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DC Power System
Product Description
Version: V5.0R06M09
ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
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Revision History
Intended Audience
This manual is intended for:
l Planning engineers
l Maintenance engineers
Chapter/Appendix Summary
1, System Overview Introduces the system and describes the system features.
2, System Structure and Describes the system structure, ZXD3000 rectifiers, Centralized
Components Supervision Unit (CSU), and Signal Interface Unit (SIU).
5, Alarm List Describes the alarm names, default alarm levels and output relays.
A, Electrical Connection Provides the electrical connection diagram of the ZXDU68 B201
Diagram system.
Conventions
This manual uses the following typographical conventions:
Typeface Meaning
Bold Menus, menu options, function names, input fields, option button names, check boxes,
drop-down lists, dialog box names, window names, parameters, and commands.
Efficient Rectifiers
With 30% - 50% output power, the rectifier efficiency is 94%.
1-1
Capacity Expansion
When fully configured, the system is equipped with four ZXD3000 (V5.0) rectifiers and can
provide a rated output power of 12 kW when the output voltage ranges from -48 V to -57.6
V.
1-2
Front View
2-1
3 Centralized Supervision Collects the system operation data and manages the system.
Unit (CSU) For further details, refer to 2.3 Centralized Supervision Unit.
8 BLVD reset button (BLVD If the system has disconnected the battery branch(es) because
RST) of low voltage, but the CSU is faulty, press the BLVD RST
button to manually reconnect the disconnected branch(es).
Rear View
2-2
1 Rear panel Remove the rear panel before connecting the cables.
2 AC input cabling hole Cabling hole for the AC input cables (L, N, L, N, PE)
2-3
6 Working ground busbar Connects +/RTN cables of battery packs and DC loads.
(+/RTN)
Appearance
For the appearance of the ZXD3000 rectifier, see Figure 2-3.
Indicator
Operational Status
Power Run Alarm Fault
2-4
Indicator
Operational Status
Power Run Alarm Fault
- means that the status of the indicator is not relevant to the condition.
Interfaces
Input and output interfaces are laid at the back of the rectifier. For the interface layout of
the rectifier, see Figure 2-4. For a description of the pin definitions, refer to Table 2-4.
The interfaces complete the electrical and signal connections between the rectifier and the
ZXDU68 B201 power system.
- 13 - Reserved
Hot-plug pins 37, 38 Hot-plug pin (+) Prevent sparks when a rectifier is installed into
the ZXDU68 B201 system.
39, 40 Hot-plug pin (-)
2-5
Functions
l Delayed trigger alarm waits for technicians authorization code before informing the
Supervision Center (SC) of access attempt. This function provides potential reduction
of the SC interventions greatly.
When the door with a door sensor is open, all alarms will be on hold and not sent to
output relays in this case, and the correct 4-digit key code (password) must be input
within a certain time (Login Max.Time, one minute, by default). All alarms are sent
to output relays immediately if the correct key code is not input within the time.
l Gives an audible and visual alarm and provides the protection function when the
ZXDU68 B201 system is faulty.
l Collects the operational data and monitors the operations of the ZXDU68 B201
system.
l Performs advanced battery management with protection functions.
l Manages the rectifiers and automatically switches one or more rectifiers to the sleep
mode to save energy.
l Transmits data to the background Supervision Center (SC) and receives commands
from the SC. In this way, the ZXDU68 B201 system can be monitored remotely.
l The CSU can be remotely managed through a computer installed with web browser
anywhere if Ethernet is available.
Appearance
For the appearance of the CSU, see Figure 2-5.
Interfaces
l USB interface
2-6
Supports USB flash drives but does not support portable hard disks, MP3 or MP4.
Use a 2 GB (or below) USB flash drive with available capacity of greater than 32
MB.
l RJ45 Ethernet interface
The Ethernet interface rate is 10M/100M (adaptive).
The Ethernet interface supports multiple monitoring networking modes through
Telnet, HTTP, FTP and SNMP.
Indicators
The indicators display the operational status of the CSU and the ZXDU68 B201 system.
For a description of indicators, refer to Table 2-5.
Indicator
Operational Status
Power Run Alarm
- means that the status of the indicator is not relevant to the condition.
2-7
The SIB provides various supervision interfaces including input and output relay
interfaces, background communication interfaces, and environment detection interfaces.
For the layout of the interfaces on the SIB, see Figure 2-7.
2-8
Interface Description
X11 RS232 communication X11 and X13 cannot be used at the same time
X13 RS485 communication X11 and X13 cannot be used at the same time
(multiplex)
2-9
2-10
Component Configuration
Chassis One
AC SPD None
3-1
Component Configuration
DC SPD None
Item Specifications
3-2
Item Description
Item Specification
3-3
Item Specification
Protection AC over-voltage When the input phase voltage is higher than the over-voltage
functions protection threshold, the system takes a protection action against
over-voltage.
AC under-voltage When the input phase voltage is lower than the under-voltage
protection threshold, the system takes a protection action against
under-voltage.
Item Specification
Weighted noise 2 mV
voltage
Protection DC over-voltage When the DC output voltage is higher than the over-voltage
functions protection threshold, the system takes a protection action against
over-voltage.
Battery under- Battery Low Voltage Disconnect (BLVD): If the battery voltage
voltage protection is lower than the BLVD threshold, the system disconnect the
batteries.
3-4
On the front USB interface l Supports USB flash drives but does not support portable
panel of the hard disks, MP3 or MP4.
CSU l Use a 2 GB (or below) USB flash drive with available
capacity greater than 32 MB.
On the SIB (in Communication One RS232 interface, one RS485 interface
the SIU) interfaces Baud rate: 1200 bps, 2400 bps, 9600 bps, 19200 bps, 38400
bps, 57600 bps, 115200 bps
Input relay Four input relays, the user can set the alarms for the input
interfaces relays in the CSU.
Item Specifications
Chassis dimensions (H W D) 8.6 in. 19.0 in. 14.2 in./219.4 mm 482.6 mm 360 mm
ZXD3000 (V5.0) rectifier weight 4.4 lb/2 kg/set, four sets (maximum)
3-5
Safety Standards
The ZXDU68 B201 system is in compliance with the UL/IEC/EN 60950 safety standards.
Other Standards
The ZXDU68 B201 system is also in compliance with the following standards:
l The Restriction of Hazardous Substances (RoHS) directive (2002/95/EC) of the
European Union.
l This device complies with Part 15 of the FCC Rules. Operation is subject to the fol-
lowing two conditions: (1) this device may not cause harmful interference, and (2) this
device must accept any interference received, including interference that may cause
undesired operations.
3-6
Item Description
Frequency l Frequency: 45 Hz to 66 Hz
l Rated frequency: 50 Hz/60 Hz
Input power factor 0.998 (when the input and output values are
rated)
DC output Maximum output power 3,000 W (when the input voltage is 176 V to 295 V
and the environment temperature is -40 to 55 )
4-1
Item Description
Inter-rectifier load sharing The number of the rectifiers that can be connected
in parallel is not less than 30; when the output
current of a single rectifier is 10% to 100% of the
rated value, the output current imbalance of the
rectifiers is not greater than 1.5 A.
4-2
Item Description
Weight 2 kg
Under-Voltage Protection
When the AC input voltage is lower than the under-voltage threshold, the rectifier
automatically shuts down and provides no output. Meanwhile, the alarm indicator is on.
After the AC input voltage reaches the under-voltage recovery threshold, the rectifier
automatically recovers.
The under-voltage recovery threshold = the AC input under-voltage threshold + the return
difference.
The AC input under-voltage threshold is (85 5) V and the return difference ranges from
8 V to 12 V.
Over-Voltage Protection
When the AC input voltage is higher than the over-voltage threshold, the rectifier
automatically shuts down and provides no output. Meanwhile, the alarm indicator is
on. After the AC input voltage falls to the over-voltage recovery threshold, the rectifier
automatically recovers.
The over-voltage recovery threshold = the AC input over-voltage threshold the return
difference.
The AC input over-voltage threshold is (295 5) V and the return difference ranges from
5 V to 10 V.
Power Limit
The rectifier limits its output power according to the input voltage.
See Figure 4-1 for the power limit feature of the rectifier when the following conditions are
met.
4-3
For the relationship between the AC input voltage and the output power, refer to Table 4-2.
(85 5) V 0
> (295 5) V 0
Maximum output power: 3000 W (when the input voltage is 176 V to 295 V and the environment
temperature is -40 to +55 )
4-4
As shown in Figure 4-2, the output features of the rectifier can be concluded as follows:
l When the output voltage ranges from 42 V to 48 V, the maximum output current is
constant.
l When the output voltage ranges from 48 V to 59.5 V, the maximum output power is
constant.
l When the output voltage is lower than 36 V, the rectifier restarts for protection.
When the environment temperature ranges from -25 to +55 and the input voltage
ranges from 85 V to 176 V, the rectifier still has the above output features. However,
because of the power limit feature, when the input voltage ranges from 85 V to 176 V, the
output power cannot reach the highest percentage (100%). Therefore, the input voltage
affects the maximum output power and maximum output current.
4-5
+55 to 75 The output power decreases with the increase of the temperature
and is not less than 50% when the temperature is 75 .
4-6
Note:
l The software codes A1 to A8 correspond to the eight output relays on the SIB.
l Multiple alarms can share one output relay. Each alarm cannot correspond to multiple
output relays but one output relay only. No means that no output relay is assigned
to an alarm.
l Except for Total Alarm, the output relay for an alarm will not take effect when its alarm
level is set to Mask.
l Except for Access Ctrl.Alm., the output relay for an alarm changes its state and
provides an alarm signal in 30 seconds after the alarm occurs.
1 Common Alarm Default level: Mask The CSU detects that an alarm occurs.
Default relay: No
2 Batt.Test Fail Default level: Mask A battery test is terminated when the battery
Default relay: No voltage reaches Test Stop Volt. while the
battery capacity does not reach Test Stop Cap.
3* LLVD1 Alarm Default level: Critical The system disconnects the LLVD1 loads
Default relay: A1 (secondary loads) when the system meets one
of the following conditions.
l With Disconnect Mode set to Batt.Volt.,
the battery voltage is lower than LLVD1
Voltage.
l With Disconnect Mode set to
Batt.Rem.Cap., the battery voltage
is lower than LLVD1 Voltage or the
remaining battery capacity is lower than
LLVD1 Capacity.
5-1
4* LLVD2 Alarm Default level: Critical The system disconnects the LLVD2 loads
Default relay: A1 (primary loads) when the system meets one of
the following conditions.
l With Disconnect Mode set to Batt.Volt.,
the battery voltage is lower than LLVD2
Voltage.
l With Disconnect Mode set to
Batt.Rem.Cap., the battery voltage
is lower than LLVD2 Voltage or the
remaining battery capacity is lower than
LLVD2 Capacity.
l With Disconnect Mode set to PowerOff
Time, the battery voltage is lower than
LLVD2 Voltage or the power-off time is
longer than LLVD2 Duration.
5 CAN Bus Abnormal Default level: Mask The CAN bus cannot send or receive data
Default relay: No normally due to some communication error.
6 Batt.Det.Abnor. Default level: Critical The battery voltage is lower than Test Stop
Default relay: A1 Volt. in the process of the battery test.
7 BLVD Alarm Default level: Critical The system disconnects the batteries when the
Default relay: A1 system meets one of the following conditions.
l With Disconnect Mode set to Batt.Volt.,
the battery voltage is lower than BLVD
Voltage.
l With Disconnect Mode set to
Batt.Rem.Cap., the battery voltage
is lower than BLVD Voltage or the
remaining battery capacity is lower than
BLVD Capacity.
l With Disconnect Mode set to PowerOff
Time, the battery voltage is lower than
BLVD Voltage or the power-off time is
longer than BLVD Dura.
8* LLTD Alarm Default level: Critical When the environment temperature is lower
Default relay: A1 than LLTD Env.Temp., the system disconnects
the LLVD1 and LLVD2 loads.
5-2
9* BHTD Alarm Default level: Critical When the battery temperature is higher than
Default relay: A1 BHTD Temp., the system disconnects the
batteries.
10 All Alarm Blocked Default level: Critical The system does not display any other
Default relay: A1 real-time alarms. This can be set through
Alm.Ctrl.
11 Batt.Equal Default level: Mask The system charges the batteries in boost
Default relay: No (equalized) charge mode.
12* BMU Comm.Fail Default level: Mask The Battery Monitoring Unit (BMU) fails to
Default relay: 0 communicate with the CSU.
13 Multi-SMR Alm Default level: Major Two or more Switching Mode Rectifiers (SMRs)
Default relay: A1 are faulty or fail to communicate with the CSU.
14 Sys. OverL Alm Default level: Critical This alarm (system over-load alarm) indicates
Default relay: A1 the following:
l All rectifier slots are occupied.
l All rectifiers are operating properly.
l The ratio of the total DC output current
to the sum of the rated output current of
the operating rectifiers is higher than the
system over-load threshold (Sys. OverL
Thre.)
15 Sys. LowCap. Alm Default level: Critical This alarm indicates the following:
Default relay: A1 l Not all the rectifiers are operating properly.
For example, a DC power system is
equipped with four rectifier slots, but
only two or three rectifiers are operating
normally.
l The ratio of the total DC output current
to the sum of the rated output current of
the operating rectifiers is higher than Sys.
OverL Thre.
16 Batt.Cap. NoConfig Default level: Critical All the battery capacities are set to values less
Default relay: A1 than 10 Ah in the CSU.
AC Alarms
17 AC Power Off Default level: Major The mains power fails and there is no standby
Default relay: A3 AC input.
18* AC In.Switch Off Default level: Mask The main AC input circuit breaker trips.
Default relay: 0
5-3
21 AC Phase Lack Default level: Major The AC input lacks one phase or two.
Default relay: A3
24* AC Out.Switch Off Default level: Mask The auxiliary AC output circuit breaker trips.
Default relay: 0
25* AC SPD Abnor Default level: Mask The AC Surge Protection Device (SPD) is
Default relay: No damaged or not installed.
Rectifier Alarms
26 SMR Fan Fault Default level: Major The rectifier fan is faulty.
Default relay: A1
27 SMR Ra.T.H.O Default level: Major The temperature of the PFC heat radiator is
Default relay: A1 higher than the maximum radiator temperature
(110 ).
28 SMR In.V.H.O. Default level: Major The AC input voltage of the rectifier is higher
Default relay: A1 than the maximum input voltage (300 V).
29 SMR In.V.L.O. Default level: Major The AC input voltage of the rectifier is lower
Default relay: A1 than the minimum input voltage (80 V).
30 SMR Out.V.H.O. Default level: Major The output voltage of the rectifier is higher than
Default relay: A1 the maximum output voltage (56.6 V to 62 V,
which can be set).
31 SMR Out.C.H. Default level: Major The output current of the rectifier is higher than
Default relay: A1 the maximum output current (68 A).
32 SMR Inter.T.H. Default level: Major The temperature at the air inlet of the rectifier is
Default relay: A1 higher than the maximum internal temperature
(70 ).
33 SMR Out.Fuse Default level: Major The output fuse of the rectifier blows.
Default relay: A1
34 SMR Curr.Share Default level: Major When multiple rectifiers are working in parallel,
Default relay: A1 the output current difference between these
rectifiers is greater than the threshold (8 A).
5-4
35 SMR Input Off Default level: Major The power input of the rectifier is interrupted.
Default relay: A1
36 PFC Out.V.H. Default level: Major The output voltage of PFC is higher than the
Default relay: A1 threshold (450 V).
37 PFC Out.V.L. Default level: Major The output voltage of PFC is lower than the
Default relay: A1 threshold (345 V).
38 SMR EEPROM Default level: Major Errors occur when the rectifier reads and writes
Default relay: A1 the EEPROM.
39 SMR In.Comm F. Default level: Major The communication inside the rectifier fails.
Default relay: A1
40 SMR Primy.C.H. Default level: Major The primary current of the transformer is higher
Default relay: A1 than the threshold (28 A).
42 SMR Start Abr. Default level: Major The starting time of the rectifier exceeds 5
Default relay: A1 minutes.
43 SMR In.Fuse Default level: Major The input fuse of the rectifier blows.
Default relay: A1
44 SMR Comm.Fail Default level: Major The communication between the rectifier and
Default relay: A1 the CSU is interrupted because the rectifier
is removed or there is some communication
exception.
45 SMR In.Freq. Default level: Major The input frequency of the rectifier is too high
Default relay: A1 (higher than 73 Hz) or too low (lower than 40
Hz).
46 SMR Out.V.L. Default level: Major The output voltage of the rectifier is lower than
Default relay: A1 the threshold (36 V).
DC Alarms
50 Batt.Volt.Low Default level: Major The voltage of a battery pack is lower than
Default relay: A1 Batt.Volt.L.Thre.
5-5
51 Batt.Curr.Abr. Default level: Minor The rate of the detected battery current to
Default relay: A5 the highest detectable current is greater than
Batt.Curr.Abn.Rate.
55 Batt.Dischg. Default level: Minor The battery discharging current is higher than
Default relay: A5 Batt.Dischg Thre.
57* LLVD1 Extend Brk. Default level: Mask The circuit breaker or fuse of the extended
Default relay: 0 LLVD1 loop trips or blows.
58* LLVD1 Loop B. Default level: Mask The circuit breaker or fuse of the LLVD1 loop
Default relay: 0 trips or blows.
59* LLVD2 Extend Brk. Default level: Mask The circuit breaker or fuse of the extended
Default relay: 0 LLVD2 loop trips or blows.
60* BLVD Extend Brk. Default level: Mask The fuse of the extended BLVD loop blows.
Default relay: 0
61 BLVD Loop Brk. Default level: Major The fuse of the BLVD loop blows.
Default relay: A1
62 Cell Reverse Default level: Major One or more 2 V batteries are reversely
Default relay: A1 connected.
63 Block Reverse Default level: Major One or more 12 V batteries are reversely
Default relay: A1 connected.
64 Cell Poor Default level: Major The voltage of one or more 2 V batteries is
Default relay: A1 lower than Cell Volt.Diff.
65 Block Poor Default level: Major The voltage of one or more 12 V batteries is
Default relay: A1 lower than Block Volt.Diff.
66 DC.Loop.Brk. Default level: Major The circuit breaker (or fuse) of the DC output
Default relay: A1 loop trips (or blows).
5-6
67 Load Ext.Brk. Default level: Major The circuit breaker (or fuse) of the extended
Default relay: A1 DC output loop trips (or blows).
Environment Alarms
74 Access Ctrl.Alm. Default level: Minor The sensor detects illegal intrusion.
Default relay: A5
75 Door Alarm Default level: Major The door with the door status switch is opened.
Default relay: A2
76 Glass Brk.Alm. Default level: Minor The sensor detects broken glasses.
Default relay: A5
5-7
5-8
For the detailed electrical connection diagram of the ZXDU68 B201 (V5.0R06M09) system,
see Figure A-2.
A-1
EMC
- Electromagnetic Compatibility
EMI
- Electromagnetic Interference
ESD
- Electrostatic Discharge
FTP
- File Transfer Protocol
HTTP
- Hypertext Transfer Protocol
LCD
- Liquid Crystal Display
LLTD
- Load Low Temperature Disconnect
LLVD
- Load Low Voltage Disconnect
MCB
- Miniature Circuit Breaker
MTBF
- Mean Time Between Failures
PE
- Protective Earth
PFC
- Power Factor Correction
RoHS
- Restriction of Hazardous Substances
SC
- Supervision Center
SIB
- Signal Interface Board
SIU
- Signal Interface Unit
SMR
- Switching Mode Rectifier
SNMP
- Simple Network Management Protocol
SPD
- Surge Protection Device
THD
- Total Harmonic Distortion
USB
- Universal Serial Bus
II