Accessories

January 2010

Kingspan accessories
Ancillary Products Range

Insurer Approved Systems

Accessories 1
Introduction
rooflight panel insulated gutter aluminium upstand
insulated gutter

ridge component
upstand component

cover strip

vertical cover strip

atypical corner panel

head and cill

corner panel
flashing

louvres
rounded corner panel
gutter system

Kingspanhasbecome the market leader in the specialist
industry of providing ancillary components for completing all
aspects of any buildings. High capital investment on flexible
manufacturing equipment and systems enables rapid turnround
of high quality components from order to site delivery to be
achieved meeting clients and installers timeline requirements.
Architects can incorporate special features to give their
designs an individual and unique appearance, confident in the
knowledge that Kingspan can turn them into reality. Including
corporate styles or individual one-off designs, Kingspan
can meet your requirements and always to the same high
standards of quality.
Kingspan manufacture and supply an extensive range of
standard and bespoke ancillary components, which can be
used to enhance the architectural imagery of the building.
Kingspans Technical Services and ancillary manufacturing
operation provide designers and constructors with atotal
service package, both at design and through the construction
and installation process.

Accessories 2 Accessories 3
Flashings components Rainwater system
Ridge components Head and Cill Corner flashings

Samples of non-standard production Verge components

Flashing components made to supplement the complete roof and wall systems Kingspan, are manufactured from coated Drainage components characteristics System components
galvanized metal sheets 1,250mm wide maximum and up to 8,000mm long (the recommended length of flashing components is
6,000 mm). We recommend consulting flashing components from dark shades, if length exceeding 3,000mm is required.
OO Colour corresponding to wall and roof OO Hanging gutter (gutter connections)
OO Simple and fast assembly OO Downpipe (angular)
Roof flashing components OO Metalsheet thickness: standard thickness of 0.6mm is OO Attractive design OO Gutter support
available in standard colours, other thicknesses are possible
OO Ridge components OO Insulation quality comparable to panels of the same thickness OO Outlet
according to suppliers production technology (0.5mm,
OO Expansion joints 0.6mm, 0.75mm, galvanized metalsheet 1mm). OO Downpipe sleeve
OO Rooflight flashing OO Internal surface coating:
Roof drainage systems OO Sill and spout elbow-pipe accessories (rivets, fasteners,
OO Kingspan eaves gutter system (angular) level caps, sealant, stub nail)
OO Roof panel junctions to walls MM Polyester coating
Roof panel junctions to panel walls
OO Eaves gutter system (semi-circular)
OO Exterior surface coating:
Gable flashings
OO
OO Kingspan prefabricated thermally insulated gutter system Kingspan Insulated Gutter System
OO MM PES/polyester 25
OO Parapet flashings High performance surface coating 25m thick with medium
level valley and boundary gutters
MM Valley gutter It is necessary to design adrainage system to internal
OO Gutter flashings term life.
MM Boundary gutter drainage in case of gable and pitch roofs without aparapet.
MM Pvf2 (PVDF)
Kingspan offers the internal drainage system of level
Wall flashing High performance surface coating 25m thick with excellent
OO Corner and internal corner flashing colour stability. External Gutter system prefabricated insulated valley and parapet gutters.

The rainwater drainage off the roof into the sewer system is
OO Manufactured according to customers requirements
OO Panel joint strips MM PLASTISOL
important part of roof systems. Kingspan offers external gutter OO From galvanized metalsheet 0.6mm thick, PES/polyester
OO Panel junctions to adjoining buildings One-side, high performance coating 200m, high levels of system (angular or semi-circular) for gable and pitch roofs 25m, Plastisol 200m or Skinplate 0.75mm, 500m in
durability and colour stability, is highly resistant to damage in without aparapet. Kingspan standard shades.
OO Cill flashings
transit on site and assembly.
OO Openings flashing Level angular external gutters OO Thermal insulation from IPN or mineral fibre. IPN insulation
MM Kingspan Spectrum can be 40, 50, 60, 70, 80, 100 or 120mm thick, mineral fibre
OO Window, door and gate flashing OO Gutter capacity (standard profile) = 11.8l/s
60m Polyurethane coated semi gloss finish with aslight insulation can be 60, 80, 100, 120 or 150mm thick.
OO Louvers flashings granular effect. It offers an outstanding durability and weather
OO Outflow capacity ( 100mm) = 4.7l/s
OO Standard gutters include standard heads/or with overflow.
resistance performance, its superior flexibility enables high OO Outflow capacity ( 150mm) = 9.1l/s
When designing internal gutter, please keep in mind, that
Material specification resistance against mechanical damages. OO Maximum outflow span = 15.0m vertical drainage system can not cross with horizontal support
Source material Level external gutters Kingspan are manufactured according components of roof construction (girders, clamps, purlins, etc.).
Galvanized metal sheet with coating 1,250mm wide Colour range to suppliers abilities from galvanized metalsheet 0.6mm thick As the gutters are not self-supporting, it is necessary to
maximum (fully spread). OO Standard colours available according to Kingspan colour with single-side coating (PES/polyester 25m or Plastisol adjust the steel construction for their application or to use
chart 200m) 6,000mm long. hooks.
OO Please contact Kingspan for special colour shades All accessories (gutter support, connections, heads, corner Kingspan recommends electrical heating of gutters.
requirements components, downpipes, elbowpipes) are components of
the system.

Accessories 4 Accessories 5
Corner components Steel sheets, steel in coils

Pre-formed corner panels Advantages Steel sheets Steel in coils

Wall panels TF, AWP, FR and FH allow to use pre-formed
sandwich panels for corners. Detailed pictures show the way of
junction to standard wall and geometry of corners.
OO Accessory to sandwich panel systems Accessories Division delivers metal sheets formed by its own MM Rewinding is secured on Kingspan equipment
OO Simply assembly machinery. Metal sheets are available in wide range according MM Delivery of the quantity according to the customer
to metal sheets used for manufacture of Kingspan panels. requirement (maximal weight of one coil is 2t)
OO Innovative and attractive solution
Metal sheets length according to customers requirements.
OO Wide colour range MM Width of the coil is given by the unroll of the coil, which is
Maximum recommended length is 6,000mm. Metal sheet width
available and is between 1,100 and 1,250mm
OO Flashing components reduction depends on sheet span and can vary from 1,100 to 1,250mm.
Metal sheet thickness range from 0.5 to 0.75mm. MM Thickness of the steel is between 0,5 and 0,75mm
External facing of metal sheet is protected by foil. The metal MM Colour shades of the steel in PES coating available
sheets are despatched on wooden palettes. according to the current standards
MM Other coating and colours available according to actual
stock situation
MM Coils are powered by protective foil on the exterior side

VERTICALLY LAID PANELS HORIZONTALLY LAID PANELS

Accessories 6 Accessories 7
Tophats Wall-LiteTM

Tophats OO Kingspan Spectrum Wall light panel KS1000 WL is aproduct designed for any buildings where wall panels Kingspan KS1000 AWP are used. The
MM 60m Polyurethane coated semi gloss finish with aslight panel is made from polycarbonate and it helps to reach optimal thermal values of the insulated building. The panel is suitable for all
Vertical tophats are used for overlap of the cross joint at types of buildings except those with high air humidity caused by the influence of building users or production processes. They are
horizontally laid panels granular effect. It offers an outstanding durability and
weather resistance performance. Its superior flexibility also not suitable for buildings with low inside temperature.
OO Max.length: 7m enables high resistance against mechanical damages.
OO Pvf2 (PVDF) Application OO Thickness difference between panel KS1000 AWP and panel
Materials MM High performance surface coating 25um thick with Wall light panel KS1000 WL can be used for vertical and
KS1000 WL is solved by aluminium distance profiles
OO Zinc coated steel with final surface coating excellent colour stability horizontal cladding. Maximal span is determined by the static OO Distance profiles are available for thicknesses of following
OO Steel thickness: standard steel thickness 0.6mm is delivered tables calculation. panels: KS1000 AWP 60, 80, 100
OO FOODSAFE
for Kingspan standard colour shades OO Length: max. 6,000mm
MM The surface of this 150m thick polymer coating is non-
Standard exterior surface coating: toxic and resistant to mould, durable and easy to clean. Materials OO Exterior side is provided with UV filter
OO PES/polyester 25 It is chemically inert and safe for continuous contact with Polycarbonate chamber board, thickness 38mm. Colour: OO Thermal characterictics Uvalue = 1.26 W/m2K
unpacked food. Steel thickness 0,5mm. clear. It is possible to offer other colour shades according to OO Sound depression (Rw) 24dB
MM High performance surface coating 25um thick with
OO STANLESS STEEL actual stock situation.
medium lifetime
MM Stainless steel with thickness 0,5mm Light transmission
Construction Transmission range is 55% for clear colour. In case of
OO Modular width 1,000mm other colour shade, please contact Accessories department
OO Weight: 4.7kg/m2 Kingspan.
OO Panel joint shape corresponds to the joint of panel
KS1000 AWP

atypical tophats

catalogue K175a

Accessories 8 Accessories 9
 Rooflight panels HTL Rooflights panels GRP40

RW/HTL FF/HTL RW/GRP40 FF/GRP40

Rooflight is an optimal appliance to enable daylight to the interior of the building. This applies especially to longspan roofs, where Rooflight is an optimal appliance to enable daylight to the interior of the building. This applies especially to longspan roofs, where
skylights or rooflight panels are the only way to effectively fulfill requirements of even daylight spread inside the building. Rooflight skylights or rooflight panels are the only way to effectively fulfill requirements of even daylight spread inside the building. Rooflight
panels are laid at the roof surface level. In case of rooflight panels there is no light loss compared to skylights (skylight support, panels are laid at the roof surface level. In case of rooflight panels there is no light loss compared to skylights (skylight support,
transversal skylight walls). transversal skylight walls).

Application Fire performance Applications Light transmission

AKS1000 HTL Hybrid Rooflight is aproduct with GRP
top sheet and polycarbonate bottom sheet combination for
buildings with Kingspan KS1000 RW and KS1000 FF roof
panel where thermo insulation and designed surface are
required.
The basic conditions of the installation:
OO Slope of the roof minimum for RW = 5.7(10%);
for FF = 8(14%)
OO Standard overlap is 250mm
OO Distance between supports must be determined from the
span tables calculation. Please, contact technical department
Kingspan.
Dimensions
The shape of the GRP top layer is same as the shape of
KS1000 RW roof panel.
Standard length: max. 6,250mm (total length)
Width: 1,000mm (polycarbonate)
Grade of fire spreading: without fire spreading The KS1000 GRP are factory assembled double skin units GRP rooflight panels transmit 70% of the light and are
Property of burning while dropping: burning while dropping which can be used with KS1000 RW where the roof slope opaque.
is 6(10%) or more and KS1000 FF where the roof slope is
Fire classification: hard to burn
(TMI-28/2007)
8(14%) or more. Maximum available panel length is 6,500mm
including overlap.
Construction
Maximum distance of rooflight panels supports can be
Note! Rooflight panels can be laid as chequerboard or in ridge 1,200mm (please consult with Kingspan Technical Bureau).
In case of Roofligths, there are exceptions from the fire following roof inclination, rooflight panels layout influences
resistance regulations in the following cases: daylight spread inside the building.
Fire protection
OO In case the internal height of building is min 3m
OO In case there are no flammable materials (stored or built in) in Materials Kingspan rooflight panels comply with standard building
regulations and norms for glass fibre products and their
the following ranges: External and internal facing from glass fibre sheets technical parameters.
within 1m range (vertical and horizontal) of rooflight 1.2/0.8mm thick with maximum wave of 35mm are joined
together by PE distance spacers.
within 3m distance from the level of the roof support
elements
Light transmission
Approximately 55%

d U weight d U weight
KS1000 RW/HTL KS1000 RW/GRP40
(mm) (W/m2K) (kg/m2) (mm) (W/m2K) (kg/m2)

1,000 3 mm 16 2.124 5.0 1,000 mm

333.3 mm 333.3 mm 333 mm 333 mm 333 mm
d 25 1.738 5.9 40 3.0 3.7
D D
d
D = d + 35 mm 32 1.34 6.6 D = d + 35 mm

d U weight d U weight
KS1000 FF/HTL KS1000 FF/GRP40
(mm) (W/m2K) (kg/m2) (mm) (W/m2K) (kg/m2)

1,000 3 mm 16 2.124 5.0 1,000 mm

250 mm 250 mm 250 mm 250 mm 250 mm 250 mm 250 mm
d 25 1.738 5.9 40 3.0 3.7
D D
d
D = d + 34 mm 32 1.34 6.6 D = d + 34 mm

Accessories 10 Accessories 11
Aluminium programme Aluminium programme
Aluminium products, which are very effective and easy for installation with faultless functionality, can highlight the originality of any
building. Primary material used is aluminium sheet with final komaxit coating. This guarantees ahigh quality and life time of the parts
as well as acolour range according to the request of acustomer.

Roof upstands OO High shape variability

Aluminium Upstands allow trouble free sealing for installation OO No standard shapes
on the roof. As afinal product it does not require any other OO Upstands for RW and FF panel
finishing works. OO Production to individual needs of acustomer
Optimal usage of Upstands is for RW panels or for flat roofs OO Komaxit coating
(TOP-DEK panels/X-dek), alternatively according to the needs
OO Finished product, no other completion works
Al louvres OO High shape variability of acustomer.
The advantages of these products are shape variability and OO No standard shapes
Standard technical parameters:
possibility of any colour coating. OO Production to individual needs of acustomer OO Width max. 1,000mm
Louvers are made for ventilating of buildings, either direct or OO Komaxit coating OO Length max. 3,000mm
connected to aventilating system. OO For high-powered operations OO Square max. 2m2
Technical parameters: OO Round max. 800mm
Louvers can be produced upon agreement in dimensions
Different dimensions can be produced upon agreement.
and shapes according to individual needs of acustomer, in
max. length up to 3,000mm and width up to 1,500mm.

Upstands for roof windows

It is possible to produce various dimensions to fit the
building, for Velux and Fenestra roof windows.
window frame sizes:
OO 7898
OO 78118
OO 78140
OO 78160

Accessories 12 Accessories 13
Aluminium programme Zinc coated profiles

Special insulated upstands for RW, Point rooflight (possible with electromotor)
example of the thermal performance:
FF, TOP-DEK (komaxit coating)
order size UVALUE
Fire damper SO2 with termosenzor
100100 2.7 (W/m2 K)
example of the thermal performance:
100200 2.7 (W/m2 K)
order size UVALUE
For delivery possibilities of Fire damper SO2 and Point
100100 2.7 (W/m2 K) rooflight please contact Accessories department Kingspan.
100200 2.7 (W/m2 K)
120120 2.7 (W/m2 K)

Architectural parts and special Arc attics:

Length max. = 3,000mm
constructions
Radius min. = 150mm
Architectural parts aesthetically reinforce the overall design OO Production on Kingspan equipment (bending machine 8m, OO Profiles are despatched on wooden palettes or steel boxes,
of abuilding. There are no standards set, only unique parts are Other parts can be produced upon agreement in relation to
press brake 3m) according to customers requirements depending on the order size
produced based on the project of abuilding. These parts are project specification. Full offer and pricelists are available from
Sales representatives. OO Different profiles ( Z,U,L+ atypical ) OO Profiles up to 8m length available in steel thickness 1mm
original in their appearance, offering the possibility of various
architectonical versions, colour combinations and workshop OO Profiles with verges OO Profiles less than 3m length available in steel thickness 1.5;
processing. OO Very flexible delivery terms and production shapes 2 and 3mm

Aluminium window frames

OO Custom manufacturing according to the project design
OO High variability

Accessories 14 Accessories 15
Sleeves Fe Louvres

Company Kingspan offers ventilation louvres as accessories
to insulated panel systems.
Standard louvres are manufactured from galvanized metal
sheets.
Standard louvres are available 1,000mm long and up to
3,000mm wide. Louvre construction is manufactured from
bended steel sheets riveted to cladding frame at both sides
(front and back). Protective net to prevent insect getting inside
can be supplied; it is not part of standard delivery. Other louvres
of different profiles, rib spacing, sizes and shapes can be
delivered according to customers requirements.
Characteristics
OO Colour shades corresponding with the wall/roof colour shade
OO Standard module height 1,000mm
OO Standard module width from 500 to 3,000mm
OO Standard module depth 100mm
OO Special louvres can be delivered according to customers
requirements
MM Pvf2, coating 25m, fluorocarbon finish with colour
fastness also in temperatures over 120oC and very good
lifetime
MM Kingspan Spectrum, coating 60m Polyurethane coated
semi gloss finish with aslight granular effect.
It offers an outstanding durability and weather resistance
performance, its superior flexibility enables high resistance
against mechanical damages.
Internal facing is finished with protective coat (usually light
grey shade).
Material specification depends on production facilities of
company Kingspan (please consult with Kingspan Technical
Bureau).

Material specifications
OO Frame and ribs are manufactured from galvanized steel
sheets
OO Standard sheet width is 0.6mm
OO Coating:
OO Perfect sealing of the pipeline plumbing on the roofs and OO Sealing of the profile and pipe in one procedure MM PES/polyester, coating 25m, anti-corrosive finish applied
walls OO Free outlet of the rainwater to agalvanized steel sheet with the average lifetime
OO Flexible profiled gullet defend to the thermal length changes OO Available for places not easily accessible, with easy joint
MM Plastisol, coating 200m, excellent finish with extra long
OO Sleeves usage prevents fatigue cracking, which is common junction, ideal for the reconstruction of all existing pipeline lifetime, colour fastness, resistant to corrosion, resistant to
at soft pipeline plumbings systems damage during transport and installation
OO Big areas of the base secure an optimal placement of the OO Sealing of rounded and squared crosscut
sleeve on the base, which means easy and safe assembly

Accessories 16 Accessories 17
Sealants and fillers Fasteners

Abuilding cladding is designed and laid so as to prevent Fillings The right choice of fasteners has agreat influence on the Number of fasteners applied is generally high due to thin
all weather effects to penetrate in the building. The building quality of final building. These components fasten panels to and flexible materials to be fastened. This usually means,
cladding also regulates temperature and prevents from In the places where the panel end is equipped with flashing, roof and wall frame or accessories to the main or supporting that allowed load of fastener is not the primary factor and the
airleakage. That is why it is important to properly choose, the panel fits only in the highest parts of the profile, resulting in construction. total load is distributed to alarge number of fasteners. When
specify and install the sealants, tapes, binders and fillings to agap between the profile and flashing. It is necessary to insert deciding about the right fasteners applied, please consult with
afilling of the right size, which will prevent the penetration of The fasteners have to fulfill the following requirements:
ensure the finished cladding works properly. manufacturer or Kingspan Technical Bureau.
wind, water and insects. OO Roof and wall cladding fastened to main or supporting
construction
Sealant types The following materials are suitable for Materials and lifetime
OO Construction resistance to load
OO Butyl rubber sealant tape The maximum lifetime of fasteners depends on the corrosion
OO PE sealant tape
this application: OO Airtightness/watertightness of the building speed, which can be influenced by technical parameters,
Polyethylene filling. Other sealants as required by specific OO Lifetime equal to that of cladding system internal and external environment and building construction. We
OO PVC foam sealant tape
detail. Water-resistant foil (component of TOP-DEK panel). OO The appearance to correspond with the building recommend applying stainless steel fasteners considering the
OO Silicon binder building lifetime.
OO PUR expansion tape
Main fasteners Carbon steel coated carbon steel fasteners function reliably
on roofs and walls for aperiod of 20 years.
OO Butyl sealant
The main fasteners fasten insulated panels to the building
OO Other specific sealants construction. Fasteners fulfill the function of supporting member Stainless steel the expected lifetime of stainless steel
and must be able to transmit the load of panels in the building fasteners is for over 50 years.
construction throughout the cladding lifetime.
Fasteners used for insulated panels are either self-tapping Product guarantee
or self-drilling. Other fasteners can be ordered according to It is strictly requested to apply stainless steel fasteners on all
customers requirements. buildings where Kingspan extends its guarantee.

Secondary fasteners and rivets Strength

Secondary fasteners and rivets are applied to side overlaps Main fasteners attach panels to building construction and are
and for flashing attachments. Fasteners for thin materials are strong enough to stand the load. In practice, the wind suction
required for site installation. is the most important load for fasteners (wind suction can
cause the panels to break away from the construction).

Accessories 18 Accessories 19
Kingspan Insulated Roof, Wall & Facade Systems
Architectural Wall Systems
IPN Core
KS1000 AWP KS1150 TF KS1150 TC KS1000 TT KS1000 RW
Secret Fix Through Fix Through Fix Thermatile Trapezoidal
Hanging System

Mineral Fibre Core

KS1150 TP KS1150 FA Acoustic KS1000 FH KS1150/1200 FR
Through Fix Through Fix Secret Fix Through Fix

Roof Systems
IPN Core
KS1000 RW KS1000 SX KS1000 TOP-DEK KS1000 RT KS1000 XD
Trapezoidal Trapezodial Flat RoofTile X-DEK

Mineral Fibre Core Rooflights

KS1000 FF KS1000 FF/HTL KS1000 RW/HTL KS1000 RW/GRP40 KS1000 FF/GRP40
Trapezoidal Trapezoidal Trapezoidal Trapezoidal Trapezoidal

Details for the following countries: Austria, Belorussia, Bosnia & Herzegovina, Bulgaria, Croatia, Czech Republic, Denmark, Estonia, Finland,
Germany, Hungary, India, Latvia, Lithuania, Poland, Romania, Russia, Serbia, Slovakia, Slovenia, Ukraine can be found by visiting our website
www.kingspan.info