CURRICULUM OF COMPETENCY UNIT (CoCU)

Sub Sector WELDING TECHNOLOGY AND FABRICATION

Job Area WELDING TECHNOLOGY
Competency Unit Title WELDING SAFETY ACTIVITIES IMPLEMENTATION
The person who is competent in this CU shall be able to ensure safety practices is adhered and provide overall safe
working environment at the work site in accordance with company procedure and project requirement

Upon the completion of this competency unit, trainee will be able to:

Learning Outcome Identify welding safety activities implementation requirements.

Plan welding safety activities implementation
Carry out welding safety briefing.
Carry out welding safety audit.
Evaluate welding safety activities implementation

Training Credit
Competency Unit ID MC-024-4:2012-C07 Level 4
Duration
220 Hours
Values
22
Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria

1. Identify welding i. Company safety policy 28 Lecture, i. Company

safety activities ii. Welding safety presentation & safety policy
implementation requirement group related to
requirement iii. Safety act and discussion welding work
regulation explained
iv. Welding risk and ii. Welding
hazard safety
requirements
defined
i. Interpret company 16 Demonstration iii. Safety act
safety policy related to observation & and
welding work role play regulation

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria
ii. Applywelding safety related to
requirements welding work
iii. Interpret safety act explained
and regulation related iv. Welding risk
to welding work and hazard
iv. Determine welding defined
risk and hazard
Attitude:
i. Observant in
identifying safety
infringement
ii. Alert in safety
behavioural
violation
iii. Cautious towards
work surrounding

2. Plan welding i. Company safety policy 16 Lecture, i. Company safety

safety activities ii. Welding safety Presentation & policy related
implementation requirements Group to welding
iii. Safety act and discussion work
regulation explained
iv. Welding risk and ii. Welding safety
hazard requirements
v. Welding safety elaborated
programs iii. Safety act and
Welding safety regulation
schedule related to
welding work
Permit To Work assessed
(PTW)

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria
Confine space iv. Welding risk and
Working at height hazard
identified and
Welding safety
defined
training
v. Welding safety
Toolbox meeting program
First aid developed
Job Safety Analysis
(JSA)/ Job Hazard
Analysis (JHA)

i. Interpret company 28 Demonstration

safety policy related to & Observation
welding work
ii. Determine welding
safety requirements
iii. Interpret safety act
and regulation related
to welding work
iv. Determine welding risk
and hazard
v. Conversant in
development of
welding safety
program Attitude
i. Firm in imposing
safety penalty
ii. Rational in planning
safety activities
iii. Positive in
championing
safety rules and
regulation

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria

4. Carry out i. Safety Standard 12 Lecture, i. Safety

welding safety Operating Procedure Presentation & Standard
briefing (SOP) Group Operating
ii. Regulatory body discussion Procedure
Department of (SOP)
Occupational Safety implemented
and Health (DOSH) ii. Regula
National Institute of tory body
determined
Occupational Safety
and Health (NIOSH) iii. Staff
safety
SuruhanjayaTenaga briefing
(ST) implemented
Fire Department iv. Toolbo
(BOMBA) x meeting
iii. Staff safety implemented
briefing v. Safety
iv. Toolbox meeting awareness
v. Safety campaign
awareness campaign implemented
vi. First Aid Training vi. First
vii. Safety risk Aid Training
assessment implemented
viii. Emergency vii. Safety
response program risk
(ERP) assessment
ix. HSE audit implemented
viii. emerg
ency
i. Apply Safety 32 Demonstration response
Standard Operating & observation program
Procedure (SOP) (ERP)
ii. Identify implemented

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria
regulatory body ix. HSE
iii. Conduct staff audit
safety briefing implemented

iv. Conduct
toolbox meeting
v. Conduct safety
awareness campaign
vi. Conduct First
Aid Training
vii. Conduct safety
risk assessment
viii. Conduct
Emergency Response
Program (ERP)
Attitude:
ix. Conduct HSE
audit i. Firm in imposing
safety penalty
ii. Rational in planning
safety activities
iii. Positive in
championing
safety rules and
regulation

6. Carry out i. Safety document and 12 Lecture, i. Safety

welding safety procedures presentation & document and
audit ii. Safety practices group procedures
iii. Non-compliance on discussion verified
welding safety ii. Compliance of
safety Prentice
i. Review related 32 Demonstration verified
document in safety & observation iii. Non-
compliance on

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria
procedures welding safety
ii. Check compliance of verified
safety practice
iii. Observe non-
compliance on welding
safety
Attitude:
i. Rational in carrying
out safety audit

8. Evaluate welding i. Welding safety activities 12 Lecture, Weldin

safety activities schedule presentation & g safety
implementation ii. Safety Standard group activities
Operating Procedure discussion schedule
(SOP) checked
iii. Welding safety ii. Safety
programme record Standard
iv. Welding safety reports Operating
Procedure
(SOP) adopted
i. Review welding safety 32 iii.
Demonstration Weldin
activities schedule & observation g safety
programme
ii. Observe Safety
record
Standard Operating
confirmed
Procedure (SOP)
iv. Weldin
iii. Review welding
g safety
safety programme
reports
record
confirmed
iv. Review welding
safety reports
Attitude:
i. Rational in evaluating
safety activities
implementation

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Employability Skills

Core Abilities Social Skills

04.08 Develop and negotiate staffing plans 1 Communication skills
04.09 Prepare project/work plans 2 Interpersonal skills
04.10 Utilize science and technology to achieve goals 3 Conceptual skill
05.03 Allocate and record usage of financial and physical resources 4 Leaning skill
05.04 Delegate responsibilities and/or authority 5 Multitasking and prioritizing
05.05 Coordinate contract and tender activities 6 Self-discipline
06.08 Identify and analyse effect of technology on the environment 7 Teamwork
8 Leadership skills

Tools, Equipment and Materials (TEM)

ITEMS RATIO (TEM : Trainees)

1. Safety policy 1:1
2. Safety act and regulation 1:1
3. Computer set 1:1
4. Printer 1:25
1:1
5. Health Safety and Environment (HSE) program
1:1
6. Health Safety and Environment (HSE) record

References

REFERENCES

1. N.T.Burgess, Quality Assurance of Welded Construction, 2nd Edition, ISBN 0-203-97580-4

2. Roger Timing, Fabrication and Welding Engineering, ISBN: 978-0-7506-6691-6
3. American Institute of Steel Construction Inc, 2nd Edition, Designing with Structural Steel (A Guide for Architect). ISBN 1-56424-052-5
4. American Institute of Steel Construction Inc, A Teaching Guide for Structural Steel Connections
5. AWS D1.1, Structural Welding Code Steel, 2nd Edition (2010)
6. ANSI Z49.1 Safety in Welding & Cutting Published by AWS & Occupational Safety & Health Standard. US Department of Labour

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