You are on page 1of 45

37239

GCP-30 Series
Genset Control

Installation
Software version 4.3xxx

Manual 37239
Manual 37239 GCP-30 Series - Genset Control

WARNING
Read this entire manual and all other publications pertaining to the work to be performed before install-
ing, operating, or servicing this equipment. Practice all plant and safety instructions and precautions.
Failure to follow instructions can cause personal injury and/or property damage.

The engine, turbine, or other type of prime mover should be equipped with an overspeed (overtempera-
ture, or overpressure, where applicable) shutdown unit(s), that operates totally independently of the
prime mover control unit(s) to protect against runaway or damage to the engine, turbine, or other type
of prime mover with possible personal injury or loss of life should the mechanical-hydraulic gover-
nor(s) or electric control(s), the actuator(s), fuel control(s), the driving mechanism(s), the linkage(s), or
the controlled unit(s) fail.

CAUTION
To prevent damage to a control system that uses an alternator or battery-charging unit, make sure the
charging unit is turned off before disconnecting the battery from the system.

Electronic controls contain static-sensitive parts. Observe the following precautions to prevent dam-
age to these parts.
Discharge body static before handling the control (with power to the control turned off, contact a
grounded surface and maintain contact while handling the control).
Avoid all plastic, vinyl, and Styrofoam (except antistatic versions) around printed circuit boards.
Do not touch the components or conductors on a printed circuit board with your hands or with
conductive units.

Important Definitions

WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
Appropriate precautions have to be taken.

CAUTION
Indicates a potentially hazardous situation that, if not avoided, could result in damage to equipment.
This note should absolutely be observed when connecting the control.

NOTE
References to other notes and supplements as well as tables and lists are identified by means of the
"i" symbol. Most of the referenced sections are included in the Annex.

Woodward Governor Company reserves the right to update any portion of this publication at any time. Information provided by Wood-
ward Governor Company is believed to be correct and reliable. However, no responsibility is assumed by Woodward Governor Company
unless otherwise expressly undertaken.

Woodward Governor Company


All Rights Reserved.

Page 2/45 Woodward


Manual 37239 GCP-30 Series - Genset Control

Contents

NOTE
All functions described in this manual are included in all controls (all versions) of the GCP-30 and
AMG 2 series. If there are any differences it will be signed by preceding the following short cuts. Please
notice that this manual does not respond explicit to the genset controllers of the AMG series.
[GCP-32] The functions signed and described this way are solely included in controls with 2 power
circuit breakers (control types GCP-32 and AMG 2/N2PB).
[GCP-31] The functions signed and described this way are solely included in controls with 1 power
circuit breaker (control types GCP-31 and AMG 2/N1PB).

CHAPTER 1. GENERAL INFORMATION ......................................................................................... 6


Linked Documents .................................................................................................................................. 6
CHAPTER 2. ELECTROSTATIC DISCHARGE AWARENESS ............................................................. 7
CHAPTER 3. HOUSING ............................................................................................................... 8
Dimensions ............................................................................................................................................. 8
Panel Cut-Out ......................................................................................................................................... 9
Side view ............................................................................................................................................... 10
Installation ............................................................................................................................................. 11
CHAPTER 4. WIRING DIAGRAMS - OVERVIEW ........................................................................... 12
GCP-31/BPD Package.......................................................................................................................... 13
GCP-31/BPQ Package ......................................................................................................................... 14
GCP-31/XPD Package.......................................................................................................................... 15
GCP-31/XPQ Package ......................................................................................................................... 16
GCP-31/XPQ+SB03 Package .............................................................................................................. 17
GCP-31/XPQ+SC06 Package .............................................................................................................. 18
GCP-32/BPD Package.......................................................................................................................... 19
GCP-32/BPQ Package ......................................................................................................................... 20
GCP-32/XPD Package.......................................................................................................................... 21
GCP-32/XPQ Package ......................................................................................................................... 22
GCP-32/XPQ+SB03 Package .............................................................................................................. 23
GCP-32/XPQ+SC06 Package .............................................................................................................. 24

Woodward Page 3/45


Manual 37239 GCP-30 Series - Genset Control

CHAPTER 5. CONNECTORS - DETAILS ..................................................................................... 25


Power Supply........................................................................................................................................ 25
Measuring Inputs .................................................................................................................................. 26
Voltage ....................................................................................................................................... 26
Current........................................................................................................................................ 28
Discrete Inputs...................................................................................................................................... 30
Control Inputs ............................................................................................................................. 30
Alarm Inputs ............................................................................................................................... 31
Analog Inputs (Packages XP.., Option T701)....................................................................................... 33
Pick-Up ................................................................................................................................................. 34
Relay Outputs ....................................................................................................................................... 35
Controller Outputs ...................................................................................................................... 35
Relay Manager ........................................................................................................................... 35
Analog Outputs (Package XP.., Option A2) ......................................................................................... 36
Controller Outputs ................................................................................................................................ 36
Three-Position Controller (Packages ..D) .................................................................................. 36
Multi Functional Controller Outputs (Package ..Q, Option Q).................................................... 37
Interface................................................................................................................................................ 39
Interface Wiring .......................................................................................................................... 39
CAN Bus Screening ................................................................................................................... 40
Loop The CAN Bus .................................................................................................................... 40
DPC - Direct Configuration Interface.......................................................................................... 40
CHAPTER 6. TECHNICAL DATA ................................................................................................ 41
CHAPTER 7. ACCURACY.......................................................................................................... 44

Page 4/45 Woodward


Manual 37239 GCP-30 Series - Genset Control

Illustrations and Tables

Illustrations
Figure 3-1: Housing - Dimensions ............................................................................................................................................. 8
Figure 3-2: Housing - Panel-board cut-out ................................................................................................................................ 9
Figure 3-3: Side view without clamps................................................................................................................................... 10
Figure 3-4: Side view with clamps........................................................................................................................................ 10
Figure 4-1: Wiring diagram GCP-31/BPD Package ................................................................................................................ 13
Figure 4-2: Wiring diagram GCP-31/BPQ Package ................................................................................................................ 14
Figure 4-3: Wiring diagram GCP-31/XPD Package ................................................................................................................ 15
Figure 4-4: Wiring diagram GCP-31/XPQ Package ................................................................................................................ 16
Figure 4-5: Wiring diagram GCP-31/XPQ+SB03 Package ..................................................................................................... 17
Figure 4-6: Wiring diagram GCP-31/XPQ+SC06 Package ..................................................................................................... 18
Figure 4-7: Wiring diagram GCP-32/BPD Package ................................................................................................................ 19
Figure 4-8: Wiring diagram GCP-32/BPQ Package ................................................................................................................ 20
Figure 4-9: Wiring diagram GCP-32/XPD Package ................................................................................................................ 21
Figure 4-10: Wiring diagram GCP-32/XPQ Package .............................................................................................................. 22
Figure 4-11: Wiring diagram GCP-32/XPQ+SB03 Package ................................................................................................... 23
Figure 4-12: Wiring diagram GCP-32/XPQ+SC06 Package ................................................................................................... 24
Figure 5-1: Power supply......................................................................................................................................................... 25
Figure 5-2: Measuring inputs - Voltage - Generator ................................................................................................................ 26
Figure 5-3: Measuring inputs - Voltage - Busbar..................................................................................................................... 26
Figure 5-4: Measuring inputs - Voltage - Mains...................................................................................................................... 27
Figure 5-5: Measuring inputs - Current - Generator ................................................................................................................ 28
Figure 5-6: Measuring inputs - Current - Mains via transformer .......................................................................................... 29
Figure 5-7: Measuring inputs - Current - Mains via measuring transducer........................................................................... 29
Figure 5-8: Discrete inputs Control inputs ............................................................................................................................ 30
Figure 5-9: Discrete inputs Alarm inputs - positive logic ..................................................................................................... 31
Figure 5-10: Discrete inputs Alarm inputs - negative logic (Example)................................................................................. 32
Figure 5-11: Analog inputs - Package XP.., Option T701 ....................................................................................................... 33
Figure 5-12: Pickup.................................................................................................................................................................. 34
Figure 5-13: Pickup Typical behavior of the input voltage sensitivity ................................................................................. 34
Figure 5-14: Relay outputs Controller outputs CB activation............................................................................................ 35
Figure 5-15: Relay outputs Relay manager........................................................................................................................... 35
Figure 5-16: Analog outputs .................................................................................................................................................... 36
Figure 5-17: Controller Three-position controller................................................................................................................. 36
Figure 5-18: Three-position controller external RC wiring for relay manager ..................................................................... 37
Figure 5-19: Analog controller output n/f/P Wiring and external jumper setting ................................................................. 38
Figure 5-20: Analog controller output U/Q Wiring and jumper setting ................................................................................ 38
Figure 5-21: Interface - Terminals ........................................................................................................................................... 39
Figure 5-22: Interface CAN bus screening............................................................................................................................ 40
Figure 5-23: Interfaces Loop the CAN bus ........................................................................................................................... 40

Tables
Table 1-1: Manual - Overview................................................................................................................................................... 6
Table 3-1: Housing - panel cut-out ............................................................................................................................................ 9
Table 5-1: Pickup minimum input voltage............................................................................................................................ 34

Woodward Page 5/45


Manual 37239 GCP-30 Series - Genset Control

Chapter 1.
General Information

Linked Documents
Type English German

GCP-31/32 Series
GCP-31/32 - Installation this manual 37239 GR37239
GCP-31/32 - Configuration 37278 GR37278
GCP-31/32 - Function/Operation 37238 GR37238
GCP-31/32 - Application 37240 GR37240
Option SB.. 37200 GR37200
Option SC.. 37182 GR37182
Option T7.. 37261 GR37261
Option TZ.. 37241 GR37241
other options upon request

Additional Manuals
IKD 1 - Manual 37135 GR37135
Discrete expansion board with 8 discrete inputs and 8 relay outputs that can be coupled via the CAN bus to the control unit. Evalua-
tion of the discrete inputs as well as control of the relay outputs is done via the control unit.
IKN 1 - Manual 37136 GR37136
20channel NiCrNi temperature scanner that monitors the temperature values for exceeding or falling below a threshold value, meas-
ured through senders on the IKN 1. A configured relay on the board of the IKN 1 will trip. The IKN 1 can be coupled with the con-
trol unit using the CAN bus to display measuring values as well as alarms.
LeoPC - Manual 37146 GR37146
PC program for visualization, for configuration, for remote control, for data logging, for language upload, for alarm and user man-
agement and for management of the event recorder. This manual describes the use of the program.
LeoPC - Manual 37164 GR37164
PC program for visualization, for configuration, for remote control, for data logging, for language upload, for alarm and user man-
agement and for management of the event recorder. This manual describes the programming of the program.
GW 4 - Manual 37133 GR37133
Gateway for transferring the CAN bus to any other interface or bus.
ST 3 - Manual 37112 GR37112
Control to govern the air fuel ratio of a gas engine. The ratio will be directly measured though a Lambda probe and controlled to a
configured value.
Table 1-1: Manual - Overview

Intended Use The control must only be operated according to the guidelines described in this manual. The pre-
requisite for a proper and safe operation of the product is correct transportation, storage, and installation as well
as careful operation and maintenance.

NOTE
This manual has been developed for an control fitted with all available options. Inputs/outputs, func-
tions, configuration screens and other details described, which do not exist on your control may be ig-
nored.
The present manual has been prepared to enable the installation and commissioning of the control. On
account of the large variety of parameter settings, it is not possible to cover every possible combina-
tion. The manual is therefore only a guide. In case of incorrect entries or a total loss of functions, the
default settings can be taken from the enclosed list of parameters.

Page 6/45 Woodward


Manual 37239 GCP-30 Series - Genset Control

Chapter 2.
Electrostatic Discharge Awareness

All electronic equipment is static-sensitive, some components more than others. To protect these components
from static damage, you must take special precautions to minimize or eliminate electrostatic discharges.

Follow these precautions when working with or near the control.

1. Before doing maintenance on the electronic control, discharge the static electricity on your body to
ground by touching and holding a grounded metal object (pipes, cabinets, equipment, etc.).

2. Avoid the build-up of static electricity on your body by not wearing clothing made of synthetic materials.
Wear cotton or cotton-blend materials as much as possible because these do not store static electric
charges as much as synthetics.

3. Keep plastic, vinyl, and Styrofoam materials (such as plastic or Styrofoam cups, cup holders, cigarette
packages, cellophane wrappers, vinyl books or folders, plastic bottles, and plastic ash trays) away from
the control, the modules, and the work area as much as possible.

4. With the opening of the unit the guarantee expires!


Do not remove the printed circuit board (PCB) from the control cabinet unless absolutely necessary. If
you must remove the PCB from the control cabinet, follow these precautions:

Do not touch any part of the PCB except the edges.

Do not touch the electrical conductors, the connectors, or the components with conductive units or
with your hands.

When replacing a PCB, keep the new PCB in the plastic antistatic protective bag it comes in until you
are ready to install it. Immediately after removing the old PCB from the control cabinet, place it in the
antistatic protective bag.

WARNING
To prevent damage to electronic components caused by improper handling, read and observe the pre-
cautions in Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, Printed
Circuit Boards, and Modules.

Woodward Page 7/45


Manual 37239 GCP-30 Series - Genset Control

Chapter 3.
Housing

Dimensions

144,0 mm
32,0 mm
12,0 mm

Parameterizing plug

42,0 mm

8,0 mm

48 25

Y1 Y5 X1 X5 120 128

90 93 99 105 111 113 114


144,0 mm
136,0 mm

83 60

50 54

01 24

136,0 mm 111,0 mm

AMG 2 Abmessungen gleo-1799-ab.SKF

Figure 3-1: Housing - Dimensions

Page 8/45 Woodward


Manual 37239 GCP-30 Series - Genset Control

Panel Cut-Out

B
b
b'

h' h H

Figure 3-2: Housing - Panel-board cut-out

Measure Description Tolerance


H Height Total 144 mm ---
h Panel cut-out 138 mm + 1.0 mm
h' Housing dimension 136 mm
B Width Total 144 mm ---
b Panel cut-out 138 mm + 1.0 mm
b' Housing dimension 136 mm
Depth Total 118 ---
Table 3-1: Housing - panel cut-out

Woodward Page 9/45


Manual 37239 GCP-30 Series - Genset Control

Side view

Cabinet Cabinet
Front frame Front frame
Housing Housing
Mounting cones Mounting cones
Mounting clamp

Figure 3-3: Side view without clamps Figure 3-4: Side view with clamps

Page 10/45 Woodward


Manual 37239 GCP-30 Series - Genset Control

Installation

For installation into a panel door please proceed as follows:

1. Panel cut-out B
Cut out the panel according to the dimensions in Figure 3-1. b

h H

2. Insert control into cut-out Move housing into panel

Insert the control into the panel cut-out. Verify that the control fits cor-
rectly in the cut-out. If the panel cut-out is not big enough, enlarge it
accordingly.

3. Attach mounting clamps a) Attach clamp here

Rotate clamps according to the picture on the right until they snap into
the mounting cones.

b) Rotate clamp until front


nut of the clamp locks into
front cone

4. Screw clamps Screw down until the


housing fits into

Tighten the screw clamps until the housing is pressed and fixed against the panel

the panel. Be careful not to over tighten the clamps which can unsnap
the frame from the housing. If this happens remove the control from the
panel and reattach the frame by pressing firmly against the housing.

Note: Using the gasket kit (P/N 8923-1043) increases the IP protection from IP42 to IP54 from front. Mounting
of the gasket is described in the manual supplied with the gasket kit.

Woodward Page 11/45


Manual 37239 GCP-30 Series - Genset Control

Chapter 4.
Wiring Diagrams - Overview

WARNING
A circuit breaker must be provided near to the control and in a position easily accessible to the opera-
tor. This must also bear a sign identifying it as an isolating switch for the control.

NOTE
Connected inductances (e. g. Coils of operating current or undervoltage tripping devices, auxiliary con-
tactors and power contactors) must be wired with an appropriate interference protection.

Page 12/45 Woodward


Manual 37239 GCP-30 Series - Genset Control

GCP-31/BPD Package

Control room
SPS
PC
GATEWAY

(modem)
up to 13 additional
gensets (each via

GW 4
one GCP-30)

X1 X2 X3 X4 X5
CAN-L

CAN-H

The socket for the PC configuration is situated on the


side of the unit. This is where the DPC has to be plugged in.
CAN bus interface
GND
Guidance level

Termination

6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92
GND

Package GCP-31/BPD Pickup


P/N Name PT; CT switching/inductive
8440-1548 GCP-3111B/BPD 120 Vac; ../1 A
8440-1549 GCP-3141B/BPD 400 Vac; ../1 A
8440-1550 GCP-3115B/BPD 120 Vac; ../5 A
Standard =
8440-1551 GCP-3145B/BPD 400 Vac; ../5 A Relay 7 Centralized alarm

Standard =
Relay 6 Ignition / preglow

Relay 5

Relay 4

Relay 3

Relay 2
53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10

lower
Drive

Relay 1
SPEED / POWER
raise
(three-position controller)

Starter
lower
G

VOLTAGE / POW. FAC.


raise
(three-position controller)
Start relay / Gas valve

Generator voltage L3
Readiness for operation
Generator voltage L2
3
3/(4)

Generator voltage L1 Alarm input 16 G NO/#1


NC

s1 (K) s1 (k)
s1 (k) Alarm input 15 F NO/#1
L3 Generator current L3 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (K) s1 (k) s1 (k) D NO/#1
'Idle mode'
L2 Generator current L2 NC
#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC

s1 (K) s1 (k)
s1 (k) Alarm input 11 B NO/#1
L1 Generator current L1 NC
s2 (L) s2 (l) Alarm input 10 or
s2 (l) A NO/#1
'GCB close' without 'eng.mon.' NC
Reply: GCB is open Alarm input 9 9 NO/#1
Common = terminal 7 NC
Alarm input 8 8 NO/#1
#1configurable during setup (NO/NC)

Command: close GCB NC


Alarm input 7 or
7 NO/#1
Breaker logic NC
GCB

Alarm input 6 or
6 NO/#1
Mode selection locked
Command: open GCB NC
Alarm input 5 or
5 NO/#1
Crank terminate NC
L2 Alarm input 4 4 NO/#1
Busbar voltage NC
2
L1 Common
#2Battery
Common =

Isolated operation Alarm input 3 3


terminal 7

NO/#1
NC
Alarm input 2 2 NO/#1
NC
Meaning Terminal 54 Terminal 53 Alarm input 1
1 NO/#1
Isolated operation YES (e.g. 24 Vdc) NO (e.g. 0 Vdc) (at sprinkler: emergency stop) NC
Mains parallel operation NO (e.g. 0 Vdc) YES (e.g. 24 Vdc) Common
#2Battery
Mains parallel operation Reply of the MCB - MCB is to be closed:
GCP-31/BPD

with MCB "EXTERNAL" (closed = NO, YES (e.g. 24 Vdc) Common (terminal 3/4/5/6/53/54)
e.g. 0Vdc) - MCB is not to be closed: #2Battery
3/(4)

YES (e.g. 24 Vdc)


Multi function terminal NO/#1
NC
50 51 52 27 28

s1 (k) Automatic 2
2 3 5

s1 (K) s1 (k) NO/#1


L1 Mains current L1 NC
s2 (L) s2 (l)
s2 (l) Automatic 1 NO/#1
NC

3 Mains voltage L3 0 Vdc

Mains voltage L2 12/24 Vdc


0 1

Mains voltage L1 N
Subject to technical mocifications. starting firmware version 4.2xxx 2004-03-31 | GCP30 Wiring Diagram g2ww-1404-ap.skf

Figure 4-1: Wiring diagram GCP-31/BPD Package

Woodward Page 13/45


Manual 37239 GCP-30 Series - Genset Control

GCP-31/BPQ Package
Control room
SPS
PC
GATEWAY

(modem)
up to 13 additional
gensets (each via

GW 4
one GCP-30)

X1 X2 X3 X4 X5

CAN-L

CAN-H

The socket for the PC configuration is situated on the


side of the unit. This is where the DPC has to be plugged in.
CAN bus interface
GND
Guidance level

Termination

6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92
GND

Package GCP-31/BPQ Pickup


P/N Name PT; CT switching/inductive
8440-1607 GCP-3111B/BPQ 120 Vac; ../1 A
8440-1608 GCP-3141B/BPQ 400 Vac; ../1 A
8440-1609 GCP-3115B/BPQ 120 Vac; ../5 A
Standard =
8440-1610 GCP-3145B/BPQ 400 Vac; ../5 A Relay 7 Centralized alarm

Standard =
Relay 6 Ignition / preglow

Relay 5

Relay 4

Relay 3
voltage

current

Relay 2
PWM

DC

DC
PWM GND

GND

GND

53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10

with analog outputs (three-position


Drive

controller via relay manager;

Relay 1
quasi-continuous controller

SPEED / POWER
N/C
UA

ext. R/C connection!)

(analog controller output)


IA

Starter
GND

GND
G

VOLTAGE / POW. FAC.


N/C
UA

(analog controller output)


Start relay / Gas valve
IA

Generator voltage L3
Readiness for operation
Generator voltage L2
3
3/(4)

Generator voltage L1 Alarm input 16 G NO/#1


NC

s1 (K) s1 (k)
s1 (k) Alarm input 15 F NO/#1
L3 Generator current L3 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (K) s1 (k) s1 (k) D NO/#1
'Idle mode'
L2 Generator current L2 NC
#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC

s1 (K) s1 (k)
s1 (k) Alarm input 11 B NO/#1
L1 Generator current L1 NC
s2 (L) s2 (l) Alarm input 10 or
s2 (l) A NO/#1
'GCB close' without 'eng.mon.' NC
Reply: GCB is open Alarm input 9 9 NO/#1
Common = terminal 7 NC
Alarm input 8 8 NO/#1
#1configurable during setup (NO/NC)

Command: close GCB NC


Alarm input 7 or
7 NO/#1
Breaker logic NC
GCB

Alarm input 6 or
6 NO/#1
Mode selection locked
Command: open GCB NC
Alarm input 5 or
5 NO/#1
Crank terminate NC
L2 Alarm input 4 4 NO/#1
Busbar voltage NC
2
L1 Common
#2Battery
Common =

Isolated operation Alarm input 3 3


terminal 7

NO/#1
NC
Alarm input 2 2 NO/#1
NC
Meaning Terminal 54 Terminal 53 Alarm input 1
1 NO/#1
Isolated operation YES (e.g. 24 Vdc) NO (e.g. 0 Vdc) (at sprinkler: emergency stop) NC
Mains parallel operation NO (e.g. 0 Vdc) YES (e.g. 24 Vdc) Common
#2Battery
GCP-31/BPQ

Mains parallel operation Reply of the MCB - MCB is to be closed:


with MCB "EXTERNAL" (closed = NO, YES (e.g. 24 Vdc) Common (terminal 3/4/5/6/53/54)
e.g. 0Vdc) - MCB is not to be closed: #2Battery
3/(4)

YES (e.g. 24 Vdc)


Multi function terminal NO/#1
NC
50 51 52 27 28

s1 (k) Automatic 2
2 3 5

s1 (K) s1 (k) NO/#1


L1 Mains current L1 NC
s2 (L) s2 (l)
s2 (l) Automatic 1 NO/#1
NC

3 Mains voltage L3 0 Vdc

Mains voltage L2 12/24 Vdc


0 1

Mains voltage L1 N
Subject to technical mocifications. starting firmware version 4.2xxx 2004-03-31 | GCP30 Wiring Diagram g2ww-1404-ap.skf

Figure 4-2: Wiring diagram GCP-31/BPQ Package

Page 14/45 Woodward


Manual 37239 GCP-30 Series - Genset Control

GCP-31/XPD Package

120 121 122 123


GND

Analog output

5 6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104


manager
IA
Analog output
0/4-20 mA Analog input 4 [T4]
GND

Control room
Pt100
IA

SPS
PC
Analog input 3 [T3]
0/4-20 mA
GATEWAY

(modem)
up to 13 additional
gensets (each via

max. 8x
Analog input 2 [T2]
GW 4

LS 4 0/4-20 mA
one GCP-30)

X1 X2 X3 X4 X5
CAN-L

CAN-H

The socket for the PC configuration is situated on the


side of the unit. This is where the DPC has to be plugged in.
CAN bus interface Analog input 1 [T1]
GND
Guidance level 0/4-20 mA

Termination
GND

Package GCP-31/XPD Pickup


P/N Name PT; CT switching/inductive
8440-1552 GCP-3111B/XPD 120 Vac; ../1 A
8440-1553 GCP-3141B/XPD 400 Vac; ../1 A
8440-1554 GCP-3115B/XPD 120 Vac; ../5 A Standard =
8440-1555 GCP-3145B/XPD 400 Vac; ../5 A Relay 7 Centralized alarm

Standard =
Relay 6 Ignition / preglow
53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10 105 106 107 108 109 110 111 112 113

Analog input 7 [T7]


VDO Temperature 30-120 C (0-380 Ohm)
or alternatively 86-248 F (0-380 Ohm) Relay 5

Analog input 6 [T6] Relay 4


VDO Pressure 0-5/10 bar (0-180 Ohm)
or alternatively 0-72.5/145 psi (0-180 Ohm)

Relay 3

Analog input 5 [T5]


Pt100
Relay 2

lower
Drive

Relay 1
SPEED / POWER
raise
(three-position controller)

Starter
lower
G

VOLTAGE / POW. FAC.


raise
(three-position controller)
Start relay / Gas valve

Generator voltage L3
Readiness for operation
Generator voltage L2
3
3/(4)

Generator voltage L1 Alarm input 16 G NO/#1


NC

s1 (K) s1 (k)
s1 (k) Alarm input 15 F NO/#1
L3 Generator current L3 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (K) s1 (k) s1 (k) D NO/#1
'Idle mode'
L2 Generator current L2 NC
#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC

s1 (K) s1 (k)
s1 (k) Alarm input 11 B NO/#1
L1 Generator current L1 NC
s2 (L) s2 (l) Alarm input 10 or
s2 (l) A NO/#1
'GCB close' without 'eng.mon.' NC
Reply: GCB is open Alarm input 9 9 NO/#1
Common = terminal 7 NC
Alarm input 8 8 NO/#1
#1configurable during setup (NO/NC)

Command: close GCB NC


Alarm input 7 or
7 NO/#1
Breaker logic NC
GCB

Alarm input 6 or
6 NO/#1
Mode selection locked
Command: open GCB NC
Alarm input 5 or
5 NO/#1
Crank terminate NC
L2 Alarm input 4 4 NO/#1
Busbar voltage NC
2
L1 Common
#2Battery
Common =

Isolated operation Alarm input 3 3


terminal 7

NO/#1
NC
Alarm input 2 2 NO/#1
NC
Meaning Terminal 54 Terminal 53 Alarm input 1
1 NO/#1
Isolated operation YES (e.g. 24 Vdc) NO (e.g. 0 Vdc) (at sprinkler: emergency stop) NC
Mains parallel operation NO (e.g. 0 Vdc) YES (e.g. 24 Vdc) Common
#2Battery
Mains parallel operation Reply of the MCB - MCB is to be closed:
GCP-31/XPD

with MCB "EXTERNAL" (closed = NO, YES (e.g. 24 Vdc) Common (terminal 3/4/5/6/53/54)
e.g. 0Vdc) - MCB is not to be closed: #2Battery
3/(4)

YES (e.g. 24 Vdc)


Multi function terminal NO/#1
NC
50 51 52 27 28

s1 (K) s1 (k)
s1 (k) Automatic 2 NO/#1
L1 Mains current L1 NC
s2 (L) s2 (l)
s2 (l) Automatic 1
0 1 2 3

NO/#1
NC

3 Mains voltage L3 0 Vdc

Mains voltage L2 12/24 Vdc

Mains voltage L1 N
Subject to technical mocifications. starting firmware version 4.2xxx 2004-03-31 | GCP30 Wiring Diagram g2ww-1404-ap.skf

Figure 4-3: Wiring diagram GCP-31/XPD Package

Woodward Page 15/45


Manual 37239 GCP-30 Series - Genset Control

GCP-31/XPQ Package

120 121 122 123


GND

Analog output

6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104


manager
IA
Analog output
0/4-20 mA Analog input 4 [T4]
GND
Control room

Pt100
IA
SPS
PC

Analog input 3 [T3]


0/4-20 mA
GATEWAY

(modem)
up to 13 additional
gensets (each via

max. 8x

Analog input 2 [T2]


GW 4

LS 4

0/4-20 mA
one GCP-30)

X1 X2 X3 X4 X5

CAN-L

CAN-H

The socket for the PC configuration is situated on the


side of the unit. This is where the DPC has to be plugged in.
CAN bus interface Analog input 1 [T1]
GND
Guidance level 0/4-20 mA

Termination
GND

Package GCP-31/XPQ Pickup


P/N Name PT; CT switching/inductive
8440-1556 GCP-3111B/XPQ 120 Vac; ../1 A
8440-1557 GCP-3141B/XPQ 400 Vac; ../1 A
8440-1558 GCP-3115B/XPQ 120 Vac; ../5 A
Standard =
8440-1559 GCP-3145B/XPQ 400 Vac; ../5 A Relay 7 Centralized alarm

Standard =
Relay 6 Ignition / preglow
9 10 105 106 107 108 109 110 111 112 113

Analog input 7 [T7]


VDO Temperature 30-120 C (0-380 Ohm)
or alternatively 86-248 F (0-380 Ohm) Relay 5

Analog input 6 [T6] Relay 4


VDO Pressure 0-5/10 bar (0-180 Ohm)
or alternatively 0-72.5/145 psi (0-180 Ohm)

Relay 3

Analog input 5 [T5]


Pt100
voltage

current

Relay 2
PWM

DC

DC
PWM GND

GND

GND

with analog outputs (three-position


Drive

controller via relay manager;

Relay 1
quasi-continuous controller

SPEED / POWER
N/C
UA

ext. R/C connection!)

(analog controller output)


53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8
IA

Starter
GND

GND
G

VOLTAGE / POW. FAC.


N/C
UA

(analog controller output)


Start relay / Gas valve
IA

Generator voltage L3
Readiness for operation
Generator voltage L2
3
3/(4)

Generator voltage L1 Alarm input 16 G NO/#1


NC

s1 (K) s1 (k)
s1 (k) Alarm input 15 F NO/#1
L3 Generator current L3 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (K) s1 (k)
s1 (k) D NO/#1
'Idle mode'
L2 Generator current L2 NC
#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC

s1 (K) s1 (k)
s1 (k) Alarm input 11 B NO/#1
L1 Generator current L1 NC
s2 (L) s2 (l) Alarm input 10 or
s2 (l) A NO/#1
'GCB close' without 'eng.mon.' NC
Reply: GCB is open Alarm input 9 9 NO/#1
Common = terminal 7 NC
Alarm input 8 8 NO/#1
#1configurable during setup (NO/NC)

Command: close GCB NC


Alarm input 7 or
7 NO/#1
Breaker logic NC
GCB

Alarm input 6 or
6 NO/#1
Mode selection locked
Command: open GCB NC
Alarm input 5 or
5 NO/#1
Crank terminate NC
L2 Alarm input 4 4 NO/#1
Busbar voltage NC
2
L1 Common
#2Battery
Common =

Isolated operation Alarm input 3 3


terminal 7

NO/#1
NC
Alarm input 2 2 NO/#1
NC
Meaning Terminal 54 Terminal 53 Alarm input 1
1 NO/#1
Isolated operation YES (e.g. 24 Vdc) NO (e.g. 0 Vdc) (at sprinkler: emergency stop) NC
Mains parallel operation NO (e.g. 0 Vdc) YES (e.g. 24 Vdc) Common
#2Battery
GCP-31/XPQ

Mains parallel operation Reply of the MCB - MCB is to be closed:


with MCB "EXTERNAL" (closed = NO, YES (e.g. 24 Vdc) Common (terminal 3/4/5/6/53/54)
e.g. 0Vdc) - MCB is not to be closed: #2Battery
3/(4)

YES (e.g. 24 Vdc)


Multi function terminal NO/#1
NC
50 51 52 27 28

s1 (k) Automatic 2
5

s1 (K) s1 (k) NO/#1


L1 Mains current L1 NC
s2 (L) s2 (l)
s2 (l) Automatic 1
2 3

NO/#1
NC

3 Mains voltage L3 0 Vdc

Mains voltage L2 12/24 Vdc


0 1

Mains voltage L1 N
Subject to technical mocifications. starting firmware version 4.2xxx 2004-03-31 | GCP30 Wiring Diagram g2ww-1404-ap.skf

Figure 4-4: Wiring diagram GCP-31/XPQ Package

Page 16/45 Woodward


Manual 37239 GCP-30 Series - Genset Control

GCP-31/XPQ+SB03 Package

X1 X2 X3 X4 X5 Y1 Y2 Y3 Y4 Y5 120 121 122 123


GND

Analog output

6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104


manager
IA
Analog output
0/4-20 mA Analog input 4 [T4]
GND

Control room
Pt100

CCM
IA

SPS
PC
TxD
Analog input 3 [T3]
CTS
0/4-20 mA
RS232 interface
GND
Engine level
RTS
GATEWAY

(modem)
up to 13 additional
gensets (each via

max. 8x
Analog input 2 [T2]
GW 4

LS 4 RxD
0/4-20 mA
one GCP-30)

CAN-L

CAN-H

The socket for the PC configuration is situated on the


side of the unit. This is where the DPC has to be plugged in.
CAN bus interface Analog input 1 [T1]
GND
Guidance level 0/4-20 mA

Termination
GND

Package GCP-31/XPQ+SB03 Pickup


P/N Name PT; CT switching/inductive
8440-1562 GCP-3115B/XPQ+SB03 120 Vac; ../5 A
8440-1563 GCP-3145B/XPQ+SB03 400 Vac; ../5 A
Standard =
Relay 7 Centralized alarm

Standard =
Relay 6 Ignition / preglow
53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10 105 106 107 108 109 110 111 112 113

Analog input 7 [T7]


VDO Temperature 30-120 C (0-380 Ohm)
or alternatively 86-248 F (0-380 Ohm) Relay 5

Analog input 6 [T6] Relay 4


VDO Pressure 0-5/10 bar (0-180 Ohm)
or alternatively 0-72.5/145 psi (0-180 Ohm)

Relay 3

Analog input 5 [T5]


Pt100
voltage

current

Relay 2
PWM

DC

DC
PWM GND

GND

GND

with analog outputs (three-position


Drive

controller via relay manager;

Relay 1
quasi-continuous controller

SPEED / POWER
N/C
UA

ext. R/C connection!)

(analog controller output)


IA

Starter
GND

GND
G

VOLTAGE / POW. FAC.


N/C
UA

(analog controller output)


Start relay / Gas valve
IA

Generator voltage L3
Readiness for operation
Generator voltage L2
3
3/(4)

Generator voltage L1 Alarm input 16 G NO/#1


NC

s1 (K) s1 (k)
s1 (k) Alarm input 15 F NO/#1
L3 Generator current L3 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (K) s1 (k) s1 (k) D NO/#1
'Idle mode'
L2 Generator current L2 NC
#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC

s1 (K) s1 (k)
s1 (k) Alarm input 11 B NO/#1
L1 Generator current L1 NC
s2 (L) s2 (l) Alarm input 10 or
s2 (l) A NO/#1
'GCB close' without 'eng.mon.' NC
Reply: GCB is open Alarm input 9 9 NO/#1
Common = terminal 7 NC
Alarm input 8 8 NO/#1
#1configurable during setup (NO/NC)

Command: close GCB NC


Alarm input 7 or
7 NO/#1
Breaker logic NC
GCB

Alarm input 6 or
6 NO/#1
Mode selection locked
Command: open GCB NC
Alarm input 5 or
5 NO/#1
Crank terminate NC
L2 Alarm input 4 4 NO/#1
Busbar voltage NC
2
L1 Common
#2Battery
Common =

Isolated operation Alarm input 3 3


terminal 7

NO/#1
GCP-31/XPQ+SB03

NC
Alarm input 2 2 NO/#1
NC
Meaning Terminal 54 Terminal 53 Alarm input 1
1 NO/#1
Isolated operation YES (e.g. 24 Vdc) NO (e.g. 0 Vdc) (at sprinkler: emergency stop) NC
Mains parallel operation NO (e.g. 0 Vdc) YES (e.g. 24 Vdc) Common
#2Battery
Mains parallel operation Reply of the MCB - MCB is to be closed:
with MCB "EXTERNAL" (closed = NO, YES (e.g. 24 Vdc) Common (terminal 3/4/5/6/53/54)
e.g. 0Vdc) - MCB is not to be closed: #2Battery
3/(4)

YES (e.g. 24 Vdc)


Multi function terminal NO/#1
NC
50 51 52 27 28

s1 (k) Automatic 2
2 3 5

s1 (K) s1 (k) NO/#1


L1 Mains current L1 NC
s2 (L) s2 (l)
s2 (l) Automatic 1 NO/#1
NC

3 Mains voltage L3 0 Vdc

Mains voltage L2 12/24 Vdc


0 1

Mains voltage L1 N
Subject to technical mocifications. starting firmware version 4.2xxx 2004-03-31 | GCP30 Wiring Diagram g2ww-1404-ap.skf

Figure 4-5: Wiring diagram GCP-31/XPQ+SB03 Package

Woodward Page 17/45


Manual 37239 GCP-30 Series - Genset Control

GCP-31/XPQ+SC06 Package

X1 X2 X3 X4 X5 Y1 Y2 Y3 Y4 Y5 120 121 122 123


GND

Analog output

6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104


manager
IA
Analog output
0/4-20 mA Analog input 4 [T4]
GND
Control room

extension Pt100
external

IA
SPS
PC

CAN-L
Analog input 3 [T3]
CAN-H
0/4-20 mA
CAN bus interface
GND
Engine level
GATEWAY

Termination
(modem)
up to 13 additional
gensets (each via

max. 8x

Analog input 2 [T2]


GW 4

LS 4

0/4-20 mA
one GCP-30)

CAN-L

CAN-H

The socket for the PC configuration is situated on the


side of the unit. This is where the DPC has to be plugged in.
CAN bus interface Analog input 1 [T1]
GND
Guidance level 0/4-20 mA

Termination
GND

Package GCP-31/XPQ+SC06 Pickup


P/N Name PT; CT switching/inductive
8440-1560 GCP-3115B/XPQ+SC06 120 Vac; ../5 A
8440-1561 GCP-3145B/XPQ+SC06 400 Vac; ../5 A
Standard =
Relay 7 Centralized alarm

Standard =
Relay 6 Ignition / preglow
53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10 105 106 107 108 109 110 111 112 113

Analog input 7 [T7]


VDO Temperature 30-120 C (0-380 Ohm)
or alternatively 86-248 F (0-380 Ohm) Relay 5

Analog input 6 [T6] Relay 4


VDO Pressure 0-5/10 bar (0-180 Ohm)
or alternatively 0-72.5/145 psi (0-180 Ohm)

Relay 3

Analog input 5 [T5]


Pt100
voltage

current

Relay 2
PWM

DC

DC
PWM GND

GND

GND

with analog outputs (three-position


Drive

controller via relay manager;

Relay 1
quasi-continuous controller

SPEED / POWER
N/C
UA

ext. R/C connection!)

(analog controller output)


IA

Starter
GND

GND
G

VOLTAGE / POW. FAC.


N/C
UA

(analog controller output)


Start relay / Gas valve
IA

Generator voltage L3
Readiness for operation
Generator voltage L2
3
3/(4)

Generator voltage L1 Alarm input 16 G NO/#1


NC

s1 (K) s1 (k)
s1 (k) Alarm input 15 F NO/#1
L3 Generator current L3 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (K) s1 (k) s1 (k) D NO/#1
'Idle mode'
L2 Generator current L2 NC
#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC

s1 (K) s1 (k)
s1 (k) Alarm input 11 B NO/#1
L1 Generator current L1 NC
s2 (L) s2 (l) Alarm input 10 or
s2 (l) A NO/#1
'GCB close' without 'eng.mon.' NC
Reply: GCB is open Alarm input 9 9 NO/#1
Common = terminal 7 NC
Alarm input 8 8 NO/#1
#1configurable during setup (NO/NC)

Command: close GCB NC


Alarm input 7 or
7 NO/#1
Breaker logic NC
GCB

Alarm input 6 or
6 NO/#1
Mode selection locked
Command: open GCB NC
Alarm input 5 or
5 NO/#1
Crank terminate NC
L2 Alarm input 4 4 NO/#1
Busbar voltage NC
2
L1 Common
#2Battery
Common =

Isolated operation Alarm input 3 3


terminal 7

NO/#1
GCP-31/XPQ+SC06

NC
Alarm input 2 2 NO/#1
NC
Meaning Terminal 54 Terminal 53 Alarm input 1
1 NO/#1
Isolated operation YES (e.g. 24 Vdc) NO (e.g. 0 Vdc) (at sprinkler: emergency stop) NC
Mains parallel operation NO (e.g. 0 Vdc) YES (e.g. 24 Vdc) Common
#2Battery
Mains parallel operation Reply of the MCB - MCB is to be closed:
with MCB "EXTERNAL" (closed = NO, YES (e.g. 24 Vdc) Common (terminal 3/4/5/6/53/54)
e.g. 0Vdc) - MCB is not to be closed: #2Battery
3/(4)

YES (e.g. 24 Vdc)


Multi function terminal NO/#1
NC
50 51 52 27 28

s1 (k) Automatic 2
2 3 5

s1 (K) s1 (k) NO/#1


L1 Mains current L1 NC
s2 (L) s2 (l)
s2 (l) Automatic 1 NO/#1
NC

3 Mains voltage L3 0 Vdc

Mains voltage L2 12/24 Vdc


0 1

Mains voltage L1 N
Subject to technical mocifications. starting firmware version 4.2xxx 2004-03-31 | GCP30 Wiring Diagram g2ww-1404-ap.skf

Figure 4-6: Wiring diagram GCP-31/XPQ+SC06 Package

Page 18/45 Woodward


Manual 37239 GCP-30 Series - Genset Control

GCP-32/BPD Package

Control room
SPS
PC
GATEWAY

(modem)
up to 13 additional
gensets (each via

GW 4
one GCP-30)

X1 X2 X3 X4 X5
CAN-L

CAN-H

The socket for the PC configuration is situated on the


side of the unit. This is where the DPC has to be plugged in.
CAN bus interface
GND
Guidance level

Termination

6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92
GND

Package GCP-32/BPD Pickup


P/N Name PT; CT switching/inductive
8440-1564 GCP-3211B/BPD 120 Vac; ../1 A
8440-1565 GCP-3241B/BPD 400 Vac; ../1 A
8440-1566 GCP-3215B/BPD 120 Vac; ../5 A
Standard =
8440-1567 GCP-3245B/BPD 400 Vac; ../5 A Relay 7 Centralized alarm

Standard =
Relay 6 Ignition / preglow

Relay 5

Relay 4

Relay 3

Relay 2
50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10

lower
Drive

Relay 1
SPEED / POWER
raise
(three-position controller)

Starter
lower
G

VOLTAGE / POW. FAC.


raise
(three-position controller)
Start relay / Gas valve

Generator voltage L3
Readiness for operation
Generator voltage L2
3
3/(4)

Generator voltage L1 Alarm input 16 G NO/#1


NC

s1 (K) s1 (k)
s1 (k) Alarm input 15 F NO/#1
L3 Generator current L3 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (K) s1 (k) s1 (k) D NO/#1
'Idle mode'
L2 Generator current L2 NC
#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC

s1 (K) s1 (k)
s1 (k) Alarm input 11 B NO/#1
L1 Generator current L1 NC
s2 (L) s2 (l) Alarm input 10 or
s2 (l) A NO/#1
'GCB close' without 'eng.mon.' NC
Reply: GCB is open Alarm input 9 9 NO/#1
Common = terminal 7 NC
Alarm input 8 8 NO/#1
#1configurable during setup (NO/NC)

Command: close GCB NC


Alarm input 7 or
7 NO/#1
Breaker logic NC
GCB

Alarm input 6 or
6 NO/#1
Mode selection locked
Command: open GCB NC
Alarm input 5 or
5 NO/#1
Crank terminate NC
L2 Alarm input 4 4 NO/#1
Busbar voltage NC
2
L1 Common
#2Battery
3/(4)

Common =

Reply: MCB is open Alarm input 3 3


terminal 7

NO/#1
NC
Enable MCB Alarm input 2 2 NO/#1
NC
Alarm input 1
1 NO/#1
(at sprinkler: emergency stop)
Command: close MCB NC
Common
MCB

#2Battery
GCP-32/BPD

Common (terminal 3/4/5/6/53/54)


#2Battery
Command: open MCB
3/(4)

Multi function terminal NO/#1


NC
s1 (k) Automatic 2
2 3 5

s1 (K) s1 (k) NO/#1


L1 Mains current L1 NC
s2 (L) s2 (l)
s2 (l) Automatic 1 NO/#1
NC

3 Mains voltage L3 0 Vdc

Mains voltage L2 12/24 Vdc


0 1

Mains voltage L1 N
Subject to technical mocifications. starting firmware version 4.2xxx 2004-03-31 | GCP30 Wiring Diagram g2ww-1404-ap.skf

Figure 4-7: Wiring diagram GCP-32/BPD Package

Woodward Page 19/45


Manual 37239 GCP-30 Series - Genset Control

GCP-32/BPQ Package
Control room
SPS
PC
GATEWAY

(modem)
up to 13 additional
gensets (each via

GW 4
one GCP-30)

X1 X2 X3 X4 X5

CAN-L

CAN-H

The socket for the PC configuration is situated on the


side of the unit. This is where the DPC has to be plugged in.
CAN bus interface
GND
Guidance level

Termination

6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92
GND

Package GCP-32/BPQ Pickup


P/N Name PT; CT switching/inductive
8440-1611 GCP-3211B/BPQ 120 Vac; ../1 A
8440-1612 GCP-3241B/BPQ 400 Vac; ../1 A
8440-1613 GCP-3215B/BPQ 120 Vac; ../5 A
Standard =
8440-1614 GCP-3245B/BPQ 400 Vac; ../5 A Relay 7 Centralized alarm

Standard =
Relay 6 Ignition / preglow

Relay 5

Relay 4

Relay 3
voltage

current

Relay 2
PWM

DC

DC
PWM GND

GND

GND

50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10

with analog outputs (three-position


Drive

controller via relay manager;

Relay 1
quasi-continuous controller

SPEED / POWER
N/C
UA

ext. R/C connection!)

(analog controller output)


IA

Starter
GND

GND
G

VOLTAGE / POW. FAC.


N/C
UA

(analog controller output)


Start relay / Gas valve
IA

Generator voltage L3
Readiness for operation
Generator voltage L2
3
3/(4)

Generator voltage L1 Alarm input 16 G NO/#1


NC

s1 (K) s1 (k)
s1 (k) Alarm input 15 F NO/#1
L3 Generator current L3 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (K) s1 (k) s1 (k) D NO/#1
'Idle mode'
L2 Generator current L2 NC
#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC

s1 (K) s1 (k)
s1 (k) Alarm input 11 B NO/#1
L1 Generator current L1 NC
s2 (L) s2 (l) Alarm input 10 or
s2 (l) A NO/#1
'GCB close' without 'eng.mon.' NC
Reply: GCB is open Alarm input 9 9 NO/#1
Common = terminal 7 NC
Alarm input 8 8 NO/#1
#1configurable during setup (NO/NC)

Command: close GCB NC


Alarm input 7 or
7 NO/#1
Breaker logic NC
GCB

Alarm input 6 or
6 NO/#1
Mode selection locked
Command: open GCB NC
Alarm input 5 or
5 NO/#1
Crank terminate NC
L2 Alarm input 4 4 NO/#1
Busbar voltage NC
2
L1 Common
#2Battery
3/(4)

Common =

Reply: MCB is open Alarm input 3 3


terminal 7

NO/#1
NC
Enable MCB Alarm input 2 2 NO/#1
NC
Alarm input 1
1 NO/#1
(at sprinkler: emergency stop)
Command: close MCB NC
Common
MCB

#2Battery
GCP-32/BPQ

Common (terminal 3/4/5/6/53/54)


#2Battery
Command: open MCB
3/(4)

Multi function terminal NO/#1


NC
s1 (k) Automatic 2
2 3 5

s1 (K) s1 (k) NO/#1


L1 Mains current L1 NC
s2 (L) s2 (l)
s2 (l) Automatic 1 NO/#1
NC

3 Mains voltage L3 0 Vdc

Mains voltage L2 12/24 Vdc


0 1

Mains voltage L1 N
Subject to technical mocifications. starting firmware version 4.2xxx 2004-03-31 | GCP30 Wiring Diagram g2ww-1404-ap.skf

Figure 4-8: Wiring diagram GCP-32/BPQ Package

Page 20/45 Woodward


Manual 37239 GCP-30 Series - Genset Control

GCP-32/XPD Package

120 121 122 123


GND

Analog output

6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104


manager
IA
Analog output
0/4-20 mA Analog input 4 [T4]
GND

Control room
Pt100
IA

SPS
PC
Analog input 3 [T3]
0/4-20 mA
GATEWAY

(modem)
up to 13 additional
gensets (each via

Analog input 2 [T2]


GW 4

0/4-20 mA
one GCP-30)

X1 X2 X3 X4 X5
CAN-L

CAN-H

The socket for the PC configuration is situated on the


side of the unit. This is where the DPC has to be plugged in.
CAN bus interface Analog input 1 [T1]
GND
Guidance level 0/4-20 mA

Termination
GND

Package GCP-32/XPD Pickup


P/N Name PT; CT switching/inductive
8440-1568 GCP-3211B/XPD 120 Vac; ../1 A
8440-1569 GCP-3241B/XPD 400 Vac; ../1 A
8440-1570 GCP-3215B/XPD 120 Vac; ../5 A
Standard =
8440-1571 GCP-3245B/XPD 400 Vac; ../5 A Relay 7 Centralized alarm

Standard =
Relay 6 Ignition / preglow
50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10 105 106 107 108 109 110 111 112 113

Analog input 7 [T7]


VDO Temperature 30-120 C (0-380 Ohm)
or alternatively 86-248 F (0-380 Ohm) Relay 5

Analog input 6 [T6] Relay 4


VDO Pressure 0-5/10 bar (0-180 Ohm)
or alternatively 0-72.5/145 psi (0-180 Ohm)

Relay 3

Analog input 5 [T5]


Pt100
Relay 2

lower
Drive

Relay 1
SPEED / POWER
raise
(three-position controller)

Starter
lower
G

VOLTAGE / POW. FAC.


raise
(three-position controller)
Start relay / Gas valve

Generator voltage L3
Readiness for operation
Generator voltage L2
3
3/(4)

Generator voltage L1 Alarm input 16 G NO/#1


NC

s1 (K) s1 (k)
s1 (k) Alarm input 15 F NO/#1
L3 Generator current L3 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (K) s1 (k) s1 (k) D NO/#1
'Idle mode'
L2 Generator current L2 NC
#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC

s1 (K) s1 (k)
s1 (k) Alarm input 11 B NO/#1
L1 Generator current L1 NC
s2 (L) s2 (l) Alarm input 10 or
s2 (l) A NO/#1
'GCB close' without 'eng.mon.' NC
Reply: GCB is open Alarm input 9 9 NO/#1
Common = terminal 7 NC
Alarm input 8 8 NO/#1
#1configurable during setup (NO/NC)

Command: close GCB NC


Alarm input 7 or
7 NO/#1
Breaker logic NC
GCB

Alarm input 6 or
6 NO/#1
Mode selection locked
Command: open GCB NC
Alarm input 5 or
5 NO/#1
Crank terminate NC
L2 Alarm input 4 4 NO/#1
Busbar voltage NC
2
L1 Common
#2Battery
3/(4)

Common =

Reply: MCB is open Alarm input 3 3


terminal 7

NO/#1
NC
Enable MCB Alarm input 2 2 NO/#1
NC
Alarm input 1
1 NO/#1
(at sprinkler: emergency stop)
Command: close MCB NC
Common
MCB

#2Battery
GCP-32/XPD

Common (terminal 3/4/5/6/53/54)


#2Battery
Command: open MCB
3/(4)

Multi function terminal NO/#1


NC
s1 (k) Automatic 2
2 3 5

s1 (K) s1 (k) NO/#1


L1 Mains current L1 NC
s2 (L) s2 (l)
s2 (l) Automatic 1 NO/#1
NC

3 Mains voltage L3 0 Vdc

Mains voltage L2 12/24 Vdc


0 1

Mains voltage L1 N
Subject to technical mocifications. starting firmware version 4.2xxx 2004-03-31 | GCP30 Wiring Diagram g2ww-1404-ap.skf

Figure 4-9: Wiring diagram GCP-32/XPD Package

Woodward Page 21/45


Manual 37239 GCP-30 Series - Genset Control

GCP-32/XPQ Package

120 121 122 123


GND

Analog output

6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104


manager
IA
Analog output
0/4-20 mA Analog input 4 [T4]
GND
Control room

Pt100
IA
SPS
PC

Analog input 3 [T3]


0/4-20 mA
GATEWAY

(modem)
up to 13 additional
gensets (each via

Analog input 2 [T2]


GW 4

0/4-20 mA
one GCP-30)

X1 X2 X3 X4 X5

CAN-L

CAN-H

The socket for the PC configuration is situated on the


side of the unit. This is where the DPC has to be plugged in.
CAN bus interface Analog input 1 [T1]
GND
Guidance level 0/4-20 mA

Termination
GND

Package GCP-32/XPQ Pickup


P/N Name PT; CT switching/inductive
8440-1572 GCP-3211B/XPQ 120 Vac; ../1 A
8440-1573 GCP-3241B/XPQ 400 Vac; ../1 A
8440-1574 GCP-3215B/XPQ 120 Vac; ../5 A
Standard =
8440-1575 GCP-3245B/XPQ 400 Vac; ../5 A Relay 7 Centralized alarm

Standard =
Relay 6 Ignition / preglow
50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10 105 106 107 108 109 110 111 112 113

Analog input 7 [T7]


VDO Temperature 30-120 C (0-380 Ohm)
or alternatively 86-248 F (0-380 Ohm) Relay 5

Analog input 6 [T6] Relay 4


VDO Pressure 0-5/10 bar (0-180 Ohm)
or alternatively 0-72.5/145 psi (0-180 Ohm)

Relay 3

Analog input 5 [T5]


Pt100
voltage

current

Relay 2
PWM

DC

DC
PWM GND

GND

GND

with analog outputs (three-position


Drive

controller via relay manager;

Relay 1
quasi-continuous controller

SPEED / POWER
N/C
UA

ext. R/C connection!)

(analog controller output)


IA

Starter
GND

GND
G

VOLTAGE / POW. FAC.


N/C
UA

(analog controller output)


Start relay / Gas valve
IA

Generator voltage L3
Readiness for operation
Generator voltage L2
3
3/(4)

Generator voltage L1 Alarm input 16 G NO/#1


NC

s1 (K) s1 (k)
s1 (k) Alarm input 15 F NO/#1
L3 Generator current L3 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (K) s1 (k) s1 (k) D NO/#1
'Idle mode'
L2 Generator current L2 NC
#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC

s1 (K) s1 (k)
s1 (k) Alarm input 11 B NO/#1
L1 Generator current L1 NC
s2 (L) s2 (l) Alarm input 10 or
s2 (l) A NO/#1
'GCB close' without 'eng.mon.' NC
Reply: GCB is open Alarm input 9 9 NO/#1
Common = terminal 7 NC
Alarm input 8 8 NO/#1
#1configurable during setup (NO/NC)

Command: close GCB NC


Alarm input 7 or
7 NO/#1
Breaker logic NC
GCB

Alarm input 6 or
6 NO/#1
Mode selection locked
Command: open GCB NC
Alarm input 5 or
5 NO/#1
Crank terminate NC
L2 Alarm input 4 4 NO/#1
Busbar voltage NC
2
L1 Common
#2Battery
3/(4)

Common =

Reply: MCB is open Alarm input 3 3


terminal 7

NO/#1
NC
Enable MCB Alarm input 2 2 NO/#1
NC
Alarm input 1
1 NO/#1
(at sprinkler: emergency stop)
Command: close MCB NC
Common
MCB

#2Battery
GCP-32/XPQ

Common (terminal 3/4/5/6/53/54)


#2Battery
Command: open MCB
3/(4)

Multi function terminal NO/#1


NC
s1 (k) Automatic 2
2 3 5

s1 (K) s1 (k) NO/#1


L1 Mains current L1 NC
s2 (L) s2 (l)
s2 (l) Automatic 1 NO/#1
NC

3 Mains voltage L3 0 Vdc

Mains voltage L2 12/24 Vdc


0 1

Mains voltage L1 N
Subject to technical mocifications. starting firmware version 4.2xxx 2004-03-31 | GCP30 Wiring Diagram g2ww-1404-ap.skf

Figure 4-10: Wiring diagram GCP-32/XPQ Package

Page 22/45 Woodward


Manual 37239 GCP-30 Series - Genset Control

GCP-32/XPQ+SB03 Package

X1 X2 X3 X4 X5 Y1 Y2 Y3 Y4 Y5 120 121 122 123


GND

Analog output

6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104


manager
IA
Analog output
0/4-20 mA Analog input 4 [T4]
GND

Control room
Pt100

CCM
IA

SPS
PC
TxD
Analog input 3 [T3]
CTS
0/4-20 mA
RS232 interface
GND
Engine level
RTS
GATEWAY

(modem)
up to 13 additional
gensets (each via

Analog input 2 [T2]


GW 4

RxD
0/4-20 mA
one GCP-30)

CAN-L

CAN-H

The socket for the PC configuration is situated on the


side of the unit. This is where the DPC has to be plugged in.
CAN bus interface Analog input 1 [T1]
GND
Guidance level 0/4-20 mA

Termination
GND

Package GCP-32/XPQ+SB03 Pickup


P/N Name PT; CT switching/inductive
8440-1578 GCP-3215B/XPQ+SB03 120 Vac; ../5 A
8440-1579 GCP-3245B/XPQ+SB03 400 Vac; ../5 A
Standard =
Relay 7 Centralized alarm

Standard =
Relay 6 Ignition / preglow
50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10 105 106 107 108 109 110 111 112 113

Analog input 7 [T7]


VDO Temperature 30-120 C (0-380 Ohm)
or alternatively 86-248 F (0-380 Ohm) Relay 5

Analog input 6 [T6] Relay 4


VDO Pressure 0-5/10 bar (0-180 Ohm)
or alternatively 0-72.5/145 psi (0-180 Ohm)

Relay 3

Analog input 5 [T5]


Pt100
voltage

current

Relay 2
PWM

DC

DC
PWM GND

GND

GND

with analog outputs (three-position


Drive

controller via relay manager;

Relay 1
quasi-continuous controller

SPEED / POWER
N/C
UA

ext. R/C connection!)

(analog controller output)


IA

Starter
GND

GND
G

VOLTAGE / POW. FAC.


N/C
UA

(analog controller output)


Start relay / Gas valve
IA

Generator voltage L3
Readiness for operation
Generator voltage L2
3
3/(4)

Generator voltage L1 Alarm input 16 G NO/#1


NC

s1 (K) s1 (k)
s1 (k) Alarm input 15 F NO/#1
L3 Generator current L3 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (K) s1 (k) s1 (k) D NO/#1
'Idle mode'
L2 Generator current L2 NC
#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC

s1 (K) s1 (k)
s1 (k) Alarm input 11 B NO/#1
L1 Generator current L1 NC
s2 (L) s2 (l) Alarm input 10 or
s2 (l) A NO/#1
'GCB close' without 'eng.mon.' NC
Reply: GCB is open Alarm input 9 9 NO/#1
Common = terminal 7 NC
Alarm input 8 8 NO/#1
#1configurable during setup (NO/NC)

Command: close GCB NC


Alarm input 7 or
7 NO/#1
Breaker logic NC
GCB

Alarm input 6 or
6 NO/#1
Mode selection locked
Command: open GCB NC
Alarm input 5 or
5 NO/#1
Crank terminate NC
L2 Alarm input 4 4 NO/#1
Busbar voltage NC
2
L1 Common
#2Battery
3/(4)

Common =

Reply: MCB is open Alarm input 3 3


terminal 7

NO/#1
GCP-32/XPQ+SB03

NC
Enable MCB Alarm input 2 2 NO/#1
NC
Alarm input 1
1 NO/#1
(at sprinkler: emergency stop)
Command: close MCB NC
Common
MCB

#2Battery

Common (terminal 3/4/5/6/53/54)


#2Battery
Command: open MCB
3/(4)

Multi function terminal NO/#1


NC
s1 (k) Automatic 2
2 3 5

s1 (K) s1 (k) NO/#1


L1 Mains current L1 NC
s2 (L) s2 (l)
s2 (l) Automatic 1 NO/#1
NC

3 Mains voltage L3 0 Vdc

Mains voltage L2 12/24 Vdc


0 1

Mains voltage L1 N
Subject to technical mocifications. starting firmware version 4.2xxx 2004-03-31 | GCP30 Wiring Diagram g2ww-1404-ap.skf

Figure 4-11: Wiring diagram GCP-32/XPQ+SB03 Package

Woodward Page 23/45


Manual 37239 GCP-30 Series - Genset Control

GCP-32/XPQ+SC06 Package

X1 X2 X3 X4 X5 Y1 Y2 Y3 Y4 Y5 120 121 122 123


GND

Analog output

6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104


manager
IA
Analog output
0/4-20 mA Analog input 4 [T4]
GND
Control room

extension Pt100
external

IA
SPS
PC

CAN-L
Analog input 3 [T3]
CAN-H
0/4-20 mA
CAN bus interface
GND
Engine level
GATEWAY

Termination
(modem)
up to 13 additional
gensets (each via

Analog input 2 [T2]


GW 4

0/4-20 mA
one GCP-30)

CAN-L

CAN-H

The socket for the PC configuration is situated on the


side of the unit. This is where the DPC has to be plugged in.
CAN bus interface Analog input 1 [T1]
GND
Guidance level 0/4-20 mA

Termination
GND

Package GCP-32/XPQ+SC06 Pickup


P/N Name PT; CT switching/inductive
8440-1576 GCP-3215B/XPQ+SC06 120 Vac; ../5 A
8440-1577 GCP-3245B/XPQ+SC06 400 Vac; ../5 A
Standard =
Relay 7 Centralized alarm

Standard =
Relay 6 Ignition / preglow
50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10 105 106 107 108 109 110 111 112 113

Analog input 7 [T7]


VDO Temperature 30-120 C (0-380 Ohm)
or alternatively 86-248 F (0-380 Ohm) Relay 5

Analog input 6 [T6] Relay 4


VDO Pressure 0-5/10 bar (0-180 Ohm)
or alternatively 0-72.5/145 psi (0-180 Ohm)

Relay 3

Analog input 5 [T5]


Pt100
voltage

current

Relay 2
PWM

DC

DC
PWM GND

GND

GND

with analog outputs (three-position


Drive

controller via relay manager;

Relay 1
quasi-continuous controller

SPEED / POWER
N/C
UA

ext. R/C connection!)

(analog controller output)


IA

Starter
GND

GND
G

VOLTAGE / POW. FAC.


N/C
UA

(analog controller output)


Start relay / Gas valve
IA

Generator voltage L3
Readiness for operation
Generator voltage L2
3
3/(4)

Generator voltage L1 Alarm input 16 G NO/#1


NC

s1 (K) s1 (k)
s1 (k) Alarm input 15 F NO/#1
L3 Generator current L3 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (K) s1 (k) s1 (k) D NO/#1
'Idle mode'
L2 Generator current L2 NC
#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC

s1 (K) s1 (k)
s1 (k) Alarm input 11 B NO/#1
L1 Generator current L1 NC
s2 (L) s2 (l) Alarm input 10 or
s2 (l) A NO/#1
'GCB close' without 'eng.mon.' NC
Reply: GCB is open Alarm input 9 9 NO/#1
Common = terminal 7 NC
Alarm input 8 8 NO/#1
#1configurable during setup (NO/NC)

Command: close GCB NC


Alarm input 7 or
7 NO/#1
Breaker logic NC
GCB

Alarm input 6 or
6 NO/#1
Mode selection locked
Command: open GCB NC
Alarm input 5 or
5 NO/#1
Crank terminate NC
L2 Alarm input 4 4 NO/#1
Busbar voltage NC
2
L1 Common
#2Battery
3/(4)

Common =

Reply: MCB is open Alarm input 3 3


terminal 7

NO/#1
GCP-32/XPQ+SC06

NC
Enable MCB Alarm input 2 2 NO/#1
NC
Alarm input 1
1 NO/#1
(at sprinkler: emergency stop)
Command: close MCB NC
Common
MCB

#2Battery

Common (terminal 3/4/5/6/53/54)


#2Battery
Command: open MCB
3/(4)

Multi function terminal NO/#1


NC
s1 (k) Automatic 2
2 3 5

s1 (K) s1 (k) NO/#1


L1 Mains current L1 NC
s2 (L) s2 (l)
s2 (l) Automatic 1 NO/#1
NC

3 Mains voltage L3 0 Vdc

Mains voltage L2 12/24 Vdc


0 1

Mains voltage L1 N
Subject to technical mocifications. starting firmware version 4.2xxx 2004-03-31 | GCP30 Wiring Diagram g2ww-1404-ap.skf

Figure 4-12: Wiring diagram GCP-32/XPQ+SC06 Package

Page 24/45 Woodward


Manual 37239 GCP-30 Series - Genset Control

Chapter 5.
Connectors - Details

Power Supply

9.5..32 Vdc
D1 = P600M
for 12 V DC systems C1 = 47.000 uF / 40 V
0 Vdc

2
C1 Power supply
9.5..32 Vdc

1
9.5..32 V DC (in normal operation)
D1 (min. 12 V DC to start)
N

0
Figure 5-1: Power supply

Terminal Description Amax


Neutral point of the three-phase system or neutral terminal of the volt-
0 2.5 mm
age transformer (Measuring reference point)
1 9.5-32 Vdc, 15 W 2.5 mm
2 0 Vdc reference point 2.5 mm
Note: Please note in an application with 12 Vdc the above described circuit of the power
supply.

Woodward Page 25/45


Manual 37239 GCP-30 Series - Genset Control

Measuring Inputs

Voltage

Generator

MCB GCB
L1
L2
L3
G
N

0 20 21 22
L3
L2
Generator voltage
L1
N

Figure 5-2: Measuring inputs - Voltage - Generator

Terminal Measurement Description Amax


20 Generator voltage L1 2.5 mm
21 400 Vac or Generator voltage L2 2.5 mm
22 ../120 Vac Generator voltage L3 2.5 mm
0 Neutral point of the 3-phase system/transformer 2.5 mm

Busbar/Remanence

MCB GCB
L1
L2
L3
G
N

Asynchronous
23 24

L2
Remanence voltage
L1

Synchronous
23 24

L2
Busbar voltage
L1

Figure 5-3: Measuring inputs - Voltage - Busbar

Terminal Measurement Description Amax


Synchronous generators (standard)
23 400 Vac or Busbar voltage L1 2.5 mm
24 ../120 Vac Busbar voltage L2 2.5 mm
Induction (asynchronous) generators (Option H0023)
23 Remanence voltage L1 2.5 mm
direct
24 Remanence voltage L2 2.5 mm

Page 26/45 Woodward


Manual 37239 GCP-30 Series - Genset Control

Mains

MCB GCB
L1
L2
L3
G
N

50 51 52
L3
L2 Mains voltage
L1

Figure 5-4: Measuring inputs - Voltage - Mains

Terminal Measurement Description Amax


50 Mains voltage L1 2.5 mm
51 400 Vac or Mains voltage L2 2.5 mm
52 ../120 Vac Mains voltage L3 2.5 mm
0 Neutral point of the 3-phase system / transformer 2.5 mm

Woodward Page 27/45


Manual 37239 GCP-30 Series - Genset Control

Current

WARNING
Before disconnecting the secondary terminals of the transformer or the connections of the transformer
at the control, make sure that the transformer is short-circuited.

NOTE
Current transducers are generally to be earthed secondarily and on one side.

Generator

MCB GCB
L1
L2
L3
G
N

Detail:
Connection of the transducers
S2 S1
L.. G
s2 s1

s1 (k)

25 26 29 30 31 32
L3
s2 (l)
Generator
s1 (k) s1 (k) current
..

L.. L2
s2 (l) s2 (l)
..

s1 (k) ../1 A or ../5 A


L1
s2 (l)

Figure 5-5: Measuring inputs - Current - Generator

Terminal Measurement Description Amax


25 Generator current L1, transformer terminal s2/x2 (l) 2.5 mm
26 Transformer Generator current L1, transformer terminal s1/x1 (k) 2.5 mm
29 ../1 A Generator current L2, transformer terminal s2/x2 (l) 2.5 mm
30 or Generator current L2, transformer terminal s1/x1 (k) 2.5 mm
31 ../5 A Generator current L3, transformer terminal s2/x2 (l) 2.5 mm
32 Generator current L3, transformer terminal s1/x1 (k) 2.5 mm

Page 28/45 Woodward


Manual 37239 GCP-30 Series - Genset Control

Mains (Mains Current Measuring Via Transformer)

S2 S1
MCB GCB
L1
s2 s1
L2
L3
G
N

27 28
s1 (k) Mains current
L1
s2 (l) ../1A or ../5 A

Figure 5-6: Measuring inputs - Current - Mains via transformer

Terminal Measurement Description Amax


27 Transformer Mains current L1, transformer terminal s2 (l) 2.5 mm
28 ../1A o. ../5A Mains current L1, transformer terminal s1 (k) 2.5 mm

Mains (Mains Interchange Import/Export Real Power Actual Value Via Measuring Transducer)

NOTE
During configuration the free configurable 20 mA inputs can be provided with the following functions:
Mains interchange (import/export) real power actual value,
Real power setpoint value or
Alarm input.
Please notice the details in the configuration manual.

NOTE
If several controls are connected to form an interconnection, the 20 mA measuring signal must not be
looped through all controls. At each control, a 0/4-20 mA buffer amplifier must be connected to the
mains interchange (import/export) real power actual value measurement. When selecting the external
measuring transformer, please note that this has to transmit negative ranges on transmission of sup-
ply and reference power.

MCB GCB
L1
L2
L3
G
N

Measuring transducer

-
27 28

Mains active power


+ 0/4..20 mA

Figure 5-7: Measuring inputs - Current - Mains via measuring transducer

Terminal Measurement Description Amax


Mains interchange (import/export) real power actual
configurable 0/4-20 mA value via 0/4-20 mA signal of an external measuring 1.5 mm
transducer (e.g. UMT 1)

Woodward Page 29/45


Manual 37239 GCP-30 Series - Genset Control

Discrete Inputs

CAUTION
Please note that the maximum voltages which may be applied at the discrete inputs are defined as fol-
lows. Voltages higher than those specified destroy the hardware!
+/-
Maximum input range: 4-40 Vdc.

Control Inputs

+/-4..40 Vdc

Signal device

B A
Discrete input
Reply CB 3 D C

Discrete input

Figure 5-8: Discrete inputs Control inputs

Terminal Associated Description Amax


Common (according to DIN 40 719 Part 3, 5.8.3)
A B NO contact
3 Automatic 1 2.5 mm
5 Automatic 2 2.5 mm
Multi function (selectable in configuration):
Sprinkler operation
Engine enable
6 7 external acknowledgement 2.5 mm
Engine stop
Operating mode STOP
Start without CB
[GCP-31] Enable externally
53 2.5 mm
[GCP-32] Enable MCB
C D NC contact
4 Reply: GCB is open 2.5 mm
7 [GCP-31] Status: Isolated operation
54 2.5 mm
[GCP-32] Reply: MCB is open

Page 30/45 Woodward


Manual 37239 GCP-30 Series - Genset Control

Alarm Inputs
The discrete inputs can be connected in positive or negative logic:
positive logic The discrete input is wired to +/-4-40dc.
negative logic The discrete input is wired to GND.

Positive Logic

+/-4..40 V DC
Signal device

B A
Digital input

Figure 5-9: Discrete inputs Alarm inputs - positive logic

Terminal Associated Description Amax


Common (according to DIN 40 719 Part 3, 5.8.3)
A B
Discrete input [D01]
34 - Alarm input 2.5 mm
- in Sprinkler operation: EMERGENCY STOP
33 Discrete input [D02]
35 2.5 mm
- Alarm input
Discrete input [D03]
36 2.5 mm
- Alarm input
Discrete input [D04]
- Alarm input
61 2.5 mm
- if discrete input terminal 34 is not available
in Sprinkler operation: EMERGENCY STOP
Discrete input [D05]
62 - Alarm input or 2.5 mm
- Firing speed reached ("Dynamo")
Discrete input [D06]
63 - Alarm input or 2.5 mm
- Operation mode selector blocked
Discrete input [D07]
64 - Alarm input or 2.5 mm
- Change breaker logic
Discrete input [D08]
65 2.5 mm
- Alarm input
Discrete input [D09]
66 2.5 mm
60 - Alarm input
Discrete input [D10]
67 - Alarm input or 2.5 mm
- 'Close GCB' before expiry of the delayed eng. monit.
Discrete input [D11]
68 2.5 mm
- Alarm input
Discrete input [D12]
69 2.5 mm
- Alarm input
Discrete input [D13]
70 - Alarm input or 2.5 mm
- No-load operation mode
Discrete input [D14]
71 2.5 mm
- Alarm input
Discrete input [D15]
72 2.5 mm
- Alarm input
Discrete input [D16]
73 2.5 mm
- Alarm input

Woodward Page 31/45


Manual 37239 GCP-30 Series - Genset Control

Negative Logic

+/-4..40 Vdc

B A
Discrete input
Signal device
Figure 5-10: Discrete inputs Alarm inputs - negative logic (Example)

Associated Terminal Description Amax


Common (according to DIN 40 719 Part 3, 5.8.3)
A B
Discrete input [D01]
34 - Alarm input 2.5 mm
- in Sprinkler operation: EMERGENCY STOP
33 Discrete input [D02]
35 2.5 mm
- Alarm input
Discrete input [D03]
36 2.5 mm
- Alarm input
Discrete input [D04]
- Alarm input
61 2.5 mm
- if discrete input terminal 34 is not available
in Sprinkler operation: EMERGENCY STOP
Discrete input [D05]
62 - Alarm input or 2.5 mm
- Firing speed reached ("Dynamo")
Discrete input [D06]
63 - Alarm input or 2.5 mm
- Operation mode selector blocked
Discrete input [D07]
64 - Alarm input or 2.5 mm
- Change breaker logic
Discrete input [D08]
65 2.5 mm
- Alarm input
Discrete input [D09]
66 2.5 mm
60 - Alarm input
Discrete input [D10]
67 - Alarm input or 2.5 mm
- 'Close GCB' before expiry of the delayed eng. monit.
Discrete input [D11]
68 2.5 mm
- Alarm input
Discrete input [D12]
69 2.5 mm
- Alarm input
Discrete input [D13]
70 - Alarm input or 2.5 mm
- No-load operation mode
Discrete input [D14]
71 2.5 mm
- Alarm input
Discrete input [D15]
72 2.5 mm
- Alarm input
Discrete input [D16]
73 2.5 mm
- Alarm input

Page 32/45 Woodward


Manual 37239 GCP-30 Series - Genset Control

Analog Inputs (Packages XP.., Option T701)


C B A
Ia
Analog input
GND
0/4..20 mA

C B A
Analog input
Pt100

C B A
Analog input
VDO 0..180/380 Ohm

Figure 5-11: Analog inputs - Package XP.., Option T701

Terminal Description Amax


A B C (according to DIN 40 719 Part 3, 5.8.3)
93 94 95 Analog input 1 [T1] 1.5 mm
0/4-20 mA, configurable function:
- Alarm input or
- Set value input or
- Actual value input
96 97 98 Analog input 2 [T2] 1.5 mm
0/4-20 mA, configurable function:
- Alarm input or
- Set value input or
- Actual value input
99 100 101 Analog input 3 [T3] 1.5 mm
0/4-20 mA, configurable function:
- Alarm input or
- Set value input or
- Actual value input
102 103 104 Analog input 4 [T4] 1.5 mm
Pt100, configurable function:
- Alarm input or
- Actual value input
105 106 107 Analog input 5 [T5] 1.5 mm
Pt100, configurable function:
- Alarm input or
- Actual value input
108 109 110 Analog input 6 [T6] 1.5 mm
VDO pressure 0-5/10 bar or 0-72.5/145 psi 0-180
Ohm, configurable function:
- Alarm input or
- Actual value input
111 112 113 Analog input 7 [T7] 1.5 mm
VDO temperature 30-120C or 86-248F 0-380
Ohm, configurable function:
- Alarm input or
- Actual value input

Woodward Page 33/45


Manual 37239 GCP-30 Series - Genset Control

Pick-Up

92 91 90
sw./ind.
24 V Pickup
< 1.0 V GND
switching/inductive

Figure 5-12: Pickup

Terminal Description Amax


90 switching/inductive 2.5 mm
91 Pickup 2.5 mm
92 GND 2.5 mm

Specification of the input circuit for inductive speed sensors


Ambient temperature: 25 C

Signal shape Sinusoidal


Minimum input voltage in the range of 200-10,000 Hz < 0.5 Veff
Minimum input voltage in the range of 300-5,000 Hz < 0.3 Veff
Table 5-1: Pickup minimum input voltage

Note: As the ambient temperature increases, the minimum input voltage increases at a rate of approxi-
mately 0.3 V/C.

Eingangsspannung in Abhngigkeit der Frequenz

2,5
Effektive Eingangsspannung [V]

1,5

0,5

0
100 1000 10000 100000
Frequenz [Hz]

Figure 5-13: Pickup Typical behavior of the input voltage sensitivity

Page 34/45 Woodward


Manual 37239 GCP-30 Series - Genset Control

Relay Outputs

Controller Outputs

max. 250 V AC

15 14
Command: close GCB
GCB

17 16
Command: close MCB
MCB

40 39
Command: open MCB
MCB

42 41
Enable GCB
GCB

Figure 5-14: Relay outputs Controller outputs CB activation

Make cont. Description Amax


14/15 Command: close GCB 2.5 mm
16/17 [GCP-32] Command: close MCB 2.5 mm
39/40 [GCP-32] Command: open MCB 2.5 mm
41/42 Command: open GCB 2.5 mm

Relay Manager
max. 250 V AC
B A

Relay output
external device
Figure 5-15: Relay outputs Relay manager

Make cont. Description Amax


18/19 Readiness for operation 2.5 mm
43/44 Operating magnet/Stopping magnet 2.5 mm
45/46 Starter 2.5 mm
74/75 Relay [R1] (Relay manager) 2.5 mm
76/77 Relay [R2] (Relay manager) 2.5 mm
78/79 Relay [R3] (Relay manager) 2.5 mm
80/81 Relay [R4] (Relay manager) 2.5 mm
82/83 Relay [R5] (Relay manager) 2.5 mm
37/38 Relay [R6] (Relay manager; pre-assigned: Preheat/Ignition ON) 2.5 mm
47/48 Relay [R7] (Relay manager; pre-assigned: Centralized alarm horn) 2.5 mm

Woodward Page 35/45


Manual 37239 GCP-30 Series - Genset Control

Analog Outputs (Package XP.., Option A2)



IA

A
Analog output
0V

B
Figure 5-16: Analog outputs

Ia GND Description Amax


A B
120 121 Analog output [A1] - 0/4-20 mA 1.5 mm
122 123 Analog output [A2] - 0/4-20 mA 1.5 mm

Controller Outputs

In the Packages ..D the controllers are configured as three-position controllers [made up of a changeover contact
and a normally open contact]. In Package ..Q and with Option Q these are optionally available in different ver-
sions dependent on external bridges/jumpers and parameters.

Three-Position Controller (Packages ..D)


The three-position controller is only included in Packages ..D.

max. 250 V AC
9 10

Speed / power Lower

controller Higher
Speed / power
controller
8

Common
11 12 13

Voltage / power factor Lower

controller Higher
Voltage / power
factor controller
Common

Figure 5-17: Controller Three-position controller

Terminal Description Amax


8 common 2.5 mm
9 higher Speed controller (n/f) / Power controller (P) 2.5 mm
10 lower 2.5 mm
11 common 2.5 mm
12 higher Voltage controller (V) / Reactive power controller (Q) 2.5 mm
13 lower 2.5 mm

Page 36/45 Woodward


Manual 37239 GCP-30 Series - Genset Control

Multi Functional Controller Outputs (Package ..Q, Option Q)


The multi functional controller outputs can changed by configuration and an external jumper. These are only in-
cluded in the packages ..Q and in option Q.

Versions
- Three-position controller via relay manager
- Control of n/f/P: Parameter "F/P contr.type" = THREESTEP
n+/f+/P+ = relay manger parameter 114
n-/f-/P- = relay manager parameter 115
- Control of V/Q: Parameter "V/Q contr.output" = THREESTEP
V+/Q+ = relay manager parameter 116
V-/Q- = relay manager parameter 117

- Analog controller output


- Control of n/f/P: Parameter "F/P contr.type" = ANALOG
Current output (mA) = no jumpers necessary
Voltage output (V) = jumpers between 8/9
Connect governor to terminals 9/10
- Control of V/Q: Parameter "V/Q contr.output" = ANALOG
Current output (mA) = no jumpers necessary
Voltage output (V) = jumpers between 11/12
Connect governor to terminals 12/13

- PWM controller output


- Control of n/f/P: Parameter "F/P contr.type" = PWM
PWM output = jumpers between 8/9
Connect governor to terminals 9/10

Wiring Of Controller
- Setting: THREE-POSITION (Three-position controller)
max. 250 Vac
B A

Relay output

RC wiring (external)
Values of R and C depend on used external
relay. Please contact manufacturer of used
relay for correct design.

Figure 5-18: Three-position controller external RC wiring for relay manager

Terminal Description Amax


A higher 2.5 mm
Speed / Frequency / Real power
B (RM: "+" = 114, "-" = 115) or 2.5 mm
C Voltage / Reactive power (RM: "+" = 116, "-" = 117) 2.5 mm
lower
D 2.5 mm
The selection and programming occurs via the relay manager (RM).

Woodward Page 37/45


Manual 37239 GCP-30 Series - Genset Control

- Setting: ANALOG or PWM (Analog controller) - Frequency-/Power controller

9 10
GND GND
Governor

Current
Speed
Speed / power
N/C
controller
IA IA

8
9 10
GND GND
Governor

Voltage
Speed

UA Speed / power
UA
controller

8
9 10
GND GND
Governor
Speed

PWM

PWM Speed / power


PWM
controller

8
Figure 5-19: Analog controller output n/f/P Wiring and external jumper setting

Type Terminal Description Amax


8 IA 2.5 mm
I
Current
9 2.5 mm
10 GND 2.5 mm
8 Speed controller / 2.5 mm
V Frequency controller /
Voltage
9 VA 2.5 mm
10 GND Real power controller 2.5 mm
8 2.5 mm
PWM 9 PWM 2.5 mm
10 GND 2.5 mm

- Setting: ANALOG (Analog controller) - Voltage-/Reactive power controller


11 12 13

GND GND
Current

Voltage / re-active
AVR

N/C
power controller
IA IA
11 12 13

GND GND
Voltage

Voltage / re-active
AVR

UA UA
power controller

Figure 5-20: Analog controller output V/Q Wiring and jumper setting

Type Terminal Description Amax


11 IA 2.5 mm
I
Current
12 2.5 mm
13 GND 2.5 mm
Voltage controller / Reactive power controller
11 2.5 mm
V
Voltage
12 VA 2.5 mm
13 GND 2.5 mm

Page 38/45 Woodward


Manual 37239 GCP-30 Series - Genset Control

Interface

Interface Wiring

A B C D E

Termination

GND

CAN-H

CAN-L
CAN bus
Interface
Figure 5-21: Interface - Terminals

Wiring Description
Whether the terminals are designated X or Y depends on the configuration of the system. Please
refer to the wiring diagram (A = X/Y, B = X/Y, etc.)
all
A (X1) B (X2) C (X3) D (X4) E (X5)
[1] [1] GND CAN-H CAN-L CAN bus
[1].. can be used to loop the CAN bus or/and to connect the termination resistance.

Woodward Page 39/45


Manual 37239 GCP-30 Series - Genset Control

CAN Bus Screening


Shield
CAN-H
CAN-L
Interface
CAN bus
GND

0.01 uF
1 MOhm
400 Vac

Figure 5-22: Interface CAN bus screening

Loop The CAN Bus

NOTE
Please note that the CAN bus must be terminated with an impedance which corresponds to the wave
impedance of the cable (e.g. 120 Ohm). The Engine CAN bus is terminated between CAN-H and CAN-L.

X1 X2 X3 X4 X5 X1 X2 X3 X4 X5 X1 X2 X3 X4 X5
Abschlu- Abschlu-
CAN-L

CAN-L

CAN-L

CAN-L
CAN-H

GND

Abschlu

CAN-H

GND

CAN-H

CAN-H

GND

Abschlu
widerstand widerstand

Hinweis:
Der Abschlu mu mit
einem Widerstand erfolgen,
der dem Wellenwiderstand
des verwendeten Kabels
entspricht (z.B. 120 )

CAN-Bus CAN-Bus CAN-Bus

Figure 5-23: Interfaces Loop the CAN bus

DPC - Direct Configuration Interface

NOTE
To configure via the configuration interface (direct configuration) you need the configuration cable (or-
dering code "DPC"), the program LeoPC (is delivered with the cable) and the corresponding configura-
tion files. Please consult the online help installed when the program is installed for a description of the
LeoPC PC program and its setup.
If the parameter "Direct config." is switched to ON a communication via the interface on terminals X1-
X5 is switched off.
If the device detects that the engine is running (ignition speed exceeded), the direct configuration is
disabled.

Page 40/45 Woodward


Manual 37239 GCP-30 Series - Genset Control

Chapter 6.
Technical Data

Name plate -----------------------------------------------------------------------------------------------------

1 S/N Serial number (numerical)


2 S/N Date of production (YYMM)
3 S/N Serial number (Barcode)
4 P/N Item number
5 REV Item revision number
6 Details Technical data
7 Type Description (long)
8 Type Description (short)
9 UL UL sign

Measuring values, voltages------------------------------------------------------------------------------ /


- Measuring voltages [1] 120 Vac
Rated value (Vn) .......................................... 69/120 Vac
Maximum value (VL max) ........................max. 150 Vac

[4] 400 Vac


Rated value (Vn) ........................................ 231/400 Vac
Maximum value (VL max) ........................max. 300 Vac

- Measuring frequency ..................................................................... 50/60 Hz (40.0-70.0 Hz)


- Accuracy.................................................................................................................... Class 1
- Input resistance per path................................................................................... [1] 0.21 M
[4] 0.7 M
- Maximum power consumption per path ................................................................ < 0.15 W
Measuring values, currents ------------------------------------------------------ galvanically isolated
- Measuring current [../1] Rated value (In)............................................. ../1 A
[../5] Rated value (In)............................................ ../5 A

- Accuracy.................................................................................................................... Class 1
- Linear measuring range Generator (terminals x-x).................................... 3.0 In
Mains/ground current (terminals x/x) ................ 1.5 In
- Maximum power consumption per path ...............................................................< 0.15 VA
- Rated short-time current (1 s) [..1/ A]............................................................... 50.0 In
[../5 A].............................................................. 10.0 In
Ambient variables --------------------------------------------------------------------------------------------
- Power supply ............................................................................... 12/24 Vdc (9.5-32.0 Vdc)
- Intrinsic consumption .......................................................................................... max. 20 W
- Ambient temperature Storage ...................................... -30-+80 C / -22-+176 F
Operation.................................... -20-+70 C / -4-+158 F
- Ambient humidity.............................................................................. 95 %, non condensing

Woodward Page 41/45


Anleitung 37239 GCP-30 Series - Genset Control

Discrete inputs ---------------------------------------------------------------------- galvanically isolated


- Input range (UCont, digital input).........................................Rated voltage 12/24 Vdc (6-32 Vdc)
- Input resistance .............................................................................................approx. 6.8 k

Relay outputs -------------------------------------------------------------------------------- potential free


- Contact material ........................................................................................................AgCdO
- General purpose (GP) (UCont, relay output)
AC..............................................2.00 Aac@250 Vac
DC............................................... 2.00 Adc@24 Vdc
0.36 Adc@125 Vdc
0.18 Adc@250 Vdc
- Pilot duty (PD) (UCont, relay output)
AC.....................................................................B300
DC............................................... 1.00 Adc@24 Vdc
0.22 Adc@125 Vdc
0.10 Adc@250 Vdc
Analog inputs (Packages XP..) --------------------------------------------------------- freely scaleable
- Resolution ................................................................................................................... 10 Bit
- 0/4-20 mA input......................................................... Difference measurement, load 150
- 0-5/10 Vdc input ......................Difference measurement, input resistance approx. 16.5 k
- Pt100-/Pt1000 input .................................. for measuring resistances according to IEC 751
[Pt100]................ 2/3-conductor measurement, 0-200 C
[Pt1000]................ 2-conductor measurement, -30-200 C
- 0-180/380 input................................... difference measurement, sensor current 1.9 mA

Analog outputs (Packages XP..) ------------------------------------------------- galvanically isolated


- at rated output ............................................................................................... freely scalable,
- Insulation voltage................................................................................................. 3,000 Vdc

- Versions .....................................................................0-5 Vdc, 5 Vdc, 0-10 Vdc, 0-20 mA
- Resolution PWM..................................................................8/12 Bit (depending on model)
- 0/4-20 mA output............................................................................... maximum load 500

- 0-10 V/ 5 V output........................................................................ internal resistance 1 k

Pickup input------------------------------------------------------------------------- capacitive decoupled


- Input impedance.....................................................................................min. approx. 17 k
- Input voltage .......................................................................................................875 mV eff

Seite 42/42 Woodward


Anleitung 37239 GCP-30 Series - Genset Control

Interface --------------------------------------------------------------------------------------------------------

Service interface
- Version .......................................................................................................................RS232
- Signal level ......................................................................................................................5 V
Level conversion and insulation by using DPC (P/N 5417-557)

CAN bus interface isolated


- Insulation voltage .................................................................................................1,500 Vdc
- Version ...................................................................................................................CAN bus
- Internal line termination .................................................................................. Not available
Battery (Packages XP..) -------------------------------------------------------------------------------------
- Type..............................................................................................................................NiCd
- Durability (at operation without power supply) ........................................... approx. 5 years
- Battery field replacement................................................................................... not possible

Housing ---------------------------------------------------------------------------------------------------------
- Type............................................................................................APRANORM DIN 43 700
- Dimensions (W H D) .................................................................... 144 144 118 mm
- Front cutout (W H)............................................................... 138 [+1.0] 138 [+1.0] mm
- Wiring............................................................. screw-plug-terminals 1.5 mm oder 2.5 mm
- Recommended locked torque ....................................................................................0.5 Nm
use 60/75 C copper wire only
use class 1 wire only or equivalent
- Weight ......................................................................................................... approx. 1,000 g

Protection-------------------------------------------------------------------------------------------------------
- Protection system...............................................IP42 from front at professional installation
IP54 from front with gasket (gasket: P/N 8923-1043)
IP21 from back
- Front folio................................................................................................. insulating surface
- EMC test (CE) ............................................... tested according to applicable EN guidelines
- Listings ........................................................ CE marking; UL listing for ordinary locations
- Type approval.................................. UL/cUL listed, Ordinary Locations, File No.: 231544

Woodward Seite 43/43


Anleitung 37239 GCP-30 Series - Genset Control

Chapter 7.
Accuracy

Measuring values Display and ranges Accuracy Notes

Frequency
Generator fL1N, fL2N, fL3N 15.0-85.0 Hz 1% -
Busbar fL12 15.0-85.0 Hz 1% -
Mains fL1N, fL2N, fL3N 40.0-85.0 Hz 1% -
Voltage
Generator VL1N, VL2N, VL3N 0-400 V 1% Transformer ratio adjustable
VL12, VL23, VL31 0-400 V 1%
Busbar VL12 0-400 V 1% Transformer ratio adjustable
Mains VL1N, VL2N, VL3N 0-400 V 1% Transformer ratio adjustable
VL12, VL23, VL31 0-400 V 1%

Current
Generator IL1, IL2, IL3 0-9,999 A 1% -
Max. value IL1, IL2, IL3 0-9,999 A 1% Slave pointer
Mains IL1 0-9,999 A 1% -
Real power
-
Current total real power value 32.0-0-+32.0 MW 2% -
Reactive power
-
Current value in L1, L2, L3 32.0-0-+32.0 Mvar 2% -
cos
Current value cos L1 i0.00-1.00-k0.00 2% -
Miscellaneous
Real energy 0-4,200 GWh 2% not calibrated
Operating hours 0-65,000 h -
Maintenance call 0-9,999 h -
Start counter 0-32,750 -
Battery voltage 10-30 V 1% -
Pickup speed fN 40 % -
Analog inputs (Packages XP..)
0/4-20 mA freely scaleable -
Pt100 0-250 C not calibrated
0-180 Ohm freely scaleable for VDO sensors
0-360 Ohm freely scaleable for VDO sensors

Reference conditions (to measure the accuracy):


Input voltage ............................ sinusoidal rated voltage
Input current............................. sinusoidal rated current
Frequency................................. rated frequency 2 %
Power supply............................ rated voltage 2 %
Power factor cos ................... 1.00
Ambient temperature................ 23 C 2 K
Warm-up period ....................... 20 minutes

Seite 44/44 Woodward


We appreciate your comments about the content of our publications.
Please send comments to: icinfo@woodward.com
Please include the manual number from the front cover of this publication.

Woodward Governor Company


Leonhard-Reglerbau GmbH
Handwerkstrasse 29 - 70565 Stuttgart - Germany
Phone +49 (0) 711 789 54-0 Fax +49 (0) 711 789 54-100
sales-stuttgart@woodward.com

Homepage

http://www.woodward.com/smart-power

Woodward has company-owned plants, subsidiaries, and branches, as well as authorized


distributors and other authorized service and sales facilities throughout the world.

Complete address/phone/fax/e-mail information


for all locations is available on our website (www.woodward.com).

04/6/S

You might also like