Ohmeda 7900 Ventilator - Service Manual

7900 Ventilator Supplemental to the Datex-Ohmeda Excel SE
and Modulus SE Anesthesia Machine Service Manual.

Ventilator Software Revision 2.X
1503-0151-000 3/27/97
Ohmeda 7900 Anesthesia Ventilator
Supplement to Excel SE and Modulus SE Anesthesia Machine Service Manual
Ventilator Software Revision 2.X
1503-0151-000 3/27/97
1503-0151-000 3/27/97
Table of Contents
1/ Introduction
1.1. What this manual includes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
1.2. Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
1.3. Standard Service Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Operation and Service Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Ventilator Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
1.4. 7900 Ventilator Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Software Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
2/ Theory of Operation
2.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
7900 Ventilator Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Safety Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
2.2. Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
2.3. Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
Power Supply Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
Synchrononus step-down regulator . . . . . . . . . . . . . . . . . . . . . . .2-13
External Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14
Communication Interface (RS232C) . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14
External Interface Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14
Sealed Lead Acid Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14
Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14
Microcontroller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15
Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15
Program Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17
Flash EPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17
System RAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17
Non-Volatile Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17
Safety Relevant Computing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17
Watchdog Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-18
68040 Software Watchdog Timer . . . . . . . . . . . . . . . . . . . . . . . .2-18
Operating Mode Watchdog . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-18
Error Response Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-18
DATA Acquisition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-19
Analog to Digital Converter System . . . . . . . . . . . . . . . . . . . . . . .2-19
Multiplexer and Buffer Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . .2-20
A/D Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-20
Voltage Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-21
Flow Valve Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-21
Gas Inlet Valve Drive Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-22
Front Panel Display Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-22
EL Display Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-22
Video Display Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-22
Membrane Switch Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-22
LED Driver Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-22
Rotary Encoder Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-22
Mechanical Ventilation Switch . . . . . . . . . . . . . . . . . . . . . . . . . . .2-23
Audio Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-23
Manifold Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-23
Front Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-23
Sensor Interface Board (SIB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-24
1503-0151-000 3/27/97 i
Table of Contents
Inspiratory and Expiratory Flow Measurement . . . . . . . . . . . . . .2-24

Patient Airway Pressure Measurement . . . . . . . . . . . . . . . . . . . .2-24
O2 Concentration Measurement . . . . . . . . . . . . . . . . . . . . . . . . .2-25
Switch Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-25
3/ Post Service Checkout

Test the Ventilator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Test the Anesthesia System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Test all Options and Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
4/ Tests and Troubleshooting

4.1. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Testing Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4.2. Service Mode Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
4.3. Diagnostic Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Test CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
Test External RAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Test Display RAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Test Flash ROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Test EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Test Panel Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Test Serial Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
Test Flow Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11
Test Gas Inlet Valve (GIV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
Gas Inlet Valve FAIL Instructions: . . . . . . . . . . . . . . . . . . . . . . . 4-12
Test Pressure Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13
Pressure Limit Switch FAIL Instructions: . . . . . . . . . . . . . . . . . . .4-14
4.4. Diagnostic tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-15
Display A/D channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-15
Display I/O signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16
Display Battery Charge Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17
System Error Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18
System Error Log Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-19
Verify Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-23
4.5. Calibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24
Calibrate O2 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24
Calibrate Flow Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-25
Calibrate Pressure Sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-28
Calibrate Flow Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-30
Calibrate Bleed Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-31
Sensor(s) Cal Due . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34
4.6. User Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-35
Select Altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-35
Select Drive Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-35
Adjust Brightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-36
Select Heliox Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-36
Exit Service Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-37
4.7. Troubleshooting Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-38
Troubleshooting Mechanical/Electrical . . . . . . . . . . . . . . . . . . . . . . . . . .4-38
Troubleshooting by Alarm Messages . . . . . . . . . . . . . . . . . . . . . . . . . . .4-40
ii 1503-0151-000 3/27/97
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5/ Maintenance
5.1. Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Yearly Maintenance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Two Year Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5.2. Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Exhalation Valve Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Supply Gas Inlet Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Free Breathing Valve Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3
6/ Repair Procdures
6.1.General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Assemblies -- tools for removal and installation . . . . . . . . . . . . . . . . . . . .6-1
6.2. Removing the 7900 ventilator from the Ohmeda Excel/Modulus SE Gas Machine 6-2
Removing the 7900 ventilator from the integrated machine . . . . . . . . . . .6-2
Removing the 7900 ventilator from the non-integrated machine . . . . . . . .6-4
6.3. Setting up the Service Shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
6.4. Removing the top cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9
6.5. Printed circuit board and power module removal . . . . . . . . . . . . . . . . . . . . . . . .6-11
Removing the Power Supply circuit board and the Microcontroller circuit
board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-11
Removing Power Supply circuit board . . . . . . . . . . . . . . . . . . . . . . . . . .6-11
Removing Microcontroller circuit board . . . . . . . . . . . . . . . . . . . . . . . . . .6-14
Firmware Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16
Software Upload Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17
Ohmeda Software Upgrade Tool . . . . . . . . . . . . . . . . . . . . . . . . .6-17
To Install Ohmeda Software Upgrade Tool . . . . . . . . . . . . . . . . .6-17
To Install 7900 Software Field Upgrade . . . . . . . . . . . . . . . . . . . .6-18
To Perform Software Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . .6-18
Microcontroller board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-18
Removing the front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19
Replacing the display board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19
Replacing the encoder switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-21
Removing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-22
Testing After Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-23
6.6. Replacing the isolation transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-24
Removing the power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Prepare power module for removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-25
Isolation transformer removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-26
Alarm speaker removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-27
Power cord inlet removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-28
6.7. Pneumatic subassembly removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-29
Removing the non-relieving regulator . . . . . . . . . . . . . . . . . . . . . . . . . . .6-29
Removing the flow control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-30
Removing the solenoid and gas inlet valve assembly . . . . . . . . . . . . . . .6-32
Removing the GIV assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-32
Removing the solenoid switch . . . . . . . . . . . . . . . . . . . . . . . . . . .6-32
6.8. Gas Inlet Valve Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-33
Removing the Mechanical Over-pressure Bleed Off valve (MOBO)
assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-35
MOBO removal (See figure 6-30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-36
MOBO installation and low pressure operation check . . . . . . . . . . . . . .6-36
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Mechanically cycle MOBO weights (See figure 6-30) . . . . . . . . . . . . . . .6-38

Removing the Drive gas check valve assembly . . . . . . . . . . . . . . . . . . .6-39
Removing the pressure sensing switch assembly . . . . . . . . . . . . . . . . . .6-40
6.9. SIB Removal from Excel/Modulus SE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-41
SIB (Sensor Interface Board) Assembly Removal . . . . . . . . . . . . . . . . . .6-42
Replacement Calibration Instructions (SIB) . . . . . . . . . . . . . . . . . . . . . .6-43
6.10. Patient Interface Harness Removal from Excel SE . . . . . . . . . . . . . . . . . . . . .6-43
6.11. Patient Interface Panel/Harness Assembly Removal From Modulus SE . . . . .6-44
6.12. SIB/Machine INterface Harness Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-46
6.13. Test unit after repair as follows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-46
7/ Illustrated Parts List

7.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
Special Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
Stock Numbers for Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7.2. 7900 SERVICE KITS: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
SIB Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-16
8/ Schematics
9/ Accessories, Miscellaneous Parts

7900 Accessory and Bellows Mounting Kits: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
O&M Manuals: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-2
iv 1503-0151-000 3/27/97
List of Illustrations
Section 2
Figure 2-1 7900 Ventilator - Excel SE and Modulus SE Anesthesia System
Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Figure 2-2 7900 Ventilator Operational Block Diagram . . . . . . . . . . . . . . . . . . . .2-2
Figure 2-3 Supply gas inlet, filtered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Figure 2-4 Gas Inlet Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Figure 2-5 Non-Relieving Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Figure 2-6 Flow Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Figure 2-7 Exhalation Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Figure 2-8 Drive Gas Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Figure 2-9 MOBO (Mechanical Over pressure Bleed Off) . . . . . . . . . . . . . . . . . .2-7
Figure 2-10 Bleed Resistor, Pressure Switch and Free Breathing Valve . . . . . . . .2-8
Figure 2-11 Electronic functional block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
Section 4
Figure 4-1 Service mode main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Displays Test CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Test External RAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Test Display RAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Test Flash ROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Test EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Test Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Test Serial Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
Test Flow Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11
Test Gas Inlet Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
Test Pressure Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13
Display A/D Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Discrete I/O Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16
Battery Charge Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17
System Error Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18
Verify Flow Output and Flow Sensors . . . . . . . . . . . . . . . . . . . . . . . .4-23
Calibrate O2 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24
Calibrate Flow Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-25
Pressure Sensitivity Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-28
Flow Valve Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-30
Bleed Resistor Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-31
Sensor(s) Calibration Due . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34
Select Altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-35
Select Drive Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-35
Adjust Brightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-36
Select Heliox Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-36
Section 5
Figure 5-1 Supply gas filter, Filter assembly with bowl 1503-3319-000,
Filter element 1503-3320-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Figure 5-2 Free Breathing Valve deflection tube and seat removal . . . . . . . . . . .5-3
Figure 5-3 Free Breathing Valve flapper replacement . . . . . . . . . . . . . . . . . . . . .5-4
1503-0151-000 3/27/97 v
Section 6
Figure 6-1 Excel 210 with mid-shelf and integrated 7900 ventilator . . . . . . . . . . .6-2
Figure 6-2 Removing the ventilator from an Excel/Modulus SE Anesthesia Gas
Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
Figure 6-3 Excel 210 without mid-shelf and non-integrated 7900 ventilator . . . . .6-4
Figure 6-4 Non-integrated 7900 ventilator and mounting tray insertion . . . . . . . .6-5
Figure 6-5 Ventilator mounting tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
Figure 6-6 Setting up the service shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
Figure 6-7 Put the ventilator on the service shelf . . . . . . . . . . . . . . . . . . . . . . . . .6-8
Figure 6-8 Removing the top cover screws and cover . . . . . . . . . . . . . . . . . . . . .6-9
Figure 6-9 Sub assembly locations reference . . . . . . . . . . . . . . . . . . . . . . . . . .6-10
Figure 6-10 Disconnecting cables for circuit board removal . . . . . . . . . . . . . . . . .6-11
Figure 6-11 Removing the power supply board . . . . . . . . . . . . . . . . . . . . . . . . . .6-13
Figure 6-12 Microcontroller board connector and cable identification around
manifold pressure transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14
Figure 6-13 Microcontroller board removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-15
Figure 6-14 Front panel removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19
Figure 6-15 Disconnect cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19
Figure 6-16 Remove display board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-20
Figure 6-17 Replacing the encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-21
Figure 6-18 Battery removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-22
Figure 6-19 Power Module removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-24
Figure 6-20 Power cord removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-25
Figure 6-21 Isolation transformer removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-26
Figure 6-22 Alarm speaker removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-27
Figure 6-23 Power cord inlet connector removal . . . . . . . . . . . . . . . . . . . . . . . . .6-28
Figure 6-24 Regulator removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-29
Figure 6-25 Disconnect the flow control valve cable . . . . . . . . . . . . . . . . . . . . . .6-30
Figure 6-26 Flow control valve removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-31
Figure 6-27 Inlet valve and solenoid switch removal . . . . . . . . . . . . . . . . . . . . . .6-32
Figure 6-28 Gas inlet valve exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-33
Figure 6-29 Detail shuttle and U-cup seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-34
Figure 6-30 Mechanical Over-pressure Bleed Off valve (MOBO) removal . . . . . .6-35
Figure 6-31 MOBO alignment and installation . . . . . . . . . . . . . . . . . . . . . . . . . . .6-37
Figure 6-32 Main manifold bottom view, exhalation manifold removed . . . . . . . .6-38
Figure 6-33 Drive gas check valve removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-39
Figure 6-34 Pressure sensing switch removal . . . . . . . . . . . . . . . . . . . . . . . . . . .6-40
Figure 6-35 SIB cable and pneumatic hose identification . . . . . . . . . . . . . . . . . . .6-41
Figure 6-36 Patient Interface panel cable and pneumatic hose identification.
Replace as an assembly. Shown as an exploded view for tube/
cable routing clarification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-42
vi 1503-0151-000 3/27/97
Section 7
Figure 7-1 Top cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Figure 7-2 Top cover ground wire connections . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Figure 7-3 Isolation barrier gasket, 1503-3018-000 . . . . . . . . . . . . . . . . . . . . . . .7-3
Figure 7-4 Front panel assembly mounting and harnesses . . . . . . . . . . . . . . . . .7-3
Figure 7-5 Front panel key board and bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
Figure 7-6 EL display panel mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
Figure 7-7 Front panel display assembly harnesses . . . . . . . . . . . . . . . . . . . . . .7-5
Figure 7-8 Encoder, Rotary, 16 position with push button switch. . . . . . . . . . . . .7-5
Figure 7-9 Chassis bottom view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6
Figure 7-10 Power module mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6
Figure 7-11 Power module components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-7
Figure 7-12 Alarm speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-7
Figure 7-13 Transformer assembly (exploded view) . . . . . . . . . . . . . . . . . . . . . . . .7-8
Figure 7-14 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-9
Figure 7-15 Pneumatic manifold mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-9
Figure 7-16 Manifold components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-10
Figure 7-17 Pneumatic manifold O-rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-10
Figure 7-18 Gas inlet valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-11
Figure 7-19 MOBO (Mechanical Over-pressure Bleed Off) valve . . . . . . . . . . . . .7-12
Figure 7-20 Manifold components (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . .7-13
Figure 7-21 Exhalation manifold latch assembly . . . . . . . . . . . . . . . . . . . . . . . . .7-13
Figure 7-22 Supply gas filter assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-14
Figure 7-23 Free breathing valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-14
Figure 7-24 Exhalation manifold valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-15
Figure 7-25 SIB (Sensor interface board) assembly, 1503-8009-000 . . . . . . . . . .7-15
Figure 7-26 Patient interface board assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-16
Section 8
Figure 8-1 System connection block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
Figure 8-2 SIB schematic diagram interface cable connections . . . . . . . . . . . . . .8-3
Figure 8-3 Patient interface cable - Machine side . . . . . . . . . . . . . . . . . . . . . . . .8-4
Figure 8-4 SIB interface, hose and cable routing . . . . . . . . . . . . . . . . . . . . . . . . .8-5
Figure 8-5 7900 SIB schematic diagram, page 1 of 2 . . . . . . . . . . . . . . . . . . . . .8-6
Figure 8-6 7900 SIB schematic diagram, page 2 of 2 . . . . . . . . . . . . . . . . . . . . .8-7
Figure 8-7 Microcontroller board schematic diagram, page 1 of 10 . . . . . . . . . . .8-8
Figure 8-8 Microcontroller board schematic diagram, page 2 of 10 . . . . . . . . . . .8-9
Figure 8-9 Microcontroller board schematic diagram, page 3 of 10 . . . . . . . . . .8-10
Figure 8-16 Microcontroller board schematic diagram, page 10 of 10 . . . . . . . . .8-17
Figure 8-17 Power supply board schematic diagram, page 1 of 5 . . . . . . . . . . . .8-18
1503-0151-000 3/27/97 vii

Notes
viii 1503-0151-000 3/27/97

1/Introduction
Important
The information contained in this service manual pertains only to those models of
products which are marketed by Ohmeda as of the effective date of this manual or
the latest revision thereof. This service manual was prepared for exclusive use by
Ohmeda service personnel in light of their training and experience as well as the
availability to them of parts, proper tools and test equipment. Consequently, Ohm-
eda provides this service manual to its customers purely as a business conve-
nience and for the customer's general information only without warranty of the
results with respect to any application of such information. Furthermore, because
of the wide variety of circumstances under which maintenance and repair activities
can be performed and the unique nature of each individual's own experience, ca-
pacity, and qualifications, the fact that customer has received such information
from Ohmeda does not imply in anyway that Ohmeda deems said individual to be
qualified to perform any such maintenance or repair service. Moreover, it should
not be assumed that every acceptable test and safety procedure or method, pre-
caution, tool, equipment or device is referred to within, or that abnormal or unusual
circumstances, can not warrant or suggest different or additional procedures or re-
quirements.
This manual is subject to periodic review, update and revision. Customers are cau-
tioned to obtain and consult the latest revision before undertaking any service of
the equipment. Comments and suggestions on this manual are invited from our
customers. Send your comments and suggestions to the Manager of Technical
Publications, Ohmeda, Ohmeda Drive, Madison, Wisconsin 53707.
CAUTION: w Servicing of this product in accordance with this service manual should
never be undertaken in the absence of proper tools, test equipment and
the most recent revision to this service manual which is clearly and thor-
oughly understood.
Technical Competence
The procedures described in this service manual should be performed by trained
and authorized personnel only. Maintenance should be undertaken only by com-
petent individuals who have a general knowledge of and experience with devices
of this nature. No repairs should ever be undertaken or attempted by anyone not
having such qualifications.
Ohmeda strongly recommends using only genuine replacement parts made or sold
by Ohmeda for all repair parts replacements.
Special Notice
Some information in this manual can possibly point the reader to
electronic troubleshooting and component/repair replacement level
of service. This information, when supplied, is only supplied to add
clarity to service or trouble shooting statements. Ohmeda Service
1503-0151-000 5/26/0 1-1

1/ Introduction
Personnel are mandated by Company Policy to service electronic

equipment to a board replacement level only.
Read completely through each step in every procedure before start-
ing the procedure; any exceptions can result in a failure to properly
and safely complete the attempted procedure.
Unless otherwise specified, values in this manual are nominal.
Sections in this manual begin on odd numbered or right-hand pag-
es. If there is no text on the preceding, backup even numbered
page, it is labeled "NOTES:" for your use if you wish.
Figures that require more than one page have the title and main text
on the left (even numbered) page; Additional figure information is
on the facing (odd numbered) page.
Some terms used in this manual
Note: A Note provides additional information to clarify a statement in text.
Important: An Important statement is similar to a note, but provides a comment

of greater emphasis.
WARNING: w A Warning statement, with this symbol, warns the reader of the possibility
of injury to the patient or operator/service person.
CAUTION: w A Caution statement with this symbol, cautions the reader of the possi-
bility of damage to the equipment.
1.1. What this manual includes

This manual covers the Ohmeda 7900 Anesthesia Ventilator which is an integral
component in the Ohmeda Excel SE and Ohmeda Modulus SE Anesthesia Sys-
tems.
Data on the control module troubleshooting, disassembly, repair, reassembly, test-

ing and calibration are included.
The Excel SE and Modulus SE Anesthesia Gas Machines each have their own
service manuals.
1-2 1503-0151-000 5/26/0

1/Introduction
1.2. Symbols
The following common symbols are used in Ohmeda manuals and on products,
however, no one product nor manual has every symbol listed. Refer to this list con-
cerning various symbols found.
On (power)
N Movement in one direction
O OFF (power)
Movement in two directions
o Stand-by
z Lock
q Stand-by or prepa-
ratory state for a
part of the equip-
Z Unlock
ment
p ON only for part of

the equipment
134oC Autoclavable
OFF only for part

of the equipment non-autoclavable
Direct Current
m Type B equipment
Alternating Current
Type BF equipment
x Protective earth
ground H Type CF equipment
y Earth ground
w Warning or Caution, ISO 7000-0434
r Frame or chassis
ground wW Attention, consult accompanying docu-
ments, IEC 601-1
Alarm silence but-

ton Dangerous voltage
Y Equipotential
Input
t Variability
Output
T Variability in steps REF. Stock Number
This way up SN Serial Number
1503-0151-000 5/26/0 1-3

1/ Introduction
+ Plus, positive polar-

ity
Systems with this mark agree with Euro-
pean Council Directive (93/42/EEC) for
XXXX medical devices when they are used as
specified in their Operation and Mainte-
nance Manuals. The xxxx is the certifica-
tion number of the Notified Body used by
Ohmeda's Quality Systems
Minus, negative
polarity
Read top of float
P Lamp, lighting, illu-

mination
1-4 1503-0151-000 5/26/0

1/Introduction
1.3. Standard Service Procedures

Operation and Service Manuals
You must have, and be familiar with, the Operation and Maintenance manuals for
this product. Study the Anesthesia Systems Operation and Maintenance manuals
if you need further information about the operation of the system. You must deter-
mine where a problem is located before you can determine which service manual
to use. Refer to the various service manuals or accessory manuals if you require
more information.
Service calibration functions allow Ohmeda trained users and Ohmeda service per-
sonnel to perform ventilator setup functions, tests, calibration and measurements from
the front panel display or from commands sent to the proprietary serial port.
Ventilator Tests
Normal operational tests can be performed while the Ventilator is installed in, or at-
tached to, an Anesthesia System. Calibration, troubleshooting or repair may re-
quire removing the Ventilator from the Anesthesia Machine.
WARNING: w Section "4/Test and Troubleshooting" must be performed whenever you

remove a Ventilator cover, to verify that all critical parts of the Ventilator
are still operational and within specification.
WARNING: w After the Ventilator has been serviced, you must perform "Post-Service
Checkout" to verify the entire Anesthesia System is properly functioning
before the system can be returned to clinical use.
WARNING: w Do not perform testing or maintenance on this instrument while it is be-

ing used to ventilate a patient, possible injury may result.
1.4. 7900 Ventilator Configuration

The 7900 Ventilator; (hereafter called Ventilator) is an integral part of the Modulus
SE and the Excel SE Anesthesia Systems. This Ventilator is not available for use
as a stand alone piece of equipment.
The Ventilator is composed of two basic units:

the breathing circuit interface: ABA (Autoclavable Bellows Assem-
bly); Bellows and Bellows Housing,
the Control Module; containing the control valves, processing cir-
cuits, controls, monitors and display screen.
Software Versions
This manual includes test and calibration procedures for Revision 2.X software. As
software is revised and updated, the revision level is displayed on the ventilator
start-up menu.
1503-0151-000 5/26/0 1-5

1/ Introduction
Notes:
1-6 1503-0151-000 5/26/0

2/Theory of Operation
ZZZ2.1. General
The 7900 Ventilator is a microprocessor based, electronically controlled, pneumat-
ically driven ventilator with a built in monitoring system for inspired oxygen, airway
pressure and exhaled volume. The 7900 is a "Closed Loop Control Ventilator."
Sensors in the breathing circuit are used to control and monitor patient ventilation
as well as measure inspired oxygen concentration. This allows for compensation
of compression losses, fresh gas contribution, valve and regulator drift and any
small leakage in the breathing absorber, bellows and system. User settings and
microprocessor calculations control breathing patterns. The 7900 has a user-se-
lectable Heliox mode to allow gas composition compensation when Heliox gas is
used.
User Inputs
9 Soft keys,
1 knob AC Power
O2 Pressure
SIB
Cable
O2 Flush 35 - 100 psi Suppy
SIB
Board Ventilator
Control
Module
Optional
Communications
O2 Sensor Cable
AGSR
Absorber Gas
GMS Scavenging
MAS Valve
Mk5
Flow Sensors
Absorber To Vacuum
Manifold Bellows Exhaust Gas
SIB System
Interface
Panel
Figure 2-1
7900 Ventilator - Excel SE and Modulus SE Anesthesia System Interface.
User interface settings are stored in non-volatile memory. The user may change
settings with a simple and secure setting sequence. A bellows contains breathing
gasses to be delivered to the patient
Positive End Expiratory Pressure (PEEP) is regulated electronically. Positive pres-

sure is maintained in the breathing system so that any leakage occuring is com-
pensated for by the ventilator to maintain PEEP.
An RS-232 serial digital communications port connects to and communicates with

external devices.
1503-0151-000 3/27/97 2-1

35 - 100 psi 25 psi

Supply
Gas
Inlet Inlet Pressure Flow
Filter Valve Regulator Valve
Supply (GIV)
Gas
Hose
Manifold
Pressure
Transducer
Bleed Exhaust
to Ambient
Pressure
Drive Gas Check Valve
Switch
(DGCV)
Exhalation Manifold
Mechanical
Overpressure
Bleed Off
(MOBO)
Exhaust 17 mm port 25 mm port Free

to Scavenging Breathing
Exhaust to System Valve
Ambient
Figure 2-2
7900 Ventilator Operational Block Diagram
Some 7900 Ventilator Features

No secondary regulator or exhalation solenoids
An exhalation valve that modulates flow in the pressure mode rath-
er than being just on and off
Pressure and volume mode selectable by the operator
All pneumatic components are mounted on a single manifold.
Each component is individually accessible from above or below the
manifold
There are no threaded connections to the subassemblies
Drive gas and bellows pressure relief valve gases are combined
and pass through the ventilator exhalation valve.
Exhalation valve block is autoclavable
Scavenging line runs from the ventilator to the Anesthesia Gas
Scavenging Receiver (AGSR) which scavenges both drive gas and
gas released by the bellows pressure relief valve.
Operates in a "Closed-Loop" configuration during both volume and
pressure modes of operation
Easier to service, fewer components and improved performance.
2-2 1503-0151-000 3/27/97

Safety Features
Dual redundant airway over pressure protection, linked to the Pmax
setting
Volume over-delivery limits and protection
Ohmeda proprietary hose connections - fixed manifolds to reduce
leaks
Uses proven mechanical components
10 VA - Oxygen compartment separation
500 psi burst protection
2.2 Mechanical
35 - 100 psi
Supply inlet
Inlet
Filter
Supply Outlet
Gas
Hose
Figure 2-3
Supply gas inlet, filtered
Supply Gas which can be powered from O2 or Air, is supplied from the anesthesia
machine at a pressure of 241 to 690 kPa (35 to 100 psi). This supply gas is filtered
through the 5 micron filter and water trap to further eliminate any minute particles
of contaminate. The filter does not significantly reduce the output pressure on the
downstream side of the filter.
35 - 100 psi 35 - 100 psi

Supply inlet
Gas
Inlet Inlet
Filter Valve
Supply (GIV) Outlet
Gas
Hose
Figure 2-4
Gas Inlet Valve
1503-0151-000 3/27/97 2-3

During normal operation the GIV (Gas Inlet Valve) is open to allow the supply gas
to flow to the ventilator manifold. This valve provides a shut off of the supply gas
to the ventilator when the ventilator is not in use. The GIV also shuts off supply
gas to the ventilator under failure conditions as the microprocessor or over-pres-
sure switch demands. The output from the GIV remains at the filtered supply gas
pressure.
35 - 100 psi 25 psi

Supply inlet
Gas
Inlet Inlet Pressure
Filter Valve Regulator
Supply (GIV) Outlet
Gas
Hose
Figure 2-5
Non-Relieving Pressure Regulator
The pressure regulator is a Non-relieving Pressure Regulator which regulates

the high pressure filtered supply gas, oxygen or medical air, down to 172 kPa
(25 psi).
35 - 100 psi 25 psi

Supply inlet
Gas
Supply (GIV)
Gas
Hose
0 - 120 Lpm
Figure 2-6
Flow Control Valve
The Flow Control Valve is controlled by the microcontroller. Signals are sent to the
Flow Control valve which correspond to the generated flow requirements called for
by ventilator settings and sensor signals. The Flow Control Valve modulates the
incoming 25 psi drive gases to a variable output from 0 to 120 liters per minute at
pressures nominally ranging from minus 10 to plus 100 cmH2O.
2-4 1503-0151-000 3/27/97

35 - 100 psi 25 psi

Supply inlet
Gas
Supply (GIV)
Gas
Hose
Manifold Pressure
Exhaust
to Scavenging
Exhalation Manifold
Valve (AGSR)
30 mm Port
17 mm Port 25 mm Port
Bellows Return Bellows Drive
Gas
Gas
Figure 2-7
Exhalation Manifold
1503-0151-000 3/27/97 2-5

The autoclavable Exhalation Valve Manifold contains an elastomeric diaphragm

used in association with the flow valve to control the pressures within the breathing
circuit. The manifold contains ports for the bellows drive gas (25 mm), the bellows
return gas (17 mm) and the AGSS (Anesthesia Gas Scavenging System) (30 mm).
Pilot control of the exhalation valve is accomplished through pneumatic connec-
tions internal to the 7900 ventilator main pneumatic manifold. The valve is normal-
ly open, requiring approximately 2 cmH2O of pilot pressure to seal the breathing
circuit.
35 - 100 psi 25 psi

Supply inlet
Gas
Supply (GIV)
Gas
Hose
Bleed to
Ambient
(DGCV)
Exhalation Manifold
Exhaust 17 mm port 25 mm port

to Scavenging
System
Figure 2-8
In order to generate the required pilot pressure for sealing the exhalation valve dur-
ing inspiratory periods, a DGCV (Drive Gas Check Valve) is used downstream of
the exhalation valve pilot connection. This valve is biased shut using an integral
weight so as to generate approximately 3.5 cmH2O of bias pressure prior to allow-
ing flow downstream to the breathing circuit. During periods of operation when the
ventilator is exhausting flow from the breathing circuit, the DGCV allows the exha-
lation valve pilot pressure to be de-coupled from the circuit pressure, thus allowing
the exhalation valve to open and flow to exhaust and the scavenging system.
2-6 1503-0151-000 3/27/97

35 - 100 psi 25 psi

Supply inlet
Gas
Supply (GIV)
Gas
Hose
Manifold
Pressure
Transducer

(DGCV)
Exhalation Manifold
Mechanical
Overpressure
Bleed Off
(MOBO)
Exhaust 17 mm port 25 mm port

to Scavenging
Exhaust to System
Ambient
Figure 2-9
MOBO (Mechanical Over pressure Bleed Off)
The Mechanical Over pressure Bleed Off Valve is a mechanical valve operating
even if there is no electrical power. The MOBO has two functions. First, it serves
as a third level of redundancy to the ventilator's pressure limit control functions,
providing pressure relief at approximately 110 cmH2O. Second, the MOBO serves
as a backup in the event of a complete blockage of the exhalation valve system,
relieving circuit pressure at approximately 30 cmH2O under such failure conditions.
1503-0151-000 3/27/97 2-7

35 - 100 psi 25 psi

Supply
Gas
Supply (GIV)
Gas
Hose
Manifold
Pressure
Transducer
Bleed Exhaust
to Ambient
Pressure
Switch
(DGCV)
Exhaltion Manifold
Mechanical
Overpressure
Bleed Off
(MOBO)
Exhaust 17 mm port 25 mm port Free

to Scavenging Breathing
Exhaust to System Valve
Ambient
Figure 2-10
Bleed Resistor, Pressure Switch and Free Breathing Valve
The Bleed Resistor is, by design, a "controlled leak" from 0 to 10 L/min. in re-
sponse to circuit pressures from 0 to 100 cmH2O. The small amount of pneumatic
flow exhausting through the bleed resistor allows for control of the exhalation
valve's pilot pressure by modulation of the valve output. The bleed resistor ex-
hausts only clean drive gas and should not be connected to a waste gas scaveng-
ing circuit. The output is directed away from the electrical components to ensure
that systems using oxygen drive gas meet the 10VA requirement for oxygen en-
richment.
The Pressure Switch is an electrical limit which automatically shuts off the GIV
(Gas Inlet Valve) and flow valve if the pressure reaches a level of approximately
104 cmH2O. When either or both of these valves is shut, the pilot pressure to the
exhalation valve falls rapidly as the flow discharges out the bleed resistor. As the
pilot pressure is relieved, the exhalation valve opens allowing circuit pressure to be
relieved.
The Free Breathing Valve, also shown in figure 2-10, allows the patient to take a
spontaneous breath. The ventilator is programmed to supply a certain number of
breaths per minute to the patient. If, in between one of these programmed cycles,
the patient requires a breath (spontaneous) the free breathing valve allows the pa-
tient to inhale ambient air spontaneously.
2-8 1503-0151-000 3/27/97

2.3. Electrical
The 7900 Ventilator consists of the following electronic/electrical subassemblies or
modules:
Microcontroller Printed Circuit Board

Front Panel Assembly
Power Supply and External I/O Interface Board
Sealed Lead Acid Battery
Power Entry Module and Toroid
Sensor interface board
The specific function of each of these items is described in subsequent sections.
Figure 2-11
Electronic functional block diagram
1503-0151-000 3/27/97 2-9

Power Supply Assembly

The power supply board encompasses two functional blocks: power supply and
external interface.
Power Supply
The power supply is divided into three stages,
ac to dc Conversion
dc Step-down Regulator and Battery Charger
Multiple Output dc to dc Converter
Functional Specifications
Autoranging input 85-132 and 190-270 Vac, 47-63 Hz, 54.5 VA.
Output 5V for digital circuit, 5.5V for electromechanical actuators,
14.5 V for EL display and 15V for analog circuits.
Approval to UL-544, CSA, VDE, IEC-601 and other applicable med-
ical product standards.
Leakage current under 300 micro Amps @ 132 Vac, 60 Hz.
Output short-circuit, over-voltage protection, with automatic recov-
ery after removal of fault.
Battery under-voltage disconnect function protects charging bad
cell.
Battery under-voltage cutoff function protects over-discharging.
30 minute battery backup operation under normal application.
Power Requirements
Maximum input requirement: 54.5 VA ac

Maximum output capacity: 26.7 W dc
Heat generation
The maximum heat generated from the power supply is 27.8 Watts.
ac to dc Conversion
Input Voltage ranges from 85 to 132 and 190 Vac to 270 Vac, 47 to 63 Hz enters
the unit via power entry module with a medical grade line filter. This filtered output
is converted to dc voltage via a toroidal isolation transformer and bridge rectifier.
2-10 1503-0151-000 3/27/97

Power Entry Module
Type Line Filter with ac Connector & 5 X 20

mm Fuse holder
Maximum leakage current < 5 A @ 250V/50Hz

Fuses 2A 250V. Slow blowing 5X20 mm
Approvals UL 1283, CSA C22.2/8, VDE 0565 &
EN 60320
Toroid
Type High efficiency toroid

Power capacity 54.5 VA
Voltage rating 85-270Vac / 14-45 Vac
Leakage current 25A Max.
Power efficiency 85% - 90% @ 115Vac 60Hz, 60VA
Safety screen thickness 0.005" Cu.
Isolation hipot voltage 4KV.
Thermal fuse Thermik S01 110oC
Dimension 115 mm diameter x 58 mm thickness
Weight 4.8 lb
Mounting method Epoxy center hole 0.5 in. ID.
ac to dc rectifier
Topology Full wave bridge/voltage doubling with

auto/voltage adapter
Rectifier type GBU8D 8A, 200V
Peak current surge 300A (JEDEC Method).
Power efficiency 92% - 95%
Output filter capacitor 2 x 5600uF 63WVdc, 3.93A allowable
ripple current at 120 Hz, 85oC, 2000 hr.
load life at 85oC 50V 3.93A 120 Hz rip
Output ripple voltage < 2.5 Vp-p
dc output voltage range 24 - 62 Vdc
Auto-voltage adapting threshold 140/155 Vac
1503-0151-000 3/27/97 2-11

ac Power-On Indicator
Type LED
Color Green
LED drive current 15mA.
Location Display Board
ac Step-Down Regulator and Battery Charger
The dc step-down regulator takes the output from ac/dc conversion stage (24-62
Vdc) and converts it to 16.6 Vdc. The battery charge circuit charges the sealed lead
acid battery anytime ac power is supplied.
A Schottky Diode provides uninterrupted-power-supply (UPS) function during ac-

powered to battery powered transitions. When ac power is interrupted, the switch-
over between ac and Battery is automatic. When ac power is off, this diode also
works as a reverse blocking device preventing the battery from being drained by
the regulator circuitry.
Synchronous step-down regulator
Power efficiency 80 - 85%

Input voltage range 24 - 62 Vdc
Switching Controller MAX797
Switch devices 100V 19-28A, 0.20 / 0.07 ohm. MOS-
FETMTW 4510E / IRF540.
Output Ripple Less than 200mV peak to peak
dc output voltage 16.6 V
Lead acid battery charge controller
The battery charge circuit charges the sealed lead acid battery anytime ac power
is supplied. This circuit is based on the Unitrode UC3906 charger controller which
monitors and controls both the charging voltage and current through three sepa-
rate charge states:
a high current bulk-charge state,

a controlled over-charge,
and
a precision float-charge.
This sequence maximizes battery capacity and life while minimizing charge time.
Switch over circuitry detects the presence or loss of ac supplied power and provide
an automatic and transparent transition to AC or battery power.
2-12 1503-0151-000 3/27/97

The charge time for the sealed acid battery, from a discharged state to full capacity
is 10 hours maximum.
Charge levels Bulk charge, over charge and tempera-

ture compensated floating charge
Bulk charge current 250mA (c/10).
Over charge voltage 14.7V at 25oC
Floating charge voltage 13.7V at 25oC.
Auto Charger Disconnect 7.56 to 8.08Vdc.
Auto Charger Disconnect Release 7.71 to 8.71Vdc.
ac to Battery Automatic Switch Circuit
Battery connection Direct on dc bus.

Battery standby current < 200 uA.
Multiple Outputs dc to dc Converter
A single dc bus voltage, either from the ac to dc converter or the battery, is the input
to a dc to dc converter (MAX 796) similar to that used in the ac/dc section. The
converter has the five outputs required by the system at appropriate power levels.
Post low-drop regulators provide the most effective local regulation and high effi-
ciency with over current limiting and thermal shutdown protection. The 15V and
5RS_VAUX outputs are 10VA limited and go through 10VA limit circuitry before be-
ing sent to the SIB board and the pneumatic isolation area.
Voltage Rails Specifications
Outputs
Digital logic 5 Vdc +3.685% to -3.05% 5W Max.

+15V 15 Vdc +15.75 Vdc to + 14.25 Vdc 2W Max.
-15V -15 Vdc -15.75 Vdc to -14.25 Vdc 2W Max.
EL Display 10 to 15 Vdc 10W Max.
VAUX 5.8 Vdc 6.09 Vdc to 4.99 Vdc 7.7W Max.
Ripples
5 VCC < 50 mVp-p

5.5 Vdc < 100 mVp-p
12 Vdc < 200 mVp-p
15V < 100 mVp-p
1503-0151-000 3/27/97 2-13

External Interface
The external interface of the ventilator is an important design task from the stand-
point of Electromagnetic compatibility (EMC). It is important to protect the ventila-
tor from conducted and radiated Electromagnetic Interference (EMI) and from
Electrostatic Discharge (ESD). In addition, EMI design precautions are taken to
control the emission of EMI via cabling and access ports.
Communication Interface (RS232C)

There are two RS232C interfaces. Both operate with a maximum baud rate of
38.4K baud. The isolated interfaces eliminate the possibility of ground loops.
External Interface Connector

This section of the design covers the various inputs and outputs that pass though
this connector. Each input or output is protected from EMI and ESD in an appro-
priate manner.
Sealed Lead Acid Battery

A sealed lead acid battery provides battery backup operation for the 7900 ventila-
tor. Batteries meet the following requirements:
1. Capacity to operate unit for 30 minutes.

2. Good reliability history with Ohmeda.
3. Long float charge life.
4. Battery pack is internally fused - in line replaceable.
The 7900 is not a portable unit. Batteries for the 7900 Ventilator are used as back
up power in case of a power failure. Therefore the battery is in a float charge state
most of the time.
Battery terminals and connecting wires are protected against short circuits.
Input
Nominally 13.7 Vdc at 25oC during float charge.
Output
+10 to +14.8 V dc during discharge
2-14 1503-0151-000 3/27/97

Microcontroller Assembly
The Microcontroller Assembly contains all of the major circuit functions necessary
to control ventilator operation. This assembly consists of the following individual
circuits:
Motorola 68340 Processor Core

The CPU core consists of the following internal functions:
Bus access control signals for all memory and peripheral devices
Interrupt handling
Clocks and timers for the system
Background debug mode
Two RS232C serial I/O ports
Baud rate generator for serial ports
Hard (power-up) and soft (watchdog error) reset generation
Data bus buffers
Memory and I/O decoding
Program Memory
Safety Relevant Computing
Watchdog System
Data Acquisition
Flow Valve Control
Inlet Valve Drive
Front Panel Interface
Audio Alarm
Regulator Output/Manifold Pressures
Functional Specifications
Motorola 68340 Processor Core
System Integration Module
System Clock
An external 32.768 KHz crystal is used with the internal clock synthesizer to gen-
erate a 24.11 MHz system clock.
Periodic Interrupt Timer
The periodic interrupt timer is the time base for the Real Time Operating System.
1503-0151-000 3/27/97 2-15

Software Watchdog Timer
The software controlled internal watchdog timer guards against program execution
going astray.
External Bus Interface
The external bus interface handles the transfer of information between the CPU32,
external memory and peripherals.
Chip Selects
The four programmable chip selects access external memory and peripheral cir-
cuits, providing handshaking and timing signals as well as a wait state generation.
I/O Lines
Spare I/O lines are used for digital control and/or sense lines.
Timer Modules
Counter/Timer #1
The first counter/timer module is used to monitor the 68340 system clock frequen-
cy. The external 3.6864 MHz baud rate clock is the time base for this measure-
ment.
Counter/Timer #2
The second counter/timer module can be used as desired by the application soft-
ware. The time base for this timer is the internal 24.11 MHz system clock.
Serial Communications Module
Timing Reference
An external 3.6864 MHz clock oscillator serves as the basic timing reference for
the Baud Rate Generator.
Configuration
Both of the serial communication channels are configured as full-duplex asynchro-

nous RS232C ports. The internal Baud Rate Generator establishes the communi-
cation baud rate, with an upper limit of 38.4k Baud.
Special Operating Modes
The serial channels are capable of operating in various looping modes for self test-
ing as well as for remote testing of serial communications. These tests include au-
tomatic echo, local loop-back, and remote loop-back.
2-16 1503-0151-000 3/27/97

Program Memory
Flash EPROM
Two 128K x 8 Flash memory devices are used, with on-board expansion capability
to 512K x 8 devices. This memory contains the real time operating system (RTOS)
and software code. The Flash memory devices are socketed.
System RAM
This memory consists of two 32K x 8 CMOS static RAMs with on-board expansion
capability to 512K x 8 SRAMs.
Non-Volatile Memory
This memory consists of a single 2K x 8 EEPROM and stores information which

needs to be retained when the system is powered down. This includes user se-
lectable operating parameters and a system error log.
Safety Relevant Computing

This section addresses the Safety Relevant Computing (SRC) requirements of DIN
V VDE 801. The electronic hardware design provides the necessary capability for
meeting these requirements. This includes:
Digital monitoring of selected control signals

Analog monitoring of supply voltages, internal control voltages,
feedback signals from the flow and inlet valves, and battery voltage
Automatic switch-over to battery operation in the event of an inter-
ruption in ac power
Use of the software watchdog timer in the 68340 processor for tem-
poral monitoring, with direct de-energizing of the flow and inlet
valves in the event of a non-recoverable error
Use of an operating mode watchdog for logical and temporal moni-
toring, with direct de-energizing of the flow and inlet valves in the
event of a non-recoverable error
Monitoring of the system clock to detect an operating frequency out
of an acceptable range
Use of a redundant high pressure limit safety switch in the bellows
drive circuit which directly de-energizes the flow valve
1503-0151-000 3/27/97 2-17

Watchdog Systems
68040 Software Watchdog Timer
The watchdog timer in the 68340 processor activates for a time period appropriate
for the application. If it times out due to a software execution fault (e.g. software
trapped in an infinite loop), a level 7 interrupt (non-maskable) is internally issued so
that the exception handler software can attempt to correct the error transparently.
Operating Mode Watchdog
This watchdog detects errant program execution using an address matching tech-
nique as well as providing a time-out function. The time base for the temporal mon-
itoring is independent from the system clock. Logical monitoring is accomplished
by assigning a unique watchdog toggle address to each defined mode of operation
and detecting a sequence error if, due to program flow interruption, an operating
mode is entered illegally. The output of this watchdog is connected to IRQ7 on the
68340 processor.
Error Response Sequence
Errors detected by either watchdog are handled in the following sequence:
At the first detection of any error, a watchdog responds by issuing

an IRQ7 interrupt.
If the exception handler software for IRQ7 cannot correct the error,
then the next detection of an error causes a soft system reset.
If the error still cannot be corrected, then an audio alarm sounds (in-
dependent of processor interaction) and a cyclic soft reset contin-
ues until the error is corrected or the system is powered down.
2-18 1503-0151-000 3/27/97

DATA Acquisition
The data acquisition system for the 7900 Ventilator consists of two major building
blocks. The first is an analog to digital converter (ADC) system and the second is
a digital to analog converter (DAC) system.
This portion of the 7900 Ventilator allows the Mercury microprocessor to interface
with valves and pressure transducers. The data acquisition system is also used
for internal monitoring of safety relevant signals.
The ADC system is designed to meet the following specifications:
Resolution 12 Bits
Input Voltage Range 0 - 4.095 Volts (1mV/LSB)
Number of Channels 16
Total Conversion Time 20u sec max
Integral Nonlinearity 1 LSB max
Differential Nonlinearity 1 LSB max (guaranteed monotonic)
Full-Scale Error 6 LSB max
Unipolar Offset Error 3 LSB max
The DAC system is designed to meet the following specifications:
Resolution 12 Bits
Number of Channels 1
Settling time to 0.01% 30u sec max
Output Voltage Range 0 - 4.095 Volts (1mV/LSB)
Differential Nonlinearity 1 LSB max (guaranteed monotonic
Zero-Scale Error + 4 LSB max
Analog to Digital Converter System
The ADC system is based around the MAXIM MAX 191BCWG, a 12 Bit A/D con-
verter. It operates from 15 Volt power supplies except for the A/D converter. The
MAX191 is powered by a +5V supply and protected from over-voltage. The con-
verter has an internal 4.096 Volt reference which results in a 1mV/Bit resolution.
A 16 channel multiplexer and buffer amplifier precedes the A/D converter. The
manifold pressure, patient pressure, inspiratory flow and expiratory flow signal in-
puts to the multiplexer are filtered with an antialiasing filter. Other inputs are filtered
by low pass filters.
1503-0151-000 3/27/97 2-19

Signals that are monitored by the ADC system include:
Flow DAC output

Flow Current sense
Inlet Valve Current sense
Patient Pressure
Manifold Pressure
Inspiratory Flow Sensor
Expiratory Flow Sensor
O2 Concentration
Power Supplies
Battery Backup system
Multiplexer and Buffer Amplifier
The multiplexer settles quickly, within 8 sec to 0.01%, to be stable for the ADC
12-Bit conversion and to maintain the overall 20 sec conversion time. The sys-
tem bandwidth requirement is from dc to 20Hz. The multiplexer is an 8 channel
fault protected device and the amplifier used as a buffer to drive the A/D converter
(AD820AR).
A/D Converter
The MAX191BCWG is a 12-Bit converter that operates from a single 5 Volt power
supply. The clock frequency to run the A/D converter is 1.048MHz. It is derived
from the microprocessor system clock.
With a 1.048MHz clock, the conversion time of the A/D converter is 13 clock peri-
ods or 12.4 sec, plus the 3 sec required for the track/hold amplifier. The re-
sulting conversion time for the A/D converter is 15.4 sec.
The MAX191BCWG has the following unadjusted dc accuracy specifications:

Unipolar Offset Error 2 LSB max
2-20 1503-0151-000 3/27/97

Voltage Reference
Voltage reference is internal to the MAX191BCWG and adjusted with a potentiom-

eter. This reference voltage is buffered and used for the digital to analog converter
reference.
Flow Valve Control
The flow valve control circuit consists of a D/A converter and a voltage to current
conversion circuit.
D/A Conversion
The D/A conversion for the flow valve drive circuit is based around the MAXIM
MAX530BCWG 12-Bit DAC. The output of the DAC is fed to an input of the A/D
converter multiplexer allowing the microprocessor to monitor the DAC output.
The MAX530BCWG is a 12-Bit D/A converter operates from a single 5 Volt power
supply. The output range of the converter is 0 to 4.095 Volts (1mV per LSB).
The MAX530BCWG has the following dc accuracy specifications:

Zero-Scale Error + 4 LSB max
Flow Valve Drive Circuit
The Flow Valve Drive Circuit supplies flow valve current based on a given DAC in-
put voltage setting. With a 0 to 4.000 Volts input, the drive circuit outputs 0 to 1.0
Amps typical into a 3 ohm load. This circuit does not require adjustment and is ac-
curate within 2% of full scale.
This circuit also limits the flow valve output to less than 10VA under normal oper-
ation and under a single fault condition. This is a requirement of the international
regulation IEC 601-2-13.
A signal representative of actual drive current is input to the A/D converter to allow
the processor to monitor the current and detect faulty conditions.
1503-0151-000 3/27/97 2-21

Gas Inlet Valve Drive Circuit

This circuit consists of a LM2952IM low-dropout regulator providing a regulated 5
Volts to the inlet valve when enabled by the microprocessor. The /SHUTDOWN
pin of the regulator provides on/off control.
This regulator has an output current of 250mA. It has an internal current limit of
530mA max. This keeps the output under 10VA in a single fault condition and
meets the 10VA requirements of IEC 601-2-13.
A current sensing circuit is included to allow the processor to monitor the inlet valve
current via the A/D converter system and detect fault conditions.
Front Panel Display Interface

All signals to and from the Front Panel are protected from ESD through the use of
transient suppression devices and appropriate filtering. All of these signals are
routed through a single connector from the microcontroller board to the front panel
assembly.
EL Display Controller
The S-MOS SED1351F Flat Panel display controller drives 480 horizontal pixels
by 240 vertical pixels of the front panel EL display. Ferrite beads filter the signals
from the display controller to the display.
Video Display Memory
This memory consists of one high speed 32K x 8 CMOS static RAM directly con-
nected to the SED1351F display controller, but mapped into 68340 memory space.
Membrane Switch Inputs
These signals are electronically debounced and sampled by the 68340 processor.
LED Driver Outputs
The ac on LED are turned on directly from the ac power applied and the mechan-
ical ventilation LED is controlled by the glue logic. Both LEDs require no interven-
tion from the microcontroller.
Rotary Encoder Input
This quadrature signal is debounced and routed to a quadrature clock converter

which interrupts the 68340 processor at each detent position.
2-22 1503-0151-000 3/27/97

Mechanical Ventilation Switch
This switch is electronically debounced and it inputs to a hardware latch which tog-
gles between set and reset states with each depression of the switch. The output
of this latch directly drives the ventilation state LED on the front panel as well as
controlling the drive signal to the flow valve independent of the processor. The
latch is reset by the power-up (hard) reset signal, an IRQ7 Interrupt, a processor
control signal, or a switch depression. The state of this latch as well as the direct
switch signal is input to the 68340 processor for monitoring purposes.
Audio Alarm
The audio alarm meets the requirements of the ISO standard 9703-2, "Anesthesia
and Respiratory Alarm Signals: Part 2, Auditory Alarm Signals".
The circuit consists of a Yamaha YM2413 Sound Generator and a National Semi-
conductor LM4860M audio amplifier. The sound generator interfaces directly to
the CPU and the audio amplifier drives an 8 ohm speaker.
Manifold Pressures
A Setra pressure sensor (model 210 PCBM) monitors manifold pressure. It is lo-
cated in the oxygen isolation barrier between the electronics and pneumatics
chambers.
The signal conditioned pressure transducer outputs are:
Manifold pressure: -20 to 120 1.5 cmH2O, less than 30

cmH2O;
-20 to 120 5% cmH2O, greater than
30 cmH2O
Front Panel Assembly

The front panel assembly has a 480 by 240 pixels EL panel that displays measured
and user adjustable parameters. The user can change parameters with touch
switches on the membrane or a rotary encoder with a switch. LED's are incorpo-
rated in the membrane switch to indicate alarms, mechanical ventilation On/ Stand-
by and Mains power.
1503-0151-000 3/27/97 2-23

Sensor Interface Board (SIB)

The Sensor Interface Board, (SIB), is the interface for the ventilator control module
and the anesthesia machine. It is designed to be used in the Excel models 110
SE, 210 SE's, and Modulus SE.
The SIB is located in the anesthesia machine below the work surface table top. In-
put air hoses and signal cables are routed from the side panel of the machine to
the board. A 50 conductor SCSI II cable routes power and signals to and from the
Ventilator.
Respiratory gas flow to and from the patient is measured in the machine by creat-
ing a small differential pressure across a calibrated variable orifice. The transduc-
ers for measuring the differential pressure are on the SIB. The delivered patient
airway gas pressure is also measured by a pressure transducer on the SIB. In ad-
dition, conditioning circuitry is provided for these transducers and for the Oxygen
sensor. For noise immunity, the signal outputs from the board are transmitted as
20 mA current signals.
Inspiratory and Expiratory Flow Measurement
Differential pressure levels of up to - 3.5 cmH2O are applied to the differential

pressure transducers by the flow of gasses past the variable orifice. This produces
dc output voltages in the range of 0.200 to 2.700 volts, with zero pressure produc-
ing 1.450 volts at the transducer, and 2.000 volts at the A/D controller in the Ven-
tilator. Calibration data is stored in an EEPROM in each of these sensors. When
directed by system software, a differential clock signal is sent to the SIB where it is
transformed into a single ended signal for the EEPROMS. An enable signal is also
sent that turns on 5 Vdc power. For noise immunity, when the data has been read
by the microcontroller board in the ventilator, these signals are turned off.
Patient Airway Pressure Measurement
When there is gas flow in the system, the voltage produced by the differential pres-
sure transducer is applied to a current transmitter IC. Used in the 0 to 20 mA mode,
its full scale input range is 2.500 Vdc. In order to exactly match the transducer out-
put range, the current transmitters are offset by 0.200 Vdc. This is done by using
the 2.000 volt reference generated by one of the IC's. The reference voltage is re-
duced through a voltage divider and applied as a low impedance source by using
a buffer amplifier stage. This arrangement allows a full scale output swing of 0 to
20 mA, for an input of 0.200 to 2.700 Vdc.
Patient Airway Pressure is measured off the high side of the inspiratory transducer.
A pressure range of -20 to + 120 cmH2O produces a proportional dc output voltage
in the range of 0.050 to 4.050 volts, with zero pressure producing 0.621 volts. This
voltage is reduced by a voltage divider and applied to a current transmitter as de-
scribed above, with the exception that no offset voltage is used.
2-24 1503-0151-000 3/27/97

O2 Concentration Measurement
The Oxygen sensor generates a linear output voltage that depends upon the con-
centration being measured. It produces an output of 57 - 14 mV dc at 100% con-
centration, therefore its output is amplified by a factor of 52 to make it compatible
with the current transmitter. This produces a maximum output of 2.50 volts.
The 0 to 20 mA current signals are sent to the Ventilator where a voltage drop is
produced across 200 ohm resistors, for a 0 to 4.00 volt signal to be measured by
the A/D converter.
Switch Connections
The SIB is used as a connection point for the various switches that indicate the
state of the machine. These include the O2 flush, the Power On switch, the DCGO
switch fitted to French SE anesthesia machine, and the O2 pressure switch mount-
ed on the SIB.
1503-0151-000 3/27/97 2-25

Notes:
2-26 1503-0151-000 3/27/97

3/Post Service Checkout
After servicing the ventilator, run any service menu tests that are pertinent to the
components replaced; Perform calibration on Flow sensors, Pressure sensitivity,
Flow valve and Bleed resistor. You must complete the checkout procedure for the
entire system; the ventilator, the anesthesia system, and all the accessories and
options.
WARNING: w You must perform all post-service checks after maintenance or service
of the ventilator. Failure to do so may result in patient injury.
WARNING: w All components and accessories must be connected correctly. All hoses
and cables must be properly connected before returning the anesthesia
system to clinical use. Failure to do so may result in patient injury.
3.1. Test the Ventilator.

Perform section "Preoperative checkout procedure" found in the Anesthesia Sys-
tem Operation and Maintenance Manual.
3.2. Test the Anesthesia System.

The ventilator is an integral part of a complete anesthesia system. To be certain
the ventilator is functioning correctly it is necessary to test the entire system.
Please refer to the anesthesia system manuals.
Important: If you have an Ohmeda Excel SE Anesthesia System, complete the

system checkout procedure in the Excel SE Service Manual. If you
have an Ohmeda Modulus SE Anesthesia System, complete the
system checkout procedure in the Modulus SE Service Manual.
3.3. Test all Options and Accessories.

Complete the checkout procedures for all options and accessories included with
the anesthesia system.
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3/Post Service Checkout
Notes:
3-2 1503-0151-000 5/26/0

4/Tests and Troubleshooting
4.1. Overview
WARNING: w Do not perform testing or maintenance on medical instruments while

they are being used on a patient; patient injury may result.
This section includes pass and fail tests with calibration procedures for 7900 Ven-
tilator control module. Operator calibration information is covered in the 7900 Ven-
tilator O&M manual.
Testing Requirements
The 7900 Ventilator, an integral part of the Ohmeda Anesthesia System, can be
tested while the control module is mounted in the anesthesia machine. From the
test results, you must determine if it is necessary to remove the control module to
gain access for service and/or maintenance.
The ventilator must be removed from the anesthesia system and placed on a spe-
cial service shelf in order to gain access for service, maintenance and parts re-
placement. This service shelf allows you to set the ventilator on the work surface
of the anesthesia system and reconnect hoses and cables.
If you are performing routine maintenance it is necessary to complete the entire

section. It is always necessary to perform section "3/Post-Service Checkout" after
this section.
WARNING: w Post-Service Checkout is required after you complete this section. You
must perform section " 3/Post-Service Checkout" after performing any
maintenance, service or repair. Failure to do so may result in patient injury.
The 7900 Ventilator has a self test built into its software. This test determines that
the software is functioning properly and that the electronic circuits on the circuit
boards are functional.
The following list of the tests run at power-up:
*Sequential watchdog
*Logical watchdog
*Data RAM walking pattern test
*FLASH ROM CRC verification
Gas inlet valve test (electrical and pneumatic)
Calibration of the manifold sensor
If the gas inlet valve causes the self test to fail on power up an alarm occurs and is
displayed appropriately "Gas Inlet Valve Circuit Failure" Also an error code
(1002C) will register on the error code service mode menu.
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If the calibration of the manifold sensor fails on power up, an alarm occurs and is
displayed appropriately "Manifold Pressure Sensor Failure". An error code (1003E)
will also register on the error code service mode menu.
*If one or more of these tests fail, the display provides a readout which tells the op-
erator to contact an Ohmeda Service Representative.
These tests are run continuously during normal operation and alarms are associ-
ated with each test. A failure causes an alarm to display on the screen in the alarm
display area. See section 4.7 of this chapter and the Appendix in the O&M Manual.
Flow valve electrical feedback

Gas inlet valve electrical feedback
Supply voltage checks
Battery voltage checks
These tests are run periodically (every 30 seconds) during normal operation and
alarms are associated with each test. A failure causes an alarm to display on the
screen in the alarm display area. See section 4.7 of this chapter and the Appendix
in the O&M Manual.
CPU Test
Display RAM walking pattern test
Data RAM walking pattern test
FLASH ROM CRC verification
This test runs only at boot up when mechanical ventilation is turned off:
Gas inlet valve (electrical and pneumatic)

If the gas inlet valve fails on power up, an alarm occurs and is displayed appropri-
ately "Gas Inlet Valve Circuit Failure" Also an error code (1002C) will register on
the error code service mode menu.
If the self test has passed, the remainder of the service troubleshooting is checking
the system visually and running the tests from the Service Mode Menu.
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4.2. Service Mode Menu

The service calibration mode tests and/or calibrates hardware necessary to pre-
pare a ventilator in the plant for factory shipment and to service a ventilator in the
field. Tests may be run manually with the rotary encoder (also called the adjust-
ment knob).
To enter this service mode, push and hold in the adjustment knob at power-up until
the "Service Confirmation" menu appears. Then select "Service Mode" from this
menu.
Another method to access the service mode is by a three key reboot. This method
can be used when the ventilator is in the normal operating mode. Ensure the Me-
chanical Ventilation switch is off, Apnea Detect Off and Volume Monitor Standby
modes are selected. Press the VT /Press., PEEP, and the menu switches at the
same time. Then push and hold the adjustment knob until the "Service Confirma-
tion" menu appears. The ventilator enters the service mode without having to pow-
er down and then back up.
All data displayed by the ventilator during and after a service mode test or mea-
surement is also output to the serial port.
The service mode has a top level main menu screen which displays all the select-
able service tests in categorical order; Diagnostic Tests/ Tools, Calibrations and
User settings. Any service test can be selected from this menu with the adjustment
knob cursor. Software version and a date code are at the top of the screen.
Figure 4-1
Service mode main menu
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4.3. Diagnostic Tests

Note: For simplicity the following text uses the term control wheel for the knob
used to select and confirm settings This knob and the rotary encoder switch
attached are also referred to as "The Encoder".
Test CPU
The software tests the CPU integer instructions as well as the CPU register(s). If
this test fails, the CPU did not perform an integer instruction correctly, or the CPU
register(s) have failed.
Upon FAIL, replace the microcontroller board - See section 6.
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Test External RAM

The software tests all of the external RAM memory with a walking bit pattern test.
It writes a certain bit pattern to a block of memory and then reads that block of
memory. If the bit pattern that it wrote is not the same bit pattern that it reads back
the test fails.
Upon FAIL, replace the microcontroller board - See section 6
Test Display RAM

The software tests all of the display RAM memory via a walking bit pattern test. It
writes a certain bit pattern to a block of memory and then reads that block of mem-
ory. If the bit pattern that was written is not the same bit pattern that it reads back
the test fails.
Upon FAIL, replace the microcontroller board.
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Test Flash ROM

The software tests the Flash ROM via a CRC check (Cyclic Redundancy Check).
A CRC value has been calculated for the Flash ROM memory and this value is
stored in the Flash ROM. This test recalculates the CRC for the Flash ROM and
compares it to the value stored in Flash ROM. If the value that was calculated does
not equal the value that was stored in Flash ROM, the test will fail.
Upon FAIL, replace the microcontroller board software.
(a new Flash ROM chip) see section 6.
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Test EEPROM
The software tests all of the EEPROM memory via a bit pattern test. It writes a cer-
tain pattern to a block of memory and then reads that block of memory. If the bit
pattern that was written is not the same as the bit pattern read back, the test fails.
Upon FAIL, replace the microcontroller board.
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Test Panel Switches

The software will set up the ventilator to receive all button presses and control
wheel turns. The test asks the user to press each of the buttons and turn the con-
trol wheel one full turn in both directions. Each time a button is pressed the number
next to the button is reverse-highlighted. If the button is pressed and the number
next to the button does not reverse highlight the test for that button failed. If all of
the buttons are pressed and all of the numbers next to the buttons are reverse-
highlighted the button press test passes. The control wheel turn test works the
same way. The user is prompted to turn the control wheel clockwise and counter-
clockwise one full turn (16 clicks). When the control wheel is turned (one full turn
in either direction) and the control wheel is working, the test passes. If the control
wheel is not working, the test times-out in about 10 seconds and the test fails.
4-8 1503-0151-000 5/26/0

Panel Switch FAIL Instructions:
If any of the select buttons or the adjustment knob turn test fails, replace the front
panel board or the control wheel.
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Test Serial Ports

The software performs an internal test on both of the serial ports. The software
sets up the serial ports so any data sent out the serial ports is echoed directly back
to that serial port. The test fails if the data sent out is not equal to the data received.
The status of the test is displayed on the ventilators front screen.
Serial Port FAIL Instructions
The software checks the serial ports to ensure any data sent out is looped back as
a direct echo. If the returned data is not the same as that sent, the ports fails. Re-
place the microcontroller board.
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Test Flow Valve

To test the flow valve the software starts off by closing the flow valve. It then opens
the flow valve in increments until the flow valve is completely open. At each of the
settings of the flow valve the A/D (Analog/Digital) channel for Flow DAC (Digital to
Analog Converter) Feedback and Flow Current Sense will be read. If the A/D for
the Flow DAC Feedback and Flow Current Sense are not within the correct toler-
ance the test fails.
A failure can be caused either by the drive circuit or the flow valve malfunction.
Check the drive circuit. Check the flow valve.
To check the drive circuit for proper voltage, set the flow control to output 120 liters
per minute. Unplug the connector from the microcontroller board and measure the
voltage between the pins, it should be approximately 3 volts. If the voltage is less
than 3 volts, measure the resistance between the leads at the unplugged flow valve
connector. A multimeter should read 3 ohms, one percent. If the resistance is 3
ohms, the drive circuit is bad, replace the microcontroller board and test the flow
valve again. If the flow valve test fails again, replace the flow valve.
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Test Gas Inlet Valve (GIV)

To test the gas inlet valve the software first closes the GIV. It then reads the A/D
for the GIV. If the A/D for the GIV does not read closed, the test fails. The software
then opens the flow valve to the calibrated flow of the bleed resistor. Then it waits
for the flow to stabilize (about 2 seconds). Once the flow is stabilized the software
checks to see if manifold pressure has dropped to less then 0.5 cmH2O. If manifold
pressure does not drop below 0.5 cmH2O, the test fails. The software then closes
the flow valve and opens the GIV. It then reads the A/D for the GIV and if the A/D
for the GIV does not read open, the test fails.
Gas Inlet Valve FAIL Instructions:
Failure can be caused by the valve malfunctioning or the microcontroller board.
Use a multimeter to measure the resistance of the GIV solenoid. It should be ap-
proximately 25 ohms. If necessary, replace the GIV solenoid.
Use a multimeter to measure the voltage at the inlet valve connector which plugs
into the microcontroller board. The voltage should be 4.5 volts when the GIV is
open. If the voltage is 4.5 volts or greater, rebuild the GIV. If the voltage is less
than 4.5 volts replace the microcontroller board.
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Test Pressure Limit Switch

The software tests the pressure limit switch to make sure that it trips at the correct
manifold over pressure. The software opens the flow valve to a value where pres-
sure continues to increase. It then waits for the DPL (Drive Pressure Limit) switch
to trip. The pressure at which the DPL switch tripped is indicated. This value is cal-
culated manifold pressure (the typical reading is 112 cmH2O) not the actual pres-
sure at the switch. If the DPL switch never trips (within 15 seconds) the test fails.
If the DPL switch does not trip at a pressure within the correct tolerance, the test fails.
1503-0151-000 5/26/0 4-13

Pressure Limit Switch FAIL Instructions:
Go to the Discrete I/O signal menu and check the DPL (Drive Pressure Limit)
switch status. Disconnect pressure switch tubing from manifold and apply 104 4
cmH2O to activate switch and verify switch status. If signal status does not agree
with switch status, disconnect J8 on microcontroller board and measure resistance
to determine function of switch.
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4.4. Diagnostic tools

Display A/D channels
The software displays the A/D values for each of the A/D channels.
Remarks: This selection displays a listing of A/D Channels which are at various
values depending upon the set parameters. One check that can be made is a
disconnect check or large leak check.
DESCRIPTION ACTUAL RANGE HEX RANGE DISPLAYED RANGE UNITS SPECIAL INSTRUCTIONS
PATIENT PRESSURE -20 to + 120 cmH2O 0209-02D1 18.235-25.235 cmH2O Zero Offset Reading (nominal 621 LSB)
MANIFOLD PRESSURE -20 to +120 cmH2O 0209-02D1 18.235-25.235 cmH2O Zero Offset Reading (nominal 621 LSB)
INSPIRATORY FLOW -3.5 to +3.5 cmH2O 0726-0924 3.66-4.68 cmH2O Zero Offset Reading (nominal 2050 LSB)
EXPIRATORY FLOW -3.5 to +3.5 cmH2O 0726-0924 3.66-4.68 cmH2O Zero Offset Reading (nominal 2050 LSB)
FLOW CURRENT SENSE 0 to 1 Amp 0000-0FFF 0-1.023 Amps
FLOW DAC FEEDBACK 0 to 4.095 Volts 0000-0FFF 0-4.095 Volts
INLET VALVE CURRENT 0 to 200 MA 0943-0F2C 0-235 milliamps Off State Reading = 0 to 259 LSB
SENSE
O2 CONCENTRATION 0 to 100% 0000-0FFF 1-100 %
1.225V VOLTAGE REFERENCE 1.220V to 1.229V 04BE-04D3 1.214-1.235 Volts
5.5V TEST 4.988 to 6.09 Volts 07D7-09FB 4.025-6.214 Volts
+12V EL SUPPLY TEST 10 to 15 Volts 0677-0A41 10.667-15.402 Volts
+15V LOCAL10VA TEST 13.75 to 15.75 Volts 071A-089F 13.351-16.207 Volts
+15V SIB TEST 13.75 to 15.75 Volts 071A-089F 13.351-16.207 Volts
BATTERY VOLTAGE TEST 0 to 16 Volts 0000-0FFF 0-16.446 Volts <7V = No Battery
<12.5V On AC = Low Battery
<11.35V On BATT = Low Battery
<10.9V ON BATT = Low Batt Shutdown
<16V = Batt Out Of Range
BATTERY CURRENT TEST 0 to 4 Amps 0000-0FFF 0-4.095 Amps >300mA = On Battery
>4Amps = Out Of Range
ANALOG GROUND 0 to LSB 0000-0006 0-0.006 Volts
1503-0151-000 5/26/0 4-15

Display I/O signals

The software will display all of the I/O signals.
Remarks
This display is a service tool for:
DPL switch status - shows off unless drive pressure has exceeded
limit (switch is N.O.)
O2 flush switch status - shows on or off when pushing and releasing
gas machine O2 flush valve
DCGO switch status - French machines only either Vent or Aux
O2 Supply Pressure Status - Pressure indicates there is O2 supply
pressure
+15V Fail Status - indicates analog positive voltage supplies are
within range
-15V Fail Status - indicates analog negative voltage supplies are
within range
4-16 1503-0151-000 5/26/0

Display Battery Charge Status

The software displays the battery charge status. This checks to see if the battery
charge is greater than or equal to 12.5 volts. If it is less than 12.5 volts, the battery
charge status displays that the battery is not charged. If it is greater than or equal
to 12.5 volts, the battery charge status displays that the battery is charged.
Battery Charge Status: Battery Charged (greater than 12.5 volts)
Remarks
If the battery has been on charge for several hours and you get a "battery is not
charged display:
Check the battery in-line cable fuse."
If the fuse is good, the battery is bad---replace it.
1503-0151-000 5/26/0 4-17

System Error Log

The software displays the most current 10 errors that have been logged. The error
code, address, and software revision are important pieces of information if technical
support is required.
Remarks
Note: The following Error Log table lists codes for those errors that pertain to ser-
vice. Other codes will display from time to time, however, these are software in-
formational codes only and should not be of concern to a service person.
The software clears the errors that have been logged when "Clear Error Log" is set so
a new listing may be compiled.
4-18 1503-0151-000 5/26/0

System Error Log Codes

The following table of error codes are numerical in order and may be referenced
from the "System Error Log" menu displayed. Check the number on the menu and
reference this table for description and service action. Actions are numbered in a
logical action sequence. If action 1 fixes error, stop there, if action 3 fixes error
return actions 1 and 2 to previous status.
Error Code Description of error logged Service Action

10023 Defaults loaded to non-volatile 1. If EEPROM or CPU board were replaced,
memory EEPROM. clear error log and reboot.
2. EEPROM failure, replace EEPROMs
3. Replace CPU board

10027 Caused by high airway pressure No Service Action required
above set Plimit
10029 Minimum system monitoring Reboot the system, if problem continues
caused by DPL switch tripping refer to Section 4, Test Press. Limit Switch
1002A Minimum system monitoring Charge battery, if error continues replace
caused by a low battery battery
1002B Minimum system monitoring Reboot the system, if problem continues
caused by incorrect flow valve refer to Section 4 Test Flow Valve
feedback
1002C Minimum system monitoring 1. Possible bad gas inlet valve
caused by incorrect GIV feedback
a. Disconnect the connector to GIV at J6.
Measure ohms at approx. 25 ohms
b. If step a is unusually high or low replace

GIV solenoid

1002E Minimum system monitoring 1. Reboot the system, if problem continues
caused by battery current A/D out replace the PSB (Power supply board)
of range. Battery current > 4
amperes 2. Replace the CPU board
3. Replace battery
1002F Minimum system monitoring 1. Reboot the system if problem continues,
caused by battery voltage A/D out measure open circuit batt voltage
of range. Battery voltage > 16V.
2. Replace the PSB
3. Replace the CPU board
4. Replace battery
10030 Minimum system monitoring Reboot the system, if problem continues
caused by control setting change replace the CPU board
fail
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10031 Minimum system monitoring 1. Refer to Section 4 Display A/D Channels,
caused by flow sensor EEPROM Test Flow Sensors. Replace faulty flow sen-
failure sors
2. Check cable connections at SIB and the

SIB to 7900 cable
3. Replace the SIB

10032 Minimum system monitoring 1. System has DCGO in aux..position but
caused by DCGO (French) language not set to French
2. Check Discrete I/O Signal menu for sta-

tus
3. Check SIB cables

10035 Non-volatile memory EEPROM Reboot the system, if problem continues
data out of range replace the CPU board
10036 Non-volatile memory EEPROM Reboot the system, if problem continues
region protected value error replace the CPU board
10038 1 of 3 safety relevant parameter Reboot the system, if problem continues
areas has difference in SRC tripli- replace the CPU board
cate storage (external RAM prob-
lem)
10039 All 3 safety relevant parameter Reboot the system, if problem continues
areas are different in SRC storage replace the CPU board
(external RAM problem)
1003A There are no more EEPROM Reboot the system, if problem continues
areas to switch to (EEPROM prob- replace the CPU board
lem)
1003D Minimum system monitoring Reboot the system, if problem continues
caused by system parameter fail- replace the CPU board
ure (external RAM problem)
1003E Minimum system monitoring Reboot the system, if problem continues
caused by manifold pressure sen- replace the CPU board
sor failure
10042 The system clock has been repro- Reboot the system, if problem continues
grammed (CPU timer problem) replace the CPU board
10045 Sustained airway pressure hold- No Service Action Required
ing for more than 10 seconds
10046 Minimum system shutdown low 1. Charge the battery
battery, less than 11.35V while
system is running on battery 2. If the unit has been plugged in for 12
hours and the problem continues, replace
battery
4-20 1503-0151-000 5/26/0


10047 Minimum system shutdown SIB 1. Reboot the system, if problem continues
15V test failed measure +15V5% on J3 pin 1 to pin 2. If
out of spec disconnect CPU and measure
again.
2. If within spec continue.
3. Replace SIB
4. Replace PSB

10048 Minimum system shutdown 15V 1. Replace PSB
Local 10 VA test failed
10049 Minimum system shutdown display 1. Reboot system, if problem continues
voltage test failed measure EL display +14.5V (10-15V) volts
at J3 pin 18 to pin 11.
2.If out of spec, disconnect Display board.

Measure again. If within spec; replace Dis-
play board, continue
3. If still out of spec, disconnect CPU

board. Measure again. If within spec, con-
tinue.
4. Replace CPU board. Measure again. If

still out of spec, disconnect PSB, continue.
5. Replace PSB
1004A Minimum system shutdown A/D Reboot the system, if problem continues
converter failure replace the CPU board
1004B Minimum system shutdown CPU Reboot the system, if problem continues
test failure replace the CPU board
1004C Minimum system shutdown flash Reboot the system, if problem continues
EPROM failure replace the CPU board
1004D Minimum system shutdown exter- Reboot the system, if problem continues
nal RAM failure replace the CPU board
1004E Minimum system shutdown display Reboot the system, if problem continues
RAM failure replace the CPU board
1004F Minimum system shutdown soft- Reboot the system, if problem continues
ware watchdog failure replace the CPU board
10050 Minimum system shutdown Reboot the system, if problem continues
sequential watchdog failure replace the CPU board
10051 Minimum system shutdown CPU Reboot the system, if problem continues
clock too fast replace the CPU board
10052 Minimum system shutdown CPU Reboot the system, if problem continues
clock too slow replace the CPU board
1503-0151-000 5/26/0 4-21


10058 Minimum system shutdown 1. Reboot the system, if problem continues
V_AUX test failed measure V_AUX. J3 pin 5 and pin 6. If out
of spec disconnect CPU board, measure
again. If within spec, continue.
Range is +4.988 to +6.09 vdc.
3. Replace PSB
10059 Minimum system shutdown exter- Reboot the system, if problem continues
nal reference voltage failed replace the CPU board
1005A Minimum system shutdown bootup Reboot the system, if problem continues
memory failure replace the CPU board
2000D A switch for EEPROM region was Reboot the system, if problem continues
requested but there are no more replace the CPU board
areas to switch to (EEPROM prob-
lem)
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Verify Flow
The software allows the user to set the flow from 0 (closed) to 120 LPM. The user
can then verify that the flow output of the ventilator is correct and/or that the flow
sensors read the correct output.
Remarks
Note: Gas exiting through the bleed resistor must be accounted for or occluded
when measuring flow valve output.
This service tool can be used for directly controlling the output of the flow valve.
Gas from the 7900 flow valve exits from three separate areas; the two drive
hoses and the bleed resistor. Independent measurements of flow valve output
must capture all gas from these ports or provide for their occlusion. Be sure to
remove all occlusion devices prior to returning the system to service.
This tool can provide flow for a check of the flow sensors span, but only in an
approximate sense. Variations between the flow sensor output and the flow
valve setting can vary by as much as 25%. Use the Flow Sensor Operational
Test as a more accurate measurement of flow sensor competency at lower
flows.
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4.5. Calibrations
Calibrate O2 Sensor
See operation and maintenance manual.
The software calibrates the O2 sensor at a selected altitude, see "Select Altitude"
menu. Set the appropriate altitude for the machine location. The software in the
ventilator calibrates the O2 sensor by reading the A/D for the O2 sensor when the
O2 sensor is exposed to room air (21% O2). If this A/D value is not within the tol-
erance the calibration fails. If the calibration passes, the A/D value at which the O2
sensor was calibrated is stored in the EEPROM.
The sensor must be calibrated at 21% O2 before calibration at 100% O2.
Remarks
Remove the O2 sensor from the 15 mm adapter, ensure that the sensor is in an
upright position with the cable connector at the top, and expose it to room air for
approximately 3 minutes. The displayed reading should be 21% 2% to pass the
calibration requirements. Place the sensor that passed the 21% test in the breath-
ing system and expose it to 100% O2 for 3 minutes.
If the sensor passes, the A/D value at which it passed is stored in the EEPROM. If
it displays readings higher or lower than required to pass, the sensor is bad. Re-
place it.
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Calibrate Flow Sensors

The software calibrates the inspiratory flow, expiratory flow, airway pressure and
manifold pressure transducers for zero pressure offset voltage. It does so by read-
ing the A/D for inspiratory flow, expiratory flow, airway pressure and manifold pres-
sure when the flow sensors have been disconnected from the patient interface
panel. If the A/D values are not within the correct tolerance the calibration fails. If
the calibration passes, the A/D values at which the inspiratory flow, expiratory flow,
airway pressure and manifold pressure transducers were calibrated at are stored
in the EEPROM.
Remarks
Fail - indicates a problem with the microcontroller board, check for bad differential
pressure transducer. Check the transducer outputs using the Display A/D menu.
If the transducer is not zeroing, remove the exhalation valve from the manifold. If
the transducer zeros, replace the flow valve. If not, replace the microcontroller
board.
1503-0151-000 5/26/0 4-25

Remarks
Fail - indicates a problem with the SIB, check for bad differential pressure trans-
ducer. Check the transducer outputs using the Display A/D menu. Ensure that the
flow sensors are disconnected from the interface panel. If the transducer is out of
tolerance, replace the SIB assembly.
Remarks
4-26 1503-0151-000 5/26/0

Remarks
1503-0151-000 5/26/0 4-27

Calibrate Pressure Sensitivity

The software prompts the user to perform the procedure to calibrate the pressure
sensitivity (This pressure transducer calibration is to be performed if the SIB control
module or microcontrol board is replaced). This calibration is not an automated
calibration. It prompts the user to follow a set of procedural steps to perform the
calibration. This calibration calculates the pressure sensitivity at 5 different pres-
sures. It uses these five different pressure points along with the inspiratory flow and
expiratory flow zero offsets to find the pressure sensitivity If the calculations for the
pressure sensitivity are not within the correct tolerance, the calibration fails. If the
calibration passed, the five pressure sensitivity points are stored in the EEPROM.
4-28 1503-0151-000 5/26/0

Pressure Sensitivity Fail
1. Select "Display A/D Channels" from the main service menu.

Set Fresh gas flow to 2 Lpm.
Open the APL valve (0 cm H2O).
Place Bag to Vent switch in the Bag/APL position.
Connect a short tube between the inspiratory and expiratory flow
sensors.
The airway pressure, inspiratory flow and expiratory flow on the ventilator display
should read near zero (between +.5 and -.5 Lpm flows).
2. Occlude the GMS (or MAS) bag port. Adjust the APL to read 10
cmH2O on the gauge. The flow may jump briefly, but should stabilize
to read between +.5 and -.5 Lpm. Very gently push the tubes coming
from the flow sensors slightly in all directions. Observe to see if the
flow measurements jump.
Caution w If either sensor reads more than 2 Lpm, STOP. This indicates a possible
leak in the flow sensor pneumatic circuit. Skip steps 3 and 4, go directly
to step 5. If the pressure is increased further, the SIB may be damaged.
3. Adjust the APL to read 20 cmH2O on the gauge. The flows may jump
briefly, but should stabilize to read between +.5 and -.5 Lpm.
4. Adjust the APL to read 40 cmH2O on the gauge. The flows may jump
briefly, but should stabilize to read between +.5 and -.5 Lpm.
5. If the flow measurements on the ADC page stay near zero, the flow
sensors are good. If either sensor indicates a flow where there is
none, there may be a leak. To troubleshoot, reduce the circuit pres-
sure back to zero. Reverse the flow sensor connections at the SIB
interface panel and repeat the above tests.
6. If the problem follows the sensor, discard the sensor. It has a leak.
7. If the problem stays with the same side of the circuit, it is likely the
leak is in the tubing under the SE table top, not with the sensor.
1503-0151-000 5/26/0 4-29

Calibrate Flow Valve

The software prompts the user to perform the procedural steps to calibrate the flow
valve. This is an automated calibration. It gradually opens the flow valve and mon-
itors the manifold pressure. When the manifold pressure reaches 1.9 to 2.0
cmH2O the value at which the flow valve has been opened is saved. The flow valve
is then closed. The value at which the flow valve was opened to is then checked
to make sure it is within the correct tolerance. If it is not, the calibration fails. If the
calibration passes, the flow valve calibration point is stored in the EEPROM.
Remarks: Check that the bag/vent selection switch is in the vent position. If the
flow valve calibration test fails immediately, the most likely fault is a bad manifold
transducer. It can also be a bad regulator or the regulator is out of calibration. An-
other cause could be a bad flow valve.
4-30 1503-0151-000 5/26/0

Calibrate Bleed Resistor

The software calibrates the bleed resistor using the following procedure steps (be-
sides the setup procedure this calibration is completely automated). First the soft-
ware finds the value at which to set the flow valve to get a manifold pressure of 91-
92 cmH2O. Once it finds this starting point value the automated calibration begins.
Values shown here are for example only and are not necessarily typical.
1503-0151-000 5/26/0 4-31

Remarks: If the bleed resistor calibration test fails, check altitude and drive gas
settings. Ensure that the breathing circuit gas is exhausting out the scavenging
port during the test. A negative finding indicates a massive circuit leak. Check for
proper regulator pressure calibration. Ensure that the Flow Valve Cal test was con-
ducted properly. Otherwise, failure indicates a calibration problem with the flow
valve.
4-32 1503-0151-000 5/26/0

Remarks
The calibration is performed as follows:
1. Open the flow valve to the starting point that was found (where
manifold pressure is 91-92 cm H2O).
2. Wait for the flow to stabilize.

3. Once the flow stabilized, set the flow to 12 L/min.
4. Wait for the flow to stabilize.
5. Perform steps 1-6 replacing step 3 with 11 L/min., 10 L/min., 9 L/min.
1 L/min..
Therefore, there are 12 points that are calculated for the bleed resistor calibration.
Calibration points may be greater than the listed cm H2O, but if any one of these
points is less than the cmH2O listed below, calibration fails. If the calibration pass-
es, the calculated bleed resistor calibration points are stored in EEPROM.
67 cm H20
59 cm H20
52 cm H20
45 cm H20
38 cm H20
30 cm H20
24 cm H20
18 cm H20
12 cm H20
7 cm H20
-5 cm H20
-5 cm H20
1503-0151-000 5/26/0 4-33

Sensor(s) Cal Due

This menu displays which sensors or setting must be performed when the "Sen-
sors Cal Due" alarm appears in normal operation. After the cal/setting is properly
completed, the text for that cal/setting will be removed.
If the "Sensor(s) Cal Due" alarm is not active, the menu displays the text:
"Sensor(s) Cal Due" alarm not active

No calibrations required
4-34 1503-0151-000 5/26/0

4.6. User Settings

These setting are for the convenience of the service person so they can make
changes without having to go back to the main operating menus
Select Altitude
This provides the user with the means to select the altitude setting.
Displays
Select Drive Gas

This provides the user with the means to select the drive gas.
Displays
1503-0151-000 5/26/0 4-35

Adjust Brightness
This provides the user with the means to select the display brightness.
Select Heliox Mode

This provides the user with the means to select the Heliox mode with systems hav-
ing ANSI gas systems with Heliox flow tubes installed. Set "Select Heliox Mode" to
Available to allow the user to turn Heliox mode on or off during the normal opera-
tions mode. Set "Select Heliox Mode" to Not Available to prevent the user from
turning Heliox mode on during normal operation.
4-36 1503-0151-000 5/26/0

Exit Service Mode

Provides the means to exit the service mode via a hardware reset.
Allows the service person to return to the main operating waveform display and
operating menu.
1503-0151-000 5/26/0 4-37

4.7. Troubleshooting Guides

Some ventilator problems may not generate any ventilator messages, even though
the ventilator may not be functioning correctly.
Operational alarm messages are found in the Operation and Maintenance manual.
Actions are numbered in a logical action sequence. If action 1 fixes error, stop
there, if action 3 fixes error return actions 1 and 2 to previous status.
Troubleshooting Mechanical/Electrical
Symptom Probable Cause Action

System on/AC LED 1. 50 position cable, membrane to 1. Check cable connection
on, no display power supply board
2. Check cable connection
2. 18 position cable, power supply
board to CPU board 3. Replace EL display
3. EL display 4. Replace CPU board
4. CPU board 5. Replace power supply board
5. Power supply board

AC LED not on 1. Power cord 1. Is the cord plugged in?
2. AC power 2. Is the power outlet o.k.?
3. Power cord fuses 3. Check power cord fuses in the

power module
4. 50 position cable, front panel to
microcontroller board 4. Check cable connection
5. Power supply board 5. Verify output voltages of power

supply. Replace power supply board
6. Membrane switch LED
6. Replace front panel keyboard
Alarms display, but 1. Audio set too low 1. Adjust audio from menu
no audible
2. Speaker cable 2. Ensure cable is plugged in
3. Speaker 3. Replace speaker
4. CPU board 4. Replace CPU board

Bellows does not 1. Leak in the breathing circuit. 1. Check breathing circuit and absorber
expand or tends to for leaks.
collapse during venti- 2. Bellows not installed properly.
lation. 2. Check the bellows to base attach-
3. Tear or leak in bellows. ment.
4. Insufficient fresh gas flow. 3. Check the entire surface of the bel-
lows. Pay close attention to the angles
5. Improperly functioning ABA dia- in the convolutions.
phragm and seat assembly.
4. Check that settings on flowmeters are
adequate.
5. Check diaphragm and seat assembly.
4-38 1503-0151-000 5/26/0

Symptom Probable Cause Action

Bellows distended 1. Bellows retention problem. 1. Check bellows.
and/or slips off base.
2. Bellows assembly exhaust 2. Check the waste gas scavenging
restricted. system for high vacuum or blockage.
3. Bellows assembly pressure relief 3. Control port plugged or drive gas

valve problem. inlet hose blocked.
Continuous flow of 1. External hose leak. 1. Check hose.
supply gas before
machine is turned 2. GIV leak. 2. Check GIV solenoid.
ON.
3. Repair GIV
Bellows does not 1. Bag/APL-Vent selector in Bag/ 1. Place the Bag/APL-Vent selector
descend during inspi- APL position. in the Vent position.
ration.
2. Drive gas hose disconnected or 2. Reconnect drive gas hose or
leaking. check for leaks.
Alarms sound with- 1. Microprocessor failure. 1. Replace microcontrol board.

out apparent cause
and cannot be
silenced.
Ventilator will not turn 1. 50 position cable, external cable 1. Ensure cable is plugged in prop-
on when remote on/ SIB to 7900 erly at 7900 and SIB
off switch is turned
on and AC LED is on 2. Remote on/off switch cable 2. Ensure cable is plugged in prop-
erly at switch and SIB
3. Remote on/off switch
3. Replace switch
4. Power supply board
4. Replace power supply board
Settings do not meet 1. Out of calibration. 1. Calibrate.
specifications.
Erratic pressure 1. Slight to moderate valve leakage 1. Check operation of drive gas
waveform check Valve
2. O-Ring Seal, Housing to Main
Slow exhalation pres- Manifold 2. Replace drive gas check valve
sure release
3. Alignment of seat and seal after
assembly
4. Loose mounting screws
IMPORTANT If the ventilator experiences extreme electrical interference, it may

interrupt mechanical ventilation. If this interruption occurs, the ven-
tilator generates an internal reset function and resumes normal op-
eration after two (2) seconds. For situations where continuous
electrical interference is experienced by the ventilator, causing a
continuous interruption, the ventilator's internal reset repeats until
the interference ceases.
If the electrical interference is continuously present and mechanical

ventilation is interrupted for approximately 30 seconds, the ventila-
tor produces a continuous beeping audio alarm. Manual ventilation
of the patient must be performed while the mechanical ventilation is
interrupted. When the electrical interference ceases, the continuous
1503-0151-000 5/26/0 4-39

beeping audio alarm can be silenced only by turning the ventilator

or anesthesia machine, as applicable, power switch OFF and after
five seconds back ON.
WARNING: w Manual ventilation must be performed when electrical interference caus-

es interruption of ventilator delivered mechanical ventilation. Manual
ventilation must be continued until the ventilator resumes normal oper-
ation or an alternated ventilator/anesthesia system can be used.
Troubleshooting by Alarm Messages

Alarm
Condition/Probable Cause Service Action
Message/Symptom
12 hour test 12 continuous hours since last Cycle mechanical ventilation ON
OFF state test and OFF
Inspiratory Overshoot PAW is greater than Pinspired Change threshold
threshold
Pinspired not achieved Pmax does not reach a Pinspired 1. User may still have control of
threshold actual Pinspired
(Conditions or combination of set-
tings may prevent ventilator from
achieving settings)
Refer to Pressure Sensitivity CAL
Fail listed in Section 4.
PEEP Not Achieved Pmin - PEEP is not within a spe- 1. Check tubing connections
cific window Rate and/or I:E Ratio may prevent
ventilator from reaching desired
PEEP level
Heliox Mode is ON Heliox Mode selected Select only if using HeO2 gas mix-
ture
VT Not Achieved VTI less than VT-threshold Preset tidal volume not achieved
Operator may still influence tidal
volume with settings
Refer to Pressure Sensitivity CAL
Fail listed in Section 4.
Bellows Empty Manifold pressure greater than 1. Check fresh gas flow
airway pressure plus threshold
2. Check and restore breathing
circuit volume, breath cannot be
delivered until bellows volume is
restored
Check O2 sensor O2 less than threshold (8% O2) 1. Calibrate O2 sensor
2. Replace O2 sensor
Circuit Auxiliary Use of auxiliary circuit in DCGO 1. Check dual common gas outlet
2. Check that auxiliary circuit is in

use
4-40 1503-0151-000 5/26/0

Alarm
Message/Symptom
Inspiratory flow sensor EEPROM cal data read failure Remove flow sensor from breath-
Fail (using default cal data ing circuit.
Expiratory flow sensor Fail Disconnect from patient interface
panel and reconnect sensor. If
error message goes away, sensor
OK. If error message reappears,
replace bad flow sensor
Insp. VT/VTE volume Mis- VTE greater than VTI (Circle) or 1. Check system tubing for leak-
match VTI greater than V delivered age. Refer to Pressure Sensitivity
CAL Fail in Section 4.
(Bain or Circle)
2. Check the flow sensor
3. Replace the flow sensor

1. No Insp Flow Sensor 1. No inspiratory flow sensor 1. Examine check valves, free
connected breathing valve and MOBO
2. No Exp Flow Sensor
2. No expiratory flow sensor con- 2. Check flow sensor locations
3. Inspiratory Reverse nected and tubing connections
Flow
3. Negative flow on inspiratory 3. Check breathing circuit configu-
4. Expiratory Reverse Flow flow sensor during inspiration ration
5. Check Flow Sensors 4. Negative flow on expiratory

flow sensor
5. Incorrect connection, 0 flow on

Insp sensor during inspiration, or
0 flow on Exp sensor in expira-
tion after seeing flow in inspira-
tion
O2 calibration error O2 not equal to set O2 f 1% Calibrate O2 sensor
O2 greater than 110%

On Battery Status line indicates "on battery", 1. Is AC LED off?
or battery current test greater 2. Check system power cord and
than 300 mA fuses
3. Check AC wall power, if o.k
replace battery - replace CPU
Be aware of a 30 min. max. of
batt. operation
Sans Gas Frais Patient breathing in DCGO Operator has attempted to turn on
the ventilator with the dual com-
mon gas outlet in the auxiliary
position
A/D Converter Failure ADC time out, monitoring is not Reboot ventilator, if problem con-
functioning or it is unreliable tinues replace CPU board
Minimum System Shut-
down
Bootup Memory Failure Bootup memory CRC failure, Reboot ventilator, if problem con-
monitoring is not functioning or it tinues replace CPU board
Minimum System Shut- is unreliable
down
1503-0151-000 5/26/0 4-41

Alarm Message/
Symptom
Control setting input has Internal software error has Reboot ventilator, if problem con-
failed occurred in a control setting tinues replace CPU board
change initiated by the user.
Minimum system monitor- Monitoring still available
ing
CPU Failure ALU, register,... test failure. Reboot ventilator, if problem con-
Monitoring is not functioning or it tinues replace CPU board
down
CPU Internal Error Internal bus error. Monitoring is Reboot ventilator, if problem con-
not functioning or unreliable tinues replace CPU board
down
Display Voltage Out-of- Voltage out-of-range. Monitoring 1. Reboot ventilator, if problem
Range is not functioning or unreliable continues, measure EL display
+14.5V (10-15V) volts at J3 pin 18
Minimum System Shut- to pin 11.
down
2.If out of spec, disconnect Dis-
play board. Measure again. If
within spec; replace Display
board, continue
3. If still out of spec, disconnect

CPU board. Measure again. If
within spec, continue.
4. Replace CPU board. Measure

again. If still out of spec, discon-
nect PSB, continue.
5. Replace PSB
Flow Valve Failure Incorrect feedback. Monitoring 1. Reboot ventilator, if problem
is still available persists, continue:
Minimum System Monitor-
ing 2. Disconnect the connector to
flow valve at J7. Refer to service
mode Test Flow Valve diagnostic
in section 4.
Gas Inlet Valve Circuit Fail- Incorrect feedback. Monitoring 1. Reboot ventilator, if problem
ure still available persists, continues
2. Disconnect the connector to
Minimum System Monitor- GIV at J6. Refer to service mode,
ing Test GIV, Section 4.
Internal Ventilator Clock
Clock frequency greater than Reboot ventilator, if problem con-
Too Fast 110% of expected value. Moni- tinues replace CPU board
toring is not functioning or unreli-
Minimum System Shutdown able
Internal Ventilator Clock Clock frequency less than 90% Reboot ventilator, if problem con-
Too Slow of expected value. Monitoring is tinues replace CPU board
not functioning or unreliable
down
Logical Watchdog Failure Time-out or incorrect code exe- Reboot ventilator, if problem con-
cuted. Monitoring is not func- tinues replace CPU board
Minimum System Shut- tioning or unreliable
down
4-42 1503-0151-000 5/26/0

Alarm
Message/Symptom
Memory (EEPROM) Fail- 1. If EEPROM or CPU board was Reboot ventilator, if problem con-
ure replaced, reboot the ventilator tinues replace CPU board
2. Read/write failure, CRC failure
3. Default values will be used at

power up
Memory (flash) Failure CRC failure. Monitoring is not Reboot ventilator, if problem con-
functioning or it is unreliable tinues replace CPU board
down
Memory (RAM) Failure Walking pattern test failure. Reboot ventilator, if problem con-
down
Memory (video) Failure Redundant storage test failure. Reboot ventilator, if problem con-
down
Auxiliary gas outlet DCGO switch is in auxiliary posi- Check switch and language set-
tion and language is not French tings
No Battery Battery voltage less than 7 V 1. Check inline batt fuse
while running on machine elect
power 2. Measure batt volts 12.5 but
<16V
3. Replace battery
Low Battery Charge Voltage less than 12.5V while 1. This message should disappear
running on machine elect power after charging for 12 hours.
2. Measure batt volts 12.5 but

<16V.
3. If not the battery may be defec-

tive and need replacement
Low Battery Minimum Sys- Battery voltage less than 1. Charge battery.
tem Monitoring 11.35V while running on battery
2. Measure batt volts 12.5 but
<16V. If error message doesn't
clear, replace battery
System Shutdown Mini- Battery voltage less than 10.9V 1. Charge battery.
mum System Shutdown while running on battery
2. If error message doesn't clear,
replace battery
Battery Voltage out of Battery Voltage > 16V 1. Reboot ventilator, if problem
range continues replace PSB board
Battery current > 4 amps
Battery current out of 2. Replace the CPU board
range System is unable to run on
backup batt.
1503-0151-000 5/26/0 4-43

Alarm
Message/Symptom
+15V analog Out-of-Range + 15V out of range 1. Reboot ventilator, if problem
continues measure +15V.75V at
Minimum System Shut- J3 pin 1 and pin 2. If out of spec,
down disconnect CPU, measure again.
If within spec continue
3. Replace the PSB

+15V SIB Out-of-Range +15V out of range 1. Reboot ventilator, if problem
Minimum System Shut- continues measure +15V at J3
down pin 1 and pin 2. If out of spec
2. Replace PSB board
4. Replace SIB
Manifold pressure sensor Drive pressure limit switch Reboot ventilator, if problem con-
failure engages and manifold pressure tinues replace CPU board
is not greater than 80 cmH2O
Minimum system monitor- or bootup calibration of manifold
ing failed.
Pressure control PEEP Manifold pressure < airway pres- Ventilate in volume mode only
disabled sure (without PEEP. Ventilator needs
service).
Sequential Watchdog Time-out or state failure. Moni- Reboot ventilator, if problem con-
Failure toring is not functioning or unreli- tinues replace CPU board
able.
down
Vaux_ref out-of range +5.8 V out of range 1. Reboot ventilator, if problem
Minimum system shutdown continues measure +5.8 V at J3,
Range is +4.988 Vdc to +6.09 pin 5 and pin 6. If out of spec dis-
Vdc connect CPU. Measure again. If
within spec, continue
3. Replace PSB
Vext_ref out- of-range +1.225 V out of range Reboot ventilator, if problem con-
Minimum system shutdown tinues replace CPU board
4-44 1503-0151-000 5/26/0

5/Maintenance
5.1. Maintenance Schedule
WARNING: w Do not perform testing or maintenance on this instrument while it

is being used to ventilate a patient, possible injury may result.
WARNING: w Items may be contaminated due to infectious patients. Wear

sterile rubber gloves. Contamination can spread to yourself and
others.
Maintenance
Perform User Maintenance from O&M Manual
Perform Test and Maintenance procedures from this Service Manual
Yearly Maintenance Checks

In addition to the items specified in the O&M --
1. Run the flow sensor calibration test

2. Run the Pressure Sensitivity Cal menu
3. Verify regulator pressure at 25 psig. 0.2 psi at 15 L/min. of flow.
Set the valve to the 15 L/min. point using the "Verify Flow" Menu;
adjust as necessary
4. Run the Flow Valve Cal menu
5. Run the Cal Bleed Resistor menu
6. Run Test Flow Valve menu
7. Run Test Gas Inlet Valve menu
8. Run Test Pressure Limit Switch menu
9. Remove the Exhalation Manifold. Mechanically cycle the MOBO
Valve weights, see section 6, figure 6-32
10. Inspect ventilator tubing, bellows, exhalation valve elastomers and
supply gas filter
Two Year Maintenance
Replace:
Internal Battery - Dispose of battery according to local codes

Free Breathing Valve
Free Breathing Valve Seat O-ring
During a maintenance visit, user level maintenance must be performed in addition
to this maintenance. User level maintenance can be found in the 7900 Ventilator,
Operation and Maintenance manual.
1503-0151-000 5/26/0 5-1

5/Maintenance
5.2. Maintenance Procedures

To Replace the internal battery you must remove the control module from the an-
esthesia system and remove the cover, see section "6/Repair Procedures" for
more information.
Exhalation Valve Maintenance

See the Operation and Maintenance manual for maintenance and parts.
Supply Gas Inlet Filter
1. O-ring, install onto filter bowl prior to installation

2. Element assembly
3. Filter bowl
Figure 5-1
Supply gas filter, Filter assembly with bowl 1503-3319-000, Filter element
1503-3320-000
CAUTION: w Cross threading the filter bowl may cause debris to accumulate on
the filter resulting in shorter useful life of the filter.
5-2 1503-0151-000 5/26/0

5/Maintenance
CAUTION w Once you start the threads on the filter bowl, with the O-ring
mounted to the bowl, do not back out the filter bowl unless you
take the it all the way out and restart the mounting. If the bowl is
partially unscrewed or backed out from the manifold seat, the O-
ring will slip out of place and result in an unacceptable leak.
Free Breathing Valve Maintenance

1. Remove the deflection tube of the free breathing valve.
CAUTION: w The deflection tube will collapse and tends to close off if it is
stored for a period of time without something to hold it open in its
original shape.
2. Unscrew the valve seat from the bottom of the control module man-
ifold, it should be hand tight.
Figure 5-2
Free Breathing Valve deflection tube and seat removal
1503-0151-000 5/26/0 5-3

5/Maintenance
3. Inspect the flapper and valve seat for nicks, debris and cleanliness.
4. Pull the tail of the new free breathing valve flapper through the cen-
ter of the valve seat until it locks in place.
5. Trim the tail in line with the bottom edge of the valve seat, see
figure 5-3.
Figure 5-3
Free Breathing Valve flapper replacement
6. Replace the O-ring. Lubricate with a thin film of KRYTOX.

7. Back the seat threads counter clockwise until you feel the thread
engage. Hand screw the assembly into the manifold.
8. Replace the deflection tube on the valve. The tube has a rolled edge.
Ensure that the edge slips over the ridge of the valve seat.
5-4 1503-0151-000 5/26/0

6/ Repair Procedures
6.1.General
WARNING: w When servicing the ventilator, extreme care must be taken to avoid introduc-
ing foreign debris, particularly metal chips generated by screw threads into
the pneumatic flow passages of the ventilator. Failure to do so may result in
damage to the flow valve and possible injury to the patient.
Some of the illustrations in this section have callouts listed with the figures. Others have
numbers on the illustrations that correspond as references to procedure numbers.
Assemblies -- tools for removal and installation

Description, subassembly Tools to remove/replace
Top Cover Pozi Driv* screwdriver, No. 2
Gnd wires
top cover
power module 7 mm nut driver or open-end wrench
chassis
Isolation transformer 7 mm nut driver for ground wire - 10 mm nut driver for
large mounting bolt and Nyloc nut
Encoder removal 14 mm nut driver for mounting nut
Front Panel 2.5 mm hex wrench
Display board 7 mm nut driver and 5.5 mm nut driver
Microcontroller board 7 mm nut driver & offset flat blade screwdriver
Power Supply board 7 mm nut driver & offset flat blade screwdriver
PCB removal Straight blade screwdriver, offset
Power module 7 mm nut driver
Pressure Sensing Switch 2 mm hex wrench
Drive gas check valve assy 3 mm hex wrench
GIV cap removal Tru arc tool (Hi Tech No. 1221-5)
Inlet valve body 3 mm hex wrench
Solenoid on inlet valve body 1.5 mm hex wrench
Mechanical over pressure bleed off valve 3 mm hex wrench, 2.5 mm hex wrench and align-
(MOBO) ment tool Stk. No. 1503-3124-000
Flow control valve 3 mm hex wrench
Regulator, non-relieving (note: do not 4 mm hex wrench
loosen/remove Phillips head screws)
Exhalation valve handle mounts 2.5 mm hex wrench
Pneumatic manifold from chassis 2.5 mm hex wrench
Power cord guard Pozi Driv* screwdriver, No. 2 driver
Alarm speaker 5 mm open end wrench or nut driver
Flash EPROM Removal 32 pin PLCC Chip Extractor
*POZI-DRIV Trademark Phillips Screw Co.
1503-0151-000 5/26/0 6-1

6.2. Removing the 7900 ventilator from the

Ohmeda Excel/Modulus SE Gas Machine
There are two versions of 7900 ventilator/anesthesia machine mounting, Integrat-
ed and non-integrated.
1. Ventilator
2. Ventilator shroud
3. Middle shelf
Figure 6-1
Excel 210 with mid-shelf and integrated 7900 ventilator
Integrated; the ventilator fits in a shroud which has a latching back cover.
Removing the 7900 ventilator from the integrated

machine
Remove the rear panel from the gas machine ventilator shroud.
1. Push the locking clips on the panel toward the center.
2. Allow the panel to hang from its retaining cord.
CAUTION: w Do not pull the exhalation valve manifold hoses straight down from the
block assembly to remove them. Too much force is needed if you pull
straight down. This added force can cause the hoses to release suddenly
and possibly cause damage to the valve block or cause injury to the per-
son removing the hose. To remove the hoses, use a careful, light twist-
ing, back and forth movement while you apply pressure downward.
6-2 1503-0151-000 5/26/0

3. Remove the dual hose for drive/return gas connecting the bellows to the exha-
lation valve and remove the exhaust hose from the exhalation valve manifold.
1. Track on which the ventilator mounts in the Excel/Modulus SE Gas Machine

2. Slot into which the locking screw fits for secure mounting
3. Locking screw, holds the ventilator in place on the track when tightened
4. Rear panel locking tabs, push toward the center to release cover
5. Rear panel of the Excel/Modulus SE.
Figure 6-2
Removing the ventilator from an Excel/Modulus SE Anesthesia Gas Machine
4. Unplug the ventilator power cord from the outlet box and thread it out through
the opening made by cover removal.
5. Disconnect the gas supply hose from the gas machine power outlet and thread
it out through the opening made by panel removal.
6. Loosen the securing knob under the ventilator on the right hand side.
7. Pull the ventilator back so it is flush with the back of the gas machine housing.
8. Remove the cable from the ventilator to the SIB board and the RS232 serial
port connection if applicable.
CAUTION: w The ventilator weighs approximately 40 pounds. Use care in its removal.
9. See Section 6.3, service shelf setup
1503-0151-000 5/26/0 6-3

Removing the 7900 ventilator from the

non-integrated machine
The non-integrated ventilator mounts on a shelf which mounts into a shroud that is
open in the rear and has rear and bottom access to hoses or cables.
1. Ventilator
2. Ventilator shroud
Figure 6-3
Excel 210 without mid-shelf and non-integrated 7900 ventilator
Non-integrated; the anesthesia machine has no mid shelf and the 7900 fits in a
shroud mounted to the under side of the top shelf
CAUTION: w Do not pull the exhalation valve manifold hoses straight down from the
block assembly to remove them. Too much force is needed if you pull
straight down. This added force can cause the hoses to release suddenly
and possibly cause damage the valve block or cause injury to the person
removing the hose. To remove the hoses, use a careful, light twisting,
back and forth movement while you apply pressure downward.
6-4 1503-0151-000 5/26/0

1. Cable that connects the ventilator to the anesthesia machine SIB.

2. Power cord connector to ventilator.
3. Power cord retainer bracket.
4. Power cord retainer bracket mounting screws.
5. Ventilator mounting shelf, slides into anesthesia machine shroud.
6. Power cord, plugs into the anesthesia machine electrical outlet box.
7. Ventilator shelf mounting screws, mounts the shelf to the bottom of the ventilator
chassis.
8. Ventilator shroud. Mounts onto the top shelf and has a front bezel
Figure 6-4
Non-integrated 7900 ventilator and mounting tray insertion
1. Remove the dual hose for drive/return gas connecting the bellows to the
exhalation valve.
2. Remove the exhaust hose from the exhalation valve manifold.
3. Loosen the thumb screws (2) which hold the ventilator mounting tray in the key
slots of the shroud.
1503-0151-000 5/26/0 6-5

4. Slide the mounting tray and ventilator out the rear of the shroud far enough to
access the power cord and supply gas hose.
5. Disconnect the gas supply hose.
6. Remove the two mounting screws; remove the bracket and power cord.
7. Disconnect the cable from the ventilator that goes to the SIB in the machine.
8. Remove the 7900 Ventilator and mounting tray from the anesthesia machine.
9. It is necessary to remove the mounting tray to set the ventilator on the service
shelf. Remove the three mounting screws from the tray.
10. See service shelf setup
1. Threaded nut for thumb screw lock bolt - one on each side of tray
2. Threaded nut for shipping screw
3. Locating pins to center and locate the ventilator properly
4. Clearance holes for tray mounting to ventilator chassis
Figure 6-5
Ventilator mounting tray
6-6 1503-0151-000 5/26/0

6.3. Setting up the Service Shelf

The service shelf folds for easy storage. When setting up ensure the four locking
screws are secure.
CAUTION: w The circuit boards are electrostatic sensitive. Set the 7900 service shelf
on an anti-static work station and wear a wrist grounding strap while
working on the boards.
1. Notch for locking screw on the ventilator

2. Spare locking knob
3. Locking knobs (4). Hold the service shelf in position when unfolded to hold the
ventilator while servicing
Figure 6-6
Setting up the service shelf
1. Ensure the service shelf is setup on the anesthesia machine's work surface.
1503-0151-000 5/26/0 6-7

Figure 6-7
Put the ventilator on the service shelf
2. Arrange the ventilator so the rear is toward the left side of the gas machine.
3. Set the ventilator down on the service shelf so the locking screw fits below the
mounting rail. Slide ventilator toward the front on the rails so locking screw
slides in the notch. Tighten the securing knob to hold the ventilator to the ser-
vice shelf.
CAUTION: w The ventilator must sit on the left edge of the gas machine work surface
to clear cables and hoses. Use care to prevent the ventilator from slip-
ping off the surface and possibly causing damage to the ventilator or in-
jury to the person servicing the ventilator.
6-8 1503-0151-000 5/26/0

6.4. Removing the top cover
1. Top cover mounting screws (4)

2. Ground wire, do not pinch when replacing cover
Figure 6-8
Removing the top cover screws and cover
Once the ventilator is secure upon the service shelf and firmly located on the gas
machine work surface, remove the four screws holding the louvered cover to the
ventilator chassis. Remove the cover for access to the internal pneumatic assem-
blies and circuit boards.
Remove the ground wire from the top cover which connects the cover and chassis.
Set the cover aside in a safe place.
1503-0151-000 5/26/0 6-9

1. Battery retainer 12. Supply gas filter

2. Front panel board 13. Locking handle
3. Battery harness 14. Exhalation valve block (manifold)
4. Ground wires 15. Pneumatic bleed resistor
5. Speaker 16. Mechanical over pressure valve
(MOBO)
6. Isolation transformer 17. Pneumatic quick connect
7. Power supply board 18. Flow control valve
8. Pressure transducer 19. Drive gas check valve
9. Regulator 20. Pneumatic/electronic barrier
10. Gas inlet valve (GIV) 21. Microcontroller board
11. Lock knob for mounting 22. Power module chassis
Figure 6-9
Sub assembly locations reference
6-10 1503-0151-000 5/26/0

6.5. Printed circuit board and power module

removal
Removing the Power Supply circuit board and the Microcontroller
circuit board
Note: To remove the microcontroller circuit board you first must remove the
power supply circuit board.
Removing Power Supply circuit board
1. Battery cable connector (J1)

2. Alarm speaker connector to microcontroller board (J1)
3. Ribbon cable microcontroller board to power supply board (J2)
4. Ribbon cable microcontroller board to power supply board (J3)
5. Ribbon cable microcontroller board to front panel board (J5)
Figure 6-10
Disconnecting cables for circuit board removal
1503-0151-000 5/26/0 6-11

If removing the power supply board or the microcontroller board, remove the fol-
lowing connectors; see illustration numbered callouts that correspond to the follow-
ing steps.
1. Disconnect the battery cable connector (J1) from the power supply board.
Connector has lock tabs.
2. Disconnect the ribbon cable connector (J2) between the microcontroller board
and the power supply board. Note the connector has lock tabs. Squeeze to re-
lease.
3. Disconnect the second ribbon cable connector (J3) between the micro control-
ler board and the power supply board.
4. Disconnect the ribbon cable connector (J5) between the microcontroller board
and the front panel circuit board. Connector has lock tabs. Note the routing of
this cable through the slot in the chassis.
5. Disconnect the cable connector (J1) from the alarm speaker to the microcon-
troller board.
6. Not shown. Disconnect the cable connector (J4) from the isolation transformer
to the power supply board.
7. Completely loosen the two (2) captive securing screws at the top two corners
of the board. It may require an off-set, flat-blade screwdriver to loosen initially.
8. Use the 7 mm nut driver to loosen the hex nuts on the bottom angle mount of
the board. It is not necessary to take the nuts completely off. The chassis
studs are in key-hole slots, slide the board back and lift it off and out of the
chassis.
6-12 1503-0151-000 5/26/0

1. Power supply board has two captive securing screws. Finger tighten, low torque.
2 Power supply board.
3. Power supply board connector for isolation transformer cable.
4. Key hole slots for angle mounting flange.
5. Battery connection (J1) to power supply board. See step 5 in previous proce-
dure.
Figure 6-11
Removing the power supply board
1503-0151-000 5/26/0 6-13

Removing Microcontroller circuit board
CAUTION: w Disconnect the internal battery before attempting to remove or repair any
circuit board. Failure to do so may damage the internal electronics.
1. Pneumatic quick-connect fitting from main manifold

2. Connector from pressure sensor switch (J8)
3. Connector from GIV solenoid (J6)
4. connector from flow valve (J7)
Figure 6-12
Microcontroller board connector and cable identification around manifold pres-
sure transducer
6-14 1503-0151-000 5/26/0

If removing the microcontroller board, remove the following connections, see illus-
tration numbered callouts to follow the steps below listed. Board removal requires
power supply board removal to clear the pneumatic fitting and the transducer
mounted on the microcontroller board.
CAUTION: w The circuit boards are electrostatic sensitive. Use an anti-static work sta-
tion and wear a wrist grounding strap.
1. Disconnect the cable connector (J8) between the pressure sensor switch to the
transducer.
2. Disconnect the cable connector (J6) from the solenoid switch on the gas inlet
valve to the microcontroller board.
3. Disconnect the cable connector (J7) from the flow control valve to the micro
controller board.
4. Disconnect the pneumatic line from the manifold block to the transducer at the
quick-connect fitting.
Cable disconnects in figure 6-10 and the following releases the microcontroller
board and the power supply board from all cable connections for removal.
1. Captive mounting screws (4)

2. Ribbon cable microcontroller board to power supply board
3. Ribbon cable microcontroller board to power supply board
4. Ribbon cable microcontroller board to front panel board
5. Guide slots for microcontroller board in chassis (3)
Figure 6-13
Microcontroller board removal
1503-0151-000 5/26/0 6-15

See previous illustration numbered callouts for the following steps.
1. Loosen the four (4) captive securing screws all the way, three across the top of
the board and one (1) half way down on the left side of the board. They may
require an off-set, flat-blade screwdriver to loosen initially.
2. Ribbon cable between micro controller and power supply boards, see Figure 6-
10 for cable disconnection.
3. Ribbon cable between micro controller and power supply boards, see Figure 6-
10 for cable disconnection.
4. Ribbon cable between microcontroller board and front panel board, see Figure
6-10 for cable disconnection.
5. Cable disconnection and loosening the four securing screws in step 1, frees the
microcontroller board for removal.
6. Lift the board out of its guide slots, tilt the board forward and carefully guide the
mounted transducer and its pneumatic fitting through the opening in the pneu-
matic/electronic barrier.
CAUTION: w When replacing the microcontroller board, be certain that the bottom of the
board is aligned and inserted into the three guide slots in the chassis. En-
sure all cables are properly reconnected and mounting screws tightened.
Firmware Replacement Procedure
CAUTION: w The circuit board and EEPROMs are electrostatic sensitive. Use and ap-
proved static control workstation and wrist grounding strap.
1. Place the Microcontroller Board on an approved static control workstation.
CAUTION: w Use care not to damage the tubing board on the manifold transducer.
2. Use a PLCC chip extraction tool to remove the two EEPROMs, U30 and U40.
Insert the two prongs on the extractor tool into the slotted corners of the EE-
PROM socket.
3. Install the new EEPROMs, noting the label to ensure the correct chip is placed
in the correct socket. Align the EEPROM notch with the socket notch and press
the chip down firmly.
6-16 1503-0151-000 5/26/0

Software Upload Procedure
The 7900 Ventilator software can be field upgraded using the Ohmeda Software
Upgrade Tool software (1503-8019-000) and Field Upgrade 7900 Vent software.
The Ohmeda Software Upgrade Tool must first be installed on a IBM or compatible
PC, and at least one version of field upgrade software must be installed.
Ohmeda Software Upgrade Tool
Parts and supplies required:
7900 Ventilator with an Excel SE or Modulus SE To provide system on/off and

system power
IBM or compatible PC including at least one serial
port (DB-9) and Microsoft Win-
dows version 3.1
Kit, Cable Software Upgrade, Service 7900 Vent 1503-8019-000
includes:
Serial communications cable 1503-3126-000
Ohmeda Software Upgrade Tool installation
diskette 1503-7007-000
Instructions
At least one field upgrade software kit For example: Kit, Software
Rev. 2.2, Field Upgrade 7900
Vent, Part # 1503-8021-000
Virus scanning software
To Install the Ohmeda Software Upgrade Tool
1. Turn on computer and enter Windows.

2. Quit all Windows applications excepting Program Manager (be sure to quit all
applications including background items such as the Microsoft Office icons).
3. Insert the Ohmeda Software Upgrade Tool installation diskette in drive A.
4. From the File menu of the Program Manager or File Manager, choose Run.
5. Type a:setup
6. Follow the Setup instructions on the screen.
7. Run the virus scanning software to confirm no known viruses exist on the com-
puter.
Note: In order to use the Ohmeda Software Upgrade Tool to perform an up-
grade, first install at least one version of field upgrade software on the PC. If
you do not install at least one version of field upgrade software, the Ohmeda
Software Upgrade Tool will indicate that files are missing or corrupt during the
upgrade procedure.
1503-0151-000 5/26/0 6-17

To install 7900 software field upgrade

The software in the Cable Software Upgrade kit must be installed before follow-
ing these instructions.
1. Turn on the computer and enter Windows.
2. Insert the 7900 field upgrade installation diskette in drive A.
3. From the File menu of the Program Manager or File Manager, choose Run.
4. Type a:setup
5. Follow the Setup instructions on the screen.
6. Run the virus scanning software to confirm no known viruses exist on the computer.
To perform software upgrade
1. Turn off power to the 7900 ventilator.
2. Double-click on the Ohmeda Upgrade Tool icon located in the Ohmeda Sup-
port Tools program group.
3. From the Setup menu of the Ohmeda Upgrade Tool, choose release. Double
click on the file corresponding to the new release, for example, 7900_2_2.rls is
7900 software revision 2.2. Verify Comm Port is correct.
4. There are two choices, Step-by-Step or Quick Upgrade. Choose Step-by-Step
and follow the instructions on the screen. Confirm the serial port used by the
PC and the software version being loaded. If these are incorrect, choose Can-
cel and use the Setup menu to change these settings.
5. Continue to follow instructions on the screen until the upgrade procedure is com-
plete. Once you are familiar with the upgrade procedure, the Quick Upgrade but-
ton allows you to perform the upgrade without the step-by-step instructions. You
should follow the step-by-step process at least once for each software release,
since the procedures may change from one release to the next.
When you have finished with the upgrade, perform the tests listed below for replac-
ing the microcontroller board and/or EPROMs.
Microcontroller board
Whenever you replace the microcontroller board and/or the EPROMs (U30 and
U40), or perform the software upgrade, perform the following tests in the ventilator
service mode.
Select the drive gas

Select the altitude
Cal O2 Sensor
Cal Flow Sensor
Cal Pressure Sensitivity
Cal Flow Valve
Cal Bleed Resistor
Perform the Post Service Checkout of the ventilator and Anesthesia system.
6-18 1503-0151-000 5/26/0

Removing the front panel
1. Disconnect the ribbon cable (J2) from the front panel.

2. Use the 2.5 mm hex wrench to remove the two chassis mounting screws.
Figure 6-14
Front panel removal
3. Lift the front panel up to clear mounting pins and remove it from the chassis.
Replacing the display board
1. Disconnect the ground wire from the front panel board using the 7 mm nut
driver.
Figure 6-15
Disconnect cable.
2. Disconnect ribbon cable between display board and keyboard board.
Squeeze locking tabs to release connectors.
1503-0151-000 5/26/0 6-19

3. Set the cable aside for reassembly.
Figure 6-16
Remove display board
4. Use 5.5 mm nut driver to remove the four hex-head mounting nuts.
5. Lift out the display board.
6. When installing, check for debris and/or finger prints on the panel face. Clean
with isopropyl alcohol as necessary.
6-20 1503-0151-000 5/26/0

Replacing the encoder switch
1. Encoder harness, connect to front panel

2. Encoder switch
3. Locking washer
4. Tab, align tab into hole in circuit board
5. Flat washer
6. Mounting nut use 14 mm wrench
7. Knob, spring friction "D" shaft
Figure 6-17
Replacing the encoder
1503-0151-000 5/26/0 6-21

Removing the battery
1. Foam battery retainer

2. Battery harness route through cutout, item 4
3. Battery
4. Hole for battery harness routing
5. Power module bracket assembly with slot for ribbon cable
Figure 6-18
Battery removal
6-22 1503-0151-000 5/26/0

See previous illustration numbered callouts.
1. Remove the foam battery retainer.

2. Disconnect the battery cable connector from the power supply board.
3. Lift the cable out of the slot in the power module.
4. Remove battery and dispose of according to local regulations
5. Install a properly conditioned replacement battery in reverse order of removal
Important: Check the conditioning date marked on the replacement battery.

Do not install a battery which is 60 days past the conditioning date.
If the replacement battery is 60 days past the conditioning date, re-
turn the replacement battery or dispose of according to local regu-
lations.
Testing After Maintenance
6. Perform section "4/Test and Calibration" and then section "3/Post-Service

Checkout."
7. Charge the battery for 24 hours before returning the ventilator to clinical use.
a Switch ON system power to turn ON the ventilator.
b. If "Low Battery" appears, the message should go away within 5
minutes. If the message does not go away, the battery is not be-
ing charged properly.
c. The system and ventilator must remain plugged in to charge the
battery.
1503-0151-000 5/26/0 6-23

6.6. Replacing the isolation transformer

Removing the power module
1. Disconnect the ribbon cable from the front panel. Squeeze the locking tabs on
the connector.
2. Disconnect the alarm speaker cable from the microcontroller board.
3. Disconnect the isolation transformer cable from the power supply board.
4. If not already disconnected, disconnect the battery cable.
1. Route ribbon cable through the slot in chassis

2. Hex nut mounting on stud
3. Hex nut mounting on studs
Figure 6-19
Power Module removal
5. Use the 1.5 mm hex wrench to remove the screws from the a-c power cord re-
taining clamp. Disconnect the power cord from the a-c inlet connector. (See
figure 6-20, item 5)
6. Use the 7 mm nut driver or open end wrench to disconnect the three ground
wires from the power module.
7. Use the 7 mm nut driver to loosen the hex nuts on the angle brackets holding
the power module to the chassis.
8. Align the nuts with the larger hole in the key hole slot and slide the power mod-
ule back to gain access to the hex nut holding the ground wires.
9. When ground wires are disconnected, lift the power module out of the chassis.
6-24 1503-0151-000 5/26/0

Prepare power module for removal
1. Threaded holes for mounting screws (item 5) to mount the power cord bracket.
2. Power cord fuse block
3. Power cord securing bracket
4. Lock washers No. 4 external
5. Bracket mounting screws 4x8 mm button/socket head
Figure 6-20
Power cord removal
1503-0151-000 5/26/0 6-25

Isolation transformer removal
1. Transformer mounting bolt

2. Nylon sleeve
3. Transformer ground wire
4. Alignment hole
5. Transformer coil
6. Rubber insulator
7. Mounting plate
8. Nylon sleeve
9. Nyloc nut
Figure 6-21
Isolation transformer removal
When you lift out the power module, the a-c power connector block comes out with
the unit.
1. Disconnect the wire lug connectors from the transformer to the a-c connector
block.
2. Use a 7 mm nut driver to disconnect the ground wire from transformer to power
module chassis.
3. Use a 10 mm nut driver or wrench to loosen the transformer mounting bolt.
4. Hold the transformer with one hand while removing the hex-nut and bolt from
the center of the transformer.
5. Replace the transformer in reverse order. However, ensure that the alignment
pin on the transformer is inserted in the locating hole in the power module
board prior to tightening the mounting nut and bolt.
6-26 1503-0151-000 5/26/0

Alarm speaker removal
Figure 6-22
Alarm speaker removal
1. The power module must be removed from the chassis to gain access to the
alarm speaker mounting nuts. This requires the disconnection of the alarm
speaker cable from the microcontroller board (J1)
2. Clip the cable tie with a diagonal wire cutter, item 3 fig 6-22.
3. Remove the speaker mounting hex nuts from the studs on the microcontroller
board with a 5 mm nut driver.
4. Reinstall or replace in reverse order.
1503-0151-000 5/26/0 6-27

Power cord inlet removal
Figure 6-23
Power cord inlet connector removal
1. Item 1, figure 6-23 is the a-c inlet power connector where the two, 2 ampere
line fuses are located. Fuses may be replaced without removal of the inlet con-
nector.
2. Disconnect the white wire quick-connect terminal from the inlet connector as-
sembly to the transformer. (Rear connection, see figure 6-23 item 4.)
3. Disconnect the ground wire quick-connect terminal from the inlet connector as-
sembly to the ground lug on power module. (Middle connection.)
4. Disconnect the black wire quick-connect terminal from the inlet connector as-
sembly to the transformer. (front connection, see figure 6-23 item 3.)
5. Depress the locking tabs on both sides of the assembly and lift the assembly
out of the mounting hole in the power module.
6-28 1503-0151-000 5/26/0

6.7. Pneumatic subassembly removal

As with the electronic circuit boards and the power module, each of the pneumatic
subassemblies can be removed without having to remove other components.
Note: The subassemblies for removal are shown with other subassemblies re-
moved in some cases.
Removing the non-relieving regulator

The regulator is replaced as an assembly.
1. Phillips head screws (4) DO NOT REMOVE

2. Captive regulator mounting screws (2)
Figure 6-24
Regulator removal
1. The regulator is replaced as an assembly. Do Not remove the Phillips head

screws (4) that hold the regulator together. Use the 3 mm hex wrench to loosen
the two (2) captive mounting screws.
2. Lift out the regulator.
3. Inspect seat and O-rings for damage. Replace as necessary before replacing
the regulator.
1503-0151-000 5/26/0 6-29

Removing the flow control valve

1. Disconnect the cable connector (J7) from microcontroller board.
Figure 6-25
Disconnect the flow control valve cable
2. Use the 3 mm hex wrench to loosen the two (2) captive mounting screws and
lift out the flow control valve. (See figure 6-26)
3. Examine the seat and two O-rings for damage; replace as necessary.
6-30 1503-0151-000 5/26/0

1. Flow control valve cable connector to J7 microcontroller board

2. Captive mounting screws (2)
Figure 6-26
Flow control valve removal
1503-0151-000 5/26/0 6-31

Removing the solenoid and gas inlet valve assembly
1. Solenoid socket head mounting screws 1.5 mm hex wrench

2. Cable connector to J6 microcontroller board
3. Captive mounting screws
4. Cable connector from pressure switch
Figure 6-27
Inlet valve and solenoid switch removal
1. Disconnect the cable connector (J6) from the solenoid switch on the microcon-
troller board.
Removing the GIV assembly
2. Use the 3 mm hex wrench to loosen the two (2) captive inlet valve mounting
screws.
3. Lift the inlet valve/solenoid switch assembly out of the ventilator chassis.
4. Examine the seat and O-rings in the manifold for damage. Replace as neces-
sary.
Removing the solenoid switch
Use a 1.5 mm hex wrench to remove the mounting screws from the solenoid switch
on the inlet valve.
6-32 1503-0151-000 5/26/0

6.8. Gas Inlet Valve Repair

1. Retaining ring
2. Valve cap
3. O-ring
4. Shuttle with upper U-cup
5 Lower U-cup
6. O-ring
7. Inlet valve housing
8. Captive mounting screw
9. Gas inlet port
10. Captive mounting screw
Cross section view

1. Retaining ring
2. U-cup seal, upper
3. Valve housing
4. Shuttle body
5. U-cup seal, lower
6. Inlet port (access to remove shut-
tle)
7. O-ring, lower
8. O-ring, upper
9. Valve cap
Figure 6-28
Gas inlet valve exploded view
1. Remove the retaining ring and valve cap.

2. Remove the shuttle and replace the first O-ring and U-cup seal. Lubricate the
seal with KRYTOX.
To remove the shuttle you'll need a pen light and small flat blade screwdriver.
a. Remove the retaining ring and valve cap as in step 1.
b. Push the shuttle fully into the housing with your finger and use the
1503-0151-000 5/26/0 6-33

pen-light to look into the gas inlet port (See cross section view,
item 6). You should see a shoulder of the shuttle.
CAUTION: w Do not push hard against the shoulder. Do not use an object that has a
sharp or pointed end to lift the shuttle. The sealing area of the shuttle
may be damaged.
c. Insert the screwdriver into the inlet port and very gently lift the
shuttle toward the opening. While looking at the top opening of
the valve, you will see the top of the shuttle move up.
d. Look into the port again and you will see another shoulder. Re-
peat step c, but be very careful. A slight scratch or nick on this
area of the shuttle will cause an unacceptable leak.
e. Use your fingers to remove the shuttle for U-cup and lower O-ring
replacement.
1. U-cup seal, upper

2. Shuttle
3. Apply KRYTOX
4. U-cup seal, lower
Figure 6-29
Detail shuttle and U-cup seals
3. Replace the second O-ring and second U-cup seal. Lubricate the O-ring and
seal with KRYTOX.
4. Reinstall the shuttle.
5. Replace and lubricate the first O-ring as you install the inlet valve cap.
6. Install the retaining ring flat side out (away from the block).
6-34 1503-0151-000 5/26/0

Removing the Mechanical Over-pressure Bleed

Off valve (MOBO) assembly
1. Cover screws M4 x 8 button head

2. No-pilot weight cover
3. Captive MOBO mounting screws
4. Threaded for cover screws
5. Cylinder hole for alignment tool and no-pilot weight
6. No pilot weight and pressure seal.
7. Port with O-ring
8. Pressure seal for no-pilot weight
9. Diaphragm for pilot weight
10. No-pilot weight
11. Pilot weight
Figure 6-30
Mechanical Over-pressure Bleed Off valve (MOBO) removal
1503-0151-000 5/26/0 6-35

MOBO removal (See figure 6-30)

1. Use the 3 mm hex wrench to loosen the two (2) captive mounting screws hold-
ing the MOBO body (item 2) to the pneumatic manifold.
2. Lift off the MOBO housing from the manifold. Weights will remain on the man-
ifold.
3. Lift the pilot weight (item 11) and the diaphragm (item 9) off the manifold. (Dis-
card the pilot weight if it does not match the weight in the elastomers kit.)
4. Lift off the no-pilot weight assembly (items 8 and 10).
5. Inspect the pressure seal of the no-pilot weight and the diaphragm, item 9. Re-
place as necessary. If replacing the diaphragm, ensure that you install the pilot
weight and diaphragm in the elastomers kit.
6. Item 6 of figure 6-30 is a cross-sectional view of the no-pilot weight, showing
the proper installation of the pressure seal. The seal must be pulled through
the weight and the top trimmed below the top surface.
MOBO installation and low pressure operation
check
1. Remove the bellows and the pop-off valve from the ABA and reinstall the ABA
housing.
2. Connect the ventilator to the anesthesia machine for normal operation with the
APL switch set to VENT.
3. Occlude the "Y" piece of the patient breathing circuit.
4. Place the diaphragm and pilot weight onto the manifold.
Note: When replacing the diaphragm, also replace the pilot weight included in
the elastomer kit.
5. Set the valve housing into the recessed area on the main manifold.
6. Align the side of the housing along the back edge of the manifold so it is parallel
and equal spaced.
7. Remove the MOBO top cover mounting screws with a 2.5 mm hex wrench and
remove the cover.
8. Inset the alignment tool (item 1, figure 6-31) into the hole (item 4, figure 6-31)
exposed when the top cover was removed in step 2.
9. Use a 3 mm hex wrench and gently start the threads of the captive mounting
screws. See item 5, figure 6-31. Tighten just enough to hold the assembly but
loose enough so the assembly housing may be moved about on the manifold.
10. Set fresh gas flow to 3 L/min.
11. Occlude the waste gas scavenging port on the exhalation manifold.
12. Observe the circuit pressure gauge on the absorber. Swivel the MOBO hous-
ing around the alignment tool until the pressure reads 20 to 40 cm H2O.
13. Tighten the captive housing mounting screws and verify that the circuit pres-
sure remains within the allowable range.
14. Remove the alignment tool and install the high pressure (no pilot) weight.
6-36 1503-0151-000 5/26/0

15. Install the MOBO housing cover.

16. Reinstall the bellows and ABA pop-off valve, the ABA housing and remove all
occlusions.
1. MOBO installation alignment tool

2. Cover mounting screws, 4x8 mm
3. Top cover, no-pilot weight cylinder
4. No-pilot weight cylinder
5. Captive MOBO assembly mounting screws
6. MOBO assembly body
7. Port for no-pilot weight
8. Port with O-ring
9. Port for pilot weight diaphragm
10 7900 main manifold
Figure 6-31
MOBO alignment and installation
1503-0151-000 5/26/0 6-37

Mechanically cycle MOBO weights (See

figure 6-30)
1. Check to ensure smooth operation of the MOBO weights by lifting them mechan-
ically. Remove the exhalation manifold to gain access. Use a blunt object to
push the weights up and then allow them to drop back down. See figure 6-32.
1. Regulated pressure check port

2. Free breathing valve
3. Supply gas filter bowl
4. Access to MOBO weight, no pilot
5. Access to MOBO weight pilot
Figure 6-32
Main manifold bottom view, exhalation manifold removed
CAUTION: w Do not use an object that has a sharp or pointed end to lift the weights.
The seals may be damaged.
6-38 1503-0151-000 5/26/0

Removing the Drive gas check valve assembly
1. Captive mounting screws

2. O-ring
3. Alignment hole
4. Pressure switch harness
Figure 6-33
Drive gas check valve removal
CAUTION w The internal components of the Drive Gas Check Valve are precisely po-
sitioned. Do not attempt to remove or reposition the glass sleeve or pis-
ton assembly.
1503-0151-000 5/26/0 6-39

1. Use a 3 mm hex wrench to loosen the drive gas check valve captive mounting
screws.
2. Lift out the valve assembly.
3. Inspect the O-ring and seat for damage. Replace as necessary.
4. When installing the valve, do not pinch the pressure harness, item 2.
5. Align check valve pin into the alignment hole in the manifold for proper orientation.
6. Tighten the captive screws.
Removing the pressure sensing switch assembly
1. Pressure switch mounting screws

2. Cable connector to microcontroller board J8
3. Pneumatic tube to main manifold
4. Main manifold/pressure switch pneumatic connection
Figure 6-34
Pressure sensing switch removal
1. Disconnect the cable connector, J8, from the microcontroller board.

2. Disconnect the hose (item 4) from the manifold to the pressure sensing switch.
3. Use the 2 mm hex wrench to remove the pressure switch mounting screws
(item 5).
6-40 1503-0151-000 5/26/0

CAUTION: w Do not disconnect the hoses while the SIB is under pressure. This may
damage the SIB components. Ensure the flow transducers are not pres-
surized by removing the breathing circuit before disconnecting any of
the SIB interconnecting hoses.
6.9. SIB Removal from Excel/Modulus SE
1. Black color coded pneumatic hose, interface panel (expiratory flow sensor) to
SIB
2. Yellow color coded pneumatic hose, interface panel (inspiratory flow sensor) to
SIB
3. Blue color coded pneumatic hose from interface panel (expiratory flow sensor)
to SIB
4. Natural color coded pneumatic hose, interface panel (inspiratory flow sensor) to
SIB
SIB assembly
5. SIB assembly mounting screws
6. Machine interface harness to SIB J3
7. Pneumatic tubing from O2 supply to sense/detect O2 failure
8. Cable connection to O2 flush valve
9. French units only. Cable to DCO select switch
10. Cable from sensor interface panel to SIB J1*
11. Cable from ventilator to SIB J2
Interface panel mounting may vary depending on machine configuration.
Figure 6-35
SIB assembly cable and pneumatic hose identification (Excel 210SE shown)
1503-0151-000 5/26/0 6-41

The SIB mounts under the gas machine's work surface in the component compart-
ment area.
1. The SIB is replaced as an assembly and is shipped as a replacement part with

cable connectors and quick connect, color coded, hose fittings for the pneu-
matic hoses that attach between it and the interface.
2. The flow sensors have two pneumatic hose connections and an electronic ca-
ble connection each. The hose connections are color coded so connections be-
tween the interface panel on the gas machine and the SIB are easily made.
3. The cable also connects the O2 sensor to the SIB.
4. The SIB has another cable that goes out the back of the gas machine to the
ventilator and connects to a cable connector on the 7900 ventilator chassis bot-
tom.
SIB (Sensor Interface Board) Assembly Removal
1. Set the SE System Master Switch to OFF.
2. Disconnect Oxygen pipeline hose and close Oxygen cylinders. Depress the
Oxygen Flush valve to relieve residual pressure.
3. Unplug the system AC power cord from the AC source.
4. Remove the Table top from the SE. See Excel SE Service Manual, section 5.1,
Modulus SE Service Manual Section 5.3.
5. Disconnect the four color coded tubing connectors (items 1-4 Figure 6-35) from
the SIB Assembly tubing.
6. Disconnect connector J1 from P1 on the SIB Assembly (item 10, Figure 6-35).
7. Disconnect connector J2 from P2 on the SIB Assembly (item 11, Figure 6-35).
8. Disconnect connector J3 from P3 on the SIB Assembly (item 6, Figure 6-35)
9. Disconnect the O2 tubing from the SIB Assembly (item 7, Figure 6-35).
10. If applicable, remove all gas cylinders
11. Open the Vanity panel on the rear of the Anesthesia Machine
12. If applicable, remove any monitor from the shelf or slide the drawer open to ac-
cess the SIB mounting screws on the underside of the pan.
13. Remove the two mounting screws (Note: On machines that had the 7900 ret-
rofitted in the field, the SIB is mounted to a plate. The Mounting Plate mounting
screws are forward of the mounting screws shown in Figure 6-35, at the two
forward corners of the plate. The SIB is attached to the mounting plate with two
screws that are in the same location as shown in Figure 6-35).
14. Carefully slide the SIB assembly forward until the transducer connections clear
the gauge panel. Remove the assembly from the pan.
6-42 1503-0151-000 5/26/0

Replacement Calibration Instructions (SIB):

If the SIB must be replaced, follow the "Replacement Calibration Instructions" for
the Microcontroller Board. See "Removing Microcontroller circuit board" at the be-
ginning of this section. Prior to placing the system in operation, all procedures in
section 4 and the preoperative checkout must be completed.
6.10 Patient Interface Harness Removal from Excel SE

Note: The Patient Interface Panel/Harness is replaced as an assembly which
includes the flow transducer connectors, oxygen sensor connector, interface
harness, transducer tubing with color coded connectors and housing.
3. Disconnect the Inspiratory and Expiratory Flow Transducers from the Interface
Panel.
4. Disconnect the Oxygen Sensor Harness from the Interface Panel.
5. Remove the Tabletop from the Excel SE. See Excel SE Service Manual section
5.1.
6. Disconnect the four color coded tubing connectors from the SIB Assembly tub-
ing.
7. Carefully cut and remove cable ties that secure the electrical harness to the
pan.
8. Disconnect connector J1 form P1 on the SIB Assembly.
9. While supporting the Interface Assembly, remove the two M4 keps nuts (item
5, Figure 6-36) using a 7 mm nutdriver.
10. Carefully route the harness and tubing through the pan to remove the
assembly.
1503-0151-000 5/26/0 6-43

AA.72214
1
3 5
1. Handle, sensor interface, 1002-3952-000 (2)

2. Label, patient interface, 1001-3464-000
3. Panel, sensor interface 210, 1002-3970-000
4. Screw, # 10-32 x 3/8, 0140-6231-106 (4)
5. Nut, keps M4, 0144-3717-314 (2)
6. Harness, SA, SIB, 1503-3081-000
Figure 6-36
Patient interface/harness assembly (shown mounted on Excel 210 SE left side)
6.11 Patient Interface Panel/Harness Assembly

Removal From Modulus SE
Note: The Patient Interface Panel/Harness is replaced as an assembly which in-
cludes the flow transducer connectors, oxygen sensor connector, interface har-
ness, transducer tubing with color coded connectors and housing.

3. Disconnect the Inspiratory and Expiratory Flow Transducers from the Interface
Panel.
4. Disconnect the Oxygen Sensor Harness from the Interface Panel.
6-44 1503-0151-000 5/26/0

5. Remove the Tabletop from the Modulus SE. See Modulus SE Service Manual
section 5.3.
6. Disconnect the four color coded tubing connectors from the SIB Assembly
tubing.
7. Carefully cut and remove the cable ties that secure the electrical harness to the
pan.
8. Disconnect connector J1 from P1 on the SIB Assembly.
9. Open the Vanity panel on the rear of the Anesthesia Machine.
10. While supporting the Interface Assembly, remove the two M4 keps nuts (item
5, Figure 6-37) using a 7 mm nutdriver.
11. Carefully route the harness and tubing through the pan to remove the
assembly.
5
AA.85083
1. Label, patient interface, 1001-3464-000

2. Harness SA, SIB, 1503-3081-000
3. Panel, sensor interface, Modulus SE, 1004-3933-000
4. Spacer, sensor interface panel, 1004-3934-000 (2)
5. Nut, keps M4, 0144-3717-314 (2)
Figure AA.85.083
Patient Interface/Harness Assembly (shown mounted on the Modulus SE left
side)
1503-0151-000 5/26/0 6-45

6.12. SIB/Machine Interface Harness Removal

3. Remove the Tabletop from the SE. See Excel Service Manual section 5.1,
Modulus SE Service Manual section 5.3.
4. Refer to Figure 6-35.
5. Disconnect connector J3 from P3 on the SIB Assembly.
6. Remove the two faston connections and the ground wire from the Oxygen
Flush microswitch.
7. If applicable, remove the two faston connections and the ground wire from the
DCGO microswitch.
8. Disconnect the harness from the System Master Switch.
9. Carefully cut and remove the cable ties that secure the electrical harness to the
pan.
6.13. Test unit after repair as follows

1. Connect the gas supply hose.
2. Connect the cable from the ventilator to the SIB board and the RS232 serial
port connection (if applicable).
3. Plug the ventilator power cord into the gas machine electrical box.
The unit should now operate external of the gas machine using the gas ma-
chine ON/STANDBY switch for ventilator power.
4. Perform Post Service Checkout, Section 3.
6-46 1503-0151-000 5/26/0

7.1. General
The following illustrations are shown in a disassembled form for easier illustration
of parts as they are disassembled. The 7900 Ventilator has a pneumatic section
and an electronic section. They are separated by a barrier with a gasket to keep
pneumatic gasses from leaking over into the electronic section.
At the end of this section is a page with the heading "Notes". This page is placed
intentionally for your convenience.
Special Instructions
Apply a thin coat of oxygen-use-approved lubricant to O-rings prior to installation
(unless otherwise noted). Use:
KRYTOX GPL 205, Ohmeda Stock Number 1001-3854-000

Some screws require an anti-loosening bond. Use:
Loctite #24231, screw lock, Ohmeda Stock Number 0220-5016-300
When replacing fittings, position the barb end in the same direction as the original
fitting to make hose connections easier.
Stock Numbers for Replacement Parts

Stock Numbers are identified in the /Illustrated Parts List following.
7.2. 7900 SERVICE KITS:

See section 09 Appendix for further detail and other parts not shown in this section.
Description Part number

Stand Assembly Service 1503-8005-000
Kit IC Programmed U30 and U40 Rev. 2.4 1503-8015-000
Kit PC Assembly Microcontroller Svc 1503-8007-000
Kit PC Assembly Power Supply Svc 1503-8008-000
Kit PC Assembly SIB Svc 1503-8009-000
Includes calibrated SIB assembly)
Kit EL Display 1503-8010-000
Kit Manifold Main Svc 1503-8011-000
Kit Valve Flow Control Svc 1503-8013-000
Kit Latch assembly Service 7900 Vent 1503-8014-000
Kit, Cable Software Upgrade, Service 7900 Vent 1503-8019-000
1503-0151-000 3/27/97 7-1

1. Screw M4, 0140-6226-111 (4)

2. Label set, 1503-3027-000 (includes fuse label on bottom chassis)
Figure 7-1
Top cover
1. Washer, 9213-0540-003
2. Ground wire, 1500-7037-000
3. Hex nut, 0144-3717-314,
4. Top cover, 1503-3031-000
Figure 7-2
Top cover ground wire connections
7-2 1503-0151-000 3/27/97

Figure 7-3
Isolation barrier gasket, 1503-3018-000
1
2
1. Signal harness, 1503-3054-000

2. DC power harness, 1503-3053-000
3. Keyboard/microboard harness, 1503-3052-000
4. Screw M4 x 8, 1503-3135-000
5. Main chassis, 1503-3040-000
Figure 7-4
Front panel assembly mounting and harnesses
1503-0151-000 3/27/97 7-3

1. Key board, front panel, 1503-3010-000

2. Bezel, 1503-5001-000
3. Keps nuts M4, 0144-3717-314 (6)
Figure 7-5
Front panel key board and bezel
2 2
1
1. EL display kit, 1503-8010-000

2. Keps nut M3, 0144-3717-302 (4)
Figure 7-6
EL display panel mounting
7-4 1503-0151-000 3/27/97

1
2
1. Harness display/keyboard, 1503-3051-000

2. Ground harness, 1500-7048-000
2a. Keps nut M4 (not shown), 0144-3717-314 (2)
2b. Washer M4 (not shown), 9213-0540-003 (2)
3. Keyboard/microboard harness (not shown), 1503-3052-000
Figure 7-7
Front panel display assembly harnesses
1. Rotary encoder, 1503-3012-000 includes all parts except the knob

2. Knob,1503-3030-000
Figure 7-8
Encoder, rotary, 16 position with push button switch.
1503-0151-000 3/27/97 7-5

1. Mounting shelf locating pins for anesthesia system, 1503-5013-000

2. Power cord fuse block, 1503-3020-000. See figure 7-11
3. Power cord receptacle, see Figure 7-11
4. Power cord bracket, 1503-3070-000
5. Bracket mounting screws, 0140-6226-118 (2), lockwashers 9213-0540-003 (2)
6. Threaded hole for shipping screw
7. Locking knob, 1301-3018-000
8. Deflector tube for free breathing valve, 1503-3110-000
9. Power cord (not shown)
ANSI - 1503-3078-000
IEC - 1503-3079-000
REV IEC - 1503-3080-000
Figure 7-9
Chassis bottom view
7-6 1503-0151-000 3/27/97

1. Keps nut M4, 0144-3717-314 (3)

2a. Keps nut (not shown), 0144-3717-314 (2)
2b. Washer M4 (not shown), 9213-0540-003 (2)
3. Label set, 1503-3027-000
Figure 7-10
Power module mounting
2
4
1. Connector, AC inlet 1503-3000-000

1a. Fuse 2 amp 250V 5x20 mm delayed time (not shown), 1503-3073-000 (2)
2. Filter harness, 1500-7053-000
2a. Keps nut M4 (not shown), 0144-3717-314
2b. Washer M4 (not shown), 9213-0540-003
3. Transformer assembly, 1503-3017-000, see Figure 7-13
4. Bracket power module, 1503-3060-000
Figure 7-11
Power module components
1503-0151-000 3/27/97 7-7

1. Speaker, 1503-3106-000
2. Keps- nut, M3, 0144-3717-302 (2)
Figure 7-12
Alarm speaker
Parts 1 through 9 are included with the transformer under part number 1503-3017-000.
1. Bolt 6. Rubber insulator

2. Nylon sleeve 7. Mounting plate
3. Ground wire 8. Nylon sleeve
4. Mounting location notch 9. Hex nut, locking
5. Transformer coil
Figure 7-13
Transformer assembly (exploded view)
7-8 1503-0151-000 3/27/97

1. Foam retainer block, 1503-3021-000

2. 12 Volt battery with harness, 1503-3045-000.
3. Battery fuse, 4 amp inline, 1503-3074-000 (not shown) supplied with battery
Figure 7-14
Battery
1. Screw M4 x 8, 1503-3135-000 (4)

2. Bleed orifice, 1503-5003-000
2a. O-ring (not shown), 0210-0547-300
Figure 7-15
Pneumatic manifold mounting
1503-0151-000 3/27/97 7-9

3 4
1. Drive gas check valve assembly 1503-3006-000

2. O-ring - 1503-3057-000
3. Flow control valve, 1503-8013-000
4. Regulator, 1503-3004-000
Figure 7-16
Manifold components
1. O-rings, 1503-3056-000 (6)

2. O-ring, 0210-0538-300 (1)
Figure 7-17
Pneumatic manifold O-rings
7-10 1503-0151-000 3/27/97

1. Solenoid mounting screws, included with solenoid

2. Solenoid, 1503-3088-000
3. Gas inlet valve body, 1503-8012-000*
4. Retaining ring, 1500-3158-000
5. GIV cap, 1503-5006-000
6. O-ring, 32.1 ID 35.3 OD, 9221-3032-116
7. GIV shuttle with U-cups
Suttle (poppet), 1503-5018-000
U-cup (upper) 26.98 OD 20.63 ID,1503-3090-000
U-cup (lower)17.02 OD 5.33 ID,1503-3089-000
8. O-ring, 15.6 ID 20.4 OD Vito1503-3108-000
* Includes mounting screws 1503-3105-000 (2)
Figure 7-18
Gas inlet valve
1503-0151-000 3/27/97 7-11

6
5
4
1. Screw M4, 9211-0640-083 (2)

2. Alignment hole cover, 1503-3122-000
3. O-ring, 1503-3056-000
4. Seal pressure valve*
5. Diaphragm MOBO
6. Weight, no pilot, 1503-5015-000
7. Weight, pilot, 1503-5014-000
8. Installation alignment tool, 1503-3124-000
9. Housing MOBV, 1503-5016-000,
mounting screw (not shown) 1503-3105-000 (2)
* Installation alignment tool must be used when replacing seal
Included in elastomers service kit, 1503-8017-000. When replacing diaphram,
pilot weight must also be replaced.
Figure 7-19
MOBO (Mechanical Over-pressure Bleed Off) valve
7-12 1503-0151-000 3/27/97

1. Screw M3 x 6, 9211-0430-063 (2)

2. Pressure switch, 1503-3023-000
3a. Screw M4 (not shown), 0140-6226-118
3b. Washer M4 (not shown),9213-0540-003 (3)
3c. Keps nut M4 (not shown), 0144-3717-314
4. Fitting with o-ring, 1503-3007-000 (2)
5. Tubing (not shown), 0994-6370-010 (90 mm long 2 pieces)
5a. Coupling (not shown) 1503-3026-000
Figure 7-20
Manifold components (continued)
3
4
1. Screw M4 x 8 button head, 0140-6226-118

2. Latch assembly service kit, 1503-8014-000
2a. Not shown, guide springs included, 1503-3029-000
3. Test plug, 0213-4728-300
4. O2 deflector shield, 1503-3109-000
Figure 7-21
Exhalation manifold latch assembly
1503-0151-000 3/27/97 7-13

1. O-ring
2. Filter element
3. Filter bowl
4. Service Kits - O-rings and filter element, 1500-3320-000
- Replacement kit complete filter assembly, 1500-3319-000
Figure 7-22
Supply gas filter assembly, see O & M Manual
1. Valve flapper, 0211-1454-100

2. O-ring, 1503-3034-000
3. Check valve seat, 0207-5590-100
4. Tube, oxygen deflector, 1503-3110-000
Figure 7-23
Free breathing valve
7-14 1503-0151-000 3/27/97

1. Diaphragm assembly, 1503-3000-000

2. Exhalation valve assembly, 1503-3001-000
3. Exhalation valve kit (not shown) includes 2 diaphragms, 2 o-rings, gasket and
manifold assembly,1503-8004-000
Figure 7-24
Exhalation manifold valve, see O&M Manual
Figure 7-25
SIB (Sensor interface board) assembly, 1503-8009-000
1503-0151-000 3/27/97 7-15

Figure 7-26
Patient interface board assembly, 1503-3081-000, (includes harness, interface
panel and tubing)
SIB Harnesses
SIB/Machine interface harness, 1503-3082-000 (connects O2 flush, system ON/
Standby and DCGO on French machines).
SIB/7900 Ventilator cable, 1503-3075-000 (connects between the SIB and Venti-
lator).
Serial interface cable, 7900/RGM, 1503-3076-000.
Serial Interface cable, 1503-3077-000 (connects between the ventilator and RS-
232 device).
7-16 1503-0151-000 3/27/97

8 /Schematics
Schematics are subject to change without notice.
Circuit boards are available only as complete assemblies.
Figure 8-1 System connection block diagram . . . . . . . . . . . . . . . . . . . . . . . 8-2

Figure 8-2 SIB schematic diagram interface cable connections . . . . . . . . . 8-3
Figure 8-3 Patient interface cable - Machine side. . . . . . . . . . . . . . . . . . . . 8-4
Figure 8-4 SIB interface, hose and cable routing. . . . . . . . . . . . . . . . . . . . . 8-5
Figure 8-5 7900 SIB schematic diagram, page 1 of 2 . . . . . . . . . . . . . . . . . 8-6
Figure 8-6 7900 SIB schematic diagram, page 2 of 2 . . . . . . . . . . . . . . . . . 8-7
Figure 8-7 Microcontroller board schematic diagram, page 1 of 10. . . . . . . 8-8
Figure 8-8 Microcontroller board schematic diagram, page 2 of 10. . . . . . . 8-9
Figure 8-9 Microcontroller board schematic diagram, page 3 of 10. . . . . . 8-10
Figure 8-16 Microcontroller board schematic diagram, page 10 of 10. . . . . 8-17
Figure 8-17 Power supply board schematic diagram, page 1 of 5. . . . . . . . 8-18
These symbols reference supply common.
A = Analog Ground
D = Digital Ground
7900 Ventilator- 1503-0151-000 1-97 8-1

8 /Schematics
Figure 8-1
System connection block diagram
8-2 7900 Ventilator- 1503-0151-000 1-97

8 /Schematics
Figure 8-2
SIB schematic diagram interface cable connections
7900 Ventilator- 1503-0151-000 1-97 8-3

8 /Schematics
Figure 8-3
Patient interface cable - Machine side
8-4 7900 Ventilator- 1503-0151-000 1-97

8 /Schematics
1. Coded yellow Expiratory transducer high

2. Coded blue Expiratory transducer low
3. Coded black Inspiratory transducer low
4. Patient interface cable connect
5. SIB/7900 Vent interface cable
6. Coded natural Inspiratory transducer high
and airway pressure monitor connect
7. SIB assembly housing
8. System ON/Standby switch
Figure 8-4
SIB interface, hose and cable routing
7900 Ventilator- 1503-0151-000 1-97 8-5

8 /Schematics
+15V +12V
C10 C32
0.1UF 0.1UF
C34
10% 0.1UF 10%
50V 50V
CR4
SMBJ16A 1
0.388 v AT ZERO 10%
EXC 50V
R26 2.531 V AT F.S.
U4 2.00K 14 13 24 deg. C, zero pressure
+15V +12V
2
OUT 7 BW-ADJ VS Output = 0.621 V
FL3 10V-FORCE
ZJK5103-05 210PCBM 0.1% Output = 4.050 V at full scale
P2 1/8W R28 12
1 4 COM 3.32K 8 BOOST
0.1% 2V-SENSE
R9 3 TP15
1/8W U8 Q3
1 4.99K TP14 1 11
1% FEEDBACK AD694BR IOUT MJD3055
26 2 3 1/8W
2 R27 2 10
12.1 -SIGNAL ALARM PRES_PAT
27 TP8 SH1
1%
3 VR1 +5V 1/8W 3
MAX667CSA R11 +SIGNAL
28 47.5 VOS1 VOS2 2VFS COM 4MA 4MAADJ C27
8 2 0.01UF
4 VIN VOUT 10%
C26 15 16 4 5 9 6 50V
29 7 1% 0.01UF
3 LBO C9 1/8W 10%
5 LBI 10UF 100PPM
R12 1 50V
1.5K DD 10%
30 25V
5
6 SHDN 6
GND VSET
31 1%
1/8W 4
7 R10
2.2 PAT_RET
32 5% SH1
TP6
1/8W CR3 +12V
8 PRES_PAT
SH1 E2_POWER SMBJ13A NET CONNECTED TO ANALOG GND
33 PAT_RET SH1
SH1 NEAR AD694 PIN 5
9 PRES_INSP
SH1,2
34 INSP_RET
SH2
10 PRES_EXP E9 U6
SH1,2 PRES_PAT 1 16
35 EXP_RET SH1 IN1 V+
SH2 2 15 PRES_INSP
11 O2 IN2 IN14 SH1,2
SH1 3 14
36 O2_RET IN3 IN13
SH1 4 13 PRES_EXP
12 C28 R31 O2 FLUSH SW 5 IN4 IN12 SH1,2
0.015UF 2.2 5 12
37 SWITCH RETURN 9 IN5 IN11
6 11 O2
13 O2_FLUSH+ DCGO SW 4 IN6 IN10 SH1
10% 5% E2_POWER 7 10 +12V
38 O2_FLUSH- 50V 1/8W SWITCH RETURN 8 SH1 IN7 IN9
E8 8 9
14 DCGO+ 3 V- IN8
C11
39 DCGO- 7 SP720 0.1UF
15 2
40 C22 R22 REM ON SW 6 MTG2 C12 10%
0.015UF 2.2 0.1UF 50V
16 REM_ON+ SWITCH RETURN 1
41 REM_ON-
10% 5% 10%
17 50V 1/8W 50V
E7
42 P3
18 CHAS_GND;10,11
43 C21 R21 CONNECT SHELL TO CHAS_GND 24 Deg. C, O2-100%
0.015UF 2.2 14 13
19 Output = 1.90 to 4.00 V
44 SCLK_PLUS PSW1 7 BW-ADJ VS 20.9%-0.315 to 0.525 V
SH2 10% 5% 13944 10V-FORCE
50V 1/8W +12V
20 SCLK_MINUS J1
SH2 C24 2.50 V MAX OUTPUT 12 TP7
45 SDA1_INSP 1 0.1UF 8 BOOST
SH2 (INSP) 2V-SENSE
21 SDA2_EXP 2 TP5 Q1
SH2 (EXP) 1 U3 11
46 10% FEEDBACK AD694BR IOUT MJD3055
C14 R17 50V
22 0.015UF 2.2 MT1 MT2
2 10
47 1 2 -SIGNAL ALARM O2
SH1
23 10% 5%
E6 50V 1/8W TP12 O2_SENSE+ 3
48 LO_O2_PRES+ SH2 +SIGNAL
R24 C6
24 LO_O2_PRES- 100K 8 VOS1 VOS2 2VFS COM 4MA 4MAADJ 0.01UF
NEWO2_SENSE+ 3
SH2 4 10%
49 VR2 TP16 1 15 16 4 5 9 6 50V
+12V NEWO2+
25 MAX667CSA 1% SH2
R23 1/8W 2
50 MTG3 8 2 C23
VIN VOUT 88.7K
1% 0.001UF G = 21
7 R32 1/8W 10% U7
3 LBO C29 50V AD822AR O2_RET
C42 LBI 88.7K C16 SH1
1% 10UF O2_SENSE-
100PF 1 SH2 0.1UF
DD 1/8W 10%
C36 5 25V NET CONNECTED TO ANALOG GND
0.1UF SHDN 6
SIGNAL=CHAS_GND;51,52 TRACEWIDTH=250 20% 10% GND VSET 10% NEAR AD694 PIN 5
CONNECT SHELL TO CHAS_GND 250VAC 50V 50V
4 R29 R20
2.2 NET CONNECTED TO ANALOG 51.1K
5%
R37 1/8W GND NEAR AD822 AND 88.7K
27K R30 1%
10K R19 1/8W
2.55K
5% 1%
2W 1% 1/8W
1/8W
Figure 8-5
7900 SIB schematic diagram, page 1 of 2
8-6 7900 Ventilator- 1503-0151-000 1-97

8 /Schematics
+12V
C37
0.01UF
2.000 V
10% +12V
R16 50V
47.5 7 C18
3 0.1UF
4 J2
6 1
1/8W
1% 2 2 C20 10%
0.1UF 50V
C8 3
1500PF U9
5% C13 C30
1500PF R15 0.1UF AD820AR 10%
50V 5% 50V
1.5K 10% R34
50V 1% 50V
1/8W 30.1K
R14 14 13
R18 130
422 1% 1% +15V C40 7 BW-ADJ VS
1/8W NEWO2+ 1/8W 0.1UF 10V-FORCE
SH1
1% 12
1/8W C31 O2_SENSE+ 8 BOOST 2.050 V at 24 deg. C
0.1UF SH1 10% 2V-SENSE
50V Zero Pres. 1.481V Zero Pres.
R13 1 U5 11 Q2
C15 FEEDBACK IOUT MJD3055 TP13
10% 8.87K U11 TP10 AD694BR
1500PF 0.1% 1 265100-OHMEDA
5% 50V
NET CONNECTED TO ANALOG GND 1/8W 2 10
50V NEAR U12 (AD820) PINS 3 & 4 R33 EXC -SIGNAL ALARM PRES_EXP
1.18K SH1
1%
CR2 +5V 1/8W 5 2 3
OUT +SIGNAL
SMBJ6.0A
7 VOS1 VOS2 2VFS COM 4MA 4MAADJ C17
6 COM 0.01UF
15 16 4 5 9 6 10%
C25 R25 R36 C19 50V
0.1UF 1.00K 3 11.0K 0.01UF
U2 U7 10% 0.1% 1% 10%
1 16 AD822AR 50V
IN1 V+ 50V 1/8W 1/8W
2 15 SCLK_PLUS
IN2 IN14 SH1,2
3 14
IN3 IN13
4 13 SCLK_MINUS
IN4 IN12 SH1,2 200 mV
SDA1_INSP 5 12 EXP_RET
SH1,2 IN5 IN11 SH1
6 11 SDA2_EXP
IN6 IN10 SH1,2
7 10 NET CONNECTED TO ANALOG GND
IN7 IN9
8 9 NEAR AD694 PIN 5
V- IN8 PLACE NEXT TO CONN. P1
SP720 0.200 V Offset TP17
TP9
+12V
FL2 C38
E5 ZJK5103-05 PLACE NEXT TO CONN. P1 0.1UF
1 4
E4 C39 10%
0.1UF 50V
E1 2 3 R1
4.99K 10%
1% 50V
E3 1/8W
C41 +15V
0.1UF 14 13
R6
1.5K BW-ADJ VS
7
10% 10V-FORCE
TP3 50V
1% 12
1/8W 8 BOOST 2.050 V at 24 deg. C
C4 2V-SENSE
P1 100PF Zero Pres. 1.481V Zero Pres.
1 U12 11 Q4
5% R5 FEEDBACK IOUT TP19
50V 1.5K U10 TP18 AD694BR MJD3055
8 CLOCK 1 265100-OHMEDA
2 10
15 INSP DATA +5V EXC -SIGNAL ALARM PRES_INSP
1% R7 SH1
7 SWITCHED +5V C3 1/8W 4.99K
100PF 1% 2 3
14 DIGITAL GND 5% 1/8W OUT +SIGNAL
6 TEMP COMP 50V VOS1 VOS2 2VFS COM 4MA 4MAADJ C33
COM 0.01UF
13 SENSOR A TP1 15 16 4 5 9 6 10%
C35
5 SENSOR B R2 3 R35 0.01UF 50V
200 C1 11.0K 10%
12 ANALOG GND SDA1_INSP 0.1UF 1%
SH1,2 50V
4 CLOCK (INSP) 1/8W
1%
11 EXP DATA 1/8W C2 10%
100PF 50V
3 SWITCHED +5V TP11
R8 5%
50V R3
10 DIGITAL GND 200 4.99K INSP_RET
SDA2_EXP 1% SH1
2 SH1,2 TP2
1/8W U1
1% (EXP) 1 MAX488CSA
9 C5 NET CONNECTED TO ANALOG GND
1/8W 100PF
1 5% VCC 8 SCLK_PLUS NEAR AD694 PIN 5
FL1 50V 2 SH1,2
ZJK5103-05 7
C7
MTG1 1500PF 5 R4
E2 5% 1 4 NEWO2_SENSE+ 3
SH1 6 475
O2_SENSE- 50V 1%
SH1 GND
1/8W
2 3 CR1 4 TP4
SMBJ6.0A
CHAS_GND;16,17 6V
SCLK_MINUS
SH1,2
CONNECT SHELL TO CHAS_GND
JOINED NEAR 50 PIN CONNECTOR
Figure 8-6
7900 SIB schematic diagram, page 2 of 2
7900 Ventilator- 1503-0151-000 1-97 8-7

8 /Schematics
C38 R186 VDD VDD VDD
10PF 499K VDD U39
R185 R180 C144 C142 C158 C150 C160 C157 C155 C156 1 MAX488CSA R150
5% 1% 4.99K 4.99K 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF VDD
R187 1% 10% 10% 10% 10% 10% 10% 10% 10% 4.99K
50V X1 1/8W 20MEG 50V VCC 8
22 MODCK 1/8W VDD 50V 50V 50V 50V 50V 50V 50V 2
C41 32.768KHZ 5% 1% 94 7
10PF 1/8W 1/8W DACK1 1%
20 XTAL 95 R179 5 1/8W SCLK_PLUS
DONE1 4.99K VDD 3 SH4
VDD 18 EXTAL 93 6 SCLK_MINUS
5% DREQ1 1% R177 SH4
50V 1/8W VDD GND
DACK2 97 200 C140 C159 C137 C154
10UF 10UF 10UF 10UF 4
19 VCCSYN DONE2 98 10% 10% 10% 10%
R171 C148 C149 C40
33.2 0.01UF 0.1UF 0.1UF 16 XFC 96 1% 25V 25V 25V 25V
BAUD_CLOCK DREQ2 1/8W
SH5 10% 10% 10%
1% 50V 50V 50V 40 83 PWR_ENABLE
FC0 TXRDYA SH5
VDD 1/8W 39 82 SCLK
FC1 RXRDYA
SH3 FC2 38 FC2 TXDA 77 TXDA_340 SH4
VDD C143 37 76 RXDA_340 SH4
0.1UF VDD VDD VDD VDD FC3 RXDA
8 81 SDA1_IN
R199 28 CTSA SH5
VDD VDD R178 R194 R192 200 TIN1 80 SDA1_OUT
10% RTSA SH5
50V OUT 5 200 200 200 30 TGATE1
R173 1% 1% 1% 29 85 TXDB_340
R208 R170 33.2 1/8W 1/8W 1/8W 1% TOUT1 TXDB SH4
VDD 4.99K 33.2 1% 1/8W 75 84 RXDB_340 SH4
TIN2 RXDB
1% 1% 1/8W 73 87 SDA2_IN
1/8W Y1 GND 1/8W TGATE2 CTSB SH5
R207 R172 74 86 SDA2_OUT SH5
4.99K 3.6864MHZ 4 33.2 TOUT2 RTSB
1% 1% R183 CLOCKOUT SH2
88 SCLK 33.2
1/8W 1/8W R166 VDD R167 VDD R160 VDD R165
92 X1 CLKOUT 14 4.99K 4.99K 4.99K 10K
SH5 DSCLK_BDM 1%
89 X2 1/8W
SH5 DS_BDM 1% 1% 1% 1%
A31 139 IACK7 1/8W 1/8W 1/8W 1/8W
26 DSCLK 138 CNTRL_IACK6 SH4
U52 27 A30
9 11 FREEZE 137 IACK5
Y1 A1 24 A29 SH2
FREEZE_BDM 7 13 DSO 136 CHG_DISABLE_340
SH5 Y2 A2 25 A28 SH4
DSO_BDM 5 15 VDD C44 DSI 133 IACK3
SH5 Y3 A3 0.1UF VDD A27 SH3
3 Y4 A4 17 VDD A26 132 PORTA2
G VDD FLASH_WR_EN
VDD 10% R182 1 RMC A25 131 SH3
74FCT244 R44 VDD 200
200 R209 50V R184 130 VENT_SW_OFF
R206 19 4.99K 4.99K 1% 8 U50 A24
R205 200 1% R168 1/8W BG
1% 9 68340FE SIZ0
4.99K
1% 1% 1/8W U52
200 1/8W BR SIZ0 4 SH3
1/8W 2 A1 1%
1/8W 1% Y1 18 1/8W 11 HALT SIZ1 3
DSI_BDM 1/8W 4 A2
SH5 Y2 16 7 BGACK RD_WR
BERR_BDM 6 A3 R/W 2 SH2-4,6
SH5 Y3 14 10 BERR
R204 8 A4 AS
200 Y4 12 VDD AS 6 SH3
G R159 32
U48 750 R200 TMS 104 CS3
CS3 SH2
1% 1 2 1 74FCT244 1% 200 34 TDO 106 CS2
1/8W 1/8W 1% 33 CS2 SH3
1/8W TDI 107 CS1
31 CS1 SH3
BERR 74HC14 TCK 108 CS0
SH3 CS0 SH3
SH3 IRQ3 105 R154 VDD
IRQ3 10K PWR_RESET
SH2 IRQ5 101 IRQ5 U41
A0 140 A0 C133 R169
IRQ6 100 EPM7032 VDD 750
SH4 IRQ6 72 A1 1% 41 0.1UF
99 A1 1/8W I/O31 1%
IRQ7 71 A2 1 GCLRN/I 40 1/8W
A2 R156 I/O30 U37 R142
RESET 12 RESET 70 A3 200 43 GCLK/I 39 10% 12 200
SH2-5 A3 I/O29 50V 8 11 GIVON_RR
67 A4 38 13 SH4
DSACK1 142 DSACK1 A4 I/O28 7 ST VCC 1%
SH2 66 A5 1% 44 OE1N/I 37 5
DSACK0 141 DSACK0 A5 1/8W I/O27 1 PBRST RESET 74HC08 1/8W
SH2 65 A6 2 OE2N/I 36
DS 5 DS A6 R155 I/O26 2 TD U37
SH2,3 64 A7 34
A7 200 I/O25 3 TOL RESET 6 1
3 GIV_ON
63 A8 33 2 SH9
D0 109 A8 I/O24 GND
TP14 TP15 D0 62 A9 1%
D1 110 A9 1/8W 4 32 4 U62 74HC08
D1 61 A10 I/O0 I/O23 DS1232LPS-2 U37
D2 111 A10 5 31 4
D2 58 A11 I/O1 I/O22 6 DAC_RESET
D3 112 A11 A7 6 29 5 SH4,8
D3 57 A12 I/O2 I/O21
D4 115 A12 A6 7 28
D4 56 A13 I/O3 I/O20 74HC08
VDD D5 116 A13 A5 8 27 VDD_FAIL
D5 54 A14 I/O4 I/O19 SH10
D6 117 A14 A4 9 26
D6 53 A15 I/O5 I/O18
D7 118 A15 A3 11 25 MECH_VENT_SW
C153 C145 C138 C141 C139 C147 C146 D7 52 A16 I/O6 I/O17 SH6
0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF D8 119 A16 A2 12 24 HI_DRIVE_PRES
D8 49 A17 I/O7 I/O16 SH6,9
10% 10% 10% 10% 10% 10% 10% 120 A17
50V 50V 50V 50V 50V 50V 50V D9 D9
A18 48 A18 A1 13 I/O8 I/O15 21 GIV
D10 121 D10 47 A19 A0 14 20 MECH_VENT_EN SH4,6,9
D11 122 A19 I/O9 I/O14
D11 46 A20 WD_ENAB 16 19 DAC_RES
D12 125 A20 VDD I/O10 I/O13 VDD C117
D12 45 A21 17 18 0.1UF
D13 127 A21 I/O11 I/O12 VDD
D13 44 A22 PJ1
WD_CS D14 128 A22 VDD;3,15,23,35
SH2 D14 43 A23 10%
D15 129 A23 GND;10,22,30,42 C123 C124 C132 C125 50V
D15 R163 0.22UF 0.22UF 0.22UF 0.22UF
D[0:15] VDD U37
SH2-8 200 10% 10% 10% 10% R147
VDD;15,17,23,35,41,50,59,68,78,90,102,113,123,134,143 1% IRQ7 50V 50V 50V 50V 9
200 8
1/8W 10
A[0:23] GND;13,21,36,42,51,55,60,69,79,91,103,114,124,126,135,144
SH2,3,5,7 1% 74HC08
1/8W
Figure 8-7
Microcontroller board schematic diagram, page 1 of 10
8-8 7900 Ventilator- 1503-0151-000 1-97

8 /Schematics
D[0:15] QD[8:15]
SH1,3-8 U26 SH8
VDD D15 18 B1 A1 2 QD15

A[0:23] VDD
SH1,3,5,7 U25 D14 17 B2 A2 3 QD14
32 EEPROM2KX8 D13 16 4 QD13
C110 B3 A3
VCC 0.1UF D12 15 5 QD12
A14 2 B4 A4
NC4 10% 14 6 QD11
A13 50V D11 B5 A5
30 NC3 D10 13 7 QD10
A12 3 B6 A6
NC2 D9 12 8 QD9
A11 27 B7 A7
NC1 D8 11 9 QD8
A10 24 B8 A8
A10 DIR G
A9 28 A9 I/O7 22 D15 VDD
VDD 74FCT245 1 19
A8 29 A8 I/O6 21 D14
A7 4 A7 I/O5 20 D13
C112 C105 C106 C113 C104
A6 5 A6 I/O4 19 D12 0.22UF 0.22UF 0.22UF 0.22UF 0.1UF
A5 6 D11 10% 10% 10% 10% 10%
A5 I/O3 18 50V 50V 50V 50V 50V
A4 7 A4 I/O2 15 D10
A3 8 A3 I/O1 14 D9 R127
A2 9 A2 I/O0 13 D8 33.2
ATOD_CLK_TP SH5
A1 10 A1 U27
A0 11 A0 EPM7032 1% R126
41 QD_DIR 1/8W 33.2
I/O31 ATOD_CLK
25 OE 1 GCLRN/I 40 QD_EN SH8
I/O30
31 WE 43 GCLK/I 39 1%
I/O29 1/8W
23 CE I/O28 38 ATOD_CS SH8
VSS 44 OE1N/I 37 ATOD_RD
I/O27 SH8
16 2 OE2N/I 36 ATOD_HBEN
I/O26 SH8
I/O25 34 LDAC SH8
R128
200 I/O24 33 DAC_WR SH8
1%
1/8W A4 4 32 DAC_ADDR
I/O0 I/O23 SH8
A3 5 31 R139
IACK5 I/O1 I/O22 10K
SH1 A2 6 29 MUX_A2
I/O2 I/O21 SH8
A1 7 28 R137 1%
I/O3 I/O20 10K
A0 8 27 1/8W MUX_A1
I/O4 I/O19 SH8
9 26 1% R138
I/O5 I/O18 10K
11 25 1/8W MUX_A0
I/O6 I/O17 SH8
12 24 R140 1%
I/O7 I/O16 10K 1/8W MUX2_SEL
13 21 SH8
I/O8 I/O15 1% R141
14 I/O9 I/O14 20 1/8W 10K
U51 MUX1_SEL SH8
EPM7032 R215 16 I/O10 I/O13 19
41 EEPROM_OE 33.2 17 18 1%
I/O31 1% I/O11 I/O12 1/8W
RESET 1 GCLRN/I 40 EEPROM_WR 1/8W IRQ5
SH1,5 I/O30 SH1
43 GCLK/I 39 VDD;3,15,23,35
SH1 CLOCKOUT I/O29 EEPROM_CE
38 CLOCKOUT_4 GND;10,22,30,42 ATOD_BUSY
I/O28 SH4,8
SH7 VIDEO_READY 44 OE1N/I I/O27 37 MPXR_CS DAC_CS SH8
2 OE2N/I 36 ATOD_SEL R216
I/O26 33.2
I/O25 34 VIDEO_CLK SH7
R201 I/O24 33 1%
200 1/8W
1% A16 4 32 VIDEO_MEMCS
1/8W I/O0 I/O23 SH7
A15 5 I/O1 I/O22 31 VIDEO_IOCS SH7
A14 6 29 VIDEO_RD SH7
I/O2 I/O21
A13 7 I/O3 I/O20 28 VIDEO_WR SH7
A12 8 I/O4 I/O19 27 WD_CS SH1
A11 9 I/O5 I/O18 26 AUDIO_CS SH5
A10 11 I/O6 I/O17 25 AUDIO_WE SH5
A9 12 I/O7 I/O16 24 FP_IN_EN SH6
A8 13 21 PWR_IN_EN SH4
I/O8 I/O15
SH1,3,4,6 RD_WR 14 I/O9 I/O14 20 EXT_CS SH5
SH1,3 DS 16 I/O10 I/O13 19
SH1 CS3 17 18 VDD
I/O11 I/O12
VDD;3,15,23,35
GND;10,22,30,42 C162 C163 C167 C161
DSACK1 0.22UF 0.22UF 0.22UF 0.22UF
SH1 10% 10% 10% 10%
DSACK0 50V 50V 50V 50V
SH1
Figure 8-8
7900 Ventilator- 1503-0151-000 1-97 8-9

8 /Schematics
BD[0:15]
VDD VDD
U34 U35 VDD
VDD 32 SRAM128KX8 32 SRAM512KX8 VDD U30
32 FLASH512KX8
U33 VCC VCC
28 SRAM32KX8 A17 2 A16 A19 1 A18 A19 1 A18 VCC
VCC A16 31 A18 30 C108 C109 A18 30
VDD A15 1 A15 A17 0.1UF 10UF A17
A14 A15 3 A17 2 10% 10% A17 2
A14 26 A14 21 BD15 A16 A16
A13 A14 28 DQ7 A16 31 50V 25V A16 3
C111 2 19 A13 20 A15 A15
0.1UF A13 A12 DQ7 BD15 A13 DQ6 BD14 A15 A15
10% 4 A12 3 A14 29 A14 DQ7 21 BD15
A12 23 A11 DQ6 18 BD14 DQ5 19 BD13 DQ7 21 BD15
50V A12 25 A11 A14 28 A13 A14 28 A13 DQ6 20 BD14
A11 21 A10 DQ5 17 BD13 DQ4 18 BD12 DQ6 20 BD14
A11 23 A10 A13 4 A12 A13 4 A12 DQ5 19 BD13
A10 24 A9 DQ4 16 BD12 DQ3 17 BD11 DQ5 19 BD13
A10 26 A12 25 A12 25 A11 DQ4 18 BD12
A9 25 15 BD11 A9 15 BD10 A11 18 BD12
A8 DQ3 A9 27 DQ2 A11 23 DQ4 VDD A11 23 17 BD11
A8 3 13 BD10 A8 14 BD9 A10 17 BD11 A10 DQ3
A7 DQ2 A8 5 DQ1 A10 26 DQ3 A10 26 15 BD10
A7 4 12 BD9 A7 13 BD8 VDD A9 15 BD10 A9 DQ2
D[0:15] A6 DQ1 A7 6 DQ0 A9 27 DQ2 A9 27 14 BD9
SH1,2,4-8 U31 A6 5 11 BD8 A6 R152 A8 14 BD9 C115 C116 A8 DQ1
A5 DQ0 A6 7 4.99K A8 5 DQ1 0.1UF 10UF A8 5 13 BD8
A5 6 A5 A7 13 BD8 10% 10% A7 DQ0
D15 18 B1 A1 2 BD15 A4 A5 8 A7 6 DQ0 A7 6
A4 7 A4 30 A6 50V 25V A6
D14 17 3 BD14 A3 A4 E2 1% A6 A6
B2 A2
A3 8 E 20 9 A3 22 1/8W 7 A5 7 A5
D13 16 4 BD13 A2 A3 E1 A5 A5
B3 A3
A2 9 W 27 10 A2 29
8 A4 8 A4
D12 15 5 BD12 A1 A2 W A4 A4
B4 A4
10 G 22 11 A1 24
9 A3 9 A3 WE 31
D11 14 6 BD11 A1 A0 A1 12 G A3 10 CE 22 A3 10
B5 A5 A0 A2 A2 CE 22
D10 13 7 BD10 GND A2 11 WE 29 A2 11
B6 A6 GND A1 A1 OE 24
D9 12 B7 A7 8 BD9 14 A1 12 OE 24 A1 12
16 A0 A0
D8 11 B8 A8 9 BD8 VSS
GND
DIR G 16
74FCT245 16
1 19
BUFR_EN
VDD
VDD U44
28 SRAM32KX8 VDD VDD
VCC U45 U46 VDD
C131 A15 1 32 SRAM128KX8 32 SRAM512KX8 U40
0.1UF A14 VDD 32
10% VCC FLASH512KX8
A14 26 VCC
A13
50V
A13 2 19 BD7
A17 2 A16
A19 1 A18
A19 1 A18 VCC
A12 DQ7 A16 31 A18 30 C114 C119 A18 30
A12 23 18 BD6 A15 A17 0.1UF 10UF A17
A11 DQ6 A15 3 A17 2 10% 10% A17 2
A11 21 17 BD5 A14 21 BD7 A16 A16
A10 DQ5 A14 28 DQ7 A16 31 50V 25V A16 3
A10 24 16 BD4 A13 20 BD6 A15 A15
U47 A9 DQ4 A13 4 DQ6 A15 3 A15 29 21 BD7
A9 25 15 BD3 A12 19 BD5 A14 21 BD7 A14 DQ7
A8 DQ3 A12 25 DQ5 A14 28 DQ7 A14 28 20 BD6
D7 18 B1 A1 2 BD7 A8 3 13 BD2 A11 18 BD4 A13 20 BD6 A13 DQ6
A7 DQ2 A11 23 DQ4 A13 4 DQ6 A13 4 19 BD5
A6 DQ1 A10 26 DQ3 A12 25 DQ5 A12 25 18 BD4
A5 DQ0 A9 27 DQ2 A11 23 DQ4 A11 23 17 BD3
D4 15 B4 A4 5 BD4 A5 6 A8 14 BD1 A10 17 BD3 A10 DQ3
A4 A8 5 DQ1 A10 26 DQ3 A10 26 15 BD2
D3 14 B5 A5 6 BD3 A4 7 A7 13 BD0 A9 15 BD2 A9 DQ2
A3 A7 DQ0 A9 DQ2 A9
D2 13 B6 A6 7 BD2 A3 8 E 20 6 A6 R162 VDD
27 A8 14 BD1 VDD
27 A8 DQ1 14 BD1
A2 A6 A8 DQ1 A8
D1 12 B7 A7 8 BD1 A2 9 W 27 7 A5 4.99K 5 A7 13 BD0
5 A7 DQ0 13 BD0
A1 A5 A7 DQ0 A7
D0 11 B8 A8 9 BD0 A1 10 G 22 8 A4 30 1%
6 A6 6 A6
A0 A4 9 E2 A6 7 C130 C121 A6 7
DIR G A3 22 1/8W A5 0.1UF 10UF A5
GND A3 10 E1 A5 8 10% A5 8
74FCT245 1 19 A2 A4 10% A4
W 29 50V 25V
14 A2 11 A4 9 A4 9 A3 WE 31
A1 24 A3
A1 12 G A3 10 CE 22 A3 10
A0 A2 A2 CE 22
A2 11 WE 29 A2 11
GND A1 A1 OE 24
A1 12 OE 24 A1 12
16 A0 A0
U42 VSS
EPM7032 GND
41 16
I/O31 16
SH1,5 RESET 1 GCLRN/I I/O30 40
SH1 AS 43 GCLK/I I/O29 39
I/O28 38
SH1 FLASH_WR_EN 44 OE1N/I I/O27 37
R161 2 OE2N/I 36
200 I/O26
I/O25 34
1% I/O24 33
1/8W
A20 4 I/O0 I/O23 32
A19 5 31
I/O1 I/O22
A18 6 I/O2 I/O21 29
A17 7 I/O3 I/O20 28 BERR SH1
A16 8 27 FC2 SH1
A[0:23] I/O4 I/O19
SH1,2,5,7 A0 9 26 ENCODER_CLK
I/O5 I/O18 SH6
SH1,2,4,6 RD_WR 11 25 IRQ3 SH1
I/O6 I/O17
SH1 SIZ0 12 24 IACK3 SH1
I/O7 I/O16
CS2 13 21 VDD
SH1 I/O8 I/O15
SH1 CS1 14 I/O9 I/O14 20
SH1 CS0 16 I/O10 I/O13 19 A14 C128 C127 C136 C129
DS 17 18 A15 0.22UF 0.22UF 0.22UF 0.22UF
SH1,2 I/O11 I/O12 10% 10% 10% 10%
50V 50V 50V 50V
VDD;3,15,23,35
GND;10,22,30,42
Figure 8-9
8-10 7900 Ventilator- 1503-0151-000 1-97

8 /Schematics
1 PRES_PAT SH9
2 PAT_RET SH9
3 PRES_INSP SH9
4 INSP_RET SH9
5 PRES_EXP SH9
6 EXP_RET SH9
7 O2 SH9
8 O2_RET SH9
9
10 SIB_PWR SH8
11 V_BATT SH8
12 I_BATT SH8
13 DO NOT USE
14 DO NOT USE
15 LOW_O2_SW R146 VDD
10K
16 EXT_SW4
17 O2_FLUSH_SW R36 R145 VDD
VDD VDD 15K 1% 10K
18 DCGO_SW 1/8W
19 BAG_VENT_SW R38 1% 1%
15K 1/8W 1/8W 2 U23
20 C102
EXT_SW1 R122 R37 A1 Y1 18 D15 VDD
0.1UF
21 4.99K 4.99K R35 3 A2
EXT_SW2
1% 1%
1% 15K Y2 17 D14
22 1/8W 4 A3
EXT_SW3 1/8W 1/8W Y3 16 D13 10%
23 5 A4 50V
BATT_FULL 1% Y4 15 D12
24 1/8W 6 A5
MAIN_POWER_ON Y5 14 D11
25 R123 7 A6
CHG_DISABLE 15K Y6 13 D10
VDD VDD
26 TXDA 8 A7 Y7 12 D9
27 R34 9 A8
RXDA R40 1% 15K Y8 11 D8
28 TXDB 10K 1/8W 1G 2G R42 R43
1% 10K 10K
29 RXDB 1/8W R30 1% 1 19 74FCT541 1% 1%
R135 VDD R124 VDD VDD R120 15K 1/8W R144 1/8W 1/8W
30 AC_LED_A
10K 10K 10K 15K
31 AC_LED_C C107 1% R31 1%
0.1UF 1% 15K N15_FAIL
32 1/8W R33 1/8W 1/8W SH10
1% 1% 10%
1/8W 1/8W 50V 10K P15_FAIL SH10
33 1% R110 1%
1/8W 15K 1/8W U36
34 SCLK_PLUS R134 R39 R143 2
15K 15K 15K A1 Y1 18 D7
35 SCLK_MINUS 1% 1% 1% 1% 3 A2 Y2 17 D6
1/8W 1/8W 1/8W VDD C122
36 R121 1/8W 4
U29 10K A3 Y3 16 D5 0.1UF
37 SDA1_INSP 2 A1 Y1 18 1% 5 A4 Y4 15 D4
VDD 1/8W R111 10%
38 3 A2 Y2 17 6 A5 Y5 14 D3
VDD U28 10K 50V
39 SDA2_EXP 4 A3 Y3 16 1 IN1 V+ 16 1% 7 A6 Y6 13 D2
40 5 1/8W R32
R41 A4 Y4 15 2 IN2 IN14 15
10K
8 A7 Y7 12 D1
41 E2_POWER 10K 6 A5 Y5 14 3 IN3 IN13 14 1% 9 A8 Y8 11 D0 D[0:15]
1% 1/8W SH1-3,5,7,8
42 1/8W 7 A6 Y6 13 4 IN4 IN12 13 U48 1G 2G
R136 8 19 74FCT541
43
15K A7 Y7 12 5 IN5 IN11 12
R153 3 4 1
44 9 A8 Y8 11 6 IN6 IN10 11 200
1% PWR_IN_EN SH2
45 GIVON_RR 1% 1G 2G 7 IN7 IN9 10 1/8W
1/8W 74HC14 RD_WR SH1-3,6
46 74FCT541 8 9
1 19 R133 V- IN8
47 XRESET 200 SP720 ATOD_BUSY SH2,8
48
1% MECH_VENT_EN SH1,6
49 XIRQ6 1/8W DAC_RESET SH1
50
RXDA_340 SH1
51 CONTROL_IACK6
RXDB_340 SH1
52
IRQ6 SH1
53 XDOUT7
RESET SH1,5
54 XDOUT6
TXDB_340 SH1
55 XDOUT5
CNTRL_IACK6 SH1
56 XDOUT4
TXDA_340 SH1
57 XDOUT3
CHG_DISABLE_340 SH1
58 XDOUT2
59 XDOUT1 AC_LED_A SH6
60 XDOUT0 AC_LED_C SH6
J2 SCLK_PLUS SH1
EXTERNAL SCLK_MINUS SH1
INTERFACE SDA1_INSP SH5
SDA2_EXP SH5
E2_POWER SH5
GIVON_RR SH1
XDOUT[0:7]
SH5
Figure 8-10
7900 Ventilator- 1503-0151-000 1-97 8-11

8 /Schematics
+15V R149
10K
-15V R148
10K 1%
1/8W J4
1% R189 TEST/BDM
10K
ATOD_REF_TST 1/8W +15V_TST 1
SH8
SH2 ATOD_CLK_TP 1% -15V_TST 2
+5.5V 1/8W R188 AGND 3
SH7 RESET 10K
A/D_REF_TST 4
SH1,5 RESET TP17
VH_EL R203 5
10K 1%
BAUD_CLOCK 1/8W +5.5V_TST 6
SH1 VDD C96 U48 R164 V_EL_TST 7
0.1UF 200 1%
VR2 11 10 1/8W ATOD_CLK_TST 8
+5.5V CR9 TPS7150QD
130LT3 E1 4 IN1 5 9
OUT1 10% 1%
3 IN2 6 50V 74HC14 1/8W 10
OUT2
SENSE 7 R116 DS_BDM 11
2 EN 8 U22 4.99K
C34 8 7555 1% BERR_BDM 12
0.1UF PG
GND C33 V+ 1/8W DGND 13
CR10 10% 2 TRIG
VDD 130LT3 50V R118 1 10UF OUT 3 DSCLK_BDM 14
200 10% C103 U48 6 TR
1% 25V 0.1UF DCHG 7 DGND 15
1/8W 10% 5 6 4 RST CONT 5 PJ2 FREEZE_BDM 16
50V C94
GND 150PF RESET 17
74HC14 1 VDD
C97 1.4KHz R202 DSI_BDM 18
0.1UF C95 R112 10K
D[0:15] 0.1UF 5.11MEG 10% VDD_TST 19
SH1-4,6,7 16 10% 50V
50V 1% DSO_BDM 20
D0 17 VCC R114
D0 1% 499K 1/8W
D1 18 XIN 8 10%
50V 1/8W
D1 VDD
D2 2 D2 XOUT 9 1% U63
1/8W VDD 1 IN1 V+ 16
D3 3 D3 U21
R117 C93 R113 LM4860M C92 2 15 DS_BDM SH1
D4 4 7.68K 0.22UF 2.26K 0.1UF IN2 IN14
D4
D5 5 MO 14 13 IN- VDD 12 3 IN3 IN13 14 BERR_BDM SH1
D5 U24 1% 4 13 DSCLK_BDM
A[0:23] 6 1% 10% 14 IN+ IN4 IN12 SH1
SH1-3 D6 D6 YM2413 1/8W C98 25V 1/8W GAIN-OUT 11 10%
50V 5 12 FREEZE_BDM
7 R125 0.01UF IN5 IN11 SH1
D7 D7 RO 15 3.32K 5 BYPASS
1%
10% VO1 10 6 IN6 IN10 11 RESET SH1-5
50V 7 10
1/8W IN7 IN9 DSI_BDM SH1
A0 10 A0 2 SHUTDOWN VO2 15
C83 8 V- IN8 9 DSO_BDM SH1
SH2 AUDIO_WE 11 WE IC 13 1UF 6 HP-IN1
AUDIO_CS 12 CS 10% 7 HP-IN2 HP-SENSE 3 SP720
SH2 16V
GND
1 R115 GND;1,4,8,9,16
200 J1
1% 1
SH2 EXT_CS 1/8W
2
VDD C118
0.1UF
U38
1 OC 10% XDOUT[0:7]
11 50V SH4
CLK
R151 D7 2 19 XDOUT7 VDD
200 1D 1Q U32
1% D6 3 2D 2Q 18 XDOUT6 XDOUT6 1 IN1 V+ 16
1/8W 4 17 2 15 XDOUT7
D5 3D 3Q XDOUT5 XDOUT5 IN2 IN14
D4 5 4D 4Q 16 XDOUT4 XDOUT4 3 IN3 IN13 14
D1 8 13 XDOUT1 XDOUT1 6 11 VDD C120
VDD VDD 7D 7Q IN6 IN10 0.1UF
D0 9 8D 8Q 12 XDOUT0 XDOUT0 7 IN7 IN9 10 VDD
8 V- IN8 9 10%
R198 R181 74FCT574
4.99K 4.99K R129 50V
1% 1% SP720 4.99K
1/8W 1/8W NOTE: THIS CIRCUIT IS NOT INSTALLED 1% R130 U43 U43
1/8W 15K
SH4 SDA1_INSP 1 2 5 6 SDA1_IN SH1
U43 M5 1%
1/8W 74HC14 74HC14
2N7002
SH1 SDA1_OUT 3 4 VDD
74HC14 R131
4.99K
1% U43 U43
R132
1/8W 15K
SH4 SDA2_EXP 13 12 11 10 SDA2_IN SH1
U43 M6 1%
1/8W 74HC14 74HC14
2N7002
SH1 SDA2_OUT 9 8
74HC14
SH1 PWR_ENABLE
E2_POWER SH4
M3
U48
2N7002
9 8
74HC14
Figure 8-11
8-12 7900 Ventilator- 1503-0151-000 1-97

8 /Schematics
VS SH7
HS SH7
VCLK SH7
VID0
SH7
VDD VID1 SH7
U64 VID2
1 16 SH7
IN1 V+ VID3
2 15 SH7
IN2 IN14
3 14 VDD VDD C179 VDD VDD VDD VDD
IN3 IN13 0.1UF
4 13 MECH_VENT_SW SH1
IN4 IN12
5 IN5 IN11 12 R221 10% R52 R53 R225 R49
6 11 2.26K 50V 2.26K 2.26K 2.26K 2.26K
IN6 IN10 1% 1% 1% 1% 1%
7 10 1/8W R57 U57 1/8W 1/8W 1/8W 1/8W
IN7 IN9 49.9K U55
J5 8 V- IN8 9 13 12 ALARM_SW 2 A1 Y1 18 D15
FRONT PANEL 3 D14
INTERFACE SP720
1% A2 Y2 17
1/8W 74HC14 R51 U58 VT_SW 4
1 VH VDD 49.9K A3 Y3 16 D13
1 2 RATE_SW 5 A4 Y4 15 D12
2 VH
1% I:E_SW 6 A5 Y5 14 D11
3 R50 U58
1/8W 74HC14 49.9K PLIMIT_SW 7 D10
4 GND 3 4 A6 Y6 13
PEEP_SW 8 A7 Y7 12 D9
5 VL 1% R226 U58 MENU_SW 9 D8
6 GND 1/8W 74HC14 49.9K A8 Y8 11
5 6 1G 2G
7 VS VDD VDD
8 1% 1 19 74FCT541
GND 1/8W 74HC14 R218 U57 VDD C166
9 HS 49.9K R212 R214 0.1UF
9 8 200 200
10 GND 1% 1%
11 VCLK 1% 1/8W 1/8W 10%
C178 C173 C172 C183 1/8W C169 74HC14 50V
12 GND 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF
13 VID0 10% 10% 10% 10% 10%
50V 50V 50V 50V 50V
14 GND VDD U54
VDD VDD VDD 2 A1 Y1 18 D7
15 VID1
3 A2 Y2 17 D6
16 GND R54
STANDBY_SW
2.26K R223 R48 R45 4 A3 Y3 16 D5
17 VID2 1% 2.26K 2.26K 2.26K
VDD 1% 1% 1% 5 A4 Y4 15 D4
18 GND 1/8W
1/8W 1/8W 1/8W 6
19 VID3 1
U65
16 R224 U58 A5 Y5 14 D3
IN1 V+ 49.9K 7
20 GND 2 15 11 10 A6 Y6 13 D2
IN2 IN14 8
21 VH VH_EL 3 14 A7 Y7 12 D1
IN3 IN13 1% R58 U58 9 D[0:15]
22 VH 4 13 1/8W 74HC14 49.9K A8 Y8 11 D0 SH1-3,5,7,8
IN4 IN12 C174 13 12 1G 2G
23 GND 5 IN5 IN11 12 0.1UF
24
C168 C45
6 11 10% 1% R47 U57 1 19 74FCT541
GND 0.1UF 10UF IN6 IN10 50V 1/8W 74HC14 49.9K
25 VL 10% 10% 7 10 C181 1 2
50V 25V IN7 IN9 0.1UF FP_IN_EN
26 VL 8 9 SH2
V- IN8 10% 1% R46 U57
27 50V 1/8W 74HC14 49.9K HI_DRIVE_PRES
GND SP720 SH1,9
3 4
28 GND C171
0.1UF 1%
29 GND 10% 1/8W 74HC14 R213 R211
200 200 VDD C165
30 ALARM_SW 50V C170 0.1UF
1% 1%
C182 0.1UF 1/8W 1/8W
31 MECH_VENT_SW VDD 10%
0.1UF
32 VT_SW 50V 10%
50V
33 RATE_SW 10%
34 I:E_SW 50V VDD
U57
35 PLIMIT_SW
11 10
36 PEEP_SW R222
4.99K
37 MENU_SW 1%
74HC14
38 STANDBY_SW 1/8W
RD_WR SH1-4
39 GND
40 AC_LED_C SH4
41 MECH_VENT_LED
42 AC_LED_A SH4
43 VDD
VDD R217
44 GND 150
R219 1%
45 GND 2.26K 1/8W
1% R231
46 GND R220 U57 4.99K
1/8W 49.9K
5 6 PUSHBUTTON_SW 1%
47 1/8W
48 OUTPUT_B C180 U58 M4
VDD VDD C175 1% 0.1UF 2N7002
49 OUTPUT_A 0.1UF 1/8W 10% 74HC14 9 8
VDD VDD 50V
50
R230 2 U56 10%
200 74HC14
C46 C177 R229 R55 1% 50V
10UF 0.1UF 2.26K 2.26K VDD
1/8W
10% 10% 1% 1% 6 X4/ X1 UP/ DN 7 ENCODER_DIRECTION MECH_VENT_EN
25V 50V 1/8W 1/8W SH1,4,9
R228
ENCODER_CLK
4.99K
4 A CLKO 8 SH3
1% R56 LS7084
1/8W 4.99K
5 B RBIAS 1
1% VSS R227 C47
C48 C176 100K 0.1UF
100PF 1/8W 100PF 1% 10%
5% 5% 3
1/8W 50V
50V 50V
Figure 8-12
7900 Ventilator- 1503-0151-000 1-97 8-13

8 /Schematics
+15V -15V
C36 C37
J3 100UF 100UF
VDD
POWER INPUT E4
1 VA_P15 20% 20% 2 VDD1 91 VID0
25V 25V UD0 SH6
2 AGND 79 VDD2 UD1 92 E5
C42 C151 C43 C152
3 VA_N15 10UF 0.1UF 10UF 0.1UF UD2 93 VID1 SH6
4 AGND 10% 10% 10% 10% 94 E6
25V 50V 25V 50V UD3
5 AUX_GND +5.5V 1 VSS1 LP 88 VID2 SH6
6 5R5_VAUX 80 VSS2 YD 90 E8
7 AUX_GND XSCL 87 VID3 SH6
C35
8 5R5_VAUX 100UF LCDENB 86 E7
9 AUX_GND 20% SED1351F HS
10V D8 30 U49 95 SH6
10 5R5_VAUX DB0 LD0 E2
D9 31 DB1 LD1 96
11 DGND VDD VS SH6
D10 32 DB2 LD2 97
12 VDD E3
D11 33 DB3 LD3 98
13 DGND VCLK SH6
C135 D12 34 DB4 WF 89
14 VDD 100UF
20% D13 35 DB5
15 DGND
10V D14 36
16 VDD DB6 68 VD0
D15 37 VD0 TP16
17 VH_EL VH_EL DB7 69 VD1
D0 38 VD1
18 VH_EL DB8 70 VD2
D1 39 VD2
DB9 71 VD3
C39 D2 40 VD3
100UF DB10 72 VD4
D3 41 VD4
20% DB11 73
25V VD5 VD5
D4 42 DB12 VDD
VD6 74 VD6
D5 43 DB13
VD7 75 VD7
D6 44 DB14
VD8 76 VD8
D7 45 DB15
VD9 77 VD9
R193 R195 R196 R197 R191 R176 R175 R174
VD10 78 VD10 10K 10K 10K 10K 10K 10K 10K 10K
81 1% 1% 1% 1% 1% 1% 1% 1%
VD11 VD11 1/8W 1/8W 1/8W 1/8W 1/8W 1/8W 1/8W
1/8W
A0 14 AB0 VD12 82 VD12
A1 15 83 VD13 VD8 VD9 VD10 VD11 VD12 VD13 VD14 VD15
AB1 VD13
D[0:15] A2 16 84 VD14
SH1-6,8 AB2 VD14 VD[0:15]
A3 17 AB3 VD15 85 VD15
A4 18 AB4
A5 19 AB5 VDD
A6 20 AB6 VDD
A7 21 AB7 VA0 47 VA0 C164 U53
0.1UF 28 SRAM32KX8
A8 22 AB8 VA1 48 VA1 10%
A9 23 49 VA2 50V VCC
AB9 VA2 VA14 1
A10 24 50 VA3 A14
AB10 VA3 VA13 26
A11 25 51 VA4 A13
AB11 VA4 VA12 2 19 VD7
A12 26 52 VA5 A12 DQ7
AB12 VA5 VA11 23 18 VD6
A13 27 53 VA6 A11 DQ6
AB13 VA6 VA10 21 17 VD5
A14 28 54 VA7 A10 DQ5
A[0:23] AB14 VA7 VA9 24 16 VD4
SH1-3 A15 29 55 VA8 A9 DQ4
AB15 VA8 VA8 25 15 VD3
56 VA9 A8 DQ3
VA9 VA7 3 13 VD2
VIDEO_CLK 99 OSC1 57 VA10 A7 DQ2
SH2 VA10 VA6 4 12 VD1
100 OSC2 58 VA11 A6 DQ1
VA11 VA5 5 11 VD0
59 VA12 A5 DQ0
10 MPUCLK VA12 VA4 6
60 VA13 A4
VA13 VA3 7
3 61 A3
SH2 VIDEO_IOCS IOCS VA14 VA14
VA2 8 E 20
VIDEO_WR 4 62 A2
SH2 IOWR VA15 VA15
VA1 9 W 27
VIDEO_RD 5 VA[0:15] A1
SH2 IORD VA0 10 G 22
VIDEO_MEMCS 6 A0
SH2 MEMCS R210
7 GND 200
MEMWR 46
VDD R190 8 VWE 14 1%
200 MEMRD 67 1/8W
13 VCS0
BHE 66
1% VCS1
1/8W VCS2 65
SH2 VIDEO_READY 9 READY
VCS3 64
SH5 RESET 11 RESET
VCS4 63
12 MPUSEL
Figure 8-13
8-14 7900 Ventilator- 1503-0151-000 1-97

8 /Schematics
+5V C18 -15V +15V C20

0.1UF 0.1UF
10% 10%
C91 C101 50V 50V
0.1UF 10UF FLW_DAC SH8,9
10% 10% +15V C71 R94 R95 R96
50V 25V 0.1UF 8 49.9K 49.9K 49.9K
4 3 PATIENT SH9
5 1
D[0:15] 10% 1% 1% 1%
23 7 ATOD_REF_TST 50V 2 1/8W 1/8W 1/8W
SH1-4,6,7 SH5 C23 C25
VDD 6 0.027UF 0.1UF
U10 C24
13 MAX358CWE U61 10% 10%
D8 24 D0/D8 OUT 20 AD822AR 0.15UF
50V 10% 50V
D9 1 U15 VDD
D1/D9 RFB 21 AD822AR 8 D S1 4 50V
D10 2 D2/D10 ROFS 22 S2 5
D11 3 TP10 6
D3/D11 S3
D12 4 D4 +15V VREF S4 7 L4
2 EN 220UH
D13 5 D5 S5 12 FLW_SENS SH9
1 R91 R92 R93
D14 6 A0 11 20% 49.9K 49.9K 49.9K
D6 U19 16 S6 0.05AMP 5 MANIFOLD
D15 7 A1 10 L8 SH9
D7 MAX530BCWG C90 15 S7 220UH 7
0.1UF A2 9 FLW_DAC 1% 1% 1%
S8 SH8,9 6 1/8W 1/8W 1/8W
DAC_ADDR 8 10% R103 GND VSS 20% R236 C17 C21
SH2 A0 50V 20K 0.05AMP 200 0.027UF 0.1UF
9 0.1% 14 3 L3 U61 1% 10% 10%
A1 220UH C19
DAC_WR 10 1/8W GIV_SENS AD822AR 1/8W 50V 0.15UF 50V
SH2 WR 8 SH9
DAC_CS 11 3 20% 10%
SH2 CS REFOUT 18 4 0.05AMP 50V
LDAC 16 1 L7
SH2 LDAC REFIN 13 220UH
R236 IS NOT
INSTALLED
DAC_RESET 15 2
SH1 CLR REFGND 17 C82
0.1UF
R102
20K -15V
O2_CONC SH9
10% 0.1% 20%
DGND VSS AGND U15 C78 0.05AMP
50V 1/8W
AD822AR 0.1UF
10% C5 -15V +15V C7
12 19 14 C11 C13 0.1UF 0.1UF TP6
50V 2.2UF 2.2UF
R233 80/-20% R235 80/-20%
2.21K 25V 2.21K 25V 10% 10%
1% 1% 50V 50V
TP9 1/4W 1/4W
8 R81 R82 R83
3 49.9K 49.9K 49.9K
4 INSP_FLW SH9
1
1% 1% 1%
C22 C26 2 1/8W 1/8W 1/8W
VDD +5V 2.2UF 2.2UF C12
L2 R232 80/-20% R234 80/-20% C9 C10 0.1UF
82UH 2.21K 25V 2.21K 25V U59 0.027UF 0.15UF 10%
-15V +15V 1% 1% AD822AR 10% 10% 50V
10% 1/4W 1/4W 50V 50V
87MA +5V
C30 C99 C100
100UF TP13 0.1UF 10UF
20% 10% 10% C79 C80
10V 50V 25V 0.1UF 0.1UF
10% 10% CR4
50V 50V 2800 NOTE: R232-235 ARE NOT INSTALLED R78 R79 R80
+15V 5 49.9K 49.9K 49.9K
C72 EXP_FLW
0.1UF SH9
QD[8:15] 24 R101 R100 7
7 200 2.26K 1% 1% 1%
SH2 VDD R29 4 3 6 1/8W 1/8W 1/8W
200 10% C8
QD8 10 6 50V
D0/D8 AIN+ 3 1% 1% C4
0.027UF C6 0.1UF
QD9 11 2 1/8W 1/8W U59 10%
D1/D9 1% U11 AD822AR 10% 0.15UF 50V
QD10 13 1/8W TP4 13 MAX358CWE 50V 10%
D2/D10 AIN- 4 CR3 50V
QD11 14 TP12 C31 U14 VDD 4 1R225_REF
D3/D11 0.001UF AD820AR 2800 8 D S1 SH10
QD12 15 D4 10% S2 5 5R5_TST SH10
QD13 16 50V 6 VEL_TST
D5/SSTRB S3 SH10
QD14 17 VREF 7 PRES_PWR L10
D6/SCLKOUT 2 S4 SH10 220UH
QD15 18 EN 12 SIB_PWR
+5V D7/DOUT 1 S5 SH4
A0 11 L6 20%
16 S6 220UH 0.05AMP
ATOD_RD 19 U18 A1
SH2 RD VREF 5 15 S7 10 V_BATT SH4
R238 ATOD_CS 20 MAX191BCWG A2 9 20% L5
11.0K SH2 CS S8 0.05AMP 220UH
ATOD_HBEN 21 R108 GND VSS I_BATT
1% SH2 HBEN SH4
1/8W 11.0K 14 3 20%
SH2,4 ATOD_BUSY 9 BUSY 1%
1/8W TP8 0.05AMP
1 PD C14 C15 C28 R85 R86 R97
2.2UF 2.2UF 2.2UF 10K 10K 10K
SH2 ATOD_CLK 23 CLK/SCLK 3 80/-20% 80/-20% 80/-20% 1% 1% 1%
R107 25V
22 100K CW R28 C88 C89 25V 25V VDD C32 1/8W 1/8W 1/8W
PAR
VDD
8 REFADJ 6 5K 0.1UF 4.7UF
10%
0.1UF
R237 C184 BIP 2 10% 10%
14K 0.001UF 1% 1/2W 50V 35V -15V
1/8W 1 10%
1% 10% R119 DGND AGND VSS C81 50V
1/8W 50V 200 0.1UF L9 VS
1% 12 7 2 C87 R106 10% 220UH U20
0.01UF 15K TEMP VOUT
1/8W 50V
10% 1% 20% LM45B TP7 TP5
50V 1/8W 0.05AMP GND
R109 C27
2.21K 2.2UF
MUX2_SEL 1% 80/-20%
SH2 1/4W 25V
SH2 MUX1_SEL NOTE: TEMPERATURE MEASUREMENT CIRCUIT IS NOT INSTALLED
SH2 MUX_A0
SCHEMATIC 7900 MICROCONTROLLER
SH2 MUX_A1
SH2 MUX_A2
Figure 8-14
7900 Ventilator- 1503-0151-000 1-97 8-15

8 /Schematics
CR6
914
+5.5V M1
IRFZ48 L1 R4 J7
2.2UH 1
FV_DRV 1
C75 +15V -15V C84 FLOW
0.1UF 0.1UF 20% 2 VALVE
0.88AMP 0.1%
C58 2W R3 C50
100UF R69 CR1
10% 10% 100K
50V 50V 20% 1N4003
10V
PRES_PAT 3 7 1%
SH4 1/8W R6
8 C62 +15V -15V C61 M2 34.0K C49
4 0.1UF 0.1UF
R104 2N7002 1%
200 6 PATIENT 1/8W
SH8
0.1% U16 10% 10% R5
1/4W 1 AD620AR 50V 50V 26.1K
PAT_RET 2 5
SH4
R14 1%
1.00K 8 1/8W
FLW_DAC 3 4 R71 NOTE: R3 AND C49-50 ARE NOT INSTALLED
SH8 1.00K
1
1%
1/8W C60 2 Q3
C76 +15V -15V C77 1UF 1% 3904
0.1UF 0.1UF 10% 1/8W
16V U3 TP1
AD712KR C52 -15V +15V C51
10% 10% R70 R13 C59 0.1UF 0.1UF
50V 50V 1.00K 200 0.01UF
PRES_INSP 3 7 10% 10%

SH4 1% 1% 10% 50V 50V R62 R59
8 MECH_VENT_EN 1/8W 1/8W 50V
4 SH1,6 2.26K 2.26K
R99 1% 1%
200 6 INSP_FLW 1/8W 1/8W
SH8 8
0.1% U13 4 3 5
1/4W 1 AD620AR 1 7
INSP_RET 2 5
SH4 2 6
TP3 U1 U1
AD712KR AD712KR
R64 R63 R1 R60
C73 +15V -15V C74 10.2K 3.4K 3.4K 10.2K
0.1UF 0.1UF
0.1% 0.1% 0.1% 0.1%
10% 10% 1/8W 1/8W 1/8W 1/8W
50V 50V
5
PRES_EXP 3 7
SH4 7 FLW_SENS
8 SH8
4 6
R98 6
200 EXP_FLW SH8
0.1% U12 U3 TP2
1/4W 1 AD620AR AD712KR
EXP_RET 2 5
SH4 +5.5V R12 J6
VR1 1
15 VIN LP2952IM VOUT 3 GIV_5V 1
INLET
6 ERROR SENSE 4 1% 2 VALVE
GIV_ON 5 SHUTDOWN 1/4W
C85 +15V -15V C86 SH1 VREF 12 CR8
0.1UF 0.1UF G1G2G3G4 5VTAP FB 1N4003
C57 C1
10% 10% 1UF 1 8 9 16 13 14 2.2UF
50V 50V 10% 80/-20%
16V 25V
O2 3 7
SH4
8 C66 +15V -15V C65
4 0.1UF 0.1UF
R105 6
200 O2_CONC SH8
0.1% U17 10% 10%
1/4W 1 AD620AR R19 50V 50V
2 5 1.00K
SH4 O2_RET 1%
1/8W
7
3 4
6 GIV_SENS SH8
R20 2
VDD 16.5K
1%
+15V +15V_L 1/8W U6
R158 R90 Q2 AD820AR
200 12.1 MJD2955
1% R21 R22
1/8W R157 1.00K 16.5K
J8 U48 1% 1
100K
HIGH 1 HIPRES_SW_NC 13 12 HI_DRIVE_PRES 1/8W C29
SH1,6 4.7UF EXC 1% 1%
PRESSURE 2 TP11 1/8W 1/8W
1% C126 Q1 10% U60
SWITCH 3 1/8W 0.01UF 74HC14 35V
3906 R26 OUT 2 MANIFOLD SH8
10% 4.99K
50V VDD C134 210PCBM
0.1UF 1%
1/8W COM
10% 3
50V
Figure 8-15
8-16 7900 Ventilator- 1503-0151-000 1-97

8 /Schematics
C54 C56
0.1UF 0.1UF R8
10K
1%
10% 10% R10 1/8W
50V 50V 562K
C70 +15V -15V C3 VDD
+15V_L 0.1UF 0.1UF R68 8 1%
33.2K 3 R11 1/8W
4
10% 10% 1 2.26K 7 3
R25 50V 50V 0.1%
27.4K 1/8W R9 R67 C55 2 1 11
1%
1% 33.2K 17.4K 0.1UF 1/8W 6 13 VDD_FAIL
0.1% 0.1% 10% SH1
1/8W 8 1/8W 1/8W 50V U2 12 U4 10
3 4 AD822AR TLC354CD U4
1 PRES_PWR SH8 TLC354CD
R24 C16 2
4.32K 0.1UF
1% 10%
1/8W 50V U9
AD822AR
R7
10K
1%
R66 1/8W
+5.5V 562K
1%
R27 R65 1/8W
11K 2.26K 5
1% R2
33.2K 5 2 9
1/8W 1%
5 7 1/8W 4 14
0.1%
7 5R5_TST 1/8W R61 C53 6 U4 8
SH8 10.2K 0.1UF R75 TLC354CD
R89 6 20K U4
0.1% 10% TLC354CD
7.68K C2 1/8W 50V U2
1% 0.1UF AD822AR
1/8W 10% U9 1%
50V AD822AR 1/8W R72
20K
1%
1/8W
VH_EL +5V
R23
11K C64
1% 0.1UF
1/8W R73
5 2.26K 10%
1% 50V
7 VEL_TST 1/8W
SH8 8
R84 6 3 4
2.26K 1 1R225_REF
1% C68 SH8
1/8W 0.1UF U7 2
10% AD822AR
50V C63 + U5
0.1UF +15V C69
LM4041AIM-1.2 U7 R17 R18 R87 R77 0.1UF
10% 1.225V AD822AR 2.87K
50V - 17.4K 33.2K 3.24K
R15 0.1% 0.1% 0.1% 0.1%
1/8W 1/8W 1/8W 1/8W 10% U8
118K 50V 16 MAX8213ACSE
0.1%
1/8W VDD
2 IN1+
OUT1 14 P15_FAIL SH4
15 MS
R16 3 IN2+
1.82K OUT2 13
0.1%
1/8W
4 IN3+
OUT3 12 N15_FAIL SH4
5 IN3-
R74 6 IN4+
10K OUT4 11
0.1% 7 IN4-
1/8W
8 DIN+
R76 R88 DOUT 10
33.2K 33.2K
0.1% 0.1%
1/8W 1/8W 1 VREF 1.25V
REF
GND
C67 9
-15V 0.01UF
10%
50V
Figure 8-16
7900 Ventilator- 1503-0151-000 1-97 8-17

8 /Schematics
R39
5.1K AC_LED_A
R139 SH4
C90 C112 10K
0.1UF 3.3UF VBOOT 5%
HI_DRV CR18 1/2W
(+14V) VIN DL4004 R135 1%
10% 20% 75K 1/8W Q24
VIN +30-60V 50V 35V 3906
Q23
1% 3904
A_HI C41 C38 1/8W
C92 R104 R28 Q11 2.2UF 2.2UF C54
TO LINE TRANSFORMER 3.3UF 10K 1 MTW45N10E 20% 20% 2.2UF
ULVECO #AA24249 11 VDD R136
HO 8 160V 160V 20%
160V 27.4K
16.6V
VBUSS
20% R30 1% SH1
1% 1% 1 1/8W
35V 1/8W C94 C95 1/4W VBUSS
VB 7
MURS120T3
J4 E7 C93 0.1UF 0.1UF
1 3.3UF 10% 10% 1%
SEC1 U15 50V 50V U17 L1 R34
2 C22 1/4W 0.1
CR28
C50 10 11 MAX797 IR2110S 0.22UF
3 0.01UF CR16 C46 20% 20%
SEC2 10% DL4004 5600UF 35V V+ VL 100V 100UH
CR41 C89 2 1%
250V CR14 SMCJ33A 20%
63V 0.1UF SKIP BST 14 VS 6 1.5W
GBU8D 3 REF DH 16 12 HIN
10% 4 GND LX 15 LO_DRV VCC 3
50V C35 C91 R101
6 R108
R99 SHDN DL 13 200 C23
2200PF 0.1UF 3.32K
MURS120T3
20% 10% 1% C96 R106
C48 10K 1 SS PGND 12 13 SD 0.22UF 200V 50V 1/8W 0.1UF
C51 20% 3.32K
0.01UF 330UF 5 10%
20% SYNC CSH 8 1% 100V 50V 1%
CR27
10% 1% 1/8W 1/8W
250V 160V 1/8W FB CSL 14 LIN COM 2 R37 C26 C30 C29
IRF540
Q14 Q13 C88 R29 CR13 10 2200UF 22UF 22UF
Q12
IRF540 IRF540 3.3UF 7 9 1 ES3B 5% R100 20% 20% 20%
E8 15 VSS 100V
LO 1 2W 590
1%
35V 35V 35V
CHASSIS R105 1/8W
GND C49 20% 200 1% R107 C31
MTG1 MTG2 0.01UF 35V 1% 1/4W 590 22UF
1/8W A_LO 20%
1% 35V
10% C42 1/8W
250V CR40 5600UF
R45 SMCJ33A 20%
27K 63V
5%
2W PGND
PGND2
+6 4 - R41
160
1%
U24 CR3 R40 1W
R129 R134 R38 TLP191B R133 10K
121K 40.2K 2.43K 4.75K MBR1545CT 5%
1% 1% 1% 1% 1/2W CR42
1/8W 1/8W 3W 1/8W 914
R43 1 3 Q15
1MEG TIP31C
C52 CR15
Vth= C108 C111 DL4004
1% 2.2UF 1UF 0.1UF
150 VAC
BSS138
1/8W U26 20%

MMBT5550LT1
TC54VN4502 160V CR4 10% 10%

MBR1545CT 35V 50V
Q22
2 1 BATT_P CR39 C44

VIN OUT
Q16
5245 3.3UF
COM CR6 15V 20%
C53 R44 R42 R15 Q6 MBRS1100T3 35V
0.01UF 20K 3 CR44 47.5K CR17 1 IRF9Z34 CR43
10% 1% 914 1% 5240 DL4004
50V 1/8W 1/8W 10V SH1 VBUSS
1% R23
1/4W 3.32K
SINK VB SH2,5
1% R75
C71 1/8W 115K
0.1UF VDD
10% 3 5 2 4 16 BATT_P SH3
50V 1%
C/S+ +VIN C/S- C/L SINK 1/8W
6 GND R74 R73 R59
TB 11 267K 23.2K 20K BATT+
U6 VS 13 1% 1% 1% J1
1/8W 1/8W 1/8W 1
UC3906
SLC 10 2
9 OCI CR1
SH1 VBUSS PWR_IND 7 SMCJ15A
CSO OCT SRC COMP CE BATT-
(7.80 / 8.19) R48
1 8 15 14 12 10K BATT_CUR_SEN SH3
U2 1% 15V
CR19 TC54VN4502 1/8W
R60 R89 914 R57
20K 1.00K 1 2 0.1
C72 1% OUT VIN 1%
0.1UF 1/8W COM 1.5W
1% 10% C2 R61
1/8W R47 50V 3 15UF 13.7K Q1
20K 20% 1% 3904
1% C11 25V 1/8W
NOTE: INDICATES DEVICES THAT HAVE A HEAT SINK 1UF R46 R58 MAIN_POWER_ON
1/8W 2.49K 10K SH4
20% CHG_DISABLE
50V SH4
1% 1%
R9 1/8W 1/8W
20K
1%
1/8W R63
20K Q2 10-26-95
1% BSS138
1/8W
Figure 8-17
Power supply board schematic diagram, page 1 of 5
8-18 7900 Ventilator- 1503-0151-000 1-97

8 /Schematics
VR3
MIC29152BT E6
R132 2 IN 14.5V
VDD 47.5K OUT 4
1 EN ADJ 5
GND C45
1% C47 33UF
R137 10UF 20%
R131 1/8W C110 C109 3 107K 20%
20K U25 0.1UF 0.1UF 1% 25V
VB 1% 10% 10% R138 35V
VB TC54VN4502 10K 1/8W
1/8W 2 1 50V 50V
VB VIN OUT
SH1,5 COM
R130 1%
10K 1/8W
C19 C12 C82 1% 3
2200UF 10UF 0.1UF 1/8W
20% 20% 10%
35V 35V 50V
R19 +5.5V
R81 107K
2.21K
1%
1/4W CR32
1% MBRS1100T3 +15V
1/8W T1 E4
7 9 13
R18 INPUT OUTPUT
499K 6 REF VR2 SENSE 14
1% C69 C79 R56 R128 R127
CR23 10UF 0.1UF 20K C34 C106 10K LP2952IN 130K
1/8W 914 20% 10% 1% 1000UF 0.1UF 1% 1%
C77 20% 10% 2 ERROR 5VTAP 7
0.1UF 35V 50V 1/8W 1/8W 1/8W
35V 50V 1 SHUTDOWN FEEDBACK 8 C37 C40 C107
9 0.01UF 10UF 3.3UF CR38
10% U9 G1 G2 G3 G4 G5 G6 R125 10% 20% 20% DL4004
50V 10 11 MAX796 11.5K 50V 35V 35V
RFP50N05L
C78 3 4 5 10 11 12 1%
C76 0.1UF B_HI
3.3UF V+ VL 10% 1/8W
2 SECFB BST 14
Q8
50V
20% 3 REF DH 16
35V 4 GND LX 15 CR26 U16
6 MBRS1100T3 LM2940CT-15
SHDN DL 13 2
3
E1 PJ2
C68 1 1
0.1UF SS PGND 12 3 10 VIN VOUT Connect
B_LO
RFP50N05L
5 SYNC CSH 8 C18 COM
2200PF for Test
10% FB CSL 20% C20 C21 C25
50V 1000UF 2 33UF 15UF CR9
Q7
CR7 100V 20% 20% 20% DL4004
R20 7 9 ES3B
200 35V 25V E2 25V
R24
10 4 12
1% 5% 5
1/8W 2W J3
6 -15V VA_P15 1
CR35 AGND 2
R36 5234 CR36 CR8 VA_N15 3
R21 0.2 914 914
22.1 AGND 4
R62 Q10 +5.5V AUX_GND 5
0.2 1% D45C11 E3
1% 1/4W 6.2V 5R5_VAUX 6
C7 1/8W R25 AUX_GND 7
0.01UF 0.018 1% C33
10% 1% 1/4W R114 5R5_VAUX 8
50V 1W 100K 22UF
R64 20% AUX_GND 9
0.2 20V
R84 R123 1% 5R5_VAUX 10
26.7K 10K 1/8W DGND 11
R90 1%
1% 0.2 1/8W VDD 12
1/4W C100 VSW
Q18 1% R33 R35 DGND 13
R17 1/8W 0.1UF 2.00K 2.00K
BSS138 499K 1% VDD 14
1/4W 1% 1%
1/8W R32 1/8W DGND 15
10% 33.2 Q9
1% R111 CR31 50V VDD 16
C75 R140 1/8W 2N3904
0.1UF 1MEG R83 R118 200 914 8 VH_EL 17
R122 3 4 CR10 R120 1%
10% 1% 20K 499 499 914 2.00K 1/8W C27 VH_EL 18
50V 1/8W 1% 0.1% 0.1% 1 2.2UF
1/8W 1/8W 1/8W 1% 2 Q20
1/8W 80/-20% R31
5 1% 3904 25V 27.4
1/8W PGND3 PGND4
7 R115 U20 1%
SH5 POWER_ON 200K 1.5W
6 AD822AR
R116
15K 8
R93 0.1% U20 1%
66.5K 1/8W 1/8W C28
1% AD822AR 0.1UF U19
R82 R117 10% LM385M-2.5
1/8W 422K 15K 2.5V
50V
R121 4
0.1% CR34
1% 1/8W 4.75K 914
1/8W
U12 CR37
TC54VN4502 Q5 DL4004 1%
[10.34/11.57V) 2 1 BSS138 1/8W VDD
VIN OUT E5
U23
COM MIC29300-5.0BT
R94 3 1 3
52.3K VIN VOUT
1% CR20 COM
1/8W 5248 C16 C13 C15 C36 C43 C39
REM_ON+ 18V 100UF 100UF 100UF 4700UF 2 100UF 100UF
SH4 20% 20% 20% 20% 20% 20%
16V 16V 16V 10V 10V 10V
REM_ON-
NC
Figure 8-18
7900 Ventilator- 1503-0151-000 1-97 8-19

8 /Schematics
CR33
914
VDD
C103
TP1 1UF
10%
35V
U14
MAX250
T2
TXDA 4 2 1 6
SH4 T1IN D1
TXDB 5 14 C102
SH4 T2IN VCC U22 1UF
RXDA 9 13 2 MAX251 10%
SH4 R1OUT D2 13 35V
RXDB 12 3 1 V-
SH4 R2OUT T1LDR AC 2
8 6 3 4 V+
EN T2LDR 3 12 ISO_TXDA
1 10 T1DIN T1OUT
SHDN R1DIN 4 11 ISO_TXDB
7 11 T2DIN T2OUT
GND R2DIN 5 10 ISO_RXDA
R1LDR R1IN
U21 6 9 ISO_RXDB
C97 HCPL-2531 R2LDR R2IN
R102 R103 1UF 8 5
4.99K 4.99K 10% 8 7 RTRI
1% 1% 35V 1 BYP 14 9
1/8W 1/8W 7 R119 ISOGND
4.32K C32 4
10%
4.7UF C99 8
35V R109 R110 0.001UF
2 1.00K 1.00K 10% 3
1% 1% 1% 50V
1/8W 1/8W 1/8W 7
3
6 TP2 2
DGND
6
1
4
5 C98
0.001UF
10%
R113 50V
4.32K P2
U18 SIGNAL=CHAS_GND;10,11
VDD HCPL-2531
C8 1%
0.01UF C101
1/8W 0.1UF
5 10%
4 50V CR29 CR30
10% SMBJ10CA SMBJ16CA
50V
R26
4.32K
R22 R86 6
499K 124K 3
BATT_P
SH1 1%
1/8W 2
1% 1%
1/8W 1/8W
R27
4.32K C113
5 7 0.01UF
7 1 10% C105
8 250V R124 R126 0.001UF
1% 1.00K 1.00K 10%
6 1/8W 1% 1% 50V
1/8W 1/8W
U5 C24
AD822AR 0.1UF P3
10%
R7 R85 50V C104
499K 124K 0.001UF
BATT_CUR_SEN 10% 1
SH1 50V
2
1% 1%
1/8W 1/8W 3
C9 4
0.01UF
10% CR12
50V SMBJ16CA
CR11
SMBJ10CA
C4
0.01UF
SIGNAL=CHAS_GND;5,6
50V 10V
10%
R55 R72
4.99K 49.9K
1% 1%
1/8W 1/8W
+15V -15V
C80 C70
0.1UF 0.1UF
10% 10%
50V 50V V_BATT
8 SH4
3
4
R1 1 I_BATT
4.99K SH4
2
1%
1/8W U5
AD822AR
R71
49.9K
1%
1/8W
C3
0.01UF
10%
50V
Figure 8-19
8-20 7900 Ventilator- 1503-0151-000 1-97

8 /Schematics
+15V_SIB
CR24 TO MICRO BOARD

SMBJ16A
P1
TO SIB BOARD J2
PRES_PAT 1
1 PAT_RET 2
26 AGND PRES_INSP 3
2 INSP_RET 4
27 AGND PRES_EXP 5
3 +15V_SIB EXP_RET 6
28 AGND O2 7
4 +15V_SIB O2_RET 8
29 AGND 9
5 +15V_SIB SIB_PWR 10
SH5
30 AGND V_BATT 11
AGND SH3
6 +15V_SIB VDD I_BATT 12
SH3
31 AGND CR25 13
SMBJ6.0A
7 14
32 AGND CR22 U13 LO_O2_SW 15
+15V 1 16
8 PRES_PAT SMBJ16A C87 IN1 V+ EXT_SW4 16
0.1UF 2 15
33 PAT_RET IN2 IN14 O2_FLUSH_SW 17
3 14
9 PRES_INSP IN3 IN13 DCGO_SW 18
10% 4 13
34 INSP_RET C85 50V IN4 IN12 BAG_VENT_SW 19
0.1UF 5 12
10 PRES_EXP IN5 IN11 EXT_SW1 20
6 11
35 EXP_RET IN6 IN10 EXT_SW2 21
10% 7 10
11 O2 50V IN7 IN9 EXT_SW3 22
U11 8 9
36 O2_RET 1 16 V- IN8 23
IN1 V+
12 AGND 2 15 SP720 MAIN_POWER_ON 24
IN2 IN14 SH1
37 AGND 3 14 CHG_DISABLE 25
IN3 IN13 SH1
13 O2_FLUSH+ 4 13 TXDA 26
IN4 IN12 SH3
38 O2_FLUSH- 5 12 RXDA 27
IN5 IN11 SH3
14 DCGO+ 6 11 VDD VDD VDD VDD VDD VDD VDD VDD TXDB 28
IN6 IN10 U3 SH3
39 DCGO- 7 10 RXDB 29
IN7 IN9 R11 R10 R13 R12 R4 R3 R8 R2 3 4 SH3
15 BAG_VENT+ 8 9 1.00K 1.00K 1.00K 1.00K 1.00K 1.00K 1.00K 1.00K AC_LED_A 30
V- IN8 1% 1% 1% 1% 1% 1% 1% 1% SH1
40 BAG_VENT- 1/8W 1/8W 1/8W 1/8W 1/8W 1/8W 1/8W 1/8W AC_LED_C 31
SP720 74HC14
16 REM_ON+ 32
U3
41 REM_ON- DGND 33
1 2
17 SW_RET SCLK_PLUS 34
42 SW1 R50 SCLK_MINUS 35
47.5K 74HC14
18 SW2 DGND 36
U4
43 SW3 R49 SDA1_INSP 37
47.5K 1% 1 2
19 1/8W DGND 38
44 SCLK_PLUS R51 SDA2_EXP 39
47.5K 1%
20 SCLK_MINUS 1/8W 74HC14 DGND 40
45 SDA1_INSP R52 U4 E2_POWER 41
47.5K 1%
21 SDA2_EXP 1/8W 3 4 DGND 42
46 E2_POWER R53 43
47.5K 1%
22 1/8W 74HC14 44
47 SSW4+ R70 U4 GIVON_RR 45
47.5K 1% NC
23 SSW4- 1/8W 5 6 DGND 46
48 LO_O2_PRES+ R68 XRESET 47
47.5K 1% NC
24 LO_O2_PRES- 1/8W 74HC14 DGND 48
49 R69 U4 XIRQ6 49
47.5K 1% NC
25 1/8W 9 8 DGND 50
50 CONTROL_IACK6 51
VDD 1% NC
CR5 1/8W C65 C64 C67 C66 C62 C61 C59 C58 74HC14 DGND
SMBJ6.0A 52
0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF
10% 10% 10% 10% 10% 10% 10% 10% U4 XDOUT7 53
50V NC
SIGNAL=CHAS_GND;51,52 50V 50V 50V 50V 50V 50V 50V 11 10 XDOUT6
NC 54
C74 XDOUT5 55
REM_ON+ 0.1UF NC
SH2 74HC14 XDOUT4 56
REM_ON- NC
NC U4 XDOUT3
10% NC 57
50V 13 12 XDOUT2 58
U8 NC
1 16 XDOUT1 59
IN1 V+ VDD VDD NC
2 15 74HC14 XDOUT0 60
IN2 IN14 NC
3 14 C60 C63
IN3 IN13 0.1UF 0.1UF
4 13 10% 10%
IN4 IN12 50V
5 12 50V
IN5 IN11
6 11
IN6 IN10
7 10
IN7 IN9
8 9
V- IN8
SP720
Figure 8-20
7900 Ventilator- 1503-0151-000 1-97 8-21

8 /Schematics
5 U3
7 5 6
6 R66 74HC14
1.00K
1%
U1 1/8W
AD822AR
U3
9 8
R65 74HC14
1.00K
+15V_SIB 1%
1/8W
+15V R6 Q3 +15V -15V
4.7 D45C11 C55 C56
0.1UF 0.1UF
U3
5% 11 10
1/4W C1 10% 10%
4.7UF R54 50V 50V
10% 27.4K R76 74HC14
Q4 35V 1% 1.00K
3906 R14 1/8W 1%
2.74K 8 1/8W
1% 3
4
1/8W 1 SIB_PWR
SH4 U3
R5 C57 2
4.32K 0.1UF 13 12
1% 10%
1/8W 50V U1 R67 74HC14
AD822AR 1.00K
1%
1/8W
VR1 VSW
Q19 LM2940CT-15
Unused U19 Gates
VB 3906 1 3
SH1,2 VIN VOUT
COM
R88 2
100K
1% C14 C10
1/8W 1UF 33UF
10% 20%
35V 25V
R87 VSW
4.99K SIGNAL=VSW;14
1% 8 SIGNAL=PGND;7
1/8W C83
S 0.1UF
10%
POWER_ON 9 13 50V VSW LS1
SH2 BS2620PH
D Q
1 12V
U27 R98 V+
VSW
10K 3
MC14013B
12 TRIG
11
CK QN C81 VSW 1%
0.1UF 1/8W GND
C73 R79 R
0.1UF 75K CR21 2
10% 1% 10 SIGNAL=VSW;14
50V 1/8W 914 SIGNAL=PGND;7 10%
50V
6
SIGNAL=VSW;14 R92
U7 S SIGNAL=PGND;7 SIGNAL=VSW;14 U10
8 ICL7665 SIGNAL=PGND;7 8 7555 8.25MEG
VDD 5 1 U28 1%
R78 R16 R80 1 3 U28
237K 3.01MEG VCC 442K D Q 5 V+ 1/8W
2 4
2 5 1% U27 2 3
HYST1 HYST2 1/8W R95 6 TRIG OUT
C6 1.00K MC14001B 6 7
1% 1% 10UF 1% MC14013B TR DCHG
1/8W 1/8W 3 6 1/8W MC14001B 4 5
SET1 SET2 20% RST CONT
35V 3 2
CK QN GND
C5 R77 1 7 R91 1 C17 C84
0.22UF 100K OUT1 OUT2 100K R 1000PF 3.3UF
20% 1% PJ1 1% 20% 20%
100V 1/8W ALARM GND 1/8W VSW
TEST 4 200V 35V
JUMPER 4
R96
100K
1% SIGNAL=VSW;14
1/8W
SIGNAL=PGND;7
U28
VSW
8
9 10
R97
100K MC14001B
1% SIGNAL=VSW;14 VSW
1/8W
SIGNAL=PGND;7
U28 C86
0.1UF
12 10%
11 50V
13
MC14001B
Figure 8-21
8-22 7900 Ventilator- 1503-0151-000 1-97

7900 Accessory and Bellows Mounting:

Kit Accy Common Parts 1503-8001-000
Mounting plate assembly ABA
Bellows assembly autoclaveable
Diaphragm assembly
Gasket, manifold
O-rings
Hoses GMS Vent interface (4)
Flow transducer
Adapter O2 sensor
O2 sensor
Label
Kit Mtg For ABA to GMS 1503-8002-000
Loctite
Support SA bellows
Screws 3/8 - 24 x 3/4 (2)
Label ABA to GMS
Knob with stud
Truarc ring
Shelf ABA to GMS mtg
Manifold assembly ABA to GMS
Support guide ABA to GMS
Screw M5 x 12
Instal inst.
Arm Assy Vent/Bellows Mtg 1503-8003-000
Groove pin
Washers flat (2)
Screw, 10 x 24 x 1/2 (3)
Lubriplate
Filter, disposable w/tube
Washer 6.4 mm ID x 14.3 mm OD
Screw M6
Pawl w/o pin pivot
Plate vent and bellows mtg
Flange mtg post
Arm, vent mtg bracket
Thumb screw
Label/Instal inst.
Kit Exh Vlv Manifold 1503-8004-000
Diaphragm assembly (2)
Manifold assembly
Gasket, manifold
O-rings (2)
Instruct pkg & parts
1503-0151-000 3/27/97 9-1

O&M Manuals:
Revision 1.5
Domestic 1503-0140-000
Deutsch 1503-0141-000
Francais 1503-0142-000
Espanol 1503-0143-000
Italiano 1503-0144-000
Japanese 1503-0145-000
Svenska 1503-0152-000
Revision 2.x
Domestic 1503-0177-000
Deutsch 1503-0178-000
Francais 1503-0179-000
Espanol 1503-0180-000
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Polish 1503-0185-000
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9-2 1503-0151-000 3/27/97

Corporate Office Datex-Ohmeda Pte. Ltd. Malaysia Datex-Ohmeda S.A.S.
Room 1708, Yunlong Mansion Datex-Ohmeda Pte. Ltd. 17 rue Jean-Elyse Dupuy
No. 122 Luoguo Street Level 2 Bangunan O'Connor F-69410 Champagne Au Mont d'Or
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Fax 60 3 757 6948 Germany
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Datex-Ohmeda, Inc. Cvr Chg

Ohmeda Drive 06 00
PO Box 7550
Madison WI 53707-7550
USA 1503 0151 000
Tel 1 608 221 1551 03 97 A 16 04 19
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www.datex-ohmeda.com Datex-Ohmeda, Inc. All rights reserved

Ohmeda 7900 Ventilator - Service Manual

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Ohmeda 7900 Ventilator - Service Manual

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7900 Ventilator Supplemental to the Datex-Ohmeda Excel SE

and Modulus SE Anesthesia Machine Service Manual.

Ventilator Software Revision 2.X

Inspiratory and Expiratory Flow Measurement . . . . . . . . . . . . . .2-24

3/ Post Service Checkout

4/ Tests and Troubleshooting

1503-0151-000 3/27/97 iii

Mechanically cycle MOBO weights (See figure 6-30) . . . . . . . . . . . . . . .6-38

7/ Illustrated Parts List

9/ Accessories, Miscellaneous Parts

1503-0151-000 3/27/97 vii

viii 1503-0151-000 3/27/97

1503-0151-000 5/26/0 1-1

Personnel are mandated by Company Policy to service electronic

Important: An Important statement is similar to a note, but provides a comment

1.1. What this manual includes

Data on the control module troubleshooting, disassembly, repair, reassembly, test-

1-2 1503-0151-000 5/26/0

p ON only for part of

OFF only for part

Alarm silence but-

T Variability in steps REF. Stock Number

This way up SN Serial Number

1503-0151-000 5/26/0 1-3

+ Plus, positive polar-

P Lamp, lighting, illu-

1-4 1503-0151-000 5/26/0

1.3. Standard Service Procedures

WARNING: w Section "4/Test and Troubleshooting" must be performed whenever you

WARNING: w Do not perform testing or maintenance on this instrument while it is be-

1.4. 7900 Ventilator Configuration

The Ventilator is composed of two basic units:

1503-0151-000 5/26/0 1-5

1-6 1503-0151-000 5/26/0

Positive End Expiratory Pressure (PEEP) is regulated electronically. Positive pres-

An RS-232 serial digital communications port connects to and communicates with

1503-0151-000 3/27/97 2-1

35 - 100 psi 25 psi

Exhaust 17 mm port 25 mm port Free

Some 7900 Ventilator Features

2-2 1503-0151-000 3/27/97

35 - 100 psi 35 - 100 psi

1503-0151-000 3/27/97 2-3

35 - 100 psi 25 psi

The pressure regulator is a Non-relieving Pressure Regulator which regulates

35 - 100 psi 25 psi

2-4 1503-0151-000 3/27/97

35 - 100 psi 25 psi

1503-0151-000 3/27/97 2-5

The autoclavable Exhalation Valve Manifold contains an elastomeric diaphragm

35 - 100 psi 25 psi

Exhaust 17 mm port 25 mm port

2-6 1503-0151-000 3/27/97

35 - 100 psi 25 psi

Drive Gas Check Valve

Exhaust 17 mm port 25 mm port

1503-0151-000 3/27/97 2-7

35 - 100 psi 25 psi

Exhaust 17 mm port 25 mm port Free

2-8 1503-0151-000 3/27/97

Microcontroller Printed Circuit Board

1503-0151-000 3/27/97 2-9

Power Supply Assembly

The power supply is divided into three stages,