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Abstract
Table of Contents Gravel and asphalt are commonly used as surfacing materials in
Abstract.......................................................................... 2 and around substations. Both the electrical characteristics of the
Background.................................................................... 2 surfacing material and its moisture condition substantially affect the
Research Approach......................................................... 3
exposure (step, touch) voltage and the resulting current. This project
evaluates the effects of various types of surfacing materials (three
Test Setup........................................................................ 3
gravel types and asphalt) and conditions (dry and wet) on step and
Test Procedure................................................................. 3
touch voltages in and around substations.
Apparent Resistivity of Asphalt Using the Four-Pin
Measurement Method................................................ 4
Resistivity of Gravel Using the Volume or Container
Background
Method................................................................... 5 In general, the protective characteristics of a surfacing material are
highly dependent on its moisture content. A surfacing material is
Open Circuit Touch and Step Voltages......................... 6
less effective in protecting a worker when it is wet. Also, crushed
Exposure Current or Closed Circuit Touch Voltage......... 6 stone mixed with its own dust is significantly less effective compared
Thevenins Equivalent Resistance in Series with Feet....... 6 to washed stone, even in wet conditions. Dusty gravel retains mois-
Results............................................................................ 7 ture for a long time, increasing the period during which it is less
effective. In comparison, washed gravel dries out quickly, thus recov-
Open Circuit Touch and Step Voltages......................... 7
ering its insulating properties more quickly. Gravel with larger-sized
Open Circuit Touch Voltage.................................... 7 stone performs somewhat better than gravel with smaller stone. The
Open Circuit Step Voltage...................................... 11 protective characteristics of asphalt are significantly better that those
Exposure Currents or Closed Circuit Touch Voltages...... 12 of concrete in almost any environmental condition.
Thevenins Equivalent Resistance................................. 13 IEEE Standard 80, IEEE Guide for Safety in AC Substation
Apparent Resistivity of Asphalt by Four-Pin Method........ 14 Grounding, [1] provides typical resistivity values for various types
of surfacing materials in different regions of the United States.
Gravel Resistivity Data Determined from Volume or
Container Method..................................................... 15 These values suggest that the water with which the rock is wet-
ted has considerable influence on the measured resistivity. IEEE
Conclusions and Future Research...................................... 16
Standard 80 [1] resistivity values also indicate that local conditions
General................................................................... 16 and the type and size of stone may affect the value of resistivity. For
Gravel and Asphalt Resistivity.................................... 16 this reason, it is important to measure the resistivity of rock samples
Open Circuit Touch Voltage........................................ 16
typical of the type being used in a given area. This project investi-
gated the performance of three types of gravel beds and one asphalt
Open Circuit Step Voltage......................................... 16
bed in a full-scale test setup. Comparisons were also made with a
Exposure Current or Closed Circuit Touch Voltage......... 16 concrete slab. This information will be useful to substation ground-
Thevenins Equivalent Resistance................................. 17 ing design engineers who need reliable values of surfacing material
Recommendations for Possible Future Research............. 17 resistivity for proper substation ground grid design.
Acknowledgments........................................................... 18
2 May 2016
Touch and Step Voltage Measurements on Field-Installed Ground Grid Overlaid with Gravel and Asphalt Beds
Research Approach
The tests took place on a 24 24 ft (7.3 7.3 m) 4/0 copper mesh
grounding grid. Three gravel areas were then installed over three
quadrants of the ground grid, using different gravel for each quadrant
(1.5-in. [3.8 cm] crusher run, #57 washed gravel, and #34 washed
gravel), and a concrete slab was installed over the fourth quadrant.
Test Setup
A symmetrical, 24 24 ft (7.3 7.3 m) 4/0 copper ground grid
with four 12 12 ft (3.7 3.7 m) meshes was installed, and the
grid conductors were buried approximately 18 in. (46 cm) deep.
A concrete slab, containing no reinforcing steel or wire mesh, was
installed over one quadrant of the ground grid to investigate the
electrical characteristics of concrete in a substation environment.
Three gravel test areas (beds) and one asphalt test area (bed) were
installed over the remaining three quadrants of the ground grid
in late June 2010. The gravel types used were 1.5-in. (3.8 cm)
Figure 2 Gravel and asphalt test areas after installation
crusher run, #57 washed gravel, and #34 washed gravel.
The gravel beds were 46 in. (1015 cm) deep and extended
outside the grid area by 5 ft (1.5 m) to take corner (worst-case)
Test Procedure
This project consisted of making several voltage and current mea-
readings.
surements on various surfacing materials. The measurements were
The 6 6 ft (1.8 1.8 m) asphalt area was approximately 9 in.
taken for each test area in a consecutive manner. The measurements
(23 cm) deep and consisted of a base overlaid by crusher run and
are summarized as follows:
tar material. It was installed adjacent to the quadrant with the #57
washed gravel, overlapping it by 2 ft (0.6 m), as shown in Figures 1 Injected current (Ig).
and 2. Figure 1 shows the dimensions, locations, and specifications Ground potential rise with respect to a remote ground rod located
of the grounding grid, the gravel test areas, the asphalt bed, and approximately 150 ft (45.7 m) from the ground grid.
the concrete slab. Figure 2 shows a photograph of the test area after
installation.
3 May 2016
Touch and Step Voltage Measurements on Field-Installed Ground Grid Overlaid with Gravel and Asphalt Beds
Open circuit touch voltage (Vtoc ). For this report, the open circuit
touch voltage is defined as the voltage measured between the
ground grid conductor and a pin driven at a surface location or
metallic shoe soles of a worker at that location.
Exposure current (Iexp ), measured as the voltage across a 1000-
resistor representing a human body. For this report, the volt-
age measured across the 1000- resistor is defined as the closed
circuit touch voltage (Vtcc ).
Open circuit touch voltage (Vtoc), measured between the ground
grid riser and the pins driven in the gravel (8-in. [20.3-cm] pins),
concrete (0.75-in. [1.91-cm] anchors), and asphalt (1-in. [2.5-cm]
nails). This measurement was used for comparison with the mea-
surement from the metallic soles representing workers feet.
Resistivity of asphalt, using the four-pin method. Figure 4 Measurement variables and locations
A summary of various measurements, including their locations, is Apparent Resistivity of Asphalt Using the Four-Pin
shown in Figure 4. A summary of the measurements taken on the Measurement Method
asphalt is shown in Figure 5. The four-pin resistivity method was used to determine the electrical
resistivity of the asphalt. Figure 5 shows how the pins were installed
on the asphalt pad. The pins used in the asphalt were 16-penny
(~0.162-in. [0.411-cm] diameter) nails. The nails were driven into
the asphalt to a depth of 1 in. (2.5 cm). These pins were placed
along a diagonal, flush with the surface. The pins were placed in
locations to allow for four-pin resistivity measurements with spac-
ing of 2, 4, 8, and 12 in. (5.1, 10.2, 20.3, and 30.5 cm). A 120-V
source was used to inject the current, and a digital voltmeter was
used to measure the resulting voltage, as shown in Figure 6.
4 May 2016
Touch and Step Voltage Measurements on Field-Installed Ground Grid Overlaid with Gravel and Asphalt Beds
Eq. 1
Figure 7 Gravel resistivity measurements using cylindrical test device;
A) Bottom electrode; B) Top electrode; C) Device filled with #34
Where: washed gravel; D) Device filled with 1.5-in. (3.8-cm) crusher run gravel
Resistivity of Gravel Using the Volume or Container The resistivity of the gravel sample was calculated from the follow-
Method ing equation:
The gravel resistivity was measured using the volume method. Fig-
Eq. 2
ure 7 shows a cylindrical test device that was used to measure gravel
resistivity. The device was a bucket made from 302 stainless steel.
The internal surfaces of the bucket were sandblasted and primed Where:
with an epoxy primer. Finally, urethane elastomer coating (80 mil is the resistivity (-m).
[2.03 mm]) was applied to provide the required insulation. A is the area of the cross section of the cylinder (m2; top and
The gravel sample was placed between the bottom and top elec- bottom cross sections are the same in this cylindrical device).
trodes, which were made of copper. To ensure good surface contact L is the cylinder length (m).
between each electrode and the gravel, crumpled aluminum balls R is the voltage applied to the electrodes divided by the current
were used between the gravel and electrode. Figure 7(a) shows the through the electrodes ().
5 May 2016
Touch and Step Voltage Measurements on Field-Installed Ground Grid Overlaid with Gravel and Asphalt Beds
The project also included measuring the open circuit touch volt-
ages (Vtoc ) by connecting the voltmeter between metallic soles of
insulating boots and the ground grid. The soles of insulating boots Figure 8 Measurement of exposure current or closed circuit touch
voltage
were covered in wire mesh and aluminum foil. These readings were
compared with the open circuit touch voltages (Vtoc ) measured
Thevenins Equivalent Resistance in Series with Feet
between the pins and the ground grid. (Refer to Figures 4 and 5 for
To characterize a surfacing material such as asphalt, gravel, or soil, it
identifying various surface locations and the location of the ground
is necessary to determine the Thevenins equivalent resistance (Rthev)
grid and the ground grid riser.)
that is in series with the feet when a contact is made. Because this
resistance is in series with the feet, it plays a major role in determin-
Exposure Current or Closed Circuit Touch Voltage ing the exposure current in a given environment.
Exposure current (Iexp ) is defined as the current flowing through a
1000- resistor with one side connected to the ground grid con- The Thevenins equivalent resistance can be computed by a number
ductor and the other side connected to a surface location through of methods, as published in several technical articles [2, 3]. IEEE
aluminum foil taped to the soles of two rubber insulating boots. The Standard 80 [1] provides a conservative but simple relationship for
exposure currents were measured by measuring the voltage across this resistance, as shown in Equation 3.
the 1000- resistor. With a 1000- resistor representing a human
Eq. 3
body, the voltage values read in volts directly represent the exposure
current values in milliamperes. Where:
The voltage measured across a resistor representing a human body s is resistivity of the surfacing material (-m).
is defined as a closed circuit touch voltage (Vtcc ). In actuality, this is
The circuit of Figure 9 describes the various electrical parameters
the voltage that appears across the body when a contact is made.
and their interactions in determining the exposure (body) current.
Because a 1000- resistor represents a human body in this project,
However, this complex network is far from providing a simpli-
it is convenient to define the exposure current in milliamperes as
fied approach to solve for the current. One approach that provides
the closed circuit touch voltage (Vtcc ) in volts. Additional informa-
considerable insight is to reduce the entire circuit into a two-port
tion regarding the significance of this voltage is provided in the next
network, typically known as Thevenins equivalent circuit. The cir-
section.
cuit looking from the two contact points C1 and C2/C3 is shown in
The exposure current was measured at every pin location. (Refer Figure 10. A two-port network can be similarly established between
to Figure 4 for the measurement locations.) A 180-lb (81.6-kg) contact points C2 and C3 to represent a step voltage that may exist
man wore the rubber boots for the exposure current measurements. between the two feet.
Figure 8 shows an example of the exposure current measurement on
the gravel.
6 May 2016
Touch and Step Voltage Measurements on Field-Installed Ground Grid Overlaid with Gravel and Asphalt Beds
Eq. 4
Eq. 5
Eq. 6
Equation 6 suggests that Vtoc > Vtcc. It also suggests that the difference
in two touch voltages would be greater with a higher value of Rthev.
In other words, for a given (acceptable or safe) Vtcc, the Rthev must be
large if the Vtoc resulting from grid design is large. Conversely, if the
surfacing material is selected to produce a small Rthev, the grid should
be designed with closer mesh spacing to produce lower Vtoc measure-
ments across the substation yard.
Results
Figure 9 Resistance network in series with feet
Open Circuit Touch and Step Voltages
Safety analysis of a ground grid almost always includes computing
or measuring open circuit touch and step voltages. The safety goals
for the grounding grid are accomplished when these voltages are
within the tolerable limits that are typically determined from the
characteristics of surfacing materials. Due to numerous applications
of gravel in substations, it is important to know its characteristics
not only in regard to the voltages on the surface but also in its
ability to provide an effective resistance in series with the feet when
a contact is made. The open circuit touch and step voltage data
are presented in this section. The exposure current (closed circuit
exposure voltage) and Thevenins resistance data are presented in the
following sections.
Figure 10 Thevenins equivalent circuit to represent touch voltage,
exposure current, and equivalent resistance in series with workers feet Open Circuit Touch Voltage
Figures 11 through 14 show the open circuit touch voltages (Vtoc )
Thevenins principle (see Figure 10) replaces the entire circuit of measured between the pins and ground grid on concrete, gravel, and
Figure 9 by an equivalent circuit consisting of an equivalent voltage asphalt beds, respectively. Each figure contains six lines showing the
source (Vtoc ) in series with an equivalent resistance (Rthev ) behind measured data for various environmental conditions of the surfac-
the two points contacted by the person. When these two points are ing materials. All of the measured locations shown in Figures 11
contacted, the current (Iexp) would flow through the body, develop- through 14 are within the ground grid area.
ing the voltage (Vtcc ) across the body.
7 May 2016
Touch and Step Voltage Measurements on Field-Installed Ground Grid Overlaid with Gravel and Asphalt Beds
Figure 15 shows the data for the asphalt bed located 3 ft (1 m) from
the perimeter of the ground grid. Figure 16 shows similar graphs
for four measurement points located 3 ft (1 m) outside each ground
grid corner.
8 May 2016
Touch and Step Voltage Measurements on Field-Installed Ground Grid Overlaid with Gravel and Asphalt Beds
Figure 17 Pin-to-grid open circuit touch voltage, 7/12/2010 (initial Figure 20 Pin-to-grid open circuit touch voltage (two days after wet
dry test) test)
Figure 21 Pin-to-grid open circuit touch voltage (three days after wet
Figure 18 Pin-to-grid open circuit touch voltage, 7/13/2010 (wet tests)
tests)
9 May 2016
Touch and Step Voltage Measurements on Field-Installed Ground Grid Overlaid with Gravel and Asphalt Beds
As before, charts for various conditions use the same horizontal and
vertical scales to facilitate ready visual comparison among surfacing
material conditions. Also, the data for the asphalt pad are plotted
versus distance measured from the ground perimeter rather than
from the ground grid center. Figure 26 Boots-to-grid open circuit touch voltage over #57 washed
gravel
Figure 23 Boots-to-grid open circuit touch voltage over concrete pad Figure 27 Boots-to-grid open circuit touch voltage over asphalt bed
Figure 24 Boots-to-grid open circuit touch voltage over 1.5-in Figure 28 Boots-to-grid open circuit touch voltage 3 ft (1 m) outside
(3.8-cm) crusher run each ground grid corner
10 May 2016
Touch and Step Voltage Measurements on Field-Installed Ground Grid Overlaid with Gravel and Asphalt Beds
The step voltages at all measured locations are lower than cor-
responding touch voltages.
Similar to touch voltages, the step voltages increase as the gravel
Figure 29 Pin-to-pin open circuit touch voltage over concrete pad and concrete beds continue to dry.
Unlike touch voltages, the step voltages are higher near the center
of the ground grid. The earth voltage gradients (step voltages)
near the grid conductors are the highest. The gradients decrease
11 May 2016
Touch and Step Voltage Measurements on Field-Installed Ground Grid Overlaid with Gravel and Asphalt Beds
with the distance from the grid conductor. Conversely, the grid
conductor to earth voltage (touch voltage) is lowest in the vicinity
of the grid conductor and increases with the distance from the
conductor. This is because the conductor itself is at the ground
potential rise level, and the voltage gradients are steepest near the
conductor.
Figure 33 Exposure currents or closed circuit touch voltages, Figure 36 Exposure currents or closed circuit touch voltages (three
7/13/2010 (wet tests) days after wet tests)
12 May 2016
Touch and Step Voltage Measurements on Field-Installed Ground Grid Overlaid with Gravel and Asphalt Beds
The contact resistance at the feet and the overall resistivity of the
surfacing material have significant influence on the Thevenins
equivalent resistance protecting a worker. Both of these variables
Figure 38 Exposure currents or closed circuit touch voltages (corner in turn are highly dependent on the moisture content of the
points, all weather) surfacing material.
In the case of each surfacing material, the lowest Thevenins resis-
The following observations are made from the exposure current
tance measures were calculated for the wet surface conditions.
data:
In the cases of asphalt and washed gravel, the Thevenins equiva-
Between wet and dry conditions, the wet condition causes the lent resistance measures dramatically increased (several orders of
maximum exposure current for each type of surfacing material, magnitude) as the surfaces became dry.
including the native soil.
For most surface-covering materials and for relatively wetter envi-
In wet conditions, the exposure currents are significantly higher ronmental conditions (wet and one hour after wet tests), the Theve-
for concrete and 1.5-in (3.8 cm) crusher run compared to washed nins resistance measurements were consistent at all test locations.
gravels (#34 and #57) and asphalt. (The concrete pad has no
As the surfaces became dry, the resistance measurements between
rebar.)
the locations changed significantly, particularly in the case of
In wet conditions, the performances of 1.5-in (3.8 cm) crusher washed gravel and asphalt beds.
run and concrete are almost the same as the native soil.
Between #34 and #57 washed gravel, the performance of #34
gravel is slightly better due to larger-sized rocks.
13 May 2016
Touch and Step Voltage Measurements on Field-Installed Ground Grid Overlaid with Gravel and Asphalt Beds
Figure 39 Thevenins equivalent resistance, 7/13/2010 (wet tests) Figure 42 Thevenins equivalent resistance (three days after wet tests)
Figure 40 Thevenins equivalent resistance (1 hour after wet tests) Figure 43 Thevenins equivalent resistance (dry tests repeated)
14 May 2016
Touch and Step Voltage Measurements on Field-Installed Ground Grid Overlaid with Gravel and Asphalt Beds
15 May 2016
Touch and Step Voltage Measurements on Field-Installed Ground Grid Overlaid with Gravel and Asphalt Beds
Conclusions and Future Research For a given ground grid current, the open circuit touch voltage
primarily depends on the soil resistivity and the layout of the
General ground grid. Among various locations that were tested, the open
The following general conclusions can be drawn: circuit touch voltage increased with the distance from the center
of the ground grid. The maximum touch voltages were measured
The protective characteristics of a surfacing material are highly
at 3 ft (1 m) outside the ground grid corners.
dependent on its moisture content. A surfacing material is less
effective in protecting a worker when it is wet. Overall, the touch voltages increased with the drying of the
surfacing material and soil. In the case of asphalt, the open circuit
Crushed stones mixed with their own dust are significantly less
voltages could not be measured accurately using the Fluke 87
effective than washed stones, even in wet conditions.
meter, particularly for the dry surface conditions. This was due to
Dusty gravel retains the moisture for a long time, increasing the difficulty in achieving a low resistance contact between the nails
time during which it is less effective. In comparison, the washed and the surrounding asphalt. The measured voltages, as a result,
gravel dries out quickly, recovering its insulating properties. were lower than they should have been (see Figure 27). A similar
Among the washed gravels, the gravel with larger-sized stones trend was observed in the case of #34 and #57 washed gravel in
performs somewhat better than the smaller-sized counterparts. dry conditions due to high boot-to-surface contact resistances (see
Between concrete and asphalt, the protective characteristics of Figures 25 and 26).
asphalt are significantly better in almost any environmental con-
dition. The performance characteristics were determined based on
Open Circuit Step Voltage
The following conclusions can be drawn regarding open circuit step
the exposure current or closed circuit exposure voltage. Because
voltage:
the pins (nails) were not involved, these measurements were not
influenced by high contact resistance of the nails. The step voltages at all measured locations are lower than the cor-
responding touch voltages.
Gravel and Asphalt Resistivity
Similar to touch voltages, the step voltages increase as the gravel
The following conclusions can be drawn regarding gravel and
and concrete beds continue to dry.
asphalt resistivity:
Unlike touch voltages, the step voltages are higher near the center
Overall, the resistivity values of washed gravel (#34 and #57) as of the ground grid.
measured using the volume method are significantly higher than
that of 1.5-in. (3.8-cm) crusher run gravel. The difference in their Exposure Current or Closed Circuit Touch Voltage
resistivity values increased dramatically with the drying of the The following conclusions can be drawn regarding open circuit step
material. voltage:
The resistivity of the asphalt bed at different pin spacing (the
Between wet and dry conditions, the wet condition causes the
four-pin method) and different moisture conditions did not seem
maximum exposure current for each type of surfacing material,
to have any consistency or trends. This is primarily due to dif-
including the native soil.
ficulties in establishing a low resistance contact between the nails
(used as pins) and the surrounding asphalt. In wet conditions, the exposure currents are significantly higher
for concrete and 1.5-in. (3.8 cm) crusher run gravel compared to
Open Circuit Touch Voltage washed gravels (#34 and #57) and asphalt.
The following conclusions can be drawn regarding open circuit In wet conditions, the performances of 1.5-in. (3.8 cm) crusher
touch voltage: run and concrete are almost the same as that of the native soil.
No significant difference was noted between the voltages mea- Between #34 and #57 washed gravel, the performance of #34
sured from the pin to the ground grid and those measured from gravel is slightly better due to larger-sized rocks. This is likely due
the workers boots to the ground grid. to the fill factor and less contact area among larger-size rocks.
16 May 2016
Touch and Step Voltage Measurements on Field-Installed Ground Grid Overlaid with Gravel and Asphalt Beds
The exposure currents on washed gravel (#34 and #57) and one state to another (that is, during the drying and wetting periods).
asphalt beds reduce dramatically within an hour from wetting. In Drainage characteristics of the soil base should also be investigated.
comparison, 1.5-in. (3.8 cm) crusher run gravel took three days This could provide useful data for assessing step and touch voltages
of drying to reduce the exposure current to the same level. outside the substation grounding grid and outside the substation
As expected, the highest exposure currents were measured 3 ft fence in publicly accessible areas.
(1 m) outside the ground grid corners. The effect of base soil types, especially soil acidity, should be inves-
In the case of washed gravel and asphalt, the change in exposure tigated. This could provide valuable information for assessing corro-
currents is much more dramatic (several orders of magnitudes) sion of substation grounding grids. The decades-old data on seasonal
than the change in the open circuit touch voltage. variation of soil parameters [4] should be revisited and reconfirmed.
17 May 2016
Touch and Step Voltage Measurements on Field-Installed Ground Grid Overlaid with Gravel and Asphalt Beds
18 May 2016
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