Professional Documents
Culture Documents
TECHNICAL SPECIFICATIONS
July 2010
PAINTED STEEL
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Contents
Foreword ...................................................................................3
Steel ...........................................................................................4
Lacquer ..................................................................................... 5
Protective foil (Film) .................................................................6
Coils/Slitting .............................................................................. 7
Embossing .................................................................................8
Plates/Format cutting .............................................................9
Packaging .............................................................................. 10
Quality control ....................................................................... 11
Checklist ................................................................................. 12
Capability ............................................................................... 13
Tolerances............................................................................... 14
Characteristics ....................................................................... 15
Squareness ............................................................................. 16
Camber ................................................................................... 17
Flatness .................................................................................... 18
Basis of agreement ................................................................ 19
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Foreword
Working practices of the past, such as The air from the coating line is vented
cleaning in-house paint nishing fa- directly to a high-temperature incinera-
cilities when changing colours as well tor so that any unpleasant odours are
as the use of painting booths with em- eliminated the treated ventilation air is
ployees in space suits are simply being released back into the environment.
replaced by modern high-tech and
environmentally-friendly pre-nishing Our environmental consciousness starts
facilities. with a good working environment for
our employees, the personal commit-
One of the benets of this includes con- ment of the individual and lastly but
siderable energy savings, fewer working not least close cooperation with our
procedures in the manufacturing proc- customers and suppliers.
ess and greater freedom when it comes
to choosing nishes according to the Quality
product's specic eld of application, Quality is when it is the customer that
even before the product is manufac- comes back not the product.
tured. At Metalcolour, we constantly strive to-
wards developing our quality to live up
All in all, pre-nishing and a reduction in to the ever-increasing demands of our
manufacturing processes results in a sig- customers.
nicant reduction in CO2 emissions. As a DS/EN ISO 9001: 2000 certied com-
pany, we are able to document quality
The environment and targets for a clean right from the sub-supplier to delivery of
environment the nished product.
To Metalcolour, these are not simply Through an uncompromising approach
empty words. The more efciently a com- to the management of quality and de-
pany operates, the better equipped it is livery times, Metalcolour contributes to
to keep abreast of environmental con- ensuring an optimal production ow for
siderations. our customers.
Kim Hjvod
Quality manager
Metalcolour 2009
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STEEL
COATERLINE
9 10 11 12
15 20
3 5 6 8 14 17 18
13
1 4 7 16
2 19
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STEEL
LACQUER/SURFACE
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COILS/SLITTING
The coated coil can either go directly to The gures shown are standard, please
the customer or be slit to other widths. contact Metalcolour if you require other
The table below shows dimensions and values.
tolerances.
SLITTING
Input material Slit coil
Coil weight in tonnes max 13 -
Coil width in mm max. 1360 min. 25
External coil diame- max. 1560 -
ter in mm
Internal coil diame- 508/610 508
ter in mm
Thickness of material min. 0,37 max.1,25 -
in mm (steel)
Metalcolour offers slitting of both crude steel and coated materials
Width tolerance from 0.1 mm
NB No cardboard cores following slitting
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EMBOSSING
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FORMAT CUTTING
PLATES/FORMAT CUTTING
min. max.
Width in mm 275 950
Length in mm 75 4000*
Thickness of material 0,37 1,5
in mm (steel)
Width tolerance from 0.2 mm
Length tolerance 0.5 at < 1 m and 1.0 at > 1 m
Rising height max. 5mm
Waves max. 2 per metre
*It is possible to cut plates measuring more than 4 metres by special order - con-
tact us for more information.
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PACKAGING
Slit rings are packed with 2 plastic bands Eye to sky: Coils are packed with 2 plas-
per ring and 2 plastic bands around the tic bands around the pallet.
pallet. There are 3 battens between
each ring.
Eye to side: 1 plastic band around the Eye to side: 1 plastic band around the
coil and 2 steel bands around the bear- coil and 2 steel bands around the bear-
ing. View from the front. ing. View from the side.
The examples shown are standard.
There can be varying needs for the way
in which the battens are applied, their
height etc.
STEEL
QUALITY CONTROL
In Metalcolours laboratory, we carry out various tests on the material during pro-
duction. During these tests, checks are made on, for instance, sheen grades, ad-
hesion, hardness, bend tests etc. Tests on all production processes are archived in
order to ensure the traceability of every order.
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CHECKLIST
Before you place an order, it is a good Metalcolour's sales department will, to-
idea to have some thoughts of the ma- gether with the costumer, ll in a speci -
terial wanted. cation of demands, where all issues will
be examined.
The table below gives an indication of
which information is necessary before
production.
REQUIRED INFORMATION
Coils/Slitting: Plates/Format cutting: Packaging:
Dimension (txbxl) Dimension (txb) Requirements for
packaging and
labelling
Quality Quality
Tolerances Tolerances
Width and length Width and length
Flatness Flatness
Camber Camber
Ring size Max. diagonal divergence
Internal and extenal
diameter
Max. length per slit ring
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CAPABILITY
PLATES/FORMAT CUTTING
Minimum Maximum
Thickness of material 0,37 1,5 (steel)
in mm
Width of material in 275 950
mm
Coil weight in kg - 6500
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TOLERANCES
The tolerances indicated below are best Length and diagonal differences are
available tolerances and for guidance dependent on the camber effect in the
only. If other tolerances are required, it material, over which we have no inu-
will depend on the material and has to ence. However, we can halt production
be agreed on a case-by-case basis. if the measured value exceeds what
has been agreed.
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CHARACTERISTICS
The following pages deal with square- Metalcolours Sales and Quality
ness, camber and atness. It is important Assurance Departments are always
to take all of these parameters into happy to offer advice and guidance
consideration before the basic material in order to ensure the customer is
is purchased from the steelworks. completely satised.
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SQUARENESS
A
B
U
U = max 1% of
U = max 1%B af B
Difference between A and B are not allowed to be more than 1,5 mm
Forskellen mellem A og B m ikke overstige 1,5 mm
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CAMBER
Camber occurs as a result of the rolling DS/EN 10143 stipulates a maximum toler-
process at the steelworks. The camber ance of 5 mm, measured on a length of
effect cannot be eliminated by slitting 2 metres. For plates shorter than 2 me-
or coil cutting the material. Camber is tres, the camber must not exceed 0.25%
present when a coil that has been rolled of the actual length.
out on completely at surface is curved
in the plane. The sketch below shows how the toler-
ance is measured.
Often, this effect is not signicant but
there may be problems when it comes NB
to welding. If the camber effect gives A narrowed tolerance of 2 mm on a
rise to problems, shearing the sides is width of <600 mm is possible by agree-
one option for eliminating this. ment. Contact Metalcolours Sales De-
partment.
2000 mm
B H,
H = max 5 mm
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FLATNESS
Tolerances for atness are measured as Waviness is measured from wave top
rising heights and waviness. to wave top. The maximum number of
waves permitted is 2 per metre.
The rising height is the maximum dis-
tance between the plate and a com-
pletely at base. The maximum rising
height permitted is 5 mm.
Wave
BLGE
Rising height
PILHJDE Rising height
PILHJDE
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Metalcolours Sales Department is hap- We would like to point out that the tol-
py to assist with advice and guidance erances stipulated are standard values
to ensure that the customer obtains the that can be deviated from if required.
most optimal solution.
Contact the Sales Department if you
It is a pre-requisite for every order that have other requirements.
a requirement specication is drawn up
that contains all the necessary informa-
tion regarding the desired delivery.
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METALCOLOUR
www.metalcolour.com
Agrovej 6 P.O. Box 510
DK-4800 Nykbing F.. SE-372 25 Ronneby
Tlf +45 5484 9070 Tlf +46 (0) 457 781 00
Fax +45 5482 2960 Fax +45 (0) 457 666 75
CVR nr 12 65 43 91 VAT SE556347756001