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D59820GC10
Edition 1.0
February 2010
D64748
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Author @ d e n
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Reena Titus
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Technical Contributors and Reviewers h a m use
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Susan Saperstein, April Nelson
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Unauthorized reproduction or distribution prohibited Copyright 2009, Oracle and/or its affiliates
Table of Contents
h otm nt G
Agenda...........................................................................................................................................................1-23
Overview of Creating Discrete Jobs ..............................................................................................................1-24
a @ tude
Discrete Life Cycle........................................................................................................................................1-26
2
o is S
Quiz ...............................................................................................................................................................1-27
m
e d th
Agenda...........................................................................................................................................................1-28
m e
o ha to us
Overview of Material Control .......................................................................................................................1-29
Agenda...........................................................................................................................................................1-31
(m nse
Overview of Resource Management..............................................................................................................1-32
e
r e ae lice
Agenda...........................................................................................................................................................1-34
f
Overview of Production Scheduling..............................................................................................................1-35
El rable
Agenda...........................................................................................................................................................1-37
d
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Overview of Shop Floor Control ...................................................................................................................1-38
m
a n
Agenda...........................................................................................................................................................1-40
h
Mo on-tra
Overview of Work In Process Costing ..........................................................................................................1-41
Agenda...........................................................................................................................................................1-43
n
Summary........................................................................................................................................................1-44
Setting Up Work in Process ............................................................................................................................2-1
Setting Up Work in Process...........................................................................................................................2-3
Objectives ......................................................................................................................................................2-4
Agenda...........................................................................................................................................................2-5
Overview of Setting Up.................................................................................................................................2-6
Setting Up Integrated Oracle Applications ....................................................................................................2-7
Quiz ...............................................................................................................................................................2-8
Oracle Inventory ............................................................................................................................................2-9
Bills of Material and Oracle Engineering ......................................................................................................2-10
Oracle Engineering ........................................................................................................................................2-11
Quiz ...............................................................................................................................................................2-12
Oracle Order Management ............................................................................................................................2-13
Oracle Planning .............................................................................................................................................2-14
Oracle Purchasing..........................................................................................................................................2-15
Oracle Quality ...............................................................................................................................................2-16
Quiz ...............................................................................................................................................................2-17
Oracle Cost Management ..............................................................................................................................2-18
Agenda...........................................................................................................................................................2-19
@ tude h
Defining Standard Documents.......................................................................................................................2-53
Agenda...........................................................................................................................................................2-54
2
o is S a
Summary - Work in Process Setup Steps ......................................................................................................2-55
d m
Summary........................................................................................................................................................2-56
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Creating Discrete Jobs ....................................................................................................................................3-1
Creating Discrete Jobs ...................................................................................................................................3-3
(m nse
Objectives ......................................................................................................................................................3-4
e
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efa Jobsle..............................................................................................................3-6
Agenda...........................................................................................................................................................3-5
Overview of Creating lDiscrete r l
E
d ferab
Quiz ...............................................................................................................................................................3-10
e
Agenda...........................................................................................................................................................3-11
m Cycle........................................................................................................................................3-12
s
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Discrete
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MDiscrete on-
Job Elements ...................................................................................................................................3-13
Quizn...............................................................................................................................................................3-15
Job Status.......................................................................................................................................................3-16
User Statuses .................................................................................................................................................3-17
Processing Statuses........................................................................................................................................3-18
Job Quantities ................................................................................................................................................3-19
Job Dates .......................................................................................................................................................3-20
Quiz ...............................................................................................................................................................3-21
Bill Revision..................................................................................................................................................3-22
Routing Revision ...........................................................................................................................................3-23
Completion Subinventory..............................................................................................................................3-24
Job Attachments ............................................................................................................................................3-25
Quiz ...............................................................................................................................................................3-26
Agenda...........................................................................................................................................................3-27
Viewing Operations.......................................................................................................................................3-28
Creating Job Operations ................................................................................................................................3-29
Viewing Resource Requirements ..................................................................................................................3-30
Creating Resource Requirements ..................................................................................................................3-31
Agenda...........................................................................................................................................................3-32
Viewing Material Requirements....................................................................................................................3-33
Creating Job Material Requirements .............................................................................................................3-34
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Simulating a Discrete Job ..............................................................................................................................4-17
l
Agenda...........................................................................................................................................................4-18
E
Component Supply
e f e ab
d Types..............................................................................................................................4-19
r
Phantom Assemblies......................................................................................................................................4-21
h am rans
Agenda...........................................................................................................................................................4-22
o
MViewing n t
and-Updating Material Requirements .............................................................................................4-23
n
Updatingo Material Requirements...................................................................................................................4-24
Material Requirements and View Material Requirements Windows.............................................................4-25
Discrete Workstation .....................................................................................................................................4-27
MES Workstation ..........................................................................................................................................4-28
Quiz ...............................................................................................................................................................4-29
Kanban Replenishment..................................................................................................................................4-30
Agenda...........................................................................................................................................................4-32
Overview of Backflush Transactions.............................................................................................................4-33
Agenda...........................................................................................................................................................4-36
Overview Lot and Serial Number Control.....................................................................................................4-37
Setting Up Lot and Serial Control .................................................................................................................4-38
Assigning Lot and Serial Numbers................................................................................................................4-40
Serial Number Tracking Throughout Manufacturing ....................................................................................4-42
Agenda...........................................................................................................................................................4-43
Using the Component Pick Release Program ................................................................................................4-44
Agenda...........................................................................................................................................................4-46
Overview of Outside Processing ...................................................................................................................4-47
Outside Processing Resources .......................................................................................................................4-48
Automatic Requisition Generation ................................................................................................................4-49
Agenda...........................................................................................................................................................4-50
El rable
Agenda...........................................................................................................................................................5-35
Using the Resource Workbench ....................................................................................................................5-36
d
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Agenda...........................................................................................................................................................5-38
m
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Summary........................................................................................................................................................5-39
o
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nonJobs and Resources......................................................................................................................6-1
Scheduling
Scheduling Jobs and Resources .....................................................................................................................6-3
Objectives ......................................................................................................................................................6-4
Agenda...........................................................................................................................................................6-5
Overview of Work in Process Scheduling .....................................................................................................6-6
Quiz ...............................................................................................................................................................6-7
Overview of Work in Process Scheduling .....................................................................................................6-8
Agenda...........................................................................................................................................................6-11
Scheduling Methods ......................................................................................................................................6-12
Quiz ...............................................................................................................................................................6-13
Forward Scheduling.......................................................................................................................................6-14
Backward Scheduling ....................................................................................................................................6-15
Forward Versus Backward Scheduling..........................................................................................................6-16
Midpoint Rescheduling..................................................................................................................................6-17
Detailed Scheduling.......................................................................................................................................6-18
Agenda...........................................................................................................................................................6-19
Manufacturing Lead Times............................................................................................................................6-20
Fixed Lead Time............................................................................................................................................6-21
Variable Lead Time .......................................................................................................................................6-22
Lead Time Elements......................................................................................................................................6-23
Quiz ...............................................................................................................................................................6-25
El rable
Quiz ...............................................................................................................................................................7-10
Agenda...........................................................................................................................................................7-11
d
Material Issueeand Return
Quizh a m nsfeTransactions.........................................................................................................7-12
...............................................................................................................................................................7-13
o n-tra
MAgenda...........................................................................................................................................................7-14
no Operations ....................................................................................................................................7-15
Managing
Intraoperation Steps.......................................................................................................................................7-16
Adding and Updating Operations ..................................................................................................................7-17
Agenda...........................................................................................................................................................7-20
Moving and Completing Operations..............................................................................................................7-21
Quiz ...............................................................................................................................................................7-23
Intraoperation Moves.....................................................................................................................................7-24
Completing Operations..................................................................................................................................7-25
Completing Assemblies .................................................................................................................................7-26
Returning Assemblies....................................................................................................................................7-27
Backflushing Components During Moves.....................................................................................................7-28
Performing Move Transactions .....................................................................................................................7-29
Work Order-less Completions .......................................................................................................................7-33
Agenda...........................................................................................................................................................7-34
Oracle Quality Integration with Work in Process..........................................................................................7-35
Agenda...........................................................................................................................................................7-37
Overview of Rework and Scrap Transactions ...............................................................................................7-38
Managing Rejected Material..........................................................................................................................7-42
Agenda...........................................................................................................................................................7-44
Overview of the Discrete Workstation ..........................................................................................................7-45
El rable
Costing Issue and Return Transactions..........................................................................................................8-30
Costing Completion Transactions..................................................................................................................8-31
d
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Costing Move Transactions ...........................................................................................................................8-32
m
h a n
Costing Backward Move Transactions ..........................................................................................................8-33
Mo on-tra
Overhead Charging........................................................................................................................................8-34
n
Phantom Assembly Costs ..............................................................................................................................8-35
Quiz ...............................................................................................................................................................8-36
Nonstandard Job Costing...............................................................................................................................8-37
Agenda...........................................................................................................................................................8-38
Work in Process Cost Reporting....................................................................................................................8-39
Agenda...........................................................................................................................................................8-41
Summary........................................................................................................................................................8-42
Special Topics for Work in Process................................................................................................................9-1
Special Topics for Work in Process...............................................................................................................9-3
Objectives ......................................................................................................................................................9-4
Agenda...........................................................................................................................................................9-5
Generating Reports ........................................................................................................................................9-6
Quiz ...............................................................................................................................................................9-8
Submitting Concurrent Requests ...................................................................................................................9-9
Agenda...........................................................................................................................................................9-11
Overview of E-Records and E-Signatures .....................................................................................................9-12
Work in Process E- Signatures ......................................................................................................................9-13
Quiz ...............................................................................................................................................................9-14
Agenda...........................................................................................................................................................9-15
Setting Up Outside Processing ......................................................................................................................9-16
El rable
Labor Skills Validation..................................................................................................................................10-32
Quiz ...............................................................................................................................................................10-33
d
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Moving Operations and Assemblies ..............................................................................................................10-34
m
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Completing Assemblies .................................................................................................................................10-37
Mo on-tra
Quality Display Modes..................................................................................................................................10-38
n
Device Integration .........................................................................................................................................10-40
Serialized Manufacturing...............................................................................................................................10-41
Agenda...........................................................................................................................................................10-43
Viewing Resources ........................................................................................................................................10-44
Viewing and Creating Exceptions .................................................................................................................10-45
Monitoring Shop Floor Progress ...................................................................................................................10-46
Viewing Impacted Jobs .................................................................................................................................10-48
Resolving Exceptions ....................................................................................................................................10-49
Agenda...........................................................................................................................................................10-51
Using the Supervisor Dashboard ...................................................................................................................10-52
Agenda...........................................................................................................................................................10-56
Summary........................................................................................................................................................10-57
Appendix - Repetitive Scheduling ..................................................................................................................11-1
Appendix - Repetitive Scheduling.................................................................................................................11-3
Objectives ......................................................................................................................................................11-4
Agenda...........................................................................................................................................................11-5
Overview of Repetitive Manufacturing .........................................................................................................11-6
Quiz ...............................................................................................................................................................11-7
Overview of Repetitive Manufacturing .........................................................................................................11-8
Repetitive Life Cycle.....................................................................................................................................11-9
Prerequisites
Additional Publications
Quotation d El elements
variables
Interface r a b le name
Select
of the user.
Include a reusable module component and click Finish.
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marks am with long
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initial caps; Objects.
n lesson and chapter
titles in cross-
references
Uppercase SQL column Use the SELECT command to view information stored in the
names, commands, LAST_NAME
functions, schemas, column of the EMP table.
table names
Arrow Menu paths Select File > Save.
Brackets Key names Press [Enter].
Commas Key sequences Press and release keys one at a time:
[Alternate], [F], [D]
Plus signs Key combinations Press and hold these keys simultaneously: [Ctrl]+[Alt]+[Del]
Notations:
(N) = Navigator
(M) = Menu
(T) = Tab
(B) = Button
(I) = Icon
(H) = Hyperlink
1. In the navigation frame of the help system window, expand the General Ledger entry.