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ZEPHYR 20S

SPARE PARTS MANUAL


25

30

10
15.115.120
20

25
80 100 97 95

Carrier Transicold europe S.C.S.


10, boulevard de lOise
500 Carrier service stations F-95031 CERGY PONTOISE CEDEX
in Europe, Russia,
Phone: +33 (0)1 34 43 48 00
Middle East and Africa
Fax: +33 (0)1 34 43 48 48
www.carrier-transicold-europe.com

Carrier Corporation - Carrier Transicold Europe S.C.S. au capital de 16 090 700 euros - R.C.S. Pontoise B 410 041 776 - Code APE 518 M
VAT: FR52410041776 - The information contained in this document is not contractually binding, and may not be reproduced without prior approval.
Printed in France (02/07) 62-60519-01
Service Parts List

ZEPHYR 20S

CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Ordering Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Recommendation List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Preconisation List M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv
Preconisation List C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv
Preconisation List S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv
1. Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Skins / Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4. Discharge assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5. Electrical Prior to Serial Number PA912119 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6. Electrical Starting wth Serial Number PA912119 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7. Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8. Control Box Prior to Serial Number P811660 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
9. Control Box Starting wth Serial Number P811660 . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
10. Injection Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
11. Evaporator: Cubic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
12. Mounting Kit: Mains Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
13. Hose Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Carrier Transicold Europe - 10, Bd de lOise 95031 Cergy Pontoise Cedex - FRANCE
Carrier Transicold Division, Carrier Corporation, P.O. Box 4805, Syracuse, N.Y. 13221

Carrier Refrigeration Operation 2007 - Imprim en France 02-07


ZEPHYR 20S

MODELS CHART FOR UNIT

Refrigerant Voltage Model Without hot gas With hot gas Compressor
valve valve

Road / Standby 230/1/50 Hz 8000894 8000924 YORK 209 SC


R 134 a 12 Volts
Road / Standby 230/400/3/50 Hz 8000893 8000925 OR TM13

MODELS CHART FOR CUBIC EVAPORATOR

Refrigerant Model Without hot gas With hot gas


valve valve

R 134 a Cubic Evaporator 8000895 8000899

ii
ZEPHYR 20S
INTRODUCTION

This parts lists identifies service replacement parts for the CARRIER TRANSICOLD ZEPHYR 20S refrigeration
units. This unit is designed for medium temperature cooling, heating and defrost for truck application.

Detailed parts identification for these items may be found in the applicable parts lists.

ORDERING INSTRUCTION

All orders and inquiries for parts must include:


D Unit Serial Number D Part No.
D Description of part as shown on list D Quantity required
Address all correspondence for parts to the following address according to your living area.

You live in: EUROPE (East/West) C.T.E. AMERICA (North/Middle/South)


AFRICA - MIDDLE EAST N.A.O.
Address your orders to: CARRIER TRANSICOLD EUROPE CARRIER TRANSICOLD Division
10, Boulevard de lOise Replacement Components Group
F-95031 CERGY-PONTOISE CEDEX TR-20
Phone : (33).1.34.43.48.00 P.O. Box 4805, Syracuse, NY 13221
Fax : (33).1.34.43.48.48 or
Fax to : (315) 432.3778

GENERAL NOTES

To find replacement parts, determine major group in which replacement part is located, consult table of con-
tents for the appropriate page for the illustrated breakdown of the replacement part.

The following letter designations are used to classify parts throughout this list.

A/R As Required. NSS Not Sold Separately - order next higher


assembly or kit.
NLO No Longer Offered. PL Purchase Locally.

NS Not Shown in the illustration. SST Stainless Steel -


300 Series unless otherwide specified.
NSA Non-Stock Assembly - order components SV - SK Suffix SV - SK added to part number refers
listed under the assembly to a spare parts kit.
NSI Non-Stock - may be available on special PL* Purchase locally. May be obtained under
order. specific conditions ( Multipack, delivery date,
price...)

iii
ZEPHYR 20S
INTRODUCTION

Ce manuel pices de rechange rassemble toutes les pices dtaches du groupe CARRIER TRANSICOLD
ZEPHYR 20S . Ce groupe a t dvelopp pour des applications de rfrigration, chauffage et dgivrage des caisses
frigorifiques.

Le dtail des Pices pour les moteurs et les compresseurs est rechercher dans le manuel de pices de
rechanges spcifique ces lments.

INSTRUCTION DE COMMANDE

Toutes les commandes et demandes de pices dtaches devront comporter :


D le N de srie du groupe D le N de code
D la dsignation de la pice et son repre sur la planche D la quantit demande
Adresser toute correspondance ladresse suivante suivant votre lieu de rsidence.

Vous habitez : EUROPE (Est/Ouest) C.T.E. AMERIQUE (Nord/Centre/Sud) N.A.O.


AFRIQUE - MOYEN ORIENT
Adressez vos CARRIER TRANSICOLD EUROPE CARRIER TRANSICOLD Division
commandes : 10, Boulevard de lOise Replacement Components Group
F-95031 CERGY-PONTOISE CEDEX TR-20
Tl : (33).01.34.43.48.00 P.O. Box 4805, Syracuse, NY 13221
Fax : (33).01.34.43.48.48 or
Fax to : (315) 432.3778

NOTES GENERALES

Pour trouver la pice de rechange, dterminer lensemble principal dans lequel se trouve la pice, consulter la
table des matires pour trouver la page approprie qui illustre lensemble contenant la pice.

Les lettres suivantes sont utilises pour classifier les pices dans le manuel.

A/R Comme demand. NSS Non vendu sparment. Commander


lensemble qui inclut la pice
NLO Arrt. PL A acheter localement.

NS Non reprsent sur la vue. SST Acier Inox


Inox srie 300 si non spcifi.
NSA Non stock assembl. Commander les SV - SK Le suffixe SV SK ajout au N de code
composants lists sous lensemble dsigne un kit de pices de rechange.
NSI Non stock. Peut tre obtenu sur comman- PL* A achater localement. Peut tre obtenu sous
de.spciale certaines conditions (Multipack, dlai de
livraison, prix...)

iv
ZEPHYR 20S
EINFHRUNG

Vorliegendes Erzatzteilhandbuch schliet alle in dem CARRIER TRANSICOLD Aggregat ZEPHYR 20S enthal-
tenen Ersatzteile ein. Dieses Aggregat wurde Khlen, Heizen und Abtau von Klteaufbauten entwickelt.

Die Einzelheiten fr die Ersatzteile der Motoren und Kompressoren sind den fr diese Komprenenten spezifisch
ausgearbeiten Ersatzteilhandbchern zu entnehmen.

BESTELLANWEISUNG

Bei Bestellungen und Anfragen fr Ersatzteile sind folgende Angaben zu machen:


D Serien N des Gertes D Kodenummer
D Die Bezeichnung des Teiles und sein Kennzeichen auf der Explosionszeichnung D Die gewnschte Menge
Richten Sie bitte Ihre Korrespondenz an folgende Adresse, je nach Ihrem Standort:

Ihr Standort EUROPA (Ost/West) C.T.E. Nord/Zentral/Sdamerika N.A.O.


AFRIKA - MITTL. OSTEN
Richten Sie bitte CARRIER TRANSICOLD EUROPE CARRIER TRANSICOLD Division
Ihre Bestellungen an : 10, Boulevard de lOise Replacement Components Group
F-95031 CERGY-PONTOISE CEDEX TR-20
Phone : (33).1.34.43.48.00 P.O. Box 4805, Syracuse, NY 13221
Fax : (33).1.34.43.48.48 or
Fax to : (315) 432.3778

ALLGEMEINES

Um das Ersatzteil zu finden, st das Haptbestandteil, in welchem dieses Teil sich befindet, zu bestimmen.
Hierzu ist das Inhaltsverzeichnis vorzunehmen, um die entsprechende Seite mit der Explosionszeichnung zu fin-
den.

Folgende Buchstaben werden zur Klassifizierung der Teile im Handbuch verwendet:

A/R Je nach Anfrage. NSS Nicht separat lieferbar. Bestellen Sie bitte die
komplette Einheit, die dieses Teil enthlt.
NLO Nicht mehr lieferbar. PL Lokal kaufen.

NS Nicht auf der Zeichnung dargestellt. SST Rostfreier Stahl (Inoxserie 300, falls nicht
anders spezifiziert).
NSA Nicht als Montagesatz gelagert. Bestellen Sie SV-SK Das Suffix SV SK nach der Kodenummer
die Bestandeteile gem der detaillierten Liste. kennzeichnet einen Erzatzteilkit.
NSI Nicht gelagert. Kann auf spezielle Bestellung PL* Lokal kaufen. Bei Bestellung ber Carrier ist
geliefert werden. dieser Artikel nur in Verpackungseinheiten lief-
erbar. (Lieferzeit und Preis bitte anfragen)

v
ZEPHYR 20S
INTODUCCIN

Este manual de recambios reune todas las piezas de recambio de los equipos CARRIER TRANSICOLD
ZEPHYR 20S . Este equipo se ha creado para aplicaciones tales como la refrigeracin, la calefaccin y el descarche
de las cajas frigorificas.

La descripcin de los recambios para motores y compresores debe buscarse en el manual de recambios especi-
fico para estos elementos.

INSTRUCCINES PARA HACER UN PEDICO

En todos los pedidos de recambios habr que especificar :


D el nmero de serie del equipo D el nmero de cdigo
D el nombre de la pieza y su lugar en la tabla D la cantidad pedida
Enviar la correspondencia a la direccin siguiente segun el lugar de residencia.

Vd Vive en : EUROPA (Este/Oeste) C.T.E. AMERICA (Norte/Central/Sr) N.A.O.


AFRICA - Y MEDIO ORIENTE
Dirigir los pedidos a : CARRIER TRANSICOLD EUROPE CARRIER TRANSICOLD Division
10, Boulevard de lOise Replacement Components Group
F-95031 CERGY-PONTOISE CEDEX TR-20
Phone : (33).1.34.43.48.00 P.O. Box 4805, Syracuse, NY 13221
Fax : (33).1.34.43.48.48 or
Fax to : (315) 432.3778

NOTAS GENERALES

Para localizar el recambio, hay que determinar el conjunto principal al cual pertenece la pieza, consultar el
indice para localizar la pgina correcta que ilustra el conjunto que incluye el recambio.

Las letras siguientes se utilizan para clasificar los recambios en el manual :

A/R Segn pedido. NSS No se vende por separado. Pedir el conjunto


incluye la pieza.
NLO Fin de fabricacin. PL Compra local.

NS No est representado en el dibujo. SST Acero Inoxidable -


Inox Seria 300 si no se especifica.
NSA No se almacena montado. Pedir los SV-SK El sufijo SV-SK aadido al n de cdigo
componentes listados debajo del conjunto. designa un kit de piezas de recambios.
NSI No existe en stock. Puede conseguirse con un PL* Compras locales. Se pueden conseguir con
pedido especial. condiciones especiales (Multipack, plazo de
entrega, precio...)

vi
ZEPHYR 20S
INTRODUZIONE

Questo manuale - parti di ricambio - raggruppa tutti i ricambi dei gruppi CARRIER TRANSICOLD ZEPHYR 20S :
si tratta di un gruppo le cui applicasioni comprendono la refrigerazione, il riscaldamento e lo sbrinamento delle casse
frigorifere.

Per questi ultimi necessario consultare il manuale delle parti di ricambio specifico.

ISTRUZIONI PER LA COMPILAZIONE DELLORDINE

Tutti gli ordini e le richieste di parti di ricambio dovranno comprendere :


D il N matricola del gruppo D il N di codice
D la designazione del pezzo e il suo riferimento sullesploso D la quantit richiesta
Indirizzare la corrispondenza allindirizzo seguente, secondo il vostro luogo di residenza.

Voi abitate : EUROPA (Est/Ouest) C.T.E. AMERICA (Nord/Centro/Sud) N.A.O.


AFRICA - MEDIO ORIENTE
Indirizzate i vostri CARRIER TRANSICOLD EUROPE CARRIER TRANSICOLD Division
ordini a : 10, Boulevard de lOise Replacement Components Group
F-95031 CERGY-PONTOISE CEDEX TR-20
Phone : (33).1.34.43.48.00 P.O. Box 4805, Syracuse, NY 13221
Fax : (33).1.34.43.48.48 or
Fax to : (315) 432.3778

NOTE GENERALI

Per cercare il pezzo di ricambio singolo, determinare linsieme principale nel quale esso si trova, consultare
lindice per trovare la pagina corrispondente che illustra linsieme che lo contiene.

Le lettere seguenti sono utilizzate per classificare i ricambi nel manuale :

A/R Come richiesto. NSS Non venduto separatamente : ordinare lin-


sieme che contiene il pezzo singolo.
NLO Fuori produzione. PL Da acquistare sul posto.

NS Non rappresentato sul disegno. SST Acciaio Inox. Inox serie 300 se non
specificato.
NSA Non disponibile assemblato : ordinare i SV-SK Il suffisso SV-SKaggiunto al n di codice
componenti elencati sotto linsieme. indica un kit di parti di ricambio
NSI Non in stock : puo essere ottenuto con un PL* Da acquistare sul posto. Pu essere ottenuto
ordine speciale. a certe condizioni (Multipack, data di spedi-
zione, prezzo...)

vii
ZEPHYR 20S
INTRODUKTIE

Deze onderdelen lijst beschrijft service en vervangings onderdelen van de CARRIER TRANSICOLD ZEPHYR 20S
transportkoelmachines.

Deze onderdelen lijst bevat geen gedetaileerde onderdelen voor de dieselmotor en compressor welke in de tabel
hieronder staan vermeld. Gedetaileerde gegevens voor deze onderdelen staan vermeld in de separate onderdelen
boeken.

BESTEL INSTRUCTIES

Bij alle aanvragen van reserve onderdelen moeten vermeld zijn :


D Serienummer van de groep D Code nummer
D Onderdeelbeschrijving + nummeraanduiding D Gewenst aantal
Richt alle correspondentie aan het volgende adres :

U woont: EUROPA (Oost/West) C.T.E. AMERIKA Noord/Centraal/Zuid)


AFRICA - MIDDEN OOSTEN N.A.O.
Zend uw orders naar: CARRIER TRANSICOLD EUROPE CARRIER TRANSICOLD Division
10, Boulevard de lOise Replacement Components Group
F-95031 CERGY-PONTOISE CEDEX TR-20
Phone : (33).1.34.43.48.00 P.O. Box 4805, Syracuse, NY 13221
Fax : (33).1.34.43.48.48 or
Fax to : (315) 432.3778

ALGEMENE OPMERKINGEN

Om de benodigde onderdelen te localiseren, richt u tot de groep waar het specifieke onderdeel zich bevindt,
en raadpleeg de inhoudstabel voor de juiste pagina.

De onderstaande afkortingen worden gebruikt :

A/R Zoals gewenst. NSS Niet apart leverbaar, bestel bovengenoemde


set.
NLO Niet meer gebruikt. PL Koop lokaal.

NS Niet aangegeven in tekening. SST Roestvaststaal .300 serie tenzij anders


aangegeven.
NSA Niet als set leverbaar, bestel aparte SV-SK Achter het onderdeel betekent service
onderdelen. onderdeel
NSI Niet op voorraad, allen voor speciale PL* Koop lokaal, alleen onder speciale voorwaar-
orders leverbaar. den verkrijgbaar ( grote hoeveelheden, lever-
tijd,prijs e.d.)

viii
ZEPHYR 20S
INTRODUKTION

Denne reservedelsliste viser erstatning for service reservedele for CARRIER TRANSICOLDS ZEPHYR 20S
kleanlg. Dette anlg er fremstillet til middel temperatur kling, opvarmning og afrimning for truck biler.

En detaljeret identifikation af reservedele for disse kan findes i den tilhrende reservedelsliste.

BESTILLINGSVEJLEDNING

Alle ordrer og foresprgsler vedrrende reservedele skal indeholde :


D Anlggets serienummer D Reservedelsnummer
D Beskrivelse af reservedel som vist p liste D nsket mngde
Al henvendelse vedrrende reservedele til flgende adresse alt efter lokalitet.

Du bor : EUROPA (st / Vest) C.T.E. -- AMERIKA (Nord / Midt / Syd)


AFRIKA -- MELLEMSTEN N.A.O.
Address your orders to: CARRIER TRANSICOLD EUROPE CARRIER TRANSICOLD Division
10, Boulevard de lOise Replacement Components Group
F-95031 CERGY-PONTOISE CEDEX TR-20
Phone : (33).1.34.43.48.00 P.O. Box 4805, Syracuse, NY 13221
Fax : (33).1.34.43.48.48 or
Fax to : (315) 432.3778

GENERELLE NOTATER

For at finde den nskede reservedel, find hovedgruppen hvor reservedelen er lokaliseret, sl op p den
pgldende side for at finde den nskede reservedel.

Flgende betegnelser bruges for at klassificere reservedele gennem hele listen.

A/R Efter nske. NSS Ikke solgt separat -- bestil ovenstende st.
NLO Udget . PL Kbes lokalt.

NS Ikke vist p illustrationen. SST Rustfri stl -- medmindre andet str skrevet.
NSA Ej solgt komplet -- bestil komponenter som SV - SK Er betegnelsen SV--SK tilfjet reservedels-
er listet under delen. numret refererer dette til et st.
NSI Ikke lagerfrt -- kan vre tilgngelig ved PL* Kbes lokalt. Kan muligvis fs med specielle
speciel bestilling. betingelser (multipak, leveringsdato, pris...).

ix
ZEPHYR 20S
INTRODUKTION

Denna reservdels bok identifierar vilka reservdelar som finns till kylaggregatet CARRIER TRANSICOLD ZEPHYR
20S .

Detaljerad reservdels beskrivning finns i denna reservdels bok.

ORDER INSTRUKTIONER

Alla order och nskeml av delar mste innehlla:


D Serie nummer p aggregatet D Artikel.Nr.
D Beskrivning av delen som den visas i boken D Antal.
Adressera alla reservdelsfrfrgningar till den adressen som tillhr din region.

Du bor i : EUROPA (ST / VST) C.T.E. AMERIKA (NORD / MELLAN / SYD )


AFRIKA -- MELLAN STERN N.A.O.
Address your orders to: CARRIER TRANSICOLD EUROPE CARRIER TRANSICOLD Division
10, Boulevard de lOise Replacement Components Group
F-95031 CERGY-PONTOISE CEDEX TR-20
Phone : (33).1.34.43.48.00 P.O. Box 4805, Syracuse, NY 13221
Fax : (33).1.34.43.48.48 or
Fax to : (315) 432.3778

NOTERINGAR

Fr att hitta ersttningsdelar, bestms av vilken grupp delarna tillhr, ett schema fr denna sidan visar vilka
delar som finns tillgngliga.

Fljande benmningar anvnds fr att klassa delarna i denna boken.

A/R Efter frfrgan. NSS Sljs inte enskilt -- bestll huvudprodukten


eller kiten.
NLO Erbjuds inte lngre. PL Kpes lokalt.

NS Visas inte p bilden. SST Rostfritt -- 300 serie om inget annat str.
NSA Ej lagerfrd huvudprodukt -- bestll kompo- SV - SK Suffix SV--SK som tillfrts reservdels numret
nenterna under huvudprodukten. refererar till en kit.
NSI Ej lagerfrda delar -- kan levereras vid spe- PL* Kpes lokalt. Kan fs under speciella
cial order. frhllande ( Multipack, leveransdatum,
pris...).

x
ZEPHYR 20S
:

x x ZEPHYR 20S
CARRIER TRANSICOLD. e x x
x .

x x x x x x
.

:
D . D .
D . D .
y
.

: (/) (//
)
C.T.E. N.A.O.
CARRIER TRANSICOLD EUROPE CARRIER TRANSICOLD Division
: 10, Boulevard de lOise Replacement Components Group
F-95031 CERGY-PONTOISE CEDEX TR-20
Phone : (33).1.34.43.48.00 P.O. Box 4805, Syracuse, NY 13221
Fax : (33).1.34.43.48.48 or
Fax to : (315) 432.3778

, , ,
.

A/R . NSS
, .
NLO . PL .

NS . SST 300,
.
NSA SV - SK SV - SK
, .
.
NSI PL* .
.
(, , ...)

xi
ZEPHYR 20S
RECOMMENDATION LIST

To help you manage your stocks, a recommendation list is provided on the following page(s).
Item are classified into three categories.
M for maintenance
e.g. Filter, Belt, Electric motor brushes, Drier, Fuse, etc...
C for Critical
i.e. items without which the unit cannot restart.
S for Selection
Same level of necessity as C, but whose probability of requirement depends on the characteristics of the vehicle fleet,
i.e. age of units and level of service provided to user (e.g. 24 hour a day service).

In the event of repair, only use original CARRIER PERFORMANCE PARTS.

LISTE DE RECOMMANDATION

Afin de vous aider dans la gestion de vos stocks, une liste de Prconisation vous est propose page(s)
suivante(s).
Les articles sont classs en trois catgories.
M pour Maintenance
Ex : Filtre, Courroie, Balais de moteur lectrique, Deshydrateur, Fusible, etc...
C pour Critique
Article sans lequel lunit ne peut tre remise en fonctionnement.
S pour Selective
Mme necessit que C mais dont la probalit du besoin est fonction de la population du parc, de lage des units et du
niveau de service fourni lutilisateur ( ex: 24/24 ).

En cas de rparation, nutilisez que des pices de rechange CARRIER PERFORMANCE PARTS dorigine

VORSORGELISTE

Zur besseren Verwaltung Ihres Lagerbestands wird Ihnen auf der (den) folgenden Seite (n) eine Vorsorgeliste vor-
geschlagen.
Die Artikel sind drei Kategorien zugeordnet.
M fr die Wartung
z.B.:Filter, Keilriemen, Brsten des Elektromotors, Filtertrockner, Sicherungen, usw.
C fr kritische Teile, ohne welche das Aggregat nicht in Stand gesetzt werden kann.
S fr Auswahl, mit der gleichen Notwendigkeit wie C, wobei jedoch die Wahrscheinlichkeit des Bedarfs von der
Gre des Fahrzeugparks, vom Alter der Aggregate und von dem dem Benutzer gelieferten kundendienstniveau
abhngt (z.B. 24 Stunden tglich).

Bei Reparaturarbeiten nur die Originalersatzteile CARRIER PERFORMANCE PARTS verwenden.

xii
ZEPHYR 20S
LISTA DE RECOMENDACIONES

Para ayudarle en la gestin de sus existencias, hemos incluido una lista de recomendaciones en las pginas
siguientes.
Los articulos se ordenan en tres categorias:
M (como mantenimiento)
Ej.:Filtro, Correa, Escobillas de motor elctrico, Deshidratador, Fusible, etc...
C (como critico)
Articulo sin el cual la unidad no puede volver a funcionar.
S (como seleccin)
Mismo grado de criticidad que C, pero cuya probabilidad de llegar a ser necesario depende de la composicin del
parque de vehiculos, de la edad de las unidades y del nivel de servicio suministrado al usuario (Ej.: servicio las 24 horas
del dia).

En caso de reparacin, utilice nicamente piezas de repuesto CARRIER PERFORMANCE PARTS de origen.

LISTA DI RACCOMANDAZIONI

Per aiutarvi a gestire gli stock, una lista di raccomandazioni proposta nella pagina successiva (nelle pagine
successive).
M, corrispondente a Manutenzione
es.: Filtro, Cinghia, Spazzola di motore elettrico, Disidratatore, Valvola, ecc...
C, corrispondente a Critico
Articolo senza il quale lunit non puo essere rimessa in moto.
S, corrispondente a Selezione
Stesso significato di C, ma la cui necessit dipende dalla quantit di apparecchi, dallet di questi ultimi e dal livello di
servizio offerto allutente (es.: 24/24).

In caso di riparazione, utilizzare soltanto i pezzi di ricambio originali CARRIER PERFORMANCE PARTS.

AANBEVELINGSLIJST

Om u te helpen bij het beheer van uw voorraden hebben wij voor u een Aanbevelinglijst opgesdeld.
Volgende pagina(s)
De artikelen zijn in drie categorien ingedeeld:
M voor Onderhoud
Bijv.: Filter, Riem, Borstels van elektrische motor, Dehydratietoestel, Zekering enz...
C voor Kritiek
Zonder dit artikel kan de unit niet opnieuw in werking worden gesteld.
S voor Selektie
Dezelfde noodzaak als voor K, maar waarbij de behoefte afhankelijk is van de parkgroep, de leeftijd van de units en het
door aan de gebruiker geboden serviniveau (bijv. 24 uurs--service).

Gebruik bij reparaties uitsluitend originele CARRIER PERFORMANCE PARTS--onderdelen.

xiii
ZEPHYR 20S
ANBEFALET LAGERLISTE

For at hjlpe dig med lagerfring, forefindes en anbefalet lagerliste p flgende side(r).
Dele klassificeres i tre kategorier.
M = service
f.eks. Filter, Rem, Kul, Trfilter, Sikringer, osv....
C = kritisk
d.v.s. dele uden hvilke anlgget ikke kan starte.
S= udvlgelse
Samme niveau som C, men sandsynligheden for foresprgsel afhnger af produktmix samt fldens strrelse og
alder.

Ved enhver reparation, bruges kun originale CARRIER PERFORMANCE PARTS.

REKOMMENDATIONS LISTA

Fr att hjlpa dig med lagerhllning, finns en rekommendations lista p fljande sidor.
Delarna r klassade i 3 kategorier.
M fr underhll
T.ex. Filter, Kol fr elmotorer, Torkfilter, Skringar, ex....
C fr kritiska delar
Utan dessa delarna kan aggregatet inte starta.
S fr urval
Lika ndvndiga som C, men r mer beroende av hur kundkretsen ser ut, hur gamla aggregaten r och vilken service
kunden krver (t.ex. 24 timmars service).

Vid reparationer skall endast original CARRIER TRANSICOLD delar anvndas.

:
, ,
.
.
M --
, , , , ......
C --
, .
S --
, ,
, , .
CARRIER PERFORMANCE PARTS.

xiv
ZEPHYR 20S
PART NO. DESCRIPTION QTY LOCATION

PRECONISATION LIST M

54-60006-30 BRUSH 1 2.22


54-60006-31 BRUSH CAP 1 OR 3 2.22
42-00243-09 O--RING 5 6.23
14-00326-04 FILTER DRIER, 3/8 1 6
14-01092-06 SIGHT GLASS, 3/8 1 6
42-00243-04 O--RING, 1/2 1 OR 3 8.10.12.23
42-00243-10 O--RING, 1/4 1 8.23
04-60008-24 BEARING, REAR 1 10.12
04-60008-29 BEARING, FRONT 1 10.12
50-60288-05 BELT 1 10.12
22-02336-00 FUSE, 30A 2 14.16.18
22-02336-02 FUSE, 5A 2 16.18
10-60040-01 SMOOTHING CAPACITOR, 63V 22000MFD 1 16.18
22-60102-08 FUSE, 4A 600V 2 16.18
42-00243-03 O--RING 1 OR 2 22.23

PRECONISATION LIST C

54-60006-17 MOTOR, DC 12V 1 2


12-60032-01 SWITCH, HIGH PRESSURE 1 6
12-60032-00 SWITCH, HIGH PRESSURE 1 6
22-60268-00 COIL, 12V 2 6
22-60307-00 COIL, WITH HEATING VERSION ONLY 1 6
12-60029-23 MODULE WITH SOFT 1 10.12
10-00286-10 RELAY, 12V 2 10.12
12-60049-00 DIODE ASSY 1 16
22-60184-00 DISCHARGE RESISTOR 1 16.18
10-60044-00 OVERLOAD RELAY 1 16.18
10-60045-00 BRIDGE DIODE, 50A 1 16.18
10-60047-00 PERMANENT CAPACITOR, 400V 40MFD 1 16.18
10-60048-05 STARTING CAPACITOR, 260 / 325V 200MFD 1 16
12-60049-03 DIODE ASSY 1 18
10-00286-03 RELAY, 12V 1 18
10-60048-09 STARTING CAPACITOR, 260 / 325V 200MFD 1 18
10-60012-00 STARTING RELAY, 230V 1 18
22-60405-00 COIL, 12V 1 20
12-60015-01 LOW PRESSURE SWITCH 1 22
54-60006-10 MOTOR, DC 12V 1 22

PRECONISATION LIST S
14-60063-00 CONDENSER CLOSING VALVE 1 6
14-00276-00 CONDENSER CLOSING VALVE 1 6
14-00276-10 REPAIR KIT FOR CLOSING VALVE 1 6
14-60062-00 HOT GAS VALVE, 1/2 1 6
14-60062-10 REPAIR KIT FOR HOT GAS VALVE 1 6
81-60096-00 DISCHARGE VALVE 1 8
76-60624-01 REPAIR KIT 1 8
10-00383-04 TRANSFORMER 230 / 400V -- 50 / 60HZ 12V 1 10.12
18-60047-00 COMPRESSOR, YORK 209 SC 1 10
54-60028-00 MOTOR, 1.5KW 400V -- 3 -- 50HZ 1 10.12
54-60028-04 MOTOR, 1.5KW 230V -- 1 -- 50HZ 1 10.12
18-00081-01 COMPRESSOR, TM13 1 12
40-60218-00 COUPLING FLANGE 1 12
12-60044-01 CONTACTOR, 12V 1 16.18
14-00269-00 INJECTION VALVE 1 20
14-00269-10 REPAIR KIT 1 20
12-00507-00 THERMOSTAT INJECTION 1 20
22-60810-00 DEFROST TERMINATION 1 22
12-00256-25 DEFROST THERMOSTAT 1 22
14-60061-00 EXPANSION VALVE 1 22
14-60050-02 EXPANSION VALVE 1 22
14-60009-02 ORIFICE 1 22
40-60007-14 ADAPTOR 1 22

xv
ZEPHYR 20S
1. FRAME

55

45
50
80 15
100
20
105
41

40 95
42
43

30 90
85
20
35
25

10

30
30 20
35

20 5
35

1
ZEPHYR 20S
ITEM PART NO. DESCRIPTION QTY
1. FRAME

5 86-60940-00 NSI FRAME 1


10 44-01145-16 AGRAPHE 4
15 86-60611-00 BRACKET ASSY, MOTOR 1
20 34-60068-20 SCREW, M6 X 20MM 6
25 62-60284-00 NSI DECAL 1
30 68-60272-00 BRACKET 3
35 58-60306-06 WASHER, NYLON M6 X 18MM 3
40 54-60006-17 MOTOR, DC 12V -- INCLUDES: 1
41 54-60006-30 BRUSH 1
42 54-60006-31 BRUSH CAP 1
43 22-50078-02SK CONNECTOR 2 WAYS ( MATES WITH 22--50078--01SK ) 1
45 34-60001-20 PL* SCREW, CAP HXHD M7 X 20MM 3
50 34-60095-29 PL* WASHER, LOCK M7 X 18MM 3
55 38-60017-00 FAN 1
80 48-60145-83 PL* SPACER, 20 3
85 68-60279-00 PLATE ( OPTION ) 1
90 58-60197-00 REAR COVER ( OPTION ) 1
95 34-01184-62 PL* NUT, LOCK M12 4
100 48-60178-02 PL* SPACER, M12 4
105 34-60014-04 BOLT, T HEAD M12 X 140MM 4

2
ZEPHYR 20S
2. SKINS / DECALS

40
30
35 35
30
40

13

10

40
30
35

11
45 12
50

55

3
ZEPHYR 20S
ITEM PART NO. DESCRIPTION QTY
2. SKINS / DECALS

5 58-60225-00 TOP SKIN, BLACK COLOR 1


10 58-60192-00 BOTTOM SKIN, WHITE COLOR 1
11 62-60681-00 DECAL, CARRIER 1
12 62-60287-00 DECAL, ZEPHYR 20S 1
13 62-60219-00 NSI DECAL, CARRIER TRANSICOLD 1
30 44-01145-13 WASHER RETAINER 4
35 44-01145-02 LOCK, DOOR 4
40 48-60065-00 PL* WASHER 4
45 34-60127-00 WASHER, NYLON WHITE 6
50 34-60105-20 NSI SCREW, FHC M5 X 20MM 6
55 73-60022-01 SHOCKMOUNT ( OPTION ) 4

4
ZEPHYR 20S
3. CONDENSER

80

135
81

65
225
230
40
160 50
58 115 90 175
75
60 180

45
85
76 46

30 55
58 70 215 180

156
15.165 157
56
145 57
155
35
140
156
157

5
ZEPHYR 20S
ITEM PART NO. DESCRIPTION QTY
3. CONDENSER

15 40-60009-02 NUT, 3/8 1


30 14-60026-01 CHECK VALVE, 3/8 WITH HEATING VERSION ONLY 1
35 42-00243-09 O--RING 5
40 40-60007-13 FITTING 1
45 81-60265-00 TUBE ASSY, HOT GAS LINE -- INCLUDES: 1
46 40-60007-12 FITTING 1
50 14-60063-00 CONDENSER CLOSING VALVE, WITH HEATING VERSION ONLY
PRIOR TO SERIAL NUMBER PA910266 1
50 14-00276-00 CONDENSER CLOSING VALVE, WITH HEATING VERSION ONLY
STARTING WITH SERIAL NUMBER PA910266 1
NS 14-00276-10 REPAIR KIT FOR CONDENSER CLOSING VALVE 14--00276--00 1
55 PL TUBE ASSY -- INCLUDES: 1
56 40-60009-03 NUT, 1/2 1
57 40-60008-03 SLEEVE, 1/2 1
58 40-60159-00 FITTING, 1/4 WITH SCHRAEDER VALVE 2
60 14-60062-00 HOT GAS VALVE, 1/2 1
NS 14-60062-10 REPAIR KIT FOR HOT GAS VALVE 14--60062--00 1
65 PL TUBE, COPPER 1/2 1
70 68-60344-00 BRACKET 1
75 12-60032-01 SWITCH, HIGH PRESSURE -- INCLUDES: 1
76 22-50078-02SK CONNECTOR 2 WAYS ( MATES WITH 22--50078--01SK ) 1
80 12-60032-00 SWITCH, HIGH PRESSURE -- INCLUDES: 1
81 22-50078-01SK CONNECTOR 2 WAYS ( MATES WITH 22--50078--02SK ) 1
85 14-01109-02 PRESSURE RELIEF VALVE 1
90 22-60268-00 COIL, 12V 1
115 68-60348-00 BRACKET WITH HEATING VERSION ONLY 1
135 22-60307-00 COIL, WITH HEATING VERSION ONLY PRIOR TO S/N PA910266 1
135 22-60268-00 COIL, WITH HEATING VERSION ONLY STARTING WITH S/N PA910266 1
140 14-00326-04 FILTER DRIER, 3/8 1
145 14-01092-06 SIGHT GLASS, 3/8 1
155 PL TUBE, CHECK VALVE / FILTER DRIER -- INCLUDES: 1
156 40-60009-02 NUT, 3/8 1
157 40-60008-02 SLEEVE, 3/8 1
160 08-60068-01 CONDENSER COIL 1
165 40-60008-02 SLEEVE, 3/8 1
175 68-60278-00 BRACKET PRIOR TO SERIAL NUMBER PA912119 1
175 68-61996-00 BRACKET STARTING WITH SERIAL NUMBER PA912119 1
180 40-60102-00 NUT 2
215 34-60068-20 SCREW, M6 X 20MM 4
225 34-01152-16 PL* SCREW, CAP HXHD M6 X 16MM 2
230 34-60095-27 PL* WASHER, LOCK M6 X 14MM 2

6
ZEPHYR 20S
4. DISCHARGE ASSEMBLY

25 7
8
25
25
32 30
10
6

20
15

35

7
ZEPHYR 20S
ITEM PART NO. DESCRIPTION QTY
4. DISCHARGE ASSEMBLY

5 81-60096-00 DISCHARGE VALVE -- INCLUDES: 1


6 PL TUBE, 1/2 1
7 40-60009-03 NUT, 1/2 1
8 40-60008-03 SLEEVE, 1/2 1
NS 76-60624-01 REPAIR KIT 1
10 34-60068-20 SCREW, M6 X 20MM 2
15 34-60095-27 PL* WASHER, LOCK M6 X 14MM 3
20 34-01152-16 PL* SCREW, CAP HXHD M6 X 16MM 3
25 42-00243-04 O--RING, 1/2 1 or 3
30 14-60048-00 OIL SEPARATOR 1
32 42-00243-10 O--RING, 1/4 1
35 68-60349-00 BRACKET 1

8
ZEPHYR 20S
5. ELECTRICAL PRIOR TO SERIAL NUMBER PA912119

340
340
341

181 343
343 342
180
235
239A
240 236
241 55
237
239B
238
244 220
330
245
40 242 25
45 285
243 335
325 30
280 250 315
260
265
320
20

345
100

355 190
200
65 205
70
360

50 10 120
130
5
125

9
ZEPHYR 20S
ITEM PART NO. DESCRIPTION QTY
5. ELECTRICAL PRIOR TO SERIAL NUMBER PA912119

5 34-60089-05 PL* NUT, LOCK M5 7 OR 8


10 62-60180-00 NSI DECAL, GROUND 1
20 UPPER ELECTRICAL BOX ( SEE SECTIONS 8. & 9. ) 1
25 44-01145-03 LOCK, DOOR 2
30 44-01145-13 LOCK, DOOR 2
40 34-60000-16 PL* SCREW, MACH HXHD M5 X 16MM 4
45 34-60095-25 PL* WASHER, LOCK M5 X 12MM 1
50 62-03797-13 NSI LABEL, R--134A 1
55 42-00243-04 O--RING 1
65 34-01152-16 PL* SCREW, CAP HXHD M6 X 16MM 12
70 34-60095-46 PL* WASHER, LOCK M6 X 18MM 7
100 86-60318-00 INFERIOR ELECTRICAL BOX 1
120 12-60029-23 MODULE WITH SOFT 1
125 34-60095-24 PL* WASHER, LOCK M4 X 10MM 1
130 10-00286-10 RELAY, 12V 2
180 10-00383-04 TRANSFORMER 230 / 400V -- 50 / 60HZ 12V 1
181 22-01613-25SK CONNECTOR 12 WAYS ( MATES WITH 22-01613-23SK ) 1
190 10-60035-00 VOLTAGE REDUCER 24 / 12V 1
200 34-01184-03 PL* NUT, LOCK M3 4
205 22-02336-01 FUSE, 20A 1
220 50-60051-00 PULLEY 1
235 18-60047-00 COMPRESSOR, YORK 209 SC -- INCLUDES: 1
236 17-60047-00 GASKET 1
237 920490 KEY, 4X18 1
238 42-00243-03 O--RING 2
239A 14-00250-01 HP VALVE 1/2 1
239B 14-00250-00 LP VALVE 5/8 1
240 54-60028-00 MOTOR, 1.5KW 400V -- 3 -- 50HZ -- INCLUDES: 1
240 54-60028-04 MOTOR, 1.5KW 230V -- 1 -- 50HZ -- INCLUDES: 1
241 22-01613-22SK CONNECTOR 8 WAYS ( MATES WITH 22-01613-24SK ) 1
242 04-60008-24 BEARING, REAR 1
243 04-60008-29 BEARING, FRONT 1
244 34-60060-00 NSI KEY, 8 X 7 X 12 12BR 1
245 50-60117-00 PULLEY 1
250 68-60360-00 BRACKET 1
260 34-00946-58 PL* NUT, HEX M8 -- 1.25MM 6
265 34-60085-08 PL* WASHER 8
280 48-60145-54 NSI SPACER 1
285 34-00876-20 PL* SCREW, CAP HXHD M8 X 20MM 1
315 86-60239-00 POWER TRAY 1
320 34-00876-16 PL* SCREW, CAP HXHD M8 X 16MM 2
325 34-60059-10 PL* SCREW, FHC 3/8 4
330 34-01249-25 PL* WASHER 1
335 34-60119-00 PL* SCREW, TH 24 PF 5/16 X 1 1
340 58-60115-03 HOSE, MODULE 8 CUT TO LENGHT
341 40-60048-03 ELBOW, 90_ MODULE 8 1
342 40-60061-03 ELBOW, 90_ MODULE 8 1
343 34-60019-03 CLAMP, MODULE 8 2
345 50-60288-05 BELT 1
355 73-60022-01 SHOCKMOUNT 4
360 34-60084-06 PL* WASHER, LOCK M6 X 10MM 8

10
ZEPHYR 20S
6. ELECTRICAL STARTING WITH SERIAL NUMBER PA912119

340
340
341

181 343
343 342
180
235 236
240 55
241

244 237

245
40 242 25
45 285 325
243 330 30
335
280 250 315
260
265
320
20

345
100

355 190
200
65 205
70
360

50 10 120
130
5
125

11
ZEPHYR 20S
ITEM PART NO. DESCRIPTION QTY
6. ELECTRICAL STARTING WITH SERIAL NUMBER PA912119

5 34-60089-05 PL* NUT, LOCK M5 7 OR 8


10 62-60180-00 NSI DECAL, GROUND 1
20 UPPER ELECTRICAL BOX ( SEE SECTIONS 8. & 9. ) 1
25 44-01145-03 LOCK, DOOR 2
30 44-01145-13 LOCK, DOOR 2
40 34-60000-16 PL* SCREW, MACH HXHD M5 X 16MM 4
45 34-60095-25 PL* WASHER, LOCK M5 X 12MM 1
50 62-03797-13 NSI LABEL, R--134A 1
55 42-00243-04 O--RING 1
65 34-01152-16 PL* SCREW, CAP HXHD M6 X 16MM 12
70 34-60095-46 PL* WASHER, LOCK M6 X 18MM 7
100 86-60318-00 INFERIOR ELECTRICAL BOX 1
120 12-60029-23 MODULE WITH SOFT 1
125 34-60095-24 PL* WASHER, LOCK M4 X 10MM 1
130 10-00286-10 RELAY, 12V 2
180 10-00383-04 TRANSFORMER 230 / 400V -- 50 / 60HZ 12V 1
181 22-01613-25SK CONNECTOR 12 WAYS ( MATES WITH 22-01613-23SK ) 1
190 10-60035-00 VOLTAGE REDUCER 24 / 12V 1
200 34-01184-03 PL* NUT, LOCK M3 4
205 22-02336-01 FUSE, 20A 1
235 18-00081-01 COMPRESSOR, TM13 -- INCLUDES: 1
236 40-60218-00 COUPLING FLANGE 1
237 50-60135-00 CLUTCH, 12V 1
240 54-60028-00 MOTOR, 1.5KW 400V -- 3 -- 50HZ -- INCLUDES: 1
240 54-60028-04 MOTOR, 1.5KW 230V -- 1 -- 50HZ -- INCLUDES: 1
241 22-01613-22SK CONNECTOR 8 WAYS ( MATES WITH 22-01613-24SK ) 1
242 04-60008-24 BEARING, REAR 1
243 04-60008-29 BEARING, FRONT 1
244 34-60060-00 NSI KEY, 8 X 7 X 12 12BR 1
245 50-60077-00 PULLEY 1
250 68-60269-00 BRACKET 1
260 34-00946-58 PL* NUT, HEX M8 -- 1.25MM 6
265 34-60085-08 PL* WASHER 8
280 48-60145-54 NSI SPACER 1
285 34-00876-20 PL* SCREW, CAP HXHD M8 X 20MM 1
315 86-60208-00 POWER TRAY 1
320 34-00876-16 PL* SCREW, CAP HXHD M8 X 16MM 2
325 34-00945-10 PL* WASHER, LOCK M10 2
330 34-60080-130 PL* SCREW, HXHD HM10 X 130MM 2
335 48-60142-00 SPACER 2
340 58-60115-03 HOSE, MODULE 8 CUT TO LENGHT
341 40-60048-03 ELBOW, 90_ MODULE 8 1
342 40-60061-03 ELBOW, 90_ MODULE 8 1
343 34-60019-03 CLAMP, MODULE 8 2
345 50-60288-05 BELT 1
355 73-60022-01 SHOCKMOUNT 4
360 34-60084-06 PL* WASHER, LOCK M6 X 10MM 8

12
ZEPHYR 20S
7. HARNESS

20 20 15 10
CFM HP2 HP1 HGS2 HGS1

EFM1 20

5 BPV 20

RAS 15

BP 25

75

CRS

80
DTT

15

45 PC6 PC15 PC12


50
70 65 60

13
ZEPHYR 20S
ITEM PART NO. DESCRIPTION QTY
7. HARNESS

5 22-60173-00 HARNESS -- INCLUDES: 1


10 22-60068-00 HGS1 HGS2 VALVE CONNECTOR 2
15 22-50078-02SK HP1 RAS DTT CONNECTOR 2W ( MATES WITH 22-50078-01SK ) 3
20 22-50078-01SK HP2 CFM RAS EFM1 BPV CONNECTOR 2 WAYS
( MATES WITH 22-50078-02SK ) 5
25 22-01585-00SK BP CONNECTOR 2 WAYS ( MATES WITH 22-02392-00SK ) 1
45 22-60195-00 FUSE HOLDER 1
50 22-02336-00 FUSE, 30A 2
60 22-60300-10SK PC12 CONNECTOR 12 WAYS ( MATES WITH 22-60300-11SK ) 1
65 22-60275-17SK PC15 CONNECTOR 15 WAYS ( MATES WITH 22-60275-27SK ) 1
70 22-60300-06SK PC6 CONNECTOR 6 WAYS ( MATES WITH 22-60300-07SK ) 1
75 22-60254-15SK CRS CONNECTOR 8 WAYS ( MATES WITH 22-60254-14SK ) 1
80 22-60242-04 NSI GROMMET TAP 1

14
ZEPHYR 20S
8. CONTROL BOX PRIOR TO SERIAL NUMBER P811660

540
505

90
520 5
10
105 20

95

210 480
85

220 35

470 25

475
115 390
410 190

120
40

65
45
395
60 900

110 903

905

910

15
ZEPHYR 20S
ITEM PART NO. DESCRIPTION QTY
8. CONTROL BOX PRIOR TO SERIAL NUMBER P811660

91-60114-10 NSA CONTROL BOX, 400V -- 3 -- 50HZ 12V -- INCLUDES: 1


91-60114-20 NSA CONTROL BOX, 230V -- 1 -- 50HZ 12V -- INCLUDES: 1
5 86-60567-00 UPPER BOX 1
10 58-60298-03 GROMMET 3
20 10-60046-01 CLAMP 1
25 12-60044-01 CONTACTOR, 12V 1
35 12-60049-00 DIODE ASSY 1
40 22-60195-00 FUSE HOLDER 2
45 22-60197-00 CLAMP PIN, FUSE HOLDER 2
60 22-02336-00 FUSE, 30A 2
65 22-02336-02 FUSE, 5A 2
85 22-60184-00 DISCHARGE RESISTOR 1
90 22-60301-00 HEAT SINK 1
95 10-60040-01 SMOOTHING CAPACITOR, 63V 22000MFD 1
105 44-60044-11 CLAMP 1
110 62-03957-01 DECAL, WARNING HIGH VOLTAGE 1
115 62-60180-01 NSI DECAL, GROUND 1
120 62-60226-00 NSI DECAL, GROUND 1
190 10-60043-00 AUXILIARY CONTACT 1
210 62-60870-00 NSI DECAL, VOLTAGE 12V 1
220 62-60408-07 NSI DECAL, VOLTAGE 230V -- 1 -- 50HZ 1
220 62-60408-12 NSI DECAL, VOLTAGE 400V -- 3 -- 50HZ 1
390 62-60302-00 NSI DECAL, VOLTAGE 230V 1
395 62-60303-00 NSI DECAL, VOLTAGE 400V 1
410 10-60044-00 OVERLOAD RELAY 1
470 22-60298-02 JUNCTION BLOCK -- INCLUDES: 1
475 22-60102-08 FUSE, 4A 600V 2
480 10-60045-00 BRIDGE DIODE, 50A 1
505 68-60452-00 BRACKET 1
520 10-60047-00 PERMANENT CAPACITOR, 400V 40MFD FOR 230V -- 1 -- 50HZ 1
540 10-60048-05 STARTING CAPACITOR, 260 / 325V 200MFD FOR 230V -- 1 -- 50HZ 1
NS PL HARNESS, CONTROL BOX 400V -- 3 -- 50HZ -- INCLUDES: 1
NS PL HARNESS, CONTROL BOX 230V -- 1 -- 50HZ -- INCLUDES: 1
NS 22-60300-06SK CONNECTOR 6 WAYS ( MATES WITH 22-60300-07SK ) 1
NS 22-60300-07SK CONNECTOR 6 WAYS ( MATES WITH 22-60300-06SK ) 2
NS 22-60254-14SK CONNECTOR 8 WAYS ( MATES WITH 22-60254-15SK ) 1
NS 22-01613-23SK CONNECTOR 12 WAYS ( MATES WITH 22-01613-25SK ) 1
NS 10-01021-00 DIODE, 6A 600V 1
900 021772 BRACKET PRIOR TO SERIAL NUMBER P811345 1
900 68-61932-00 BRACKET STARTING WITH SERIAL NUMBER P811345 1
903 58-60370-00 GASKET 1
905 22-60403-01 STANDBY RECEPTACLE PRIOR TO SERIAL NUMBER P811345 1
905 22-60389-03 STANDBY RECEPTACLE STARTING WITH SERIAL NUMBER P811345 1
910 22-60404-01 STANDBY PLUG PRIOR TO SERIAL NUMBER P811345 1
910 22-60388-02 STANDBY PLUG STARTING WITH SERIAL NUMBER P811345 1

16
ZEPHYR 20S
9. CONTROL BOX STARTING WITH SERIAL NUMBER P811660

540
505

90
5
520
10
20
105

95
480
210 85

220 180 35

555

470 25

475 410
115 390

120
40

65
45
395
900
60

110 903

905

910

17
ZEPHYR 20S
ITEM PART NO. DESCRIPTION QTY
9. CONTROL BOX STARTING WITH SERIAL NUMBER P811660

91-60281-10 NSA CONTROL BOX, 400V -- 3 -- 50HZ 12V -- INCLUDES: 1


91-60281-11 NSA CONTROL BOX, 230V -- 1 -- 50HZ 12V -- INCLUDES: 1
5 86-60567-02 UPPER BOX 1
10 58-60298-03 GROMMET 3
20 10-60046-01 CLAMP 1
25 12-60044-01 CONTACTOR, 12V 1
35 12-60049-03 DIODE ASSY 1
40 22-60195-00 FUSE HOLDER 2
45 22-60197-00 CLAMP PIN, FUSE HOLDER 2
60 22-02336-00 FUSE, 30A 2
65 22-02336-02 FUSE, 5A 2
85 22-60184-00 DISCHARGE RESISTOR 1
90 22-60301-00 HEAT SINK 1
95 10-60040-01 SMOOTHING CAPACITOR, 63V 22000MFD 1
105 44-60044-11 CLAMP 1
110 62-03957-01 DECAL, WARNING HIGH VOLTAGE 1
115 62-60180-01 NSI DECAL, GROUND 1
120 62-60226-00 NSI DECAL, GROUND 1
180 10-00286-03 RELAY, 12V 1
210 62-60870-00 NSI DECAL, VOLTAGE 12V 1
220 62-60408-07 NSI DECAL, VOLTAGE 230V -- 1 -- 50HZ 1
220 62-60408-12 NSI DECAL, VOLTAGE 400V -- 3 -- 50HZ 1
390 62-60302-00 NSI DECAL, VOLTAGE 230V 1
395 62-60303-00 NSI DECAL, VOLTAGE 400V 1
410 10-60044-00 OVERLOAD RELAY 1
470 22-60298-02 JUNCTION BLOCK -- INCLUDES: 1
475 22-60102-08 FUSE, 4A 600V 2
480 10-60045-00 BRIDGE DIODE, 50A 1
505 68-60452-00 BRACKET 1
520 10-60047-00 PERMANENT CAPACITOR, 400V 40MFD FOR 230V -- 1 -- 50HZ 1
540 10-60048-09 STARTING CAPACITOR, 260 / 325V 200MFD FOR 230V -- 1 -- 50HZ 1
555 10-60012-00 STARTING RELAY, 230V 1
660 10-00384-01 CLUTCH TIMER 15S STARTING WITH SERIAL NUMBER PB009255 1
NS PL HARNESS, CONTROL BOX 400V -- 3 -- 50HZ -- INCLUDES: 1
NS PL HARNESS, CONTROL BOX 230V -- 1 -- 50HZ -- INCLUDES: 1
NS 22-60300-06SK CONNECTOR 6 WAYS ( MATES WITH 22-60300-07SK ) 1
NS 22-60300-07SK CONNECTOR 6 WAYS ( MATES WITH 22-60300-06SK ) 2
NS 22-60254-14SK CONNECTOR 8 WAYS ( MATES WITH 22-60254-15SK ) 1
NS 22-01613-23SK CONNECTOR 12 WAYS ( MATES WITH 22-01613-25SK ) 1
NS 10-01021-00 DIODE, 6A 600V 1
900 68-61932-00 BRACKET 1
903 58-60370-00 GASKET 1
905 22-60389-03 STANDBY RECEPTACLE 1
910 22-60388-02 STANDBY PLUG 1

18
ZEPHYR 20S
10. INJECTION ASSEMBLY

30

20

10
5
25
15

27
26

19
ZEPHYR 20S
ITEM PART NO. DESCRIPTION QTY
10. INJECTION ASSEMBLY

5 22-60405-00 COIL, 12V 1


10 14-00269-00 INJECTION VALVE 1
NS 14-00269-10 REPAIR KIT 1
15 PL TUBE, COPPER 1/4 1
20 PL TUBE, COPPER 1/4 1
25 22-60419-01 NSI HARNESS, VALVE -- INCLUDES: 1
26 22-60068-00 VALVE CONNECTOR 1
27 22-01585-00SK CONNECTOR 2 WAYS ( MATES WITH 22-02392-00SK ) 1
30 12-00507-00 THERMOSTAT INJECTION 1

20
ZEPHYR 20S
11. EVAPORATOR: CUBIC

91 95 92
90 100
185
175
250
121
120 60 186
65
250 70
125 40
187

110

195
111

150 35
155 80
85
135 55
151 140
235
152
50
60
153 65
70

35

10

275
15
20
205
30

222
220

223
221

21
ZEPHYR 20S
ITEM PART NO. DESCRIPTION QTY
11. EVAPORATOR: CUBIC

10 73-60031-00 MOTOR MOUNT 1


15 34-60001-20 PL* SCREW, CAP HXHD M7 X 20MM 3
20 34-60095-29 PL* WASHER, LOCK M7 X 18MM 3
30 38-60009-00 FAN 1
35 34-60068-20 SCREW, M6 X 20MM 5
40 40-60103-00 ADAPTOR, HOSE 1
50 68-60283-00 BRACKET 1
55 44-60044-10 PL* CLAMP 1
60 34-60000-16 PL* SCREW, CAP HXHD M5 X 16MM 2
65 34-60095-25 PL* WASHER, LOCK M5 X 12MM 2
70 34-60089-05 PL* NUT, LOCK M5 2
80 34-60095-27 PL* WASHER, LOCK M6 X 14MM 1
85 34-01184-56 PL* NUT, LOCK M6 1
90 22-60810-00 DEFROST TERMINATION -- INCLUDES: 1
91 12-00256-25 DEFROST THERMOSTAT 1
92 22-50078-01SK CONNECTOR 2 WAYS ( MATES WITH 22-50078-02SK ) 1
95 34-01197-10 PL* SCREW, CAP HXHD M4 X 10MM 2
100 34-60095-24 PL* WASHER, LOCK M4 X 10MM 2
110 12-60015-01 LOW PRESSURE SWITCH -- INCLUDES: 1
111 22-50078-02SK CONNECTOR 2 WAYS ( MATES WITH 22-50078-01SK ) 1
120 22-60167-00 RAS SENSOR -- INCLUDES: 1
121 22-50078-01SK CONNECTOR 2 WAYS ( MATES WITH 22-50078-02SK ) 1
125 44-60044-00 PL* CLAMP 1
135 40-60010-04 PLUG, FEMALE 5/8 1
140 42-00243-03 O--RING 1
150 79-60135-00 NSI EVAPORATOR ASSY -- INCLUDES: 1
151 81-60091-00 DEFROST ELEMENT -- INCLUDES: 1
152 40-60007-02 FITTING 1
153 68-60342-00 PAN 1
155 40-60141-00 SUCTION LINE ASSY 1
175 58-01284-00 TUBE, HEAT SHRINK 1
185 14-60061-00 EXPANSION VALVE PRIOR TO SERIAL NUMBER PB812000 1
185 14-60050-02 EXPANSION VALVE STARTING WITH S/N PB812000 -- INCLUDES: 1
186 14-60009-02 ORIFICE 1
187 40-60007-14 ADAPTOR PRIOR TO SERIAL NUMBER PB812000 1
195 42-60045-00 COMPOUND ROLLER 0.1M
205 62-03797-13 NSI LABEL, R--134A 1
220 54-60006-10 MOTOR, DC 12V -- INCLUDES: 1
221 22-50078-02SK CONNECTOR 2 WAYS ( MATES WITH 22-50078-01SK ) 1
222 54-60006-30 BRUSH 1
223 54-60006-31 BRUSH CAP 1
235 40-60010-01 PLUG, FEMALE 1/4 1
250 58-60381-00 PROTECTOR 2

CUBIC EVAPORATOR MOUNTING KIT: MAINS PARTS -- INCLUDES: 1


275 58-01286-00 HOSE 2.5M
34-00740-45 PL* SCREW, CAP HXHD M12--1.75 X 45MM 4
34-01249-23 PL* SPACER, M12 X 30MM 4

22
ZEPHYR 20S
ITEM PART NO. DESCRIPTION QTY
12. MOUNTING KIT: MAINS PARTS

1
3

1 79-60409-00 CAB COMMAND -- INCLUDES: 1


2 22-60166-00 BRACKET 1
3 22-60168-04 COMMAND CAB CABLE, 10M 1
3 22-60551-05 COMMAND CAB CABLE, 13M 1
3 22-60551-07 COMMAND CAB CABLE, 16M 1
22-02336-16 FUSE, 40A 1
22-50078-61SK FUSE HOLDER ASSY -- INCLUDES: 1
22-50078-61 CONNECTOR, MAXI FUSE 1
22-50078-61A COVER, MAXI FUSE 1
22-50078-61B SCREW, MAXI FUSE HOLDER 2
22-50078-61C TERMINAL RING, MAXI FUSE 2
42-00243-03 O--RING 2
42-00243-04 O--RING 1
42-00243-09 O--RING 3
42-00243-10 O--RING 2
40-60056-01 FITTING, 1/4 1
34-60014-04 BOLT, T HEAD M12 X 140MM 4
48-60178-02 PL* SPACER, M12 4
34-01184-62 PL* NUT, LOCK M12 4
58-60215-01 NSI TUBE, SLIT 3M
22-60389-03 RECEPTACLE ASSY, 380V -- 5 -- 16A 1
22-60448-00 RECEPTACLE ASSY, 230V -- 1 -- 50 / 60HZ 1
22-60388-02 PLUG, FEMALE 380V -- 5 -- 16A 1
22-60449-00 PLUG, FEMALE 230V -- 1 -- 50 / 60HZ 1
68-61932-00 BRACKET 1
34-60125-35 PL* SCREW, MACH PNHD M5 X 35MM 4
58-60298-02 GROMMET 1
62-03957-01 DECAL, R134A 1
62-60408-02 NSI DECAL, VOLTAGE 230V -- 3 -- 50HZ 1
62-60408-03 NSI DECAL, VOLTAGE 400V -- 3 -- 50HZ 1
62-60408-07 NSI DECAL, VOLTAGE 230V -- 1 -- 50HZ 1
62-60280-00 NSI DECAL, STANDBY SAFETY 1
62-60549-00 OPERATORS MANUAL ZEPHYR 20S / 30S 1

23
ZEPHYR 20S
ITEM PART NO. DESCRIPTION QTY
13. HOSE KIT

35 87 55 33
5

45 30
25
40 20
15

95 75 70 65 85

1 HOSE KIT -- INCLUDES: 1


3 40-60061-03 FITTING, HOSE MODULE 8 1
5 40-60061-04 FITTING, HOSE MODULE 10 2
15 40-60060-03 FITTING, HOSE MODULE 8 1
20 40-60060-04 FITTING, HOSE MODULE 10 1
25 40-60059-03 VALVE SERVICE, MODULE 8 1
30 40-60058-04 VALVE, MODULE 10 1
33 40-60048-01 ELBOW, 90_ MODULE 4--6 2
35 40-60048-02 ELBOW, 90_ MODULE 6 2
40 40-60048-03 ELBOW, 90_ MODULE 8 1
45 40-60048-04 ELBOW, 90_ MODULE 10 2
55 40-60049-02 ELBOW, 45_ MODULE 6 1
65 34-60019-02 CLAMP, MODULE 6 6
70 34-60019-03 CLAMP, MODULE 8 4
75 34-60019-04 CLAMP, MODULE 10 6
85 58-60115-02 HOSE, MODULE 6 9M
87 58-60115-03 HOSE, MODULE 8 6M
90 58-60115-04 HOSE, MODULE 10 7.5M

24
ZEPHYR 20S
SPARE PARTS MANUAL
25

30

10
15.115.120
20

25
80 100 97 95

Carrier Transicold europe S.C.S.


10, boulevard de lOise
500 Carrier service stations F-95031 CERGY PONTOISE CEDEX
in Europe, Russia,
Phone: +33 (0)1 34 43 48 00
Middle East and Africa
Fax: +33 (0)1 34 43 48 48
www.carrier-transicold-europe.com

Carrier Corporation - Carrier Transicold Europe S.C.S. au capital de 16 090 700 euros - R.C.S. Pontoise B 410 041 776 - Code APE 518 M
VAT: FR52410041776 - The information contained in this document is not contractually binding, and may not be reproduced without prior approval.
Printed in France (02/07) 62-60519-01

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