ensure fittings for gas supply are of the correct pressure rating
Loss of containment sudden gas release, or from the missiles or projectiles caused by release) Ensure threaded joint to Pressure Relief Valves (PRV) are correctly tightened with teflon reinforcement Onboard medical treatment and onshore
Render machinery inoperable Slowly apply pressure whilst concurrently monitoring for leaks medical assitance procedures
Failure of safety equipment e.g. auto-remote stop for fixed/portable fire fighting system, Ensure requirement for correct fittings and tightening of same are clearly stipulated in the work procedure
breathing appratus, life jacket, EEBD Ensure that the air supply connections to calibration equipment (or similar instrument equipment) are properly secured.
Materials used shall be approved type
Supervision of work
Competency and training of personnel carrying out the work
Gas cylinders are secured using brackets to avoid falling
The use of protective cover on the cylinder head to avoid impact damage
Scheduled inspection and testing of cylinders
Permit to work
Tool box meeting
Use of flame arrestors
Competent and certified vendors/suppliers
Job safety analysis (JSA)
Use approved regulator complete with pressure gauges at upstream and down stream of the regulator
Verify from the pressure indicator that the discharge pressure is acceptable
Check and replace the regulator
Ensure that the tested PRV is mounted and secured properly onto the test bench
Document the requirement in the procedure so as to ensure the PRV is safely secured
Personnel tasked with testing and calibration of PRV must be competent
Ensure adequate numbers of personnel are trained to carry out testing and calibration of PRV
Planning of PRV calibration to avoid congestion of activity especially for those that does not require shutdown
Materials and equipments specification coding (MESC) to be specified when purchasing
Work procedure on connection of calibration equipment (or similar instrument equipment) to compressed air system must specify. On
completion of installation, slowly re-pressurize and check for leak.
Work procedure on installation of compressed air system tubing and fitting must specify. On completion of installation; leak test shall
be carried out.
Uncontrolled release Injuries/fatalities damage caused by pressure of water jet B2 B1 B3 B2 Design basis of high pressure system Onboard medical treatment and onshore A1 A1 A2 A1
of energy Failure of fire fighting equipment - Pressure relief valve medical assitance procedures
Spray of water to electrical equipment - Pressure gauges/indicators Back up procedures in event of water leaks
Flooding (Cargo space) - damage to cargo - Dumping valves (draining, boil out water)
Flooding (Engine Room space) - damage to machinery Personal protection equipment (PPE)
Scheduled inspection and testing
Permit to work
Competency and training of personnel
Supervision by in charge person
Tool box meeting
Job safety analysis (JSA)
Uncontrolled release Rupture, violent movement of pipework, hose or equipment injury/fatality C3 C1 C3 C2 Design basis of high pressure system Onboard medical treatment and onshore C2 C1 C1 C1
of energy Failure of safety equipment - Pressure relief valve medical assistance procedures
Loss of machinery control - Pressure gauges/indicators Back up procedures for machinery loss of
- Dumping valves control
Personal protection equipment (PPE) Sufficient spares for recovery system
Scheduled inspection and testing
Permit to work
Competency and training of personnel
Supervision by in charge person
Tool box meeting
Job safety analysis (JSA)