E019 MV Breaker Function Test

INSPECTION AND TEST RECORD ITP No.
: _______________
QVD NO. E052B Report No. : E052B - _____
TITLE: MV SWITCHGEAR FUNCTION TEST E-019 (1 of 10)

WORK NO.: BA-0673
TAG NO.: AREA/UNIT:
TAG DESCRIPTION: TURNOVER SYSTEM:
TURNOVER SUB-SYSTEM:
LOCATION: INSPECTION GRADE:
FIELD INSPECTION NOTICE NO.:
REFERENCE DRAWING(S):
Make Model Seria No.

Interrupting Medium: Rated Voltage: Service Voltage: Rated Current: Service Current:
1. MV Switchgear Pre-Test Checks

Initial & Date
S/N ITEM(S)
SCHNEIDER SPEC PPL
1. Verify that Current Transformer (CT) Tests for all CTs have been carried out.
2. Verify that Voltage (Potential) Transformer (PT) Tests for all PTs have been carried out.
3. Verify all Current Transformer (CT) wiring circuits by current injection from the CT
secondary winding to the furthest measuring point. Record results in Table 1 below.
4. Verify that phasing is correct after installation, using temporary supply from secondary of
Power transformer.
5. Verify that final inspections and checks (Items 1 to 10 listed in Section 1) are complete
and box up.
6. Verify that Phase Differential Scheme operates correctly.
7. Verify that Ground Fault Differential Scheme functions correctly.
8. Verify that Switchgear Transfer Scheme functions correctly.
9. Verify that all alarms and trips functions activate correctly at the annunciator panel.
10. Energise Switchgear
Current Transformer (CT) Wiring Verification
Test Equipment: Serial No.: Cal Due Date:

Table 1 - Current Injection Results
CT Current Injection Measured at (Furthest Injected Pass or Initial & Date

Measured Current
Point Point) Current Fail SCHNEIDER SPEC
Comments:
SCHNEIDER SPEC PPL

Name: Name: Name:
Signature: Signature: Signature:
Date: Date: Date:
348470513.xls Rev. 1
Sheet 1 of 10
L Saudi Toyo Engineering Company (SATEC)
EO/EG - 2 Project
INSPECTION AND TEST RECORD ITP No. : _______________

TAG NO.: WORK NO.: AREA/UNIT:
2. MV Breaker Functional Test Procedural Checklist

Initial & Date
S/N ITEM(S)
SCHNEIDER SPEC PPL
1. Verify that all pre-checks listed in Section 1 are complete and signed for.
2. Verify the smoothness of operation for 'Racking In' and 'Racking Out' of breaker.
3. Verify that the indicating lamps operate correctly for the 'Connect', 'Test' and
'Disconnect' positions.
4. Manually charge the spring and verify that 'Spring OK' indication illuminates on front
panel of breaker.
5. Close the breaker and that the mechanical 'Closed' indicator operates.
6. Open the breaker and that the mechanical 'Open' indicator operates.
7. Confirm that spring discharge indicator shows 'Discharged'.
8. Verify that the breaker can only be locked out when the breaker is 'Open'.
9. Switch the 120Vdc power supply 'On'.
10. Put the breaker in the 'Test' position.
11. Verify that the 'Breaker Travel'show contacts position as per the schematic drawings.
12. Verify that there is no indication illuminated when the secondary disconnect switch is
at 'Disengage'.
13. Pull secondary disconnect switch to 'Engage'. Verify that the spring charges
electrically.
14. Verify that 'Spring OK' indication illuminates on front panel of breaker.
15. Verify that the green 'OFF' and white 'Spring Charged' indications illuminate.
16. Switch to 'Close' and verify that the breaker is closed.
17. Verify that the mechanical 'Closed' indicator operates and the red lamp is illuminated
on front panel of breaker.
18. Verify that 'MOC' contacts and breaker contacts '(closes)' and '(Opens)' change
position as per the schematic drawings.
19. Switch to 'Open' and verify that the breaker is open.
20. Verify that the mechanical 'Open' indicator operates and the green lamp is
illuminated on front panel of breaker.
21. Switch to 'Close' and verify that the breaker is closed.
22. Simulate a fault condition through a relay.
23. Verify that breaker trips, yellow and green lamps illuminate and red lamp is off.
24. Reset the relay from Step 22.
25. Put the breaker in the 'Connected' position.
SCHNEIDER SPEC PPL
Name: Name: Name:
Date: Date: Date:
348470513.xls Rev. 1
Sheet 2 of 10
EO/EG - 2 Project

2. MV Breaker Functional Test Procedural Checklist (Continued)
Initial & Date

S/N ITEM(S)
SCHNEIDER SPEC PPL
26. Verify that the 'Breaker Travel ' show contacts position as per the schematic
drawings.
27. Verify that the breaker does not close by switching to 'Close'.
29. Close breaker through 'R6' and verify that breaker is closed.
30. Verify that the red lamp is illuminated and the green lamp is off.
31. Verify that 'MOC' contacts and breaker contacts '(closes)' and '(Opens)' change
position as per the schematic drawings.
32. Simulate breaker trip through 'DCS Stop , 'PESS Stop' or 'Field Off ' and verify
breaker opens.
33. Close breaker again through and verify that breaker is closed.
34. Verify that the red lamp is illuminated and the green lamp is off.
35. Simulate a fault condition.
36. Verify that breaker trips, yellow and green lamps illuminate and red lamp is off.
37. Reset fault condition.
38. Close breaker through 'R6' and verify that breaker is closed.
39. Simulate 'Under Voltage' condition to check 'Auto Restart' function.
40. Verify that breaker trips and then closes again after set time-out.
41. Simulate 'DCS Start' signal and verify that breaker is closed.
42. Simulate 'Under Voltage' condition to check 'Auto Restart' function.
43. Verify that breaker trips and then closes again after set time-out.
Comments:
SCHNEIDER SPEC PPL

Name: Name: Name:
Date: Date: Date:
348470513.xls Rev. 1
Sheet 3 of 10
EO/EG - 2 Project

3. Site Test Report for Transformer Differential Stability Test

Initial & Date
S/N ITEM(S)
SCHNEIDER SPEC PPL
1. Ensure the area is properly barricaded.
2. Ensure that proper warning sign are in place.
3. Ensure that safety personnel was informed.
4. Connect 480 volts three phase supply to transformer primary side.
5. Short secondary side of the transformer at the 480 volts switchgear spare outgoing
feeder with the proper size of shorting cable.
6. Verify all current circuits are secured.
7. Energize the transformer.
Perform all current measurement at primary side and secondary side of
8. transformer. Record the readings.
9 Verify the differential current and record.
10 No trip should occur if it is stable condition.
11 Reduce the percentage differential setting to minimum (0.05) to obtain a trip.
12 Simulate unstable condition by reversing the polarity at CTB or shorting two
phases. Apply to all phases. Trip should occur.
13 Return to original setting.
14 Switch OFF the 480 volts supply.
Data for Calculation:

Primary Voltage: Secondary Voltage: Rated KVA: % Impedance:
Primary Current: Secondary Current: CT Primary Ratio: CT Secondary Ratio: Ground CT Ratio:
Test Instrument Used:
Comments:
SCHNEIDER SPEC PPL

Name: Name: Name:
Date: Date: Date:
348470513.xls Rev. 1
Sheet 4 of 10
EO/EG - 2 Project
TITLE: MV SWITCHGEAR FUNCTION TEST E-019 (5 of10)

Applied Voltage:
Vab Vbc Vca
Stable Condition (Through Fault) Condition:

A. Transformer Side
Expected W1 Measured W1 Expected W2 Current Measured W2

Phase
Current (A) Current (A) (A) Current (A)
A
B
C
B. Measurement at SR745 Relay
Expected W1 Measured W1 Expected W2 Current Measured W2

Phase
Current (A) Current (A) (A) Current (A)
A
B
C
Measured Measured
Phase Differential Current Restraining Current
(A) (A)
A
B
C
Comments:
SCHNEIDER SPEC PPL

Name: Name: Name:
Date: Date: Date:
348470513.xls Rev. 1
Sheet 5 of 10
EO/EG - 2 Project

Restricted Earth Fault Stable Condition

Initial & Date
S/N ITEM(S)
SCHNEIDER SPEC PPL
1. Remove the connection from transformer neutral bushing to NGR.
2. Ground the neutral point of the transformer at main pad grounding.
3. Ground the Phase at the spare outgoing feeder, one phase at a time.
4. Increase the ground time over current setting to 1 X CT to avoid tripping.
5. Energize the transformer.
6. Perform all current measurement at primary side and secondary side of
transformer. Record the readings.
7. Verify all measurement at SR745 relay and record.
8. Verify W2 differential current and record.
9. No trip should occur if it is stable condition.
10. Simulate unstable condition by reversing the polarity at CTB or shorting one phase
to the ground. Apply to all phases. Trip should occurs.
11. Return ot original setting.
12. Swith-OFF the 40 volts supply.
Primary Side of Transformer Measurement (Measurement By Clamp Meter)
Phase - Ground A (Amps) B (Amps) C (Amps)

A
B
C
Secondary Side of Transformer Measurement (Measurement By Clamp Meter)
Phase Measured Current A

A - Ground
B - Ground
C - Ground
SCHNEIDER SPEC PPL

Name: Name: Name:
Date: Date: Date:
348470513.xls Rev. 1
Sheet 6 of 10
EO/EG - 2 Project

Phase A - Ground (At SR-745)
Description Winding 1 Winding 2

Phase A
Phase B
Phase C
Neutral
Ground
Differential 1
Phase B - Ground (At SR-745)

Phase A
Phase B
Phase C
Neutral
Ground
Differential 1
Phase C - Ground (At SR-745)

Phase A
Phase B
Phase C
Neutral
Ground
Differential 1
SCHNEIDER SPEC PPL

Name: Name: Name:
Date: Date: Date:
348470513.xls Rev. 1
Sheet 7 of 10
EO/EG - 2 Project
TITLE: MV SWITCHGEAR FUNCTION TEST E-019 (8 of 10 )


4. Site Test Report for 480 V Switchgear Auto/Manual Transfer Scheme

Initial & Date
S/N ITEM(S)
SCHNEIDER SPEC PPL
1. Automatic Transfer (Main A)
Confirm the following conditions
All three main breakers are in "Connected" position.
ATS Selector SW is "Auto" position.
Breaker to close selector SW is "Main A, Main B" position.
Simulate normal condition by supplying 480 volt and Manually close Main A and B breakers.
2. Under Voltage (27)
Simulate under voltage condition in incomer A by switching off power supply, and confirm MAIN
A breaker is opened and Bus Tie Breaker is closed. Verify indicating lights.
3. Restore Incomer A voltage and confirm no tripping/closing action on switchgear.
Selector SW in Manual and press transfer execute button to Normalize. Check that Main A
Closes and Tie breaker trips. Make again to Auto.
4. Inter tripped receive signal (94)
Simulate 94 relay activation from inter tripped panel for Incomer A and confirm Main A breaker is
opened and bus tie breaker closed.
5. Transfer rapid pressure rise (63)
Simulate 63 fault from transformer and confirm 86T operated and 63X relay operated. Verify red
led indication in the qualitrol seal in relay. Main A breaker is opened and Bus Tie closed.
Verify upstream receive trip signal up to inter trip panel.
Reset 86T lockout, it should not reset until the seal in relay is reset.
Selector SW is in Manual and press transfer execute button to Normalize. Check that Main A
6. SR 745 Transformer protection
Simulate SR 745 fault condition and confirm 86T operated. Main A breaker is opened and Bus
Tie is closed.
Verify upstream breaker receive trip signal up to inter trip panel.
7. SR 750 Feeder protection
Simulate over current fault condition.
Confirm lockout 86 operated and Main A is opened.
Transfer should not take place.
Upstream breaker should not trip. Verify relay condition at inter trip panel.
8. Confirm auto transfer is prevented if any of the breakers are in test / withdrawal position.
9. Simulate total power failure by switching both power supplies OFF. All breakers shall remain
on present.
SCHNEIDER SPEC PPL

Name: Name: Name:
Date: Date: Date:
348470513.xls Rev. 1
Sheet 8 of 10
EO/EG - 2 Project
Al-Jubail, Saudi Arabia
TITLE: MV SWITCHGEAR FUNCTION TEST E-019 (9 of 10 )



Initial & Date
S/N ITEM(S)
SCHNEIDER SPEC PPL
10. Automatic Transfer (Main B)
Confirm the following conditions
Breaker to close selector SW is "Main A, Main B" position.
Simulate normal condition by supplying 480 volt and Manually close Main A and B breakers.
11. Under Voltage (27)
Simulate under voltage condition in incomer B by switching off power supply, and confirm MAIN B
breaker is opened and Bus Tie Breaker is closed. Verify indicating lights.
12. Restore Incomer B voltage and confirm no tripping/closing action on switchgear.
Selector SW in Manual and press transfer execute button to Normalize. Check that Main B
13. Inter tripped receive signal (94)
Simulate 94 relay activation from inter tripped panel for Incomer A and confirm Main B breaker is
opened and bus tie breaker closed.
Selector SW in Manual and press transfer execute button to Normalize. Check that Main B
14. Transfer rapid pressure rise (63)
Simulate 63 fault from transformer and confirm 86T operated and 63X relay operated. Verify red
led indication in the qualitrol seal in relay. Main B breaker is opened and Bus Tie closed.
Verify upstream receive trip signal up to inter trip panel.
Reset 86T lockout, it should not reset until the seal in relay is reset.
Selector SW is in Manual and press transfer execute button to Normalize. Check that Main B
15. SR 745 Transformer protection
Simulate SR 745 fault condition and confirm 86T operated. Main A breaker is opened and Bus Tie
is closed.
Verify upstream breaker receive trip signal up to inter trip panel.
Selector SW is in Manual and press transfer execute button to Normalize. Check that Main A
16. SR 750 Feeder protection
Simulate over current fault condition.
Confirm lockout 86 operated and Main A is opened.
Transfer should not take place.
Upstream breaker should not trip. Verify relay condition at inter trip panel.
17. Manual Transfer
Confirm the following conditions.
SCHNEIDER SPEC PPL

Name: Name: Name:
Date: Date: Date:
348470513.xls Rev. 1
Sheet 9 of 10
EO/EG - 2 Project



Initial & Date
S/N ITEM(S)
SCHNEIDER SPEC PPL
18. Breaker to close selector switch: Main A, Main-B position
Press transfer execute button, and confirm Main A and Main B breakers are closed.
19. Breaker to close selector switch: Main A, Tie position
Press transfer execute button, and confirm Main A, and Tie breakers are closed.
20. Breaker to close selector switch: Main B, Tie position
Press transfer execute button, and confirm MainB, and Tie breakers are closed.
Comments:
SCHNEIDER SPEC PPL

Name: Name: Name:
Date: Date: Date:
348470513.xls Rev. 1
Sheet 10 of 10
EO/EG - 2 Project

E019 MV Breaker Function Test

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

E019 MV Breaker Function Test

Uploaded by

Copyright:

Available Formats

INSPECTION AND TEST RECORD ITP No.

QVD NO. E052B Report No. : E052B - _____

TITLE: MV SWITCHGEAR FUNCTION TEST E-019 (1 of 10)

Make Model Seria No.

1. MV Switchgear Pre-Test Checks

6. Verify that Phase Differential Scheme operates correctly.

7. Verify that Ground Fault Differential Scheme functions correctly.

8. Verify that Switchgear Transfer Scheme functions correctly.

10. Energise Switchgear

Current Transformer (CT) Wiring Verification

Test Equipment: Serial No.: Cal Due Date:

CT Current Injection Measured at (Furthest Injected Pass or Initial & Date

SCHNEIDER SPEC PPL

Signature: Signature: Signature:

Date: Date: Date:

QVD NO. E052B Report No. : E052B - _____

TITLE: MV SWITCHGEAR FUNCTION TEST E-019 (2 of 10)

TAG DESCRIPTION: TURNOVER SYSTEM:

LOCATION: INSPECTION GRADE:

FIELD INSPECTION NOTICE NO.:

2. MV Breaker Functional Test Procedural Checklist

Signature: Signature: Signature:

Date: Date: Date:

QVD NO. E052B Report No. : E052B - _____

TITLE: MV SWITCHGEAR FUNCTION TEST E-019 (3 of 10)

2. MV Breaker Functional Test Procedural Checklist (Continued)

Initial & Date

SCHNEIDER SPEC PPL

Signature: Signature: Signature:

Date: Date: Date:

QVD NO. E052B Report No. : E052B - _____

TITLE: MV SWITCHGEAR FUNCTION TEST E-019 (4 of 10)

3. Site Test Report for Transformer Differential Stability Test

Data for Calculation:

Test Instrument Used:

SCHNEIDER SPEC PPL

Signature: Signature: Signature:

Date: Date: Date:

QVD NO. E052B Report No. : E052B - _____

TITLE: MV SWITCHGEAR FUNCTION TEST E-019 (5 of10)

Stable Condition (Through Fault) Condition:

Expected W1 Measured W1 Expected W2 Current Measured W2

B. Measurement at SR745 Relay

Expected W1 Measured W1 Expected W2 Current Measured W2

Test Instrument Used:

SCHNEIDER SPEC PPL

Signature: Signature: Signature:

Date: Date: Date:

QVD NO. E052B Report No. : E052B - _____

TITLE: MV SWITCHGEAR FUNCTION TEST E-019 (6 of 10)

3. Site Test Report for Transformer Differential Stability Test

Restricted Earth Fault Stable Condition

Primary Side of Transformer Measurement (Measurement By Clamp Meter)

Phase - Ground A (Amps) B (Amps) C (Amps)

Secondary Side of Transformer Measurement (Measurement By Clamp Meter)

Phase Measured Current A

Test Instrument Used:

SCHNEIDER SPEC PPL

Signature: Signature: Signature:

Date: Date: Date:

QVD NO. E052B Report No. : E052B - _____

TITLE: MV SWITCHGEAR FUNCTION TEST E-019 (7 of 10)

3. Site Test Report for Transformer Differential Stability Test

Phase A - Ground (At SR-745)