Lorch ROUNDSEAM Rundnahtloesungen en View

Lorch Automation Solutions
PRE-ENGINEERED
WELDING SOLUTIONS
LORCH ROUNDSEAM
Welding solutions for the worlds smartest companies

Lorch Roundseam
PRE-ENGINEERED WELDING
SOLUTIONS LORCH ROUNDSEAM
Roundseam solutions by Lorch thats smart.
Increase the performance of your welding production with pre-engineered
roundseam solutions from Lorch. Our pre-engineered solutions have intelligent
configurability and combine the cost advantages of standard solutions with the
custom production of tailored solutions. It makes automation fun.
The right solution for practically any round seam application.

Whether you are dealing with small and delicate workpieces or large and heavy
components the Lorch Roundseam harmonised assortment of pre-engineered
roundseam solutions covers a wide range of applications of round seam welding.
Typical areas of application are all rotationally symmetrical components such as
shafts, flanges, pipes, rollers, cylinders, tanks, cauldrons and boilers with weights
ranging from less than 1 kg to over 5000 kg.
The high degree of configurability of the pre-engineered solutions enables adaptation
to the specific application.
Your Lorch advisor can prepare the right solution for you.
2 www.lorch.eu
Lorch Roundseam
OVERVIEW
PRE-ENGINEERED
WELDING SOLUTIONS
LORCH ROUNDSEAM
BASESLIDER SWINGARM MICRO SWINGARM TOPSLIDER

The Lorch Roundseam The Lorch Roundseam The Lorch Roundseam The Lorch Roundseam Topslider
Baseslider is a simple round Swingarm Micro is a universal Swingarm is truly a jack of is an automation solution that
seam system for workpieces and highly flexible round seam all trades for round seams meets the highest industrial
weighing up to 620 kg. It solution for smaller workpieces workpieces weighing up to demands. The system is
impresses with its robust de- weighing up to 25 kg that re- 270 kg. The supporting arm, suitable for a wide variety of
sign and large working space quire especially high precision. which is continuously ad- workpieces having a diameter
between rotational axis and justable from 090, always of up to 1500 mm, a weight
base. enables the optimal welding of up to 5200 kg and a length
position e.g. for flange of up to 16 m, such as rollers
welding. and tanks.
Versions: Versions: Versions: Versions:

BASESLIDER 220HO SWINGARM MICRO SWINGARM 270HO L1050 TOPSLIDER 2200HO D1000
BASESLIDER 620HO 25HO L500 SWINGARM 270HO L1450 TOPSLIDER 5200HO D1500
SWINGARM MICRO
25HO L800
www.lorch.eu 3
BASESLIDER Lorch Roundseam
LORCH ROUNDSEAM
BASESLIDER
The Lorch Roundseam Baseslider is a simple round seam system for workpieces weighing up to 620 kg.
The Baseslider impresses with its robust design and large working space between rotational axis and base.
Typical applications are simple automation tasks such as the welding of long workpieces such as rollers, pipes
and small tanks. With the cost-effective manual positioning of the torch, the Baseslider is especially well-suited
for all workpieces with high piece counts and low variation or for occasional small series production.
4 www.lorch.eu
Lorch Roundseam BASESLIDER
Features and benefits
High degree of system configurability from the factory for optimal adaptation to the application
conditions.
Large working space between rotational axis and base for the welding of large or eccentric products
such as elbow pipes.
Robust steel frame construction with precision guide for precise alignment and easy adjustment
of torque mount and tailstock.
Integrated hollow shaft for the use of backing gas or welding of very long and thin workpieces.
Pneumatic tailstock with adjustable contact force for secure clamping of small and large workpieces.
A large adjustment of rotational speed enables the welding of workpieces with a large spectrum
of diameters.
Clear menu structure with plain text display for easy operation.
The pneumatic torch positioning enables efficient production of serial parts.
Welding of workpieces that have not yet been tack-welded is possible with the optional synchronous drive.
Product specifications
BASESLIDER 220HO BASESLIDER 620HO

Article number 452.0410.9 452.0430.9
Maximum load (mechanical) (kg) 220 620
Torque gearbox A (Nm) 181 181
Torque gearbox B (Nm) 362 362
Torque gearbox C (Nm) 604 604
Speed range gearbox A (RPM) 0.0211.1 0.0211.1
Speed range gearbox B (RPM) 0.015.6 0.015.6
Speed range gearbox C (RPM) 0.013.3 0.013.3
Maximum distance between flanges (mm) 15006500 150012500
Recommended workpiece mounting ( mm) 160 250
Maximum workpiece diameter ( mm) 1000 1000
Maximum Welding current (A) DC 450 / AC 350 DC 450 / AC 350
Hallow shaft diameter ( mm) 48 78
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Application spectrum
The automation is designed for automated round seam welding.

Manual welding is possible for individual series.
Pneumatic torch positioning increases efficiency within series production.

The welding torch is positioned in the welding position either pneumatically or by motor.
Then the welding process begins. Once the welding is finished, the torch returns to the
parked position.
It is possible to mount and control two different welding torches within the system.
The power source is switched on and off by the automation.

A connection, including job selection, is established via LorchNet.
The overlap and additional parameters for optimal welding results are programmable.
The control unit has the capability of defining various tack points on the round seam
I
so that the delay is minimised during the welding process.
All necessary parameters can be stored and modified or selected as desired.
The system can be equipped with a synchronous drive on the tailstock so that no torsional
forces arise and no warpage occurs on pre-tacked workpieces.
Torque is doubled with the synchronous drive option.
The control of one or two backing gas valves is optionally integrated in the automation
process.
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Operating concept
Command Control HR06P
Clearly arranged process menu structure with LED display

Plain text display for parameter adjustment
Welding speed display and correction
Programmable multifunction keys for frequently used functions
Programmable parameters and program memory
Sequential programming with visualisation
Optional control unit with remote control
Compilation of up to 7 programs enables the welding of various seams in a single operation
Program memory for up to 150 different programs and up to 50 compilations
Welding technology Interface
MIG-MAG TIG
WIG TIG-CWF
WIG-KD
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7 11
9 4
10
8
3
6
3
12
1
2
Included in scope of supply
FIGURE DESCRIPTION
1 Base frame, including precision guide
2 Integrated HR06P control unit
To be configured separately
FIGURE DESCRIPTION
1 Gear selection (only from the factory)
1 Extension (only from the factory)
3 Workpiece mounting
4, 5 Tailstock, with or without synchronous drive
6, 7, 8 Torch positioning components
9, 10, 11, 12 Additional options
8 www.lorch.eu
Configuration
REQUIRE- ADDITIONALLY
FIG.
MENT REQUIRED
BASESLIDER 220 BASESLIDER 620
Article number 452.0410.9 452.0430.9
Gearbox 1.A Gearbox 181 Nm Gearbox 181 Nm

1.B Gearbox 362 Nm Gearbox 362 Nm
1.C Gearbox 604 Nm Gearbox 604 Nm
Length 1 1500 mm6500 mm 1500 mm12500 mm
Workpiece mounting None None

3 1workpiece mounting 160 mm 1workpiece mounting 160 mm
Tailstock 4 Free-wheel Free-wheel

5 1.A Synchronous drive 181 Nm
5 1.B Synchronous drive 362 Nm
5 1.C Synchronous drive 604 Nm
Torch positioning 6 7 or 8 1pneumatic 1pneumatic

6 7 or 8 2pneumatic 2pneumatic
Torch support None None

7 1MIG-MAG 1MIG-MAG
8 1TIG 1TIG
7 2MIG-MAG 2MIG-MAG
8 2TIG 2TIG
7, 8 1MIG-MAG + 1TIG 1MIG-MAG + 1TIG
Additional options None None

9 Remote control Remote control
Bracket remote control Bracket remote control
10 1backing gas connection 1backing gas connection
12 Rail guard per 1 metre Rail guard per 1 metre
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SWINGARM MICRO Lorch Roundseam
LORCH ROUNDSEAM
SWINGARM MICRO
The Lorch Roundseam Swingarm Micro is a universal and highly flexible TIG round seam solution.
It is suitable for smaller and delicate workpieces weighing up to 25 kg that require especially high precision.
The tilt adjustment enables a welding position that is always optimal. Typical applications include measuring
technology, medical technology and stainless steel pipe construction.
10 www.lorch.eu
Lorch Roundseam SWINGARM MICRO
High degree of system configurability from the factory for optimal adaptation to the application conditions.
Very high production precision between tailstock and drive shaft for precision welding of small and delicate
workpieces.
A large adjustment of rotational speed enables the welding of workpieces with a large spectrum of diameters.
Joint assembly of turntable and torch stand on the same supporting arm enables quick and reproducible
torch positioning and corrections.
Optional pneumatic torch positioning enables efficient production of serial parts.
SWINGARM MICRO SWINGARM MICRO

25HO L500 25HO L800
Article number 452.0300.9 452.0310.9
Speed range gearbox A (RPM) 0.0525 0.0525
Tilting range (degrees) 090 090
Tilt adjustment Continuous, manual Continuous, manual

(up to 25 kg) (up to 25 kg)
www.lorch.eu 11


parked position.

The control unit has the capability of defining various tack points on the round seam so
I
that the delay is minimised during the welding process.
process.
12 www.lorch.eu
Operating concept

TIG
WIG TIG-CWF
WIG-KD
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7 9
2
6
5 8
3 3
1
FIGURE DESCRIPTION
2 Integrated control unit
FIGURE DESCRIPTION
Tailstock, with or without synchronous drive
5 Torch advance components
6, 7, 8, 9 Additional options
14 www.lorch.eu
Configuration
FIG.
MENT REQUIRED
SWINGARM MICRO 500 SWINGARM MICRO 800
Article number 452.0300.9 452.0310.9



4 Synchronous drive Synchronous drive
Torch positioning 5 1pneumatic 1pneumatic

5 2pneumatic 2pneumatic

7 Bracket remote control Bracket remote control
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SWINGARM Lorch Roundseam
LORCH ROUNDSEAM
SWINGARM
The Lorch Roundseam Swingarm is truly a jack of all trades for round seams for workpieces weighing up to 270 kg.
The supporting arm, which is continuously adjustable from 090, always enables the optimal welding position
e.g. for flange welding. With the motorised torch positioning, the Swingarm is also well-suited for more demanding
weld automation with workpieces having a high degree of variation, workpieces with multiple weld seams and
workpieces with large seam volumes. Typical applications include pipe flange connections with root seam and top
bead, boiler tubes, hydraulic cylinders and thin tubular parts such as furniture feet.
16 www.lorch.eu
Lorch Roundseam SWINGARM
Robust base with tilting arm with precision guidance for exact alignment and easy adjustment of torque
mount and tailstock.
Optional motorised torch positioning and motorised longitudinal axis enables multi-layer welding, oscillating,
simple longitudinal seam and cladding applications.
SWINGARM 270HO L1050 SWINGARM 270HO L1450

Article number 452.0350.9 452.0360.9
Arm tilting range (degrees) 090 090
Tilt adjustment arm Continuous, motorised Continuous, motorised

(up to 270 kg) (up to 270 kg)
Recommended workpiece mounting ( mm) 125/315 125/315
www.lorch.eu 17
Automated welding of longitudinal seams is an available option.
Automated welding of spiral seams is an available option.

In the process, the system is optimally suited for overlay welding of shafts.

parked position.
The welding and parked positions of the automation are optionally motorised and
NC
memory-programmable.

18 www.lorch.eu
The control unit has the capability of defining various tack points on the round seam so
I
that the delay is minimised during the welding process.
The system has the available option of programming an oscillating movement over the
motorised longitudinal seam.
With the (optional motorised) tilt adjustment, the workpiece can be moved to the desired
position in order to achieve optimal welding results.
process.
www.lorch.eu 19
20 www.lorch.eu
Operating concept

MIG-MAG TIG
WIG TIG-CWF
WIG-KD
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16
7
10
13 14
11
15
2
3
4
5
6
12
1 9
FIGURE DESCRIPTION
FIGURE DESCRIPTION
2 Software options (only from the factory)
3, 4, 5 Workpiece mounting
6 Tailstock, with or without synchronous drive
7, 8, 9, 10, 11 Torch advance components
12, 13, 14, 15, 16 Additional options
22 www.lorch.eu
Configuration
FIG.
MENT REQUIRED
SWINGARM 270HO L1050 SWINGARM 270HO L1450
Article number 452.0350.9 452.0360.9


3 Mounting plate 55012 Mounting plate 55012
4 Workpiece mounting 315 mm Workpiece mounting 315 mm
3, 5 1mounting plate 55012 1mounting plate 55012
+ workpiece mounting 125 mm + workpiece mounting 125 mm
4, 5 1workpiece mounting 315 mm 1workpiece mounting 315 mm
+ 125 mm + 125 mm

6 Synchronous drive Synchronous drive
Torch positioning 7.A 10 or 11 1pneumatic 1pneumatic

7.B 10 or 11 2pneumatic 2pneumatic
8 10 or 11 1 x motorised positioning 1 x motorised positioning
200 mm 200 mm
9 7.A or 8 1motorised longitudinal axis 1motorised longitudinal axis

10 1MIG-MAG 1MIG-MAG
11 1TIG 1TIG
11 2TIG 2TIG
10, 11 1MIG-MAG + 1TIG 1MIG-MAG + 1TIG

12 Adjustment tilting axis, motorised Adjustment tilting axis, motorised
Software 2 9 Longitudinal welding + oscillation Longitudinal welding + oscillation

2 8 or 9 Multi-layer welding Multi-layer welding
2 8 or 9 Full software Full software
www.lorch.eu 23
TOPSLIDER Lorch Roundseam
LORCH ROUNDSEAM
TOPSLIDER
The Lorch Roundseam Topslider is an automation solution that meets the highest industrial demands.
The system is suitable for a wide variety of workpieces having a diameter of up to 1500 mm, a weight of up
to 5200kg and a length of up to 16 m, such as rollers and tanks. With the motorised torch positioning of two
torches, the Topslider is well-suited for the most demanding weld automation with workpieces having a
high degree of variation, workpieces with multiple weld seams and welding processes, and workpieces with
large seam volumes. Typical applications include tanks, pipe connections with root seam and top bead, large
hydraulic cylinders, long rollers and cladding.
24 www.lorch.eu
Lorch Roundseam TOPSLIDER
Robust steel frame construction with precision guidance for precise alignment and easy adjustment of the
supporting stand and tailstock.
Aluminium precision guide columns for the positioning of up to two torches, including wire feed.
Integrated hollow shaft for the use of backing gas or for welding very long and thin workpieces.
Optional tilting tailstock for optimal welding of pipe flange connections.
Motorised longitudinal torch positioning for comfortable operation, oscillating and simple longitudinal seam
and cladding applications.
Optional motorised longitudinal axis enables multi-layer welding.
TOPSLIDER 2200HO D1000 TOPSLIDER 5200HO D1500

Article number 452.0520.9 452.0530.9
Tailstock tilting range (degrees) 090 090
Tailstock tilt adjustment Continuous, motorised Continuous, motorised

(up to 1500 kg) (up to 1500 kg)

(configured ex works)
www.lorch.eu 25

Automated welding of longitudinal seams is an available option.
Automated welding of spiral seams is an available option.

In the process, the system is optimally suited for overlay welding of shafts.

parked position.
The welding and parked positions of the automation are optionally motorised and
Lorch memory-programmable.
Net
Gateway

26 www.lorch.eu
The control unit has the capability of defining various tack points on the round seam
I
so that the delay is minimised during the welding process.
The system has the available option of programming an oscillating movement over the
motorised longitudinal seam.
With the (optional motorised) tilt adjustment, the workpiece can be moved to the desired
position in order to achieve optimal welding results.
process.
www.lorch.eu 27
28 www.lorch.eu
Operating concept

MIG-MAG TIG
WIG TIG-CWF
WIG-KD
www.lorch.eu 29
15
14
16
13
12 11
9 10
18
8
7
17
21 2
4
20 3
19
FIGURE DESCRIPTION
FIGURE DESCRIPTION
1 Extension (only from the factory)
2 Software options (only from the factory)
46 Tailstock, with or without synchronous drive
712 Torch advance components
1320 Additional options
30 www.lorch.eu
Configuration
FIG.
MENT REQUIRED
TOPSLIDER 2200 TOPSLIDER 5200
Article number 452.0520.9 452.0430.9

Length 1 2500 mm16500 mm 2500 mm16500 mm

Tailstock 4 Fixed, without drive Fixed, without drive

5 6 Motorised tiltable tailstock Motorised tiltable tailstock
6 1.A Synchronous drive 1066 Nm Synchronous drive 1918 Nm
6 1.B Synchronous drive 1776 Nm Synchronous drive 3197 Nm
6 1.C Synchronous drive 2487 Nm Synchronous drive 4477 Nm
Torch positioning 7 11 or 12 1pneumatic 1pneumatic

8 11 or 12 2pneumatic 2pneumatic
7 11 or 12 Additionally 1pneumatic Additionally for 1pneumatic
9 11 or 12 11 motorised 11 motorised
10 11 or 12 12 motorised 12 motorised
18 7 or 8 Seam tracking 1pneumatic Seam tracking 1pneumatic
Seam tracking 2pneumatic Seam tracking 2pneumatic

12 1TIG 1TIG
12 2TIG 2TIG
11+12 1MIG-MAG + 1TIG 1MIG-MAG + 1TIG

17 Connection for welding fume Connection for welding fume
extraction extraction
19 Rail guard per 1 metre Rail guard per 1 metre
20 Hoisting Tool Hoisting Tool
Software 2 Longitudinal welding + oscillation Longitudinal welding + oscillation

2 9 or 10 Multi-layer welding Multi-layer welding
2 9 or 10 Full software Full software
www.lorch.eu 31
913.1251.0 10.2016 1.0 Technische nderungen und Druckfehler vorbehalten
Lorch Schweitechnik GmbH

Im Anwnder 24 - 26 71549 Auenwald Germany
T +49 7191 503-0 F +49 7191 503-199
info@lorch.eu www.lorch.eu

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Lorch Automation Solutions

Welding solutions for the worlds smartest companies

The right solution for practically any round seam application.

BASESLIDER SWINGARM MICRO SWINGARM TOPSLIDER

Versions: Versions: Versions: Versions:

Features and benefits

BASESLIDER 220HO BASESLIDER 620HO

Maximum load (mechanical) (kg) 220 620

Torque gearbox A (Nm) 181 181

Torque gearbox B (Nm) 362 362

Torque gearbox C (Nm) 604 604

Speed range gearbox A (RPM) 0.0211.1 0.0211.1

Speed range gearbox B (RPM) 0.015.6 0.015.6

Speed range gearbox C (RPM) 0.013.3 0.013.3

Maximum distance between flanges (mm) 15006500 150012500

Recommended workpiece mounting ( mm) 160 250

Maximum workpiece diameter ( mm) 1000 1000

Maximum Welding current (A) DC 450 / AC 350 DC 450 / AC 350

Hallow shaft diameter ( mm) 48 78

The automation is designed for automated round seam welding.

Pneumatic torch positioning increases efficiency within series production.

The power source is switched on and off by the automation.

All necessary parameters can be stored and modified or selected as desired.

Command Control HR06P

Clearly arranged process menu structure with LED display

Welding technology Interface

Included in scope of supply

1 Base frame, including precision guide

2 Integrated HR06P control unit

1 Gear selection (only from the factory)

1 Extension (only from the factory)

4, 5 Tailstock, with or without synchronous drive

6, 7, 8 Torch positioning components

9, 10, 11, 12 Additional options

Article number 452.0410.9 452.0430.9

Gearbox 1.A Gearbox 181 Nm Gearbox 181 Nm

Length 1 1500 mm6500 mm 1500 mm12500 mm

Workpiece mounting None None

Tailstock 4 Free-wheel Free-wheel

Torch positioning 6 7 or 8 1pneumatic 1pneumatic

Torch support None None

Additional options None None

Features and benefits

SWINGARM MICRO SWINGARM MICRO

Maximum load (mechanical) (kg) 25 25

Torque gearbox A (Nm) 33 33

Torque gearbox B (Nm) 98 98

Torque gearbox C (Nm) 196 196

Speed range gearbox A (RPM) 0.0525 0.0525

Speed range gearbox B (RPM) 0.028.3 0.028.3

Speed range gearbox C (RPM) 0.014.2 0.014.2

Tilting range (degrees) 090 090

Tilt adjustment Continuous, manual Continuous, manual

Maximum distance between flanges (mm) 500 800

Recommended workpiece mounting ( mm) 125 125

Maximum workpiece diameter ( mm) 340 340

Maximum Welding current (A) DC 350 / AC 270 DC 350 / AC 270

Hallow shaft diameter ( mm) 28 28

The automation is designed for automated round seam welding.

Pneumatic torch positioning increases efficiency within series production.

The power source is switched on and off by the automation.

All necessary parameters can be stored and modified or selected as desired.

Command Control HR06P

Clearly arranged process menu structure with LED display