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  • 101 B Primary Reformer: Ammonia Plant Process Flow Diagram

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    This document contains a process flow diagram for an ammonia plant. It shows the main process units and streams involved in the production of ammonia from air, natural gas, and steam. The key process units are: - An air separation unit that separates air into oxygen, nitrogen, and argon streams. - A primary reformer that produces syngas (hydrogen and carbon monoxide) from methane and steam. - Secondary reforming and a waste heat boiler to generate more syngas. - Shift conversion and CO2 removal to purify the syngas. - Syngas compression before feeding to an ammonia synthesis loop.

    Original Description:

    Overall process diagram IOWA

    Original Title

    Overall Process Iowa

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    This document contains a process flow diagram for an ammonia plant. It shows the main process units and streams involved in the production of ammonia from air, natural gas, and steam. The key process units are: - An air separation unit that separates air into oxygen, nitrogen, and argon streams. - A primary reformer that produces syngas (hydrogen and carbon monoxide) from methane and steam. - Secondary reforming and a waste heat boiler to generate more syngas. - Shift conversion and CO2 removal to purify the syngas. - Syngas compression before feeding to an ammonia synthesis loop.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    54 views1 page

    101 B Primary Reformer: Ammonia Plant Process Flow Diagram

    Uploaded by

    sadsnd-1
    This document contains a process flow diagram for an ammonia plant. It shows the main process units and streams involved in the production of ammonia from air, natural gas, and steam. The key process units are: - An air separation unit that separates air into oxygen, nitrogen, and argon streams. - A primary reformer that produces syngas (hydrogen and carbon monoxide) from methane and steam. - Secondary reforming and a waste heat boiler to generate more syngas. - Shift conversion and CO2 removal to purify the syngas. - Syngas compression before feeding to an ammonia synthesis loop.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 1

    O2+H2+N2+A2

    PROCESSAIR O2+H2+N2+A2 LPFLASH 1262 MTPDAS100%


    IOWA COLUMN DEMIN
    CO2TOUREA

    163D122D1
    PLANT/INSTRUMENTAIR PROCESSAIR AMMONIAPLANT WATER

    PASSIVATIONAIRTOUREA
    MP PREHEATING PROCESSFLOW HPFLASHGAS
    CO2SCRUBBER
    STEAM DIAGRAM

    163D1
    101JT
    101J COMBUSTIONAIR
    PREHEATING

    PROCESSAIRCOMPR HPSTEAM 101C


    HPFLASH
    PROCESS SECONDARY COLUMN
    SUPERHEATING REFORMER
    CONDENSATE
    FROM142D1 PROCESSSTEAM WASTEHEAT
    Steam:Org.Cmolarratioof2.7:1 BOILER

    142D
    130D

    H2O
    MIXEDFEED
    (STEAM) CH4+C2H6+C3H8+ PREHEATING HPSTM.

    122D2
    N2+<0.1ppmvS
    MPSTEAM

    103D
    CONVECTIONSECTION

    104D1

    104D2
    WASH
    108DB/C

    PROCESS WATER

    108DA
    CONDENSATE 101BPRIMARY

    107D:PRI.REFORMEREFFXFERLINE
    STRIPPER REFORMER
    BFW LEANOASE
    CO2ABSORBER

    CO2 ABSORBER
    DESULFURIZER HDT CO2STRIPPER OVERHEADKOD

    121D
    TOREMOVEOASE H2+N2+A2+
    H2S+ZnOZnS+H2O CoMoxCat. SEMILEANOASE
    <500ppmvCO2+
    SH2S

    2.25mol%CO
    SECONDARY HTSHIFT LTSHIFT
    FEEDGAS REFORMER CONVERTOR CONVERTOR
    PREHEATING COMBUSTION
    CO+H2OCO2+H2 CO+H2OCO2+H2
    CnHm+nH2OnCO+(2n+m)/2H2 CH4CO2+H2 +UntreatedCO(3.12 CO2+H2+N2+A2
    +UntreatedCO(0.27
    UntreatedCH4 mol%) mol%)
    CH4+C2H6+C3H8+
    102J CO+H2OCO2+H2 (1.74mol%)
    174D

    102JT
    N2+<10ppmvH2S SYNGAS
    NATURAL (2mol%H2)

    120D
    GASFEED REFORMING
    CATALYSTBED
    &FUEL
    FEEDGASCOMPR. RICHOASE
    RADIENTSECTION CO+CO2+(54.4%)H2+
    FEEDGASKOD UnreactedCH4(29.23mol%)
    107
    FUEL SHIFTEFFLT. JAHT

    SCRUBBER
    TOREMOVEMETHANOL HYDRAULICTURBINE
    FORSEMILEANSOLNPUMP

    WASTEGASTODRYER
    132C
    REGENERATION/101BFUEL
    PURIFIERFEED
    /EFFL.EXCH. SYNTHESISGAS TO130C
    H2+N2+A2 H2+N22.998:1(+0.32mol%A2)
    METHANATOR FUELSYSTEM
    PURIFIERCONDENSER
    COLD

    125D
    H2

    124D
    NH3

    123D
    109DB
    109DA

    137D134C
    106D

    ANA. STORAGE

    NH3DISTILL.
    144D

    COLUMN
    HPNH3 LPNH3
    ResidualCO&CO2 SCRUBBER SCRUBBER
    CO2+4H2CH4+2H2O MOL.SIEVE
    CO+3H2CH4+H2O
    <5ppmvCO/CO2 DRYERS
    Methane 2.5 mol% NH3
    LETDOWN
    METHANATOR DRUM

    EFFLUENT 147D AMMONIA


    SEPRERATOR 149D REFRIGERANT
    131JX 103JT
    103J 105D 120C RECEIVER
    105JT
    105J
    131JG
    DRYERSREMOVETRACESOF
    NH3,RESIDUALCO2,&H2Oto PURIFIER
    <1ppmv EXPANNDER SYNTHESIS 146D 1615 MTPDWARM
    PURIFIERRECTIFIER GASCOMPR NH3SYNTH. NH3UNITISED
    CONVERTOR
    NH3PRODUCTTO
    REMOVESEXCESSN2,ALLOF CHILLER PRIMARYSEPARATOR NH3REFRIGERATIONCOMPR
    CH4,&60%OFINLETA2 3H2+N22NH3 UREA(UAN)
    19.9mol%NH3

    FOR REPRESENTATION ONLY. THIS IS NOT A LICENSOR DOCUMENT.

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