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A228/A228M 14
TABLE 1 Tensile Requirements 5.2 The finished wire shall be free from detrimental pipe
Inch-Pound Units and undue segregation.
Diameter, Tensile Strength, Tensile Strength, 5.3 The wire shall be cold drawn to produce the desired
in.A ksi Diameter, ksi mechanical properties.
min max in.A min max
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A228/A228M 14
TABLE 3 Wrap Test Requirements 7.3.6 For wire diameters over 0.283 in. [7.2 mm], the
Inch-Pound Units requirement for torsion testing shall be negotiated between
Diameter, in. Mandrel Size purchaser and supplier and shall be included on the order
Less than 0.028 1 information.
0.028 to 0.256, incl 2
Over 0.256 to 0.283, incl 3 8. Metallurgical Requirements
SI Units 8.1 Surface Condition:
Diameter, mm Mandrel Size 8.1.1 The surface of the wire as-received shall be free of
Less than 0.70 1 rust, excessive scale, die marks, pits, and scratches detrimental
0.70 to 6.5, incl 2 to the end application. Seams shall not exceed 2 % of the wire
Over 6.5 to 7.2, incl 3 diameter or 0.15 mm [0.006 in.], whichever is less.
8.1.2 Location of TestTest specimens shall be taken from
either or both ends of the coil.
7.3 Torsion Test: 8.2 Decarburization:
7.3.1 RequirementsThe torsion test shall be applied to 8.2.1 The maximum affected depth of decarburization shall
wire sizes 0.70 mm [0.028 in.] and larger in diameter. For wire not exceed 2 % of the wire diameter or 0.15 mm [0.006 in.],
sizes smaller in diameter than 0.70 mm [0.028 in.], the torsion whichever is less. The maximum average partial decarburiza-
test may be substituted for the wrap test (7.2). In this case, the tion depth shall not exceed 1.5% of the wire diameter when
minimum number of torsions to failure will be equivalent to 25 measured using the test method described in 8.2.3.
in a test length of 100d. 8.2.2 Test MethodDecarburization shall be determined by
7.3.2 Number of testsOne test specimen shall be taken etching a suitably polished transverse section of wire with
from the top or outside end of each coil, reel, or spool and shall nital. The entire periphery to be examined should be in a single
be tested for conformance. plane with no edge rounding. (See Test Method E1077.)
7.3.3 Test MethodTest specimens shall be prepared and 8.2.3 The entire periphery shall be examined at a magnifi-
tested as shown in A938 with the following exception. The cation of no less than 100 for depth of free ferrite and
minimum number of torsions (twists) to failure in a test length maximum affected depth. Smaller wire sizes may require
of 100d (where d = the wire diameter being tested) are shown higher magnification. Complete decarburization exists when
in Table 4. only free ferrite is present. The worst case location shall be
7.3.4 Following completion of the torsion test, the torsion used to position perpendicular bisectors as shown in Fig. 1. The
fracture shall be perpendicular to the longitudinal axis of the depth of decarburization (D) shall be measured at each of the
test specimen and the surface of the test specimen shall not be four points where the perpendicular bisectors cross the circum-
split. Secondary (recoil) fractures shall be ignored. ference of the wire. The four readings so obtained shall be
7.3.5 Test lengths other than 100d may be utilized. In this averaged, and the average shall not exceed 1.5% of the wire
case, the minimum number of torsions to failure shall be diameter.
adjusted in direct proportion to the change in test length as 8.2.4 The purchaser may specify more restrictive decarbur-
determined by the following formula: ization requirements where necessary for special applications.
Td 3 Lx
Tx 5 (1)
Ld
where
Tx = minimum number of torsions for new test length,
Td = minimum number of torsions for 100d test length,
Lx = new test length, and
Ld = 100d test length
SI Units
Diameter, mm Number of Torsions in 100d
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A228/A228M 14
These requirements shall be negotiated between the purchaser all inspection and test requirements specified in this specifica-
and supplier and must be included in the order information. tion. Except as otherwise specified in the contract or purchase
8.2.5 There are no decarburization requirements for wire order, the manufacturer may use his own or any other suitable
sizes smaller in diameter than 2.0 mm [0.078 in]. facilities for the performance of the inspection and test
requirements unless disapproved by the purchaser at the time
9. Dimensions and Permissible Variations the order is placed. The purchaser shall have the right to
9.1 The permissible variations in the diameter of the wire perform any of the inspections and tests set forth in this
shall be as specified in Table 5. specification when such inspections and tests are deemed
necessary to assure that the material conforms to prescribed
10. Workmanship, Finish, and Appearance requirements.
10.1 WorkmanshipThe wire shall not be kinked or im-
properly cast. To test for cast, one convolution of wire shall be 13. Rejection and Rehearing
cut from the coil, reel, or spool and placed on a flat surface. The
13.1 Unless otherwise specified, any rejection based on tests
wire shall not spring up nor show a wavy condition. Wire
made in accordance with these specifications shall be reported
below 4.0 mm or 0.156 in. diameter shall lie flat while wire
to the manufacturer as soon as possible so that an investigation
diameters larger than the above shall lie substantially flat.
may be initiated.
10.1.1 Each coil, reel, or spool shall be one continuous
length of wire, properly coiled and firmly tied. 13.2 The material shall be adequately protected and identi-
10.1.2 Welds made prior to cold drawing are permitted. If fied correctly for the manufacturer to make a proper investi-
unmarked welds are unacceptable to the purchaser, special gation.
arrangements should be made with the manufacturer at the time
of purchase. 14. Certification
10.2 FinishMusic wire is supplied with many different 14.1 When specified in the purchase order or contract, a
types of finish such as bright, phosphate, tin, and others. Finish producers or suppliers certification shall be furnished to the
desired should be specified on purchase orders. purchaser that the material was manufactured, sampled, tested,
and inspected in accordance with this specification and has
11. Retests been found to meet the requirements. When specified in the
11.1 If any test specimen exhibits obvious defects or shows purchase order or contract, a report of the test results shall be
the presence of a weld, it shall be discarded and another furnished.
specimen substituted. 14.2 The certification shall include the specification
12. Inspection number, year date of issue, and revision letter, if any.
12.1 Unless otherwise specified in the contract or purchase 15. Packaging, Marking, and Loading for Shipment
order, the manufacturer is responsible for the performance of
15.1 The coil, reel or spool mass, dimensions, and the
TABLE 5 Permissible Variations in Wire DiameterA method of packaging shall be agreed upon between the
SI Units manufacturer and purchaser.
Permissible Permissible
Variations, plus Out-of-Round,
15.2 A tag shall be attached securely to each coil of wire
Diameter, mm with identifying information as agreed upon by the purchaser
and minus, mm max mm
and manufacturer.
to 0.25, incl 0.005 0.005 15.3 Unless otherwise specified in the purchasers order,
Over 0.25 to 0.70, incl 0.008 0.008 packaging, marking, and loading for shipments shall be in
Over 0.70 to 1.50, incl 0.010 0.010 accordance with those procedures recommended by Practices
Over 1.50 to 2.00, incl 0.013 0.013
Over 2.00 to 6.00, incl 0.03 0.03 A700.
Over 6.00 0.04 0.04
15.4 For Government Procurement:
Inch-Pound Units 15.4.1 Marking for shipment of material for civil agencies
shall be in accordance with Fed. Std No. 123.
Permissible Permissible
Diameter, in. Variations, plus Out-of-Round, 15.5 Bar CodingIn addition to the previously-stated iden-
and minus, in. max in.
tification requirements, bar coding is acceptable as a supple-
0.004 to 0.010, incl 0.0002 0.0002 mentary identification method. Bar coding should be consistent
Over 0.010 to 0.028, incl 0.0003 0.0003 with AIAG Standard 02.00, Primary Metals Identification Tag
Over 0.028 to 0.063, incl 0.0004 0.0004
Over 0.063 to 0.080, incl 0.0005 0.0005
Application. The bar code may be applied to a substantially
Over 0.080 to 0.250, incl 0.001 0.001 affixed tag.
Over 0.250 0.0015 0.0015
A
For purposes of determining conformance with this specification, all specified 16. Keywords
limits are absolute as defined in Practice E29.
16.1 music spring; wire
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A228/A228M 14
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