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EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A General Reqmts (Assumes Unacceptable PT Results & Reqmt for Ferroxyl Test)
Ferroxyl or Ferricyanide Test: An Iron Contamination* test to
determine if cracking extends to the base metal.
A) If iron contamination* is found: SAES-W-014,
The overlay shall be repaired by complete* removal of Para. 6.7.2
the overlay to base metal in the area of fissuring prior to rewelding
A1 B) If iron contamination* is not (Commentary)
found: Only localized repairs are required
(i.e., the excavations* only need to be large enough to completely HOLD
remove the defect indications). Note: Ferroxyl test also used to POINT
verify the quality of weld overlay (free of iron contamination) after
pickling and passivation.
COMPLETE* REMOVAL OF THE OVERLAY TO BASE METAL: SAES-W-014,
This shall be verified by additional testing when Para. 6.7.2
associated with this test. After complete overlay removal is believed to
A2
be obtained, perform additional testing to verify by: (Commentary)
Etching test (Nitric Acid or Nital) OR
Chemical Analysis HOLD
SAES-W-014,
EXCAVATIONS* OF REPAIRS: Repairs to overlays are performed by
Para. 6.8
removing the defect by machining or grinding (thermal methods are not
A3 permitted). Removal of the overlay defect shall not reduce the base
(Commentary)
metal thickness below the minimum design thickness.
This shall be verified when associated with this test.
HOLD
Ferroxyl Test for Free Iron is a highly sensitive test and should be
used only when even traces of free iron or iron oxide might be
objectionable. It should be made only by personnel familiar with its
limitations. The test can be used on stainless steel to detect iron ASTM A380,
A4 contamination* (ASTM A380 meets SAES-W-014 reqmts).
Para. 7.3.4
Additional applications include verification or detection of iron-tool
marks, residual-iron salts from pickling solutions, iron dust,
iron deposits in welds, embedded iron or iron oxide, etc.
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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2010) Rev 4 31-Mar-10
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Ferroxyl Test Per ASTM A380 (Overlay Weld Cracking) SAIC-W-2026 31-Aug-11 WELD-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
REMARKS:
REFERENCE DOCUMENT: 1. SAES-W-010, Welding Requirements for Pressure Vessels, (4 October, 2009)
2. SAES-W-014, Weld Overlays and Welding of Clad Materials, (4 October, 2009)
3. ASTM A380, Std. Practice for Cleaning, Descaling, & Passivation of Stainless Steel Parts, Equipment, & Systems (R2005)
ATTACHMENTS:
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