Professional Documents
Culture Documents
The following documents are for your onward transmittal to the Engineer for approval :
4 Method statement 1
5 L.M. certificate *
PDA test
9 Method statement 10
Others
10 Vibration monitoring location (proposed) *
11 Welder certificates *
12 Risk Assessment Record Form 6
13 Safe Work Procedure 7
14 Licensed Builders 1
15 * Items will be submitted
if required
**The attached submission shall deemed to be approved for site use if we do not receive
any comments from your goodself or the engineer before commencement of piling works.**
Name : _________________________
Date :____ / ____ / ____
Pile Specification
Joint calculation
C30
Pile Sketch
Underside of pilecap
1000 mm to
3000 mm
length
* Joint Detail *
Internal sleeve
Spot welded Pile Chamfer
to pile
153mm x +/-3.5mm
25mm thk thk internal
mild steel sleeve. Butt weld
pile shoe all round
* NOT TO SCALE *
C30
Date : 3-Aug-15
PILE SET CALCULATION
Proposed Extension, Additions & Alterations To Existing 7-Storey Nursing Home To Become 8-
Storey (Supervisory Health Care Facilities) On Lots 01402A PT & 02390W PT MK 21 At No. 21 At No.
70 Buangkok View (Hougang Planning Area)
Pile Information
WH h W n 2 P Size kg/m
R 114.3 16.07
s c WP 141.3 21.78
2
168.3 28.26
Method Statement for installation of Micropile
1. Pile lengths of 2.0 or 3.0m (depending on site condition) are driven with a mini-hydraulic
hammer of 1.7, 2.2 or 2.5 ton weight.
2. The first pile section is pitched according to the surveyed peg and driven into the ground,
leaving sufficient length (about 300mm) above ground level for welding of the next section.
3. The next and subsequent sections are joined by all round weld. And 2 minutes cooling time
is observed for every joints before driving continues.
4. The pile is driven to refusal according to the set calculations provided by the specialist
contractor (approved by the consulting Engineer).
5. Upon completion of piling works, the building contractor will excavate and lean concrete to
the pilecap base level and mark out the Cut-Off-Level (COL).
6. The pile head is then cut off at the required COL and C30 concrete is in-filled to the centre-
void. Capping plate welded with one dowel bar underneath is then inserted, anchoring it to
the pile.
a) After all piles have been installed (before void infill), the consulting Engineer is to choose
one or more piles to be tested by kentledge (static) or Pile Dynamic Analysis (PDA) method
to 2 times safe working load of pile.
b) Vibration monitoring will be conducted during the entire installation of piles, at adjacent
property (or proximity simulating adjacent structure) until the pile is set.
PECK BROTHERS Construction Pte Ltd 4310-F02 (Rev 6)
List of Aspect / Impact and Hazard / Risks Page 16 to 46
Risk Level /
Risk Level /
Hazard / Ill Health &
Severity
Severity
Likelihood
Likelihood
Designation
No. Work Activity Environmental Persons-at-Risk / Existing Risk Control (if any) Additional Risk Control
Impact
Impact
(Follow-up
Aspect Environmental
date)
Impact
The operator of the lorry crane is to
Toppling of the lorry, ensure that the crane stablilisers have
Unsafe access or Use of additional steel plates for
Musculoskeletal been properly setup. The area-of-work 3 2 6 2 1 2
ground condition setting the machine
Mobilisation & injury is to be out-of-bounds to uninvolved
demobilisation personnel. Piling Operator
5.1 of machine The piling operator accompanying the cum supervisor
using lorry machine is to ensure that the machine (site), on going
crane Machine detaching Toppling of the lorry, has been properly shackled prior to
from the lifting gear Causing death to the lifting. 3 2 6 Usual inspect of lifting gear 2 1 2
while lifting. rigger man
Ensure all lifting gears used are within
the calibration period if 12 months.
Blind spot at rear of Where uncertain, operator is to halt
Musculoskeletal Cordon off the machine radius while
machine beyond machine & perform a visual check of 3 3 9 2 2 4
injury operation
sight of operator the blind spot. Piling Operator
Movement of
5.2 Machine losing cum supervisor
machine Damage to property, To overlay soft ground with steel
balance / even get Operator Check the stability of (site), on going
musculoskeletal plates or wooden beams where 3 3 9 2 2 4
trapped in soft equipment before operation
injury necessary.
ground
Severity (S) Likelihood (L) Rare (1) Remote (2) Occasional (3) Frequent (4) Almost Certain (5)
Catastrophic (5) 5 10 15 20 25
Major (4) 4 8 12 16 20 1 to 3 Low risk
Moderate (3) 3 6 9 12 15 4 to 14 Medium risk
Minor (2) 2 4 6 8 10 15 to 25 High risk
Insignificant (1) 1 2 3 4 5
PECK BROTHERS Construction Pte Ltd 4310-F02 (Rev 6)
List of Aspect / Impact and Hazard / Risks Page 17 to 46
Risk Level /
Risk Level /
Hazard / Ill Health &
Severity
Severity
Likelihood
Likelihood
Designation
No. Work Activity Environmental Persons-at-Risk / Existing Risk Control (if any) Additional Risk Control
Impact
Impact
(Follow-up
Aspect Environmental
date)
Impact
Movement of Piling Operator
machine Air pollution / ill
5.2 Fumes from vehicle Regular inspection 3 1 3 cum supervisor
health
(contd) (site), on going
Any services detected underground,
the diversion work carryout by
Live underground Confirmation of underground services, specialist contractors. Outsource to
Electrocution, Flood,
services, electrical, keep away from existing services, divert 4 2 8 other contractors. 3 1 3
Suffocation
water line, sewer the affected services
Service plan provided for site
personnel
Emergency cut-off switch to be Operator Check the stability of
Damage to property, activated at all times other than during equipment before operation.
Inadvertent operation
musculoskeletal actual piling. 3 3 9 2 2 4
of hammer Operator ensure lifting member
injury
Piling Monthly equipment checklist beneath hammer. Piling Operator
5.3
operation Lifting member beneath hammer is to cum supervisor
Sudden dropping of Operator Check the stability of
Damage to property, be kept close to hammer at all times (site), on going
hammer as pile equipment before operation.
musculoskeletal to catch the hammer where 3 3 9 2 2 4
enters soft ground necessary. Operator ensure lifting member
injury
e.g marine clay beneath hammer.
Monthly equipment checklist
The drop of the hammer will be
determined by the resistance offered Operator ensure lifting member
Piling hammer Damage to property, by the ground. For the first few section beneath hammer
falling-off due to musculoskeletal where the ground is likely to be softer, 3 3 9 2 2 4
some mal-function injury All personnel to keep clear of the
a lower hammer drop is used. bottom area of the hammer
Monthly equipment checklist.
Severity (S) Likelihood (L) Rare (1) Remote (2) Occasional (3) Frequent (4) Almost Certain (5)
Catastrophic (5) 5 10 15 20 25
Major (4) 4 8 12 16 20 1 to 3 Low risk
Moderate (3) 3 6 9 12 15 4 to 14 Medium risk
Minor (2) 2 4 6 8 10 15 to 25 High risk
Insignificant (1) 1 2 3 4 5
PECK BROTHERS Construction Pte Ltd 4310-F02 (Rev 6)
List of Aspect / Impact and Hazard / Risks Page 18 to 46
Risk Level /
Risk Level /
Hazard / Ill Health &
Severity
Severity
Likelihood
Likelihood
Designation
No. Work Activity Environmental Persons-at-Risk / Existing Risk Control (if any) Additional Risk Control
Impact
Impact
(Follow-up
Aspect Environmental
date)
Impact
Severity (S) Likelihood (L) Rare (1) Remote (2) Occasional (3) Frequent (4) Almost Certain (5)
Catastrophic (5) 5 10 15 20 25
Major (4) 4 8 12 16 20 1 to 3 Low risk
Moderate (3) 3 6 9 12 15 4 to 14 Medium risk
Minor (2) 2 4 6 8 10 15 to 25 High risk
Insignificant (1) 1 2 3 4 5
PECK BROTHERS Construction Pte Ltd 4310-F02 (Rev 6)
List of Aspect / Impact and Hazard / Risks Page 19 to 46
Risk Level /
Risk Level /
Hazard / Ill Health &
Severity
Severity
Likelihood
Likelihood
Designation
No. Work Activity Environmental Persons-at-Risk / Existing Risk Control (if any) Additional Risk Control
Impact
Impact
(Follow-up
Aspect Environmental
date)
Impact
Serious injury or
Obstructed Regular inspection of fire escape
death to workers &
emergency escape Regular housekeeping 4 1 4 route 4 2 8
nearby people due to
route Emergency Evacuation Plan
fire or explosion
Presence of Serious injury or
flammable gases in death to workers & Competent & licensed welder; Hot Regular inspection or test by
4 1 4 3 1 3
structure / pipes / nearby people due to work permit approval Supervisor for flammable gases
tanks fire or explosion
Competent & experience welder;
Hot Surface Burn Proper Personal Protective Equipment 3 1 3
Hot work permit approval
Clean & proper clothing wore before
Greasy & torn
Burn start of work; Proper Personal 3 1 3
clothing
5.4 Welding Protective Equipment
(contd) Competent & experience welder; Welder, on
No indication of
Burn Proper Personal Protective 3 1 3 going
welded parts
Equipment, Hot work Permit
Competent & experience welder;
Work piece not
Electrical shock Proper Personal Protective 3 1 3
earthed separately
Equipment; Monthly LEW inspection
Damaged leads,
holders & Electrical shock 3 1 3
connections Competent & experience welder;
Proper Personal Protective
Wet area Electrical shock Equipment; monthly equipment check 3 1 3
Poor earthing of area Electrical shock 3 1 3
Incorrect shade of
Eye injury to workers Competent & experienced welder 3 1 3
filter glass
Severity (S) Likelihood (L) Rare (1) Remote (2) Occasional (3) Frequent (4) Almost Certain (5)
Catastrophic (5) 5 10 15 20 25
Major (4) 4 8 12 16 20 1 to 3 Low risk
Moderate (3) 3 6 9 12 15 4 to 14 Medium risk
Minor (2) 2 4 6 8 10 15 to 25 High risk
Insignificant (1) 1 2 3 4 5
PECK BROTHERS Construction Pte Ltd 4310-F02 (Rev 6)
List of Aspect / Impact and Hazard / Risks Page 20 to 46
Risk Level /
Risk Level /
Hazard / Ill Health &
Severity
Severity
Likelihood
Likelihood
Designation
No. Work Activity Environmental Persons-at-Risk / Existing Risk Control (if any) Additional Risk Control
Impact
Impact
(Follow-up
Aspect Environmental
date)
Impact
Bodily injury due to
Striking of arc Competent & experienced welder 3 1 3
hot flying fragments
5.4 Welding Absence of screens Arc radiation burns Nil 3 1 3
(contd)
Emission of welding
Adverse health effect Well ventilated area 3 1 3
fumes & gases
Absence of flash
Installation of flash back arrestors 4 2 8 Conduct Toolbox meeting 3 1 3
back arrestors
Incorrect regulators &
Regular inspection by supervisor 4 2 8 Conduct Toolbox meeting 3 1 3
fitting
Incorrect gas Injury or death to Regular inspection by supervisor 4 2 8 Conduct Toolbox meeting 3 1 3
Connection dirty & workers & damage to
property in the event Regular inspection by supervisor 4 2 8 Conduct Toolbox meeting 3 1 3
greasy
Improper position of of fire / explosion Supervisor(site)
Gas cylinder placed on cylinder trolley 4 2 8 Regular inspection by supervisor 3 1 3
gas cylinder , on going
Absence of safety
5.5 Gas Gutting signage (e.g. no Installation of safety signage 4 2 8 Regular inspection by supervisor 3 1 3
smoking)
Injury or death to
Absence of fire workers & damage to Regular inspection of the location of
4 2 8 Conduct Toolbox meeting 3 1 3
extinguisher property in the event fire extinguisher
of fire / explosion
Injury or death to
workers & damage to
Improper personal Supervisor(site)
property in the event Adequate PPE issued by company 4 2 8 Regular inspection by supervisor 3 1 3
protection equipment , on going
of fire / explosion
Severity (S) Likelihood (L) Rare (1) Remote (2) Occasional (3) Frequent (4) Almost Certain (5)
Catastrophic (5) 5 10 15 20 25
Major (4) 4 8 12 16 20 1 to 3 Low risk
Moderate (3) 3 6 9 12 15 4 to 14 Medium risk
Minor (2) 2 4 6 8 10 15 to 25 High risk
Insignificant (1) 1 2 3 4 5
PECK BROTHERS Construction Pte Ltd 4310-F02 (Rev 6)
List of Aspect / Impact and Hazard / Risks Page 21 to 46
Risk Level /
Risk Level /
Hazard / Ill Health &
Severity
Severity
Likelihood
Likelihood
Designation
No. Work Activity Environmental Persons-at-Risk / Existing Risk Control (if any) Additional Risk Control
Impact
Impact
(Follow-up
Aspect Environmental
date)
Impact
Injury or death to
Use of jubilee clip to
workers & damage to Replacement of jubilee clip with
secure connecting 4 2 8 Regular inspection by supervisor 3 1 3
property in the event optical clip
hose
of fire / explosion
Gas Gutting Injury or death to
5.5 Improper storage workers & damage to
(cond) Allocate storage area for gas cylinder 4 2 8 Regular inspection by supervisor 3 1 3
area for gas cylinder property in the event
of fire / explosion
Damaged valve due
Serious injury due to
to gas cylinder being Regular inspection by supervisor 3 1 3
projectile capability
knocked over
Long exposure to Sun burnt, heat 1. Put on light & long sleeve clothing
3 2 6 Intermittent rest time 2 1 2
sun stroke 2. Drink plenty of water
Exposure to bad Bodily injury due to
Stop work when heavy rain 4 2 8 Provide shelter at work site 3 1 3 Piling operator
weather lightning strike
5.6 Human factor cum supervisor
Use of lifting equipments such as (site), on going
Manual handling of pellet jack
materials more than Musculoskeletal Extra manpower to remove materials 2 2 4 2 1 2
25kg Proper communication between
workers while carry the pipe together
Piling Operator
Human Unsafe act due to Injury to worker or MOM approved and standard working Break time for workers during
5.7 3 2 6 2 1 2 cum supervisor
behaviour insufficient rest co-worker hours of workers and operator operation.
(site), on going
Severity (S) Likelihood (L) Rare (1) Remote (2) Occasional (3) Frequent (4) Almost Certain (5)
Catastrophic (5) 5 10 15 20 25
Major (4) 4 8 12 16 20 1 to 3 Low risk
Moderate (3) 3 6 9 12 15 4 to 14 Medium risk
Minor (2) 2 4 6 8 10 15 to 25 High risk
Insignificant (1) 1 2 3 4 5
PECK BROTHERS
Construction Pte Ltd Safe Practices in Piling Works
Safe Work Procedures Page 1 / 7 Rev No : 1 Doc No: SWP-SPP
9th May 2011 Initial release for ISO 9001:2008, ISO 14001:2004 & OHSAS 18001:2007 0
PECK BROTHERS
Construction Pte Ltd Safe Practices in Piling Works
Safe Work Procedures Page 2 / 7 Rev No : 1 Doc No: SWP-SPP
1. Purpose
The purpose of this procedure is to provide guidance for carrying out piling operation safely,
prevent injury to person involved in the operation and incident to neighbour.
2. Scope
3. Related documents/reference
4. Responsibility
4.1.1 Ensure that the following arrangement are planned before work commences on site:
a) Detail of ground conditions obtained
b) Effect of piling on adjacent properties considered
c) Suitable plant and equipment, ladder, etc.
d) Measure to prevent falls from piling rig or when pitching of piles
e) Underground services locations
f) Maintenance of servicing of plant
g) Noise control measures and hearing protection for operatives
h) Protection of public or other effected
i) Protective clothing and equipment
j) Training for supervisory staff and operatives
k) Method statement agreed
4.1.2 Ensure that all preparation works and requirements are carried out as planned.
4.1.3 Ensure that no person is allowed to operate piling plant or equipment or enter piling
areas unless authorised.
4.1.4 Check that work in carried out as planned and that operatives use all safety equipment,
protective clothing, etc as required.
4.1.5 Ensure that all plant and equipment in use is checked regularly during the working shift
and any defect noted or reported is rectified, and where any defect could affected safe
use of any piling plant or equipment, take it out of use immediately.
4.1.6 Ensure that all the control measures identified in risk assessment are being
implemented.
The SS / foremen is responsible for continual observational safety checks of their work
operations and to enforce the procedure, any unsafe acts or conditions identified shall rectified
immediately.
4.3 Employees / Piling Crew Members
It is the responsibility of the employees to understand and adhere to the procedures and to follow
the instructions of the SS / Foreman. Employees shall bring to the management s attention any
unsafe or hazardous conditions or acts that may cause injury to either themselves or any other
employees.
5. Procedure
5.1.7 Ladders
A ladder extending from the bottom of the leads to the overhead sheaves shall be
permanently attached to the structure supporting the leads.
i) The standing platform and counterweights are first unloaded onto the ground.
ii) The power pac is dismantled followed by its frame.
iii) The counterweight frame is then dismantled.
PECK BROTHERS
Construction Pte Ltd Safe Practices in Piling Works
Safe Work Procedures Page 5 / 7 Rev No : 1 Doc No: SWP-SPP
iv) The mast will then be dismantle using by lorry crane ranging from 10ton to 25ton
depending on the position of the mast,
v) The 3rd part of machine, i.e. main body is disconnected by dismantling the 8
pins.
vi) The 2nd part of machine, i.e. lower body is disconnected from the base by
dismantling 24nos of bolts.
vii) The base of the equipment is mobilized in using lorry cranes. The lorry cranes
range from 25ton to 40ton depending on which mach base. The base is then
set onto 2nos of 6m steel plates.
a) The ground is to be laid with steel plates before any machine manoeuver.
b) Three watchmen will be position at the rear and side of the machine to warn
operator should there be any obstruction to the jacks or sliding beam.
c) When the 4 jacks are being jacked down, the machine is hence elevated.
Depending on which direction to move, the sliding beam can slide left to right or the
machine body can slide front and rear along the jack beams.
d) After the 4 jacks are being released, the machine body can slide to left or right along
the sliding beam. The jack beams can also slide either front or rear depending on the
pile position.
e) For JP4 and JP5 which are on tracks, the machine can move by itself in whichever
directions. However, steel plates need to be laid so that the weight of the machine
can be spread evenly onto the ground.
5.1.14 Footing
a) Before placing or advancing a pile driver, the ground shall be inspected by a
designated person and firm and level footing should be provided, timber or steel
plate should be provided when necessary.
b) After placing or advancing a pile driver, inspection and correction of the footing shall
be made to maintain the stability.
5.2.1 Safety Personnel shall keep all the records as per requirements such as
a) Personal protective equipment issuing record
b) Employees training records
c) Examination / test certificate of the equipment
d) Equipment inspection & maintenance records
e) Permit-to-Work records
5.3 Non-conformance
PECK BROTHERS
Construction Pte Ltd Safe Practices in Piling Works
Safe Work Procedures Page 7 / 7 Rev No : 1 Doc No: SWP-SPP
5.3.2 The PIC shall take actions against the responsible parties and shall ensure that the
rectification work has been done accordingly.