Inspection and Test Plan for Piping

Inspection
No. Activates Control Description Responsible
%
1- Qualification of Welding Procedures
1.1 WPS WPS's documents

1.2 Supported PQR Welding Samples According to WPS's

Issue ALL The Final WPS's
1.3 AND PQR's For Production
then NDT & if Accepted then
Mechanical Tests in Approved Lab QC dep.
Review and approve the mechanical
test reports and procedure,
qualification records

2- Welders Qualification
Welder to Perform Qualification
2.1 Welder Qualification
Test
Review the Qualification Record QC dep.
2.2 Welder Certification
Issue ID & Certificate

3- Material Control
Receiving Material from Stores/ Material
3.1 main Contractor Store Visual Inspection
Controller

Ensure Materials Identification are

Stamped / Marked on all Parts Stores/ Material
3.2 Material Traceability Controller & QC
dep.
Identify Heat Numbers for all
parts
4- Prefabrication Piping
Check construction DWG Revs.
4.1 Drawings Tech. Office
Check shop Dwg. Revs
4.2 Fit up All Members
Check level, orientation &
4.3 Erection dimension
4.4 Welding Check Weld Map & WPS
4.5 NDT Perform required NDT
Check parameter & WPS/ Method QC dep.
4.6 Repair Statement
Dimension Check after Control Description & dimension
4.7 welding for DWG
Check that all required NDT are
4.8 Release for painting carried out
5- Painting of Spools
5.1 Surface Preparation Daily Suface Preparation Report
QC dep.
5.2 DFT Measurement Daily Painting Inspection Report
 6- Site (Field ) Activities
Adjust spools location, Dimension,
level and fit up of field joints
6.1 Install pipes or spools Use Suitable WPS

Check Field Weld Parameter

6.2 Fit up All Members QC dep.

6.3 Welding Check Weld Map & WPS
6.4 NDT Perform required NDT
Check parameter & WPS/ Method
6.5 Repair Statement
Dimension Check after Control Description & dimension
6.6 welding for DWG
7- NDT
Inspect & Approve
7.1 Test Equipment
Check calibration certificate

7.2 NDT
PT)
Operators (RT, MPI & Review operator qualification QC dep.

7.3 NDT after joint Weld Out RT, MPI & PT as per NDT Scope

7.4 NDT after repair Perform as original test

S Surveillance
W Witness
H Hold
R Report Review
A Approval
ping
Activity By
Remark
Contractor TPI Client
dures
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H R

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