Professional Documents
Culture Documents
TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK
FABRICATION TANKAGE
100% Visual & MTC, Approved Measuring tape,
1 Raw Material Inspection Dimensional Drawings
As Per API 650 Sec 2
Vernier Calliper
H H RW VTKN/9001/QM/FOR/01
AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0
TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK
4 SHELL PLATE
Approved
Marking and Dimensional Drawings & 1mm Vertical &
Dimensional
4.1 check before cutting of shell verification
VTKN/9001/TT/0 Horizontal and for Measuring Tape H W S VTKN/9001/TS/FOR/001
plate 01, TT/003 ,API Diagonal 2 mm
650 & 653
Approved
Drawings &
VTKN/9001/TT/0
Tem Curvature tolerance =
4.2 Rolling of shell plate Physical verification
01,TT/003, API 3 mm
Gauge Plate H W S VTKN/9001/TT/FOR/013
650,Approved
Procedure
Under Cut V&H=
Approved
0.4&0.8mm max. Capping
Drawings &
100 % Visual height =For 13 mm thk Measuring Tape,
4.3 Welding of plates for Nozzles Inspection
VTKN/9001/TT/0
plateV&H=2.5 & 3 mm welding gauge
H W S VTKN/9001/TT/FOR/002
01, API 650 &
max For >13 - 25mm thk
65312.1.2 &
plate V&H=3 & 5 mm max
12.1.3
5 ROOF PLATE
Approved
100% Visual & 1mm Vertical &
Marking and Dimensional Drawings &
5.1 check before cutting
Dimensional
VTKN/9001/TT/0
Horizontal and for Measuring Tape, H W S VTKN/9001/TS/FOR/001
Verification Diagonal 2 mm
01, API 650
STRUCTURAL
5.2
Approved
Structural for Roof, Stairways, Drawings &
100% Visual & As per approved drwg,
Hand railing, Platform, Top VTKN/9001/TT/0
5.3 walk way, curb angle, wind
Dimensional
01, API
TCE Specification and Measuring Tape, H W RW VTKN/9001/TS/FOR/001
Verification API 650
girder. Etc. 650,Approved
Procedure
AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0
TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK
7 WELDING
AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0
TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK
AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0
TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK
8 NDT
ERECTION
TANK FOUNDATION
9
ACCEPTANCE
As per API 650
100 % Visual &
Prior to Erection check foundation Approved Drawings & Appendix B
9.1 Dimensional
VTKN/9001/TT/001 Clause 5.5.5.3 &
Measuring Tape H W W VTKN/9001/GEN/CL/001
acceptance. Inspection
TCE Specification
AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0
TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK
AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0
TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK
AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0
TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK
AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0
TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK
AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0
TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK
AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0
TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK
TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK
AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0
TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK
18 TANK BOTTOM
AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0
TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK
AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0
TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK
19 ROOF PLATE
Approved Drawings Approved Procedure &
100% Visual &
19.1 Laying of roof plates Dimensional
& TCE Technical Tape H W S
VTKN/9001/TT/001 Specification
Approved Drawings
Fit up inspection of roof plate 100% Visual &
19.2 Dimensional
& As Per API 650 Tape H W S VTKN/9001/TT/FOR/012
Lap joints VTKN/9001/TT/001
Approved Drawings Under Cut V&H=
Welding of roof plate lap & 0.4&0.8mm max. Capping
joints.(Welding seq. to be 100% Visual & VTKN/9001/TT/001, height =For 13 mm thk Welding
19.3 Dimensional API 650, API 653 plateV&H=2.5 & 3 mm gauge
H W S VTKN/9001/TT/FOR/002
followed as per approved
procedure) Sec 12.1.9 max For >13 - 25mm thk
plate V&H=3 & 5 mm max
Approved Drawings
Visual inspection after 100% Visual & & - DO - Welding
19.4 Dimensional VTKN/9001/TT/001, Gauge
H W RW VTKN/9001/TT/FOR/002
welding
API 650
Approved Drawings &
100 % procedure, Vacuum Kit W
19.5 Vacuum Test of Roof Plate Welds Verification VTKN/9001
As per API 650 H W VTKN/9001/TT/FOR/0023
/QM/30, API 650
Roof Plate to curb Approved Drawings &
angle/compression ring/plate joints100 % procedure, As per ASME Sec
19.6 VTKN/9001/QM/014 VIII,appendix 6 DPT Kit H W W VTKN/9001/TT/FOR/0016
DPT & Soap water test during TankVerification API 650 para 6-3,6-4,6-5
Hydro testing
-
AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0
TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK
20 ROOF NOZZLES
Approved Deviation in degree is
100% Visual & Drawings & ,height = 12mm,
20.1 Nozzles marking Inspection Dimensional VTKN/9001/TT/0 length = 6mm(TCE.M4-
Measuring Tape H W RW VTKN/9001/TS/FOR/001
01 119-51)
Fit up inspection of RF pads, Approved
100% Visual & Drawings & As per API 650
20.2 nozzles, structural support pads Dimensional VTKN/9001/TT/0 Fig.= 3-22
Measuring Tape H W S VTKN/9001/TT/FOR/005
etc on roof. 01
Under Cut V&H=
Approved 0.4&0.8mm max. Capping
Welding of RF pads , nozzles, 100 %Visual Drawings & height =For 13 mm thk Welding
20.3 Inspection VTKN/9001/TT/0 plateV&H=2.5 & 3 mm Gauge
H W S VTKN/9001/TT/FOR/002
structural support pads etc on
roof 01,API 650 max For >13 - 25mm thk
plate V&H=3 & 5 mm max
Approved
100 %Visual Drawings & Welding
20.4 Visual inspection after welding Inspection VTKN/9001/TT/0
- DO -
Gauge
H W RW VTKN/9001/TT/FOR/002
01,API 650
21 NDT
Approved
Drawings &
All temporary attachments shall As per ASME Sec
Procedure,
100 %Visual VIII,appendix 6, 8 DPT kit &
21.1 be removed ground flush and Inspection
VTKN/9001/TT/0
para 6-3,6-4,6-5, Prods
H W RW VTKN/9001/TT/FOR/016,18
DP /MPI Testing 01,QM/014,API
8-3,8-4,8-5
650,ASME SEC
V
Approved
Drawings &
Permanent attachments of shell As per ASME Sec
Procedure,
100 %Visual VIII,appendix 6, 8 DPT kit &
21.2 to bottom joints shall be DP Inspection
VTKN/9001/TT/0
para 6-3,6-4,6-5, Prods
H W RW VTKN/9001/TT/FOR/016,18
/MPI Tested 01,QM/014,API
8-3,8-4,8-5
650,ASME SEC
V
AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0
TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK
TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK
Approved
Settlement Checking at different Drawings &
100 %Visual Procedure As per API 650 & Level
23.4 levels as per Approved procedure Inspection VTKN/9001/TT/00 Approved Procedure Instrument H H W - DO -
and specifications. 1,API 650,ASME
SEC V
Visual Inspection after Approved
completion of hydrostatic test Drawings &
100% Procedure - DO - Water
23.5 to check leak. Roof leak test by VTKN/9001/TT/00 manometer H H W - DO -
Inspection
air up to 1.25xdesign pressure 1, API 650-App F,
before discharge water ASME SEC V
Approved
Dewatering after hydro test in Drawings &
100 %Visual Procedure - DO -
23.6 stage wise ie; 50%, 75% and in Inspection VTKN/9001/TT/00 H W S - DO -
empty condition. 1,API 650,ASME
SEC V
Approved
Drawings &
Check visually for any 100% Procedure - DO -
23.7 VTKN/9001/TT/00 H W S - DO -
deformation in tank shell Inspection
1,API 650,ASME
SEC V
Approved
Drawings &
Tank inside cleaning after 100% Procedure - DO -
23.8 VTKN/9001/TT/00 H W S - DO -
completion of hydro testing. Inspection
1,API 650,ASME
SEC V
AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0
TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK
LEGENDS:-
H: Hold Point is a mandatory inspection point and work shall not proceed without the presence of a representative of the organization. Activity designated as
Hold must be signed off by the Owners Representative.
W: Witness Inspection Point: Designated Witness Points for the involved personnel, which are required to be signed of by the personnel who witnessed. All
activities, which have a W point, will require a written notification to owner representative. In the event the owner representative does not attend within an
agreed period the work may proceed. In such cases, the owner representative will record in the appropriate signature space on the forms as Not
Witnessed, and sign off.
RW: Witness Inspection point: Designated % witness points assigned by the owners representative, which will require written notification from the owner
representative. In the event owner representative does not attend with in agreed the work, may proceed. In such cases, the owner representative will record
in the appropriate signature space on the forms as Not Witnessed, and sign off. The percentage means a minimum of 10% inspection over all. However
this may be increased at the discretion of construction manager or his designee.
S: Surveillance Over seeing or monitoring of activities by visiting. Activities designated as surveillance will Not be signed off by the owners representative.
DR: Document Review: This entails review of appropriate documentation and does not require signature of owner representative.
AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0
TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK
AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015