Professional Documents
Culture Documents
Section A
Introduction ....................................................................................................pg. 3
Section B
General Information
1. Identification of Solberg Scrubbers and Separators.....................pg. 3
2. Filtration Rules of Thumb............................................................pg. 4
3. Element Specifications.................................................................pg. 4
4. Element Cleaning .........................................................................pg. 5
5. Vane / Demister Pack Specifications ...........................................pg. 5
Section C
Procedures
1. Installation....................................................................................pg. 5
2. Removing Vessel Lid ...................................................................pg. 6
3. Removing Element for Service/Maintenance. .............................pg. 7
4. Securing Element .........................................................................pg. 7
5. Removing Vane / Demister Pack. ................................................pg. 8
6. Securing Vessel Lid pg. 8
Section D
Maintenance Recommendations
1. General ..........................................................................................pg. 8
Page 2
Solberg Manufacturing, Inc., 1151 Ardmore Itasca, IL 60143 USA
Ph: 630.773.1363 Fax: 630.773.0727 Email: sales@solbergmfg.com Web: www.solbergmfg.com
Rev: MM Scrubbers May 2010
SOLBERG
Section A
INTRODUCTION
The purpose of this document is to provide instructions for proper assembly and
maintenance of Solberg Scrubbers/Separators.
*WARNING*
This manual must be read and thoroughly
understood before using and maintaining your
scrubber/separator vessel. Failure to comply
could result in explosion, product/system
contamination or personal injury.
Thank you for selecting products from Solberg Manufacturing, Inc. We are confident
that our superior filter designs will exceed your application requirements.
Section B
GENERAL INFORMATION
All Solberg vessels are equipped with an identification label/nameplate that lists the
following information:
Assembly Model #
Replacement Element # (If Applicable)
Vane Pack # (If Applicable)
Demister Pack # (If Applicable)
Page 3
Solberg Manufacturing, Inc., 1151 Ardmore Itasca, IL 60143 USA
Ph: 630.773.1363 Fax: 630.773.0727 Email: sales@solbergmfg.com Web: www.solbergmfg.com
Rev: MM Scrubbers May 2010
SOLBERG
Record the actual nameplate data from your new Solberg scrubber/separator vessel(s):
General: To ensure peak performance and delivered output from a compressor, blower,
turbine or engine, there must be clean and minimally restricted air/gas flow into the
equipment out of the equipment. Proper scrubber/separator filtration will eliminate
particulate, condensate and hydrocarbon mist from air/gas streams under extreme
conditions. Filter size is a critical component to minimizing restriction and maintaining
ideal operating conditions. With a properly sized filter, equipment will run efficiently
over its operating life.
A primary factor in filtration efficiency and size is air velocity through the filter media.
Generally, when velocity through a media is minimized, the filtration efficiency is
maximized. In this scenario, pressure differential/restriction across the filter is also
minimized. The primary objective when sizing a filter is to optimize the velocity of air
through the media (sometimes called face velocity).
Solbergs filter designs are completed after analyzing and interpreting the Operators
application specifications and requirements.
Page 4
Solberg Manufacturing, Inc., 1151 Ardmore Itasca, IL 60143 USA
Ph: 630.773.1363 Fax: 630.773.0727 Email: sales@solbergmfg.com Web: www.solbergmfg.com
Rev: MM Scrubbers May 2010
SOLBERG
Media: Polyester
4. Element Cleaning
Section C
PROCEDURES
*WARNING*
Before installing any Solberg scrubber/separator, it
is essential that all packaging materials are
removed properly, to avoid injury risk.
Page 5
Solberg Manufacturing, Inc., 1151 Ardmore Itasca, IL 60143 USA
Ph: 630.773.1363 Fax: 630.773.0727 Email: sales@solbergmfg.com Web: www.solbergmfg.com
Rev: MM Scrubbers May 2010
SOLBERG
1. Installation
A. Most scrubber vessels are designed in a S pipe configuration. In all cases the
bottom most connection of the vessel is the inlet
B. Flow direction is typically from the inside of the element to the outside of the
element
C. Ensure that pipe/flange connections are adequately sealed so the potential for
leaks is minimized
*WARNING*
Vessel must be relieved of pressure before
opening. Failure to comply with these instructions
could result in explosion or personal injury.
Page 6
Solberg Manufacturing, Inc., 1151 Ardmore Itasca, IL 60143 USA
Ph: 630.773.1363 Fax: 630.773.0727 Email: sales@solbergmfg.com Web: www.solbergmfg.com
Rev: MM Scrubbers May 2010
SOLBERG
A. Element(s) are secured on a sealing plate and over a centering bracket with
fastening hardware (washer, nut and hex bolt).
*WARNING*
Failure to comply with these instructions may
result in system contamination.
4. Securing Element
C. Secure washer, nut and hex bolt to the threaded rod of the centering bracket.
Element must be tightly secured, but DO NOT over tighten the hardware.
Consult with Solberg for a torque specification.
*WARNING*
Defective installation may cause bypass and
system contamination. Use only genuine Solberg
replacement parts.
Page 7
Solberg Manufacturing, Inc., 1151 Ardmore Itasca, IL 60143 USA
Ph: 630.773.1363 Fax: 630.773.0727 Email: sales@solbergmfg.com Web: www.solbergmfg.com
Rev: MM Scrubbers May 2010
SOLBERG
B. The vane/demister pack will lift out of basket assembly
C. After cleaning, re-install by pressing pack into the basket assembly. Tighten
fasteners on retaining ring until secure
A. Make sure all surfaces are free from dust and other particulate.
B. O-rings (when present) must rest evenly along the o-ring groove on the vessel
ring flange
C. Gaskets (when present) must rest flat and even along vessel ring flange
Section D
MAINTENANCE RECOMMENDATIONS
2. Always check replacement o-rings/gaskets to insure they are seated uniformly along
the flanges during installation. If o-rings/gaskets do not seat properly or are
damaged, please contact Solberg Manufacturing, Inc. immediately
4. Always ensure vane/demister pack is aligned and installed correctly within mounting
basket
6. Never operate without absolute assurance that fasteners have been tightened to the
specified torque rating
Page 8
Solberg Manufacturing, Inc., 1151 Ardmore Itasca, IL 60143 USA
Ph: 630.773.1363 Fax: 630.773.0727 Email: sales@solbergmfg.com Web: www.solbergmfg.com
Rev: MM Scrubbers May 2010
SOLBERG