Professional Documents
Culture Documents
ChE 423
Equipment Design
Mantuano, Paolo
Morete, Nikki C.
Palo, John Kennedy
Untalan, Mharian R.
Storage vessels containing organic and inorganic liquids and vapors can be
found in many industries including:
All those chemical should be kept in the right storage tank. Design and safety
concerns have come to a great alarm as reported case of fires and explosion for the
storage tank has been increasing over the years and these accident cause injuries
and fatalities. Spills and tank fires not only causing environment pollution, there
would also be severe financial consequences and significant impact on the future
business due to the industry reputation.
1. FIXED-ROOF TANKS
Of currently used tank designs, the fixed-roof tank is the least
expensive to
construct and is generally considered the minimum acceptable equipment for
storing VOL's (volatile organic liquids).
Fixed roof tanks, such as cone roof or umbrella roof are used to store
low vapor pressure liquids which will not vaporize at temperature
below 120oF. It is generally used for gas oil, water, chemicals.
2. FLOATING ROOF
- Floating roof such as hard top pan allows storage ofhigher vapor pressure
materials.
- It is generally used for crude oil, gasoline, napthas. When product vapor
pressure is greater than 0.5 psia (more in some states) but less than 11.1
psia, the U.S. Environmental Protection Agency permits the use of a floating-
roof as the primary means of vapor control from the storage tank.
- Floating-roof tanks are not intended for all products. In general, they are not
suitable for applications in which the products have not been stabilized
(vapors removed). The goal with all floating-roof tanks is to provide safe,
efficient storage of volatile products with minimum vapor loss to the
environment.
The internal floating roof tank (IFRT) was developed in the mid-1950s to provide
protection of the floating roof from the elements, including lightning strikes to the
floating roof. The tank vapor space located above the floating roof and below the
fixed-roof includes circulation vents to allow natural ventilation of the vapor space
reducing the accumulation of product vapors and possible formation of a
combustible mixture. The figure below shows a typical internal floating-roof tank.
CLOSED FLOATING ROOF TANK
The closed floating roof tank (CFRT) is similar to an IFRT. It uses an internal
floating roof but eliminates natural ventilation of the tank vapor space. Instead, the
CFRT is equipped with a pressure-vacuum (PV) vent and may even include a gas
blanketing system such as that used with fixed roof tanks. Emissions from a CFRT
are virtually the same as those from an IFRT, however, can be easily collected for
further treatment if necessary. One such closed roof tank for benzene storage with
associated vapor recovery equipment is shown in the figure below.
3. HORIZONTAL TANKS
- Storage tanks are general storage containers; they can have many
configurations depending upon dimensions, orientations, placement,
and shell configuration.
- The most important parameters to consider when specifying storage
tanks are their capacity and dimensions. The capacity of the storage
tank is the internal volume available for the storage of materials. The
diameter of the tank is typically expressed in meters.
TANK CONFIGURATION
MATERIALS
Materials for storage tank construction include galvanized steel, stainless
steel, Nickel steel and steel.
CONSIDERATIONS
- Since most liquids can spill, evaporate, or seep through even the
smallest opening, special consideration must make for their safe and
secure handling. This usually involves building a bunding, or
containment dike, around the tank, so that any leakage may be safely
contained.
- Some storage tanks need a floating roof in addition to or in lieu of the
fixed roof and structure. Floating roofs are considered a safety
requirement as well as a pollution prevention measure for many
industries including petroleum refining.
- In the United States, metal tanks in contact with soil and containing
petroleum products must be protected from corrosion to prevent
escape of the product into the environment. The most effective and
common corrosion control techniques for steel in contact with soil is
cathodic protection.
Code rules are often applied even for vessels that dont require construction to
code
Most pressure vessels are at least 2:1 cylinders: 3:1 or 4:1 are most common:
Vessel Orientation
Usually vertical
Reasons for using horizontal vessels
Hemispherical
o Good for high pressures
o Higher internal volume
o Most expensive to form & join to shell
o Half the thickness of the shell
Ellipsoidal
o Cheaper than hemispherical and less internal volume
o Depth is half diameter
o Same thickness as shell
o Most common type > 15 bar
Torispherical
o Part torus, part sphere
o Similar to elliptical, but cheaper to fabricate
o Cheapest for pressures less than 15 bar Fig. Head (Closure) Designs
Nozzles
Vessel Supports
Jacketed Vessels
Heating or cooling jackets are often used for smaller vessels such as stirred tank
reactors.
If the jacket can have higher pressure than the vessel then the vessel walls must
be designed for compressive stresses
Internal stiffening rings are often used for vessels subject to external
pressure
Fig. Jacketed Vessels For small vessels the walls are just made
thicker.
Vessel Internals
Distillation trays
Packing supports
Distribution grids
STRENGTH OF MATERIALS
Stress = force
divided by area over which it is applied
MATERIALS OF CONSTRUCTION
Selection Criteria
Safety
Ease of fabrication
Availability in standard sizes (plates, sections, tubes)
Cost
Steels
Carbon steel, Killed carbon steel cheap, widely available
Low chrome alloys (<9% Cr) better corrosion resistance than CS,
KCS
Stainless steels:
304 cheapest austenitic stainless steel
316 better corrosion resistance than 304, more expensive
Nickel Alloys
Inconel, Incolloy high temperature oxidizing environments
Monel, Hastelloy expensive, but high corrosion resistance, used for
strong acids
Other metals such as aluminum and titanium are used for special
applications. Fiber reinforced plastics are used for some low temperature &
pressure applications.
Corrosion Allowance
Wall thicknesses calculated using BPV Code equations are for the fully
corroded state.
Usually add a corrosion allowance of 1/16 to 3/16 (1.5 to 5 mm).
Smaller corrosion allowances are used for heat transfer equipment, where
wall thickness can affect heat transfer.